With Winding Of Filamentary Material Patents (Class 156/169)
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Patent number: 7384491Abstract: An apparatus for making an elastic laminate including a crosslinked elastic layer formed of an elastic copolymer includes a die for extruding a layer of crosslinkable elastic copolymer, at least one roll for conveying the elastic layer, a supply source for providing at least one nonwoven web, a lamination nip for laminating at least one nonwoven web to the elastic layer, a processing unit for crosslinking the elastic layer and a winder for collecting the elastic laminate. The crosslinkable elastic copolymer may be a crosslinkable elastic styrenic block copolymer, a crosslinkable semi-crystalline polyolefin plastomer, or a crosslinkable propylene-ethylene copolymer. The crosslinkable elastic layer may be extruded in the form of a plurality of parallel filaments such as by a filament die. The processing unit may be positioned between the at least one roll and the lamination nip or may be positioned between the lamination nip and the winder.Type: GrantFiled: September 1, 2005Date of Patent: June 10, 2008Assignee: Kimberly-Clark Worldwide, Inc.Inventors: James R. Fitts, Jr., Christopher A. Laslie, Oomman P. Thomas, Howard M. Welch
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Patent number: 7368025Abstract: A method of making a thermally-protective coating on a thruster structure, the method consisting in: continuously measuring out and mixing (14) at least one polyurethane and a mixture of polymerization agents in which specific fillers have previously been dispersed; coating a rotating cylindrical support surface (2) by continuously casting a strip (18) of touching turns of the resulting mixture; and pre-polymerizing the resulting coating at ambient pressure so that said polyurethane becomes polymerized sufficiently to be capable of being stressed mechanically.Type: GrantFiled: December 17, 2003Date of Patent: May 6, 2008Assignee: Snecma Propulsion SolideInventors: Jacques Bourdoncle, Alain Coupard
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Patent number: 7354495Abstract: A composite pressure vessel includes an endcap with first and second layers. The first layer is a thermoplastic layer and the second layer is a thermoplastic and glass fiber composite layer. A method for making the vessel includes placing commingled thermoplastic and glass fibers in a heated mold to melt the thermoplastic. The molten thermoplastic and the glass fibers are molded into the endcap shape. An outer surface of the pressure vessel is finished in accordance with another aspect of the invention. A pressurizable bladder with an inwardly facing surface is deflated. The outer surface of the vessel is heated to soften the thermoplastic. The pressure vessel is positioned in the bladder so that the inwardly facing surface of the bladder is adjacent to an outer surface of the pressure vessel. The bladder is pressurized to move the bladder inwardly into contact with the adjacent surfaces to each other.Type: GrantFiled: November 14, 2005Date of Patent: April 8, 2008Assignee: Enpress, L.L.C.Inventors: Thomas G. Carter, Robert J. Pristas
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Patent number: 7338703Abstract: Composites are provided having improved strength and rigidity, with respect to mass or volume, as compared to known polymeric composites or polymeric composites in combination with metal reinforcement. The composites of the present invention are metallic-polymeric composites and are comprised of polymeric composites and metallic composites. Such metallic-polymeric composites provide for composite parts having improved strength and/or rigidity, with respect to mass or volume, compared to other composite parts. The composite parts of the present invention have potential utility, for example, as aerospace craft leading edges, bodies, panels, and control surfaces.Type: GrantFiled: November 24, 2004Date of Patent: March 4, 2008Assignee: Touchstone Research Laboratory, Ltd.Inventor: Douglas J. Merriman
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Patent number: 7329444Abstract: The invention is a composite pole with an integral mandrel therein and methods of making the same. A preferred embodiment is a fiberglass reinforced resin composite pole such as a utility pole or a lighting pole. The integral mandrel is preferably an expanded plastic foam such as expanded polystyrene. The integral mandrel is contoured to be in the desired inside configuration of the composite pole and fiber reinforced composite naterial is applied to the mandrel. The pole is used with the mandrel remaining therein, thus strengthening the pole. Passages may be placed into the mandrel for routing conduits and pipes as desired.Type: GrantFiled: May 12, 2003Date of Patent: February 12, 2008Assignee: Pomm Plastics, CoInventors: Yosef D. Boaz, Michael Boynoff, Paul Cherkas
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Publication number: 20080023127Abstract: An assembly and method for manufacturing a composite reinforcement for unitizing a structure are provided. According to one embodiment, the assembly includes a base having a plurality of pins extending outwardly therefrom to define a structure about which a composite fiber is wound to define a composite reinforcement preform. The assembly also includes a plurality of mandrels positioned adjacent to the base and at least a portion of the composite reinforcement preform, and a cap that is positioned over at least a portion of the plurality of mandrels. The cap is configured to engage each of the mandrels to support the mandrels and the composite reinforcement preform during a curing process to form the composite reinforcement.Type: ApplicationFiled: July 26, 2006Publication date: January 31, 2008Inventors: David T. Misciagna, Jessica J. Fuhrer, Robert S. Funk, William S. Tolotta
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Patent number: 7282107Abstract: An aircraft part manufacturing device for automated composite lamination on a mandrel surface of a tool having a rotational axis includes a mechanical supporting structure that supports multiple material delivery heads. The tool is moveable and rotatable relative to the mechanical supporting structure. The mechanical supporting structure provides for axial translation of the material delivery heads relative to the mandrel surface while the mandrel surface is rotated for laying down courses of composite material over the entire mandrel surface of the tool. The position and movement of each of the plurality of material delivery heads is individually adjustable. Arm mechanisms provide motion of each material delivery head in a direction normal to the mandrel surface; rotation about an axis normal to the mandrel surface; circumferential position adjustment in a hoop direction relative to the mandrel surface; and axial position adjustment relative to the other material delivery heads.Type: GrantFiled: August 22, 2003Date of Patent: October 16, 2007Assignee: The Boeing CompanyInventors: Brice A. Johnson, Stephen S. Spoon, Randal S. Darras
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Patent number: 7267152Abstract: An arrangement (1) for guiding individual reinforcement filaments (2) onto a carrier (3) has a positioning disc (4) with a plurality of filament guides (9) arranged distributed on a circular ring of the positioning disc (4). The carrier is moveable in the direction of the carrier axis (X). The arrangement also includes a rotationally symmetrical deflecting element (5). The positioning disc (4) and the deflecting element (5) each concentrically surround the carrier (3). The deflecting element (5) is mounted within the positioning disc (4) and aligned axially to the positioning disc (4). The inlet-end peripherally extending inner edge (6) of the deflecting element (5) faces toward the carrier (3) and is curved. The filament guides (9) open directly at the curved inner edge (6).Type: GrantFiled: May 16, 2003Date of Patent: September 11, 2007Assignee: Contitech Luftfedersysteme GmbHInventors: Markus Berger, Rainer Oehl, Klaus Binder, Christoph Bederna
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Patent number: 7261786Abstract: A mobile platform personnel berth unit and a method for creating the mobile platform personnel berth unit are provided. A male mandrel is created defining an inner mold line surface of the berth unit. The male mandrel is overlayed with one or more layers of filament strips. The filament layers are thermally cured to create an integrated structural member. The male mandrel is then removed from the structural member. The structural member is profile shaped to create a semi-finished berth unit having a top, a bottom and a pair of integral side panels. Additional entrance and back panels as well as access panels and connecting hardware are then added to complete the berth unit.Type: GrantFiled: September 16, 2004Date of Patent: August 28, 2007Assignee: The Boeing CompanyInventors: Ralph D Druckman, Karen L Hills, Susan L Robinson
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Patent number: 7247213Abstract: A method for manufacturing a connection for composite tubing is disclosed. The method includes maintaining tension on the composite fibers while “winding in” the connector to the composite tubing. The tension on the fibers results in the fibers bridging across traps of the connector as they are being wound. The bridging results in improved load bearing characteristics of the connection.Type: GrantFiled: October 27, 2003Date of Patent: July 24, 2007Assignee: Future Pipe Industries, Inc.Inventors: Harris A. Reynolds, Jr., Thomas J. Walsh, Chris A. Lundberg, Joel D. Shaw
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Patent number: 7223469Abstract: Moldable capsules of a conductive loaded resin-based material are created. The moldable capsules include a conductive element core radially surrounded by a resin-based material. The conductive loaded resin-based material includes micron conductive powder(s), conductive fiber(s), or a combination of conductive powder and conductive fibers in a base resin host. The conductive element core includes between about 20% and about 50% of the total weight of the moldable capsule in one embodiment, between about 20% and about 40% in another embodiment, between about 25% and about 35% in another embodiment, and about 30% in another embodiment. The micron conductive powders are formed from non-metals, that may also be metallic plated, or from metals, that may also be metallic plated, or from a combination of non-metal, plated, or in combination with, metal powders. The micron conductor fibers preferably are of nickel plated carbon fiber, stainless steel fiber, copper fiber, silver fiber, or the like.Type: GrantFiled: July 1, 2004Date of Patent: May 29, 2007Assignee: Integral Technologies, Inc.Inventor: Thomas Aisenbrey
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Patent number: 7132027Abstract: A method and apparatus for fabricating a complex, three-dimensional structure (12), such as a truss, from composite fiber/resin includes pulling a plurality of continuous fibers (50) from a feed source (62) along a processing path (58) about a longitudinal axis (14). At least some of the fibers are wound around the longitudinal axis in opposite directions (70,72) by rotational elements to form helical and reverse helical components (30, 34) that intersect at nodes (26,28). Select nodes are engaged by engagement members (84) and are maintained radially outwardly from the longitudinal axis by a support frame (80) to create sequential discrete segments (22) in the helical and reverse helical components. The select nodes can be engaged and maintained from outside the helical and reverse helical components. Resin can be applied to the fibers by resin applicator (90) and cured.Type: GrantFiled: August 16, 2002Date of Patent: November 7, 2006Assignee: Brigham Young UniversityInventor: David W. Jensen
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Patent number: 7124797Abstract: The present invention relates to apparatus and methods for winding filament to create a structure. In one embodiment, the invention includes the application of filament to a rotating mandrel to create a desired shape. The invention includes the filament winding of both simple and complex shapes.Type: GrantFiled: March 4, 2002Date of Patent: October 24, 2006Assignee: Toyota Motor Sales, USA, Inc.Inventors: Alan H. Anderson, Mike Glen Allman, Larry Jed Ashton, Craig Bjarnson Simpson, Benko Samasoni Ta'ala, Troy Larry White
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Patent number: 7101453Abstract: The present invention relates to pre-filled contained media volumes and methods of media filling using pre-filled contained media volumes. In particular, the present invention relates to apparatus and methods of media filling a tooling for a fuselage using pre-filled contained media volumes. In one implementation, the pre-filled contained media volume comprises a bag formed of a porous fabric and media located in that bag. The pre-filled contained media volume is attached to a tooling prior to filling the tooling with additional media.Type: GrantFiled: September 4, 2003Date of Patent: September 5, 2006Assignee: Toyota Motor Sales U.S.A., Inc.Inventor: Paul Teufel
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Patent number: 7101452Abstract: The present invention relates to methods of debonding a tooling for a fuselage. In particular, the present invention relates to methods of debonding a tooling for a fuselage using a debonding agent. In one implementation, isopropyl alcohol is applied to a tooling to break the cohesive bond between the tooling and the fuselage.Type: GrantFiled: July 21, 2003Date of Patent: September 5, 2006Assignee: Toyota Motor Sales USA, Inc.Inventors: Paul Teufel, Curtis Longo
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Patent number: 7090737Abstract: The present invention is directed to components of fiber-reinforced plastics which can also be used as load-bearing components in mechanical and automotive engineering. A construction for such components is created that can be used flexibly and enables a defined design of the components. A method is created for this purpose that makes it possible to design and produce such load-bearing components to specific requirements. The method can be automatable and can make highly replicable results possible. The components thus produced of a fiber-reinforced plastic can have low weight with high strength properties and can be economical to produce.Type: GrantFiled: August 30, 2002Date of Patent: August 15, 2006Assignee: Proteus GmbHInventor: Emil Lindenau
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Patent number: 7090736Abstract: A method of making a filament wound pressure vessel. A thermoplastic liner is filament wound with a commingled roving containing thermoplastic and reinforcing filaments. The wound tank is partially filled with a cooling liquid and the wound tank is heated to a temperature which is sufficient to vaporize a portion of the liquid to pressurize the liner at a preselected set pressure and sufficient to fuse the thermoplastic matrix, but insufficient to significantly soften the liner.Type: GrantFiled: February 20, 2003Date of Patent: August 15, 2006Assignee: ESSEF CorporationInventor: Edward T. LeBreton
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Patent number: 7087129Abstract: A method of forming a blown micro-fiber filtration unit having multiple overlapping layers of fibrous material and an active material applied over said layers, The fibrous material layers being fused together.Type: GrantFiled: September 17, 2003Date of Patent: August 8, 2006Assignee: Filter Specialists International, Inc.Inventors: H. William Morgan, Gunther E. Asterlin
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Patent number: 7077922Abstract: A method for forming odd-shaped mufflers is achieved by first introducing an unfilled muffler insert having a desired number of pipes and partitions within a two-piece shaped tool. Fibrous material is introduced within desired compartments formed between the shaped tool and unfilled insert to form a filled insert. The shaped tool and filled insert are then placed on a winding device. A yarn thread is then wound and secured around the fibrous material within a gap created between the two pieces of the shaped tool. The winding device and shaped tool are then removed from the filled and wound muffler insert. The wound and filled muffler insert may then either be pressed into a previously formed muffler shell, or alternatively, the muffler shell may be formed around the wound and filled muffler insert to form the muffler.Type: GrantFiled: July 2, 2003Date of Patent: July 18, 2006Assignee: Owens Corning Composites S.P.R.L.Inventors: Luc Brandt, Jean-Pierre Caron
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Patent number: 7063763Abstract: Integrally stiffened and formed, load carrying structures comprising a plurality of elongated thin-walled tubes placed co-extensively in a complementary side-by-side fashion which together form a hollow structure having a desired external contour. Integral skins forming the external and internal surfaces of the structure cooperatively therewith. The structure can be formed with an underlying internal support member spanning the interior of the load carrying structure, thereby connecting opposite sides of the structure together. Also, each of the tubes are wound with fibers in controlled orientations generally paralleling the direction of the loads applied to the tubes to optimize the strength to weight ratio of the tubes.Type: GrantFiled: February 13, 2003Date of Patent: June 20, 2006Inventor: W. Cullen Chapman, Jr.
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Patent number: 7056463Abstract: Pre-tension and post-tension processes for the manufacture of pre-stressed structures in which bonded carbon fiber cables are provided with burial anchors and temporary anchors outward of the burial anchors. The burial anchors are embedded in the structure. The temporary anchors enable stressing of the carbon fiber cables.Type: GrantFiled: May 17, 2002Date of Patent: June 6, 2006Assignee: Japan Science and Technology AgencyInventor: Toshiaki Ohta
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Patent number: 7014733Abstract: A method of producing an endless belt includes the steps of: securing axial fibers relative to a mandrel, the axial fibers being spaced apart from one another at desired intervals and extending substantially parallel to a longitudinal axis of the mandrel; applying a polymeric base layer to the mandrel in a thickness sufficient to embed the axial fibers; wrapping circumferential fibers onto the polymeric base layer with sufficient tension to partially embed the circumferential fibers in the polymeric base layer; applying a polymeric top stock layer over the polymeric base layer and circumferential fibers; and curing the base layer and the top stock layer. This method can improve productivity and performance of endless belts, particularly if the wrapping and latter applying steps closely follow the first applying step.Type: GrantFiled: May 5, 2003Date of Patent: March 21, 2006Assignee: Stowe Woodward L.L.C.Inventors: Eric J. Gustafson, Matthew Vosika, Michael D. Madden
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Patent number: 7005026Abstract: A releasable mechanism such as a cap is adapted for use with an access sheath having an elongate tube and a handle structure disposed at a proximal end of the tube. The releasable mechanism is sized and configured to fit the handle structure, which is shaped like the bell of a horn, to further facilitate use with surgical instrumentation. The releasable mechanism may operate as a separate cap that snaps onto the handle structure to provide access pathways to the sheath. The releasable mechanism may also be disposed at a proximal end of a surgical instrument to be introduced into the access sheath such that it may be interlocked with the sheath. In a method of manufacturing a kink-resistant sheath, a wire is initially coated with a plastic material, the coated wire is then wrapped around a mandrel forming a plurality of windings, and the wound coated wire is heated until the plastic material melts and bonds the windings to form a wire-reinforced sheath.Type: GrantFiled: November 15, 2002Date of Patent: February 28, 2006Assignee: Applied Medical Resources CorporationInventors: John R Brustad, Payam Adlparvar, Wassim R. Aliahmad, Canh T. Tran, Nabil Hilal, Boun Pravong, Raffi S. Pinedjian, Charles C Hart
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Patent number: 6959747Abstract: A pair of rollers (2), constituting the seat and the traction means for the formwork (3) to be reinforced, are established on a bench (1). A pair of upper pressure rollers (12) act, at the same time, on the formwork. On the same bench (1) there are also placed, laterally with respect to the formwork (3), a pair of longitudinal guides (15) for the movement, in parallel to the formwork (3) of a carriage (14) wearing the fiberglass mesh delivering reel (13), said reel (13) being furthermore mounted on the carriage (14) with the possibility to rotate around the vertical axis, in order to vary the orientation of the fiberglass mesh with respect to the formwork (3).Type: GrantFiled: December 27, 2000Date of Patent: November 1, 2005Inventor: José Manuel Valero Salinas
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Patent number: 6951611Abstract: Methods and apparatus are disclosed for producing hollow fiber membrane-containing filters. The methods include laying a plurality of hollow fibers in a first portion of a filter housing to form a bundle, forming first and second portions into a filter housing, sealing the portions together, connecting the plurality of hollow fibers together at at least one end of the filter housing, connecting the hollow fibers to the filter housing, and simultaneously adhering the first and second portions of the filter housing together by applying a potting compound thereto, and cutting the ends of the hollow fibers at at least one end thereof, whereby the hollow fibers include open ends.Type: GrantFiled: March 30, 2004Date of Patent: October 4, 2005Assignee: Gambro Dialysatoren GmbH & Co. KGInventors: Jürgen Dannenmaier, Herbert Raabe, Manfred Pirner
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Patent number: 6921448Abstract: A blown micro-fiber filtration unit having multiple overlapping layers of fibrous material and an active material applied over said layers. The fibrous material layers being fused together.Type: GrantFiled: August 6, 2002Date of Patent: July 26, 2005Inventor: H. William Morgan
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Patent number: 6908532Abstract: A press belt for the formation of a nip between the belt and an opposing surface during processing of a fibrous pulp web, that includes a matrix of an elastomer material, a first layer of reinforcing fibers having a thickness and spacings therebetween, and extending in a direction transverse to a belt run direction, and a second layer of reinforcing fibers having a thickness and spacings therebetween, and extending in the belt run direction, where the thicknesses of the reinforcing fibers of the first layer and the second layer is about 0.5 mm, where the spacings between the reinforcing fibers of the first layer are less than or equal to about 3.0 mm, where the spacings between the reinforcing fibers of the second layer being less than or equal to 2.5 mm, and where the reinforcing fibers of the first layer are separated in a belt thickness direction from the reinforcing fibers of the second layer one layer by a distance of up to about 4 mm.Type: GrantFiled: March 1, 2004Date of Patent: June 21, 2005Assignee: Voith Sulzer Papiermaschinen GmbHInventors: Karl Steiner, Uwe Matuschczyk, Josef Muellner, Andreas Endters
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Patent number: 6908526Abstract: Process for manufacturing an assembly made of a composite material and wing and stabilizing element obtained by this process. The junction zone for a part (P) made of a composite material comprising two parts (A1, A2) in which the principal directions intersect at a non-singular angle, is made in a single operation by continuous lay-up. The 0° directions of the lay-up coordinate systems (R1, R2) of the parts (A1, A2) are oriented such that these directions make an angle of close to 180°??°, where ±?° represents the other directions of the lay-up coordinate systems (R1, R2). Thus, the layers of fibers oriented at 0° in one of the coordinate systems correspond approximately to a lay-up direction of ±?° in the other coordinate system.Type: GrantFiled: November 25, 2002Date of Patent: June 21, 2005Assignee: Airbus FranceInventor: Franck Bequet
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Patent number: 6890470Abstract: A fiber composite structural component such as a fitting, bracket, mounting or the like is produced by applying fiber material such as fiber threads or fiber yarns in an automatic circular weaving operation to a core that has at least two sections, to form a fiber material body (6). One core section is removed from the fiber material body when the weaving is completed. The body is then deformed in a mold that has the contour of the finished structural component with at least one mold core section still in the fiber material body. The deformed configuration of the structural component is then impregnated in an RTM device with a resin and hardener followed by curing. Reinforcements may be inserted or secured to the fiber material body prior to the impregnated and curing step.Type: GrantFiled: March 10, 2003Date of Patent: May 10, 2005Assignee: Airbus Deutschland GmbHInventors: Martin Staub, Tim Leeraar, Juergen Filsinger, Andreas Gessler
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Patent number: 6884309Abstract: Bobbin wound coated monofilament tapes where the coating comprises between 20% and 120% by weight of said tape, and the process for bobbin winding coated monofilament dental tapes comprising combining a coating conditioning means with means for winding at substantially constant tensions to produce controlled tension bobbins that do not unwind, that dispense uniformly free from back lashing, and that are substantially free from coating displacement and winding displacement when exposed to high temperatures and high relative humidity and that have tack values from between about 0.1 and about 0.5 grams.Type: GrantFiled: August 23, 2001Date of Patent: April 26, 2005Assignee: International Tape Partners LLCInventor: Michael Schweigert
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Patent number: 6859994Abstract: A method for manufacturing an inductor is performed in such a manner that the surface of a metal wire provided with an insulating film thereon is coated with a thermal melting resin. The thickness of the thermal melting resin is, for example, approximately 1 ?m. As the thermal melting resin, a thermoplastic resin or a thermosetting resin, such as a polyimide resin or an epoxy resin, containing 85 wt % of a powdered ferrite is used. This coated metal wire is densely wound to form a solenoid-type coil conductor. Next, the thermal melting resin is softened by a heat treatment at, for example, 180° C. and is then solidified by spontaneous cooling. Accordingly, the portions of the coil conductor adjacent to each other are bonded together by the thermal melting resin.Type: GrantFiled: September 10, 2001Date of Patent: March 1, 2005Assignee: Murata Manufacturing Co., Ltd.Inventors: Hisato Oshima, Takeshi Shikama, Junichi Hamatani, Iwao Fukutani, Kenichi Saito
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Patent number: 6837952Abstract: A method manufacturing a one-piece bowl of thermostructural composite material comprising fiber reinforcement densified by a matrix. The method comprises supplying deformable fiber plies that are whole, being free from slots or cutouts, superposing said plies on a former of shape corresponding to the bowl to be made, deforming the plies, and bonding the superposed plies to one another by means of fibers extending transversely relative to the plies, e.g. by needling so as to obtain a bowl preform which is then densified. The bowl (1) can be used as a support for a crucible (5) in an installation for producing monocrystalline silicon.Type: GrantFiled: November 24, 2000Date of Patent: January 4, 2005Assignee: SNECMA MoteursInventors: Jean-Michel Guirman, Dominique Coupe, Jean-Michel Georges
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Patent number: 6824679Abstract: The present invention provides methods for producing single and multi-layered coiled hollow fiber bundles for use in separation modules whose performance can be predicted, said modules being designed to take advantage of the benefits of Dean vortices. The present invention is also directed to multi-layered coiled hollow fiber bundles for use in separation modules that are directly scalable because each layer performs substantially equivalently to the other layers when subjected to a fluid of a certain velocity such that Dean vortices are created.Type: GrantFiled: May 23, 2001Date of Patent: November 30, 2004Assignee: Millipore CorporationInventors: Stephen Dzengeleski, Steven R. Pearl, Ralf Kuriyel
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Patent number: 6793873Abstract: A melt-infiltrated, fiber-reinforced composite ceramic containing high-temperature-resistant fibers, in particular fibers based on Si/C/B/N, which are reaction-bonded to a matrix based on Si and also a process for producing such a composite ceramic are described. The silicon melt which is used for the melt infiltration contains additions of iron, chromium, titanium, molybdenum, nickel or aluminum, with particular preference being given to a silicon melt containing from about 5 to 50% by weight of iron and from about 1 to 10% by weight of chromium. This gives a simplified production process compared with conventional silicon melt infiltration and improved properties of the composite ceramic (FIG. 1).Type: GrantFiled: August 23, 2001Date of Patent: September 21, 2004Assignee: DaimlerChrysler AGInventors: Rainer Gadow, Tilmann Haug, Andreas Kienzle
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Patent number: 6783621Abstract: A composite material bowl 36 comprising fiber reinforcement densified by a matrix is made by winding a yarn on a preform 28 having an axial passage 30 through its bottom, densifying the preform by chemical vapor infiltration, and closing the passage by a plug 34. Prior to densification, the preform can be consolidated. A final chemical vapor infiltration step can be performed after the plug has been put into place.Type: GrantFiled: July 23, 2001Date of Patent: August 31, 2004Assignee: SNECMA MoteursInventors: Jean-Michel Georges, Daniel Benethuiliere, Eric Philippe
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Patent number: 6777043Abstract: An arc-quenching composition is provided including a filler, a fiber and a binder. Preferably, the filler includes an arc-quenching compound such as melamine. The binder includes a thermosetting resin to facilitate forming of the arc-quenching composition into an arc-quenching fuse tube. In a preferred arrangement, an outer tube is formed over the arc-quenching fuse tube to provide an overall high-strength fuse tube. Also in a preferred arrangement, in order to provide a fuse tube that is capable of operation over an extremely wide current range, the inner arc-quenching tube includes a tapered bore. According to one fabrication technique, the outer tube is formed over the arc-quenching inner tube before the curing of the inner tube such that a single structure results.Type: GrantFiled: April 3, 1998Date of Patent: August 17, 2004Assignee: S & C Electric Co.Inventors: Mark W. Stavnes, Jeffrey A. Moore, Thomas J. Tobin
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Publication number: 20040028874Abstract: A fiber-reinforced plastic molded body with a high production efficiency and a high strength and a method of manufacturing the molded body; the method, comprising the step of vertically feeding reinforced fibers by using a reinforced-fiber wound body for vertical yarn feeding wound with a twist provided thereto in the reverse direction to the twisting direction of and with generally the same number of twists as the twist provided in the vertical feeding of reinforced-fiber bundles with component fibers of 10,000 pieces or more, wherein the number of twists of the reinforced fibers contained in a resulting molded body is substantially zero.Type: ApplicationFiled: April 29, 2003Publication date: February 12, 2004Inventors: Hidehiro Takemoto, Hitoshi Kodama
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Patent number: 6685786Abstract: An apparatus and method are provided to improve a cutting reliability, to facilitate automation of the connection of wires and to allow for a reliable detection of wire joints. Ends of wires (a, a′) to be connected along their longitudinal directions are linearly placed, and a tape (t) is wound over and around the both wire ends. An adhesive layer of the tape is faced up, and the tape (t) is wound as the wire ends are rolled, thereby connecting the wires (a, a′). Since the tape displays a strong tear resistance in its longitudinal direction, the wires are strongly connected. The tape may contain reinforced fibers to display a stronger tear resistance. The wires (a, a′) are rolled by being held between plates (11, 33) and moving the plate (33) with respect to the plate (11). The tape (t) is placed on an auxiliary base plate (12) and is wound by the rolling movement of the wires (a, a′). The plate (33) is moved back after winding of the tape (t) to untwist the wires (a, a′).Type: GrantFiled: August 4, 2000Date of Patent: February 3, 2004Assignee: Sumitomo Wiring Systems, Ltd.Inventors: Susumu Matsuzawa, Tomiyuki Takeda
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Patent number: 6670005Abstract: The disclosed method can manufacture a thick-walled cylindrical part of an excellent quality which is free from the interlayer separation, by using a fiber reinforced plastic composite material. The fiber reinforced plastic composite material having a small thermal expansion coefficient is laminated in the circumferential direction of a mandrel; the laminated fiber reinforced plastic composite material layer is heat-cured to form an auxiliary member of the mandrel; a plurality of sorts of fiber reinforced plastic composite materials having a different elastic modulus, respectively are laminated on the formed auxiliary member; and the laminated fiber reinforced plastic composite materials are all heat-cured.Type: GrantFiled: September 23, 1998Date of Patent: December 30, 2003Assignee: Fuji Jukogyo Kabushiki KaishaInventors: Minoru Kimura, Haruko Nagai, Yumi Ito, Naoya Takizawa, Takashi Nagumo
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Patent number: 6669126Abstract: A storage device for data transmission lines, which serve for data transmission between a moving object and a base station, has a spool unit (2) on which a data transmission line (1) is wound in the form of a package of several layers (21) of windings. The windings in each layer are introduced at a maximum tensile stress or force, which is dependent on the modulus of elasticity of thedata transmission line (1). In this way, a creep or flow of the material of data transmission line (1), which is due to the pressure that is produced on the individual layers (21), is reduced or avoided, and a stable ordering of the windings is assured over a long period of time. The pressure of a winding on the layer (21) lying thereunder is less than 0.6 N/mm2, at least in the lower region of the windings. The maximum tensile stress is calculated from the diameters of data transmission line (1) and spool unit (2), the modulus of elasticity of data transmission line (1) and the total number N of layers (21) of the package.Type: GrantFiled: November 20, 2001Date of Patent: December 30, 2003Assignee: LFK-Lenkflugkorpersysteme GmbHInventors: Elmar Albert, Kuno Roder, Helmut Braun
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Patent number: 6656302Abstract: To provide an epoxy resin composition suitable as a matrix resin for fiber reinforcement, and a yarn prepreg suitable in unwindability, excellent in higher processability due to drapability, high in the tensile strength of the epoxy resin composition after curing, and high in efficiency of the strength of reinforcing fibers. A yarn prepreg, satisfying the following formulae (1) to (3): 50≦Wf≦80 (1) 20,000≦F≦100,000 (2) F/8,000≦d≦F/2,400 (3) where Wf is the content by weight of the fiber bundle (%), F is the number of filaments in the fiber bundle and d is the width of the prepreg (mm).Type: GrantFiled: January 11, 2001Date of Patent: December 2, 2003Assignee: Toray Industries, Inc.Inventors: Hajime Kishi, Masazumi Tokunoh, Tetsuyuki Kyono, Fumiaki Noma, Toyokazu Minakuchi, Shoji Yamane
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Patent number: 6641693Abstract: A developable structural part, such as a component, includes at least one layer made from a resin-impregnated fabric (prepreg) and at least one layer made from wound threads, yarns, rovings or ribbons. At least one constant thread tension, but preferably a thread tension increasing from layer to layer, is applied during winding of the threads, yarns, rovings or ribbons. An outer ply is always formed of wound threads, yarns, rovings or ribbons. A process for producing the structural parts, a thermal insulation cylinder, a protective tube, a heating element, a stay pipe, a hot-press die and a thermal insulation element are also provided. The developable component or structural part can be obtained due to a combination of the application of fabric prepreg layers and windings made from threads, yarns, rovings or ribbons.Type: GrantFiled: May 24, 2001Date of Patent: November 4, 2003Assignee: SGL Carbon AGInventors: Werner Guckert, Siegfried Rauch
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Publication number: 20030161979Abstract: The present invention provides a package of poly(trimethylene terephthalate) drawn yarn obtained by a direct spin-draw process of poly(trimethylene terephthalate), having an industrially practical winding amount and excellent in unwindability during high speed unwinding after storage over a long period of time, and a method for producing the same. A fabric obtained by weaving or knitting using a package of poly(trimethylene terephthalate) drawn yarn of the invention has good quality without defects such as streaky defects and a tight yarn.Type: ApplicationFiled: January 3, 2003Publication date: August 28, 2003Inventors: Tadashi Koyanagi, Takao Abe, Akira Yamashita
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Patent number: 6607625Abstract: A process for producing an acoustically resistive layer, particularly for the nacelles of aircraft jet engines. The process includes producing a structural component by using thermoplastic resins, this component having a given quantity of open surface relative to the acoustic waves to be treated. The structural component is connected to an acoustic metallic fabric having a mesh adapted to the open surface quantity of the structural component. Then, the thermoplastic resin is heated under pressure at high temperature.Type: GrantFiled: December 26, 2000Date of Patent: August 19, 2003Assignee: EADS Airbus SAInventors: Robert Andre, Alain Porte, Eric Rambaud
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Patent number: 6605171Abstract: The present invention relates to a hollow body of revolution (1), the wall of which comprises an internal first region (a) made, at least on its external periphery, of a single thermoplastic organic material A, and a second region having a first part (b), arranged so as to be continuous with the first region (a) and made of a thermoplastic material identical to the material A and of continuous glass yarns embedded in the said thermoplastic material, and a second part (c) forming the external periphery of the hollow body and made only of thermoplastic material. According to the invention, the wall has a volume void content Vv of less than 0.5%, preferably less than 0.2%.Type: GrantFiled: June 21, 2000Date of Patent: August 12, 2003Assignee: Saint-Gobain Vetrotex France S.A.Inventors: Jean-Paul Debalme, Jacques Voiron, Alexandre Cividino
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Patent number: 6579815Abstract: The invention concerns a method of forming a fabric of interlaced yarn by arranging on a surface a plurality of yarn guide blocks, each guide block adapted to guide yarn from a yarn source to the surface and wherein the relative motion of the yarn guide blocks and surface serves to deposit yarn from the guides onto the surface in such a way that when said yarns are deposited on a surface, the diagonal positions of the yarns from one block are offset from a direct overlapping alignment with the yarns from the remaining blocks to thereby densely cover the surface during repeated cycles of such motion.Type: GrantFiled: February 22, 2000Date of Patent: June 17, 2003Assignee: E. I. du Pont de Nemours and CompanyInventors: Peter Popper, William Charles Walker, Albert S. Tam, James K. Odle, George Yeaman Thomson, Jr.
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Patent number: 6554936Abstract: An elastomerized phenolic resin ablative insulation particularly suitable for use in connection with the thermal insulation of selected components of rocket motors. A composition for making the elastomerized ablative insulation is disclosed. Furthermore, an associated method of forming calendered sheets of material formed of the composition is disclosed. The preferred ingredients of the disclosed composition include acrylonitryle butadiene rubber, zinc borate, and phenol formaldehyde resin which can be cured and bonded to structures such as domes of open-ended rocket motors and other rocket motor components. The subject elastomerized ablative insulation is well suited for use independently or in connection with other insulative materials to form a thermal barrier which is highly resistant to the heat and the erosive nature associated with the combustion of propellant fuels, for example.Type: GrantFiled: September 8, 1999Date of Patent: April 29, 2003Assignee: Alliant Techsystems Inc.Inventors: Gary S. Metcalf, William E. White
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Publication number: 20030051795Abstract: An improved filament winding method and apparatus for fabrication of composite material products is based on a mechanism that rotates filaments around a non-rotating mandrel. The primary filaments in predetermined patterns tend to move on the mandrel and thus such filaments are fixed in position relative to the mandrel by over-wrapping them with secondary filaments applied over the primary filaments. The winding mechanism functions by rotating filament spools around a non-rotating mandrel rather than rotating the mandrel to pull the filaments onto the mandrel. The mandrel is axially translated through the center of the winding mechanism or the winding mechanism is translated over a stationary mandrel which is supported in such a manner as to provide for such translation.Type: ApplicationFiled: May 28, 2002Publication date: March 20, 2003Inventor: Keith E. Burgess
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Patent number: 6533883Abstract: In a method of manufacturing an optical medium, an extended optical conductor containing active substance is formed to a predetermined shape by the use of resin by repeatedly folding or winding the optical conductor. A laser light beam or an amplified light beam is outputted from an edge portion of the optical conductor by absorbing an excitation light beam incident from the side surface of the optical conductor into the active substance through the resin. Thermoplastic resin is used as the resin. The thermoplastic resin transmits the excitation light beam. The resin is heated up to a glass transition temperature or higher. The optical conductor and the resin are bonded to each other so as to constitute a predetermined shape. The resin is cured.Type: GrantFiled: July 26, 2000Date of Patent: March 18, 2003Assignee: Hoya CorporationInventors: Akiyoshi Tanaka, Katsuhisa Itoh
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Publication number: 20030037860Abstract: A method is disclosed for reinforcement of thin wall hollow thermoplastic storage vessels with one or more wraps of continuous fibers. This method requires thermal bonding between the reinforcement fibers and the outer surface of the thermoplastic storage vessel while the interior cavity of the storage vessel is being pressurized. The fiber wraps can also be oriented in spatial directions further resisting internal stress on the storage vessel walls when put in service.Type: ApplicationFiled: October 10, 2002Publication date: February 27, 2003Inventor: David E. Hauber