With Winding Of Filamentary Material Patents (Class 156/169)
  • Patent number: 5456782
    Abstract: A method of producing a developing roller applicable to a developing device included in an image forming apparatus and capable of carrying a great amount of toner thereon by generating microfields. The surface of a conductive base is covered with a net constituting of conductive fibers and dielectric fibers woven together. The fibers are heated by a heater to melt with the result that conductive portions and dielectric portions appear on the surface of the developing roller.
    Type: Grant
    Filed: October 17, 1994
    Date of Patent: October 10, 1995
    Assignee: Ricoh Company, Ltd.
    Inventors: Takashi Fujita, Atsushi Ohta, Mitsuru Hasegawa, Seiji Ishii
  • Patent number: 5447586
    Abstract: A control architecture involves two control loops, one for controlling heat input to a moving composite structure and the other controlling the speed of the structure to control quality of the product being formed. Since velocity and heat input affect the temperature of the composite there is cross coupling between the control loops so that either or both can be used to control the temperature. Preferably the invention uses the velocity or speed of the composite as the primary control, i.e., the controller automatically seeks the proper laydown velocity for the current heat input. If the energy source is not providing sufficient heat, the process slows down until the proper temperature is reached. This ensures that the composite material passing through the process is always at the proper temperature.
    Type: Grant
    Filed: July 12, 1994
    Date of Patent: September 5, 1995
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Albert S. Tam
  • Patent number: 5445768
    Abstract: Method and device for manufacturing a flat textile structure in which two melts of at least two polymer materials are changed to the form of fibers with the aid of a spinning device and in which fibers are then combined and then solidified. The spinning device consists of a spinning rotor and the polymer materials employed have an charge difference of at least ten unit charges. The two materials are first melted separately from one another. Each melt, by means of a distributor device, is then fed to a group of outlet openings of a spinning rotor unmixed. The fibers emerging from the outlet openings are then stretched and combined to form a common flat structure with the flat structure then being charged triboelectrically by an aftertreatment.
    Type: Grant
    Filed: December 10, 1993
    Date of Patent: August 29, 1995
    Assignee: Firma Carl Freudenberg
    Inventors: Michael Hauber, Ulrich Freudenberg, Christoph Josefiak, Peter Barth, Bernd Dietrich
  • Patent number: 5441584
    Abstract: Method for laying filaments on a convex axisymmetric surface, especially a hemispherical surface, provided with a circular hole or a dead zone centered on the pole, wherein a regular set of points are defined on a reference circle of the surface, the filament being laid along a geodesic path from one first departure point to one first arrival point on the reference circle, the same laying process being reproduced for a second pair of departure and arrival points so as to lay a set of filaments (so-called a lap) and then the same laying process is repeated via successive shifts until each point of the reference circle is at the same time and solely a single departure and arrival point, so as to obtain a layer, and possibly restarting the process until the desired thickness is obtained.
    Type: Grant
    Filed: October 4, 1993
    Date of Patent: August 15, 1995
    Assignee: Societe Anonyme Dite Aerospatiale Societe Nationale Industrielle
    Inventors: Gerard Mathieu, Francois Monget
  • Patent number: 5435869
    Abstract: A method for manufacturing a filament wound composite crank arm includes forming unidirectional filament wound first and second elongated rings and a first reinforcement disk having a center hole. A second reinforcement disk having a threaded center hole is made of steel. The first ring is placed in the bottom of a hollow, heated mold. The inserts are placed onto mandrels within the mold so that they reside within the first ring. Resin-impregnated fiber filler is placed into the mold. A strand of resin-impregnated fiber is wound around a special plunger to form a torsion-resistant member comprising an elongate truss framework integrally interposed between two opposing walls of an elongated cylindroid. The second ring is positioned around the torsion-resistant member at one of its edges, and the torsion-resistant member is placed into the mold to become circumscribed by the first ring at its other edge and to surround the inserts.
    Type: Grant
    Filed: August 27, 1993
    Date of Patent: July 25, 1995
    Inventor: Roland Christensen
  • Patent number: 5435868
    Abstract: Hydraulic cylinders made of fiber-resin composite materials have a central piston chamber section and bell-shaped internally threaded end sections. Cylinders are made by winding resin coated fibers over a mandril over which externally threaded sleeves are slipped and spaced apart so as to define the end sections. After curing the resin, the winding is cut in the areas of the sleeves to separate the cylinders. An expendable strip is wound onto the sleeves and in the cutting operation is cut into. A bearing, a seal cavity and an enlarged inside diameter at a piston rod end of the cylinder may also be provided using a method of the invention, with the cylinders being cut apart between the ends of sleeves and between the other ends of the cylinders.
    Type: Grant
    Filed: August 26, 1993
    Date of Patent: July 25, 1995
    Assignee: Applied Power Inc.
    Inventors: Xudong Yu, Carl G. Waldenstrom
  • Patent number: 5431984
    Abstract: The invention is directed to composite preforms which comprise reinforcing fiber deposited in grooves pre-formed in a metal or ceramic foil.
    Type: Grant
    Filed: December 11, 1990
    Date of Patent: July 11, 1995
    Assignee: Avco Corporation
    Inventors: Steven D. Keck, Harlan L. Woods
  • Patent number: 5431759
    Abstract: An electrical cable and a method for manufacturing the electrical cable are provided in which a plurality of insulated conductors have a protective jacket extruded thereabout, the protective jacket having an exterior ribbed surface which includes a plurality of longitudinally extending ribs between which extend a plurality of thermal expansion voids. The protective jacket is formed from a thermally set elastomeric material which is partially cured, and then a protective exterior armor is helically wrapped around the exteriorly ribbed surface of the elastomeric, protective jacket. Then, the electric cable is heated to an elevated temperature for a period of time which is sufficient for fully curing the elastomeric protective jacket formed therein.
    Type: Grant
    Filed: February 22, 1994
    Date of Patent: July 11, 1995
    Assignee: Baker Hughes Inc.
    Inventor: David H. Neuroth
  • Patent number: 5429693
    Abstract: A method is described for forming a prestressed composite which comprises steps of applying matrix material to the fibers, selectively tensioning the fibers, winding the fibers on an adjustable mandrel and curing the matrix material with the fibers under tension.
    Type: Grant
    Filed: May 9, 1994
    Date of Patent: July 4, 1995
    Assignee: The United States of America as represented by the Secretary of the Air Force
    Inventor: David H. Rose
  • Patent number: 5425829
    Abstract: A hybrid composite automotive leaf spring comprises parallel glass and polyethylene terephthalate fibers distributed in a pattern replicated throughout a resin matrix. A method of producing the hybrid composite leaf spring comprises winding various proportions of glass and polyethylene terephthalate or nylon fibers together into a homogeneous mass in an epoxy matrix in a mold to form a blank, which is then compressed and cured into a leaf spring having a predetermined homogeneous mixture of parallel fibers distributed throughout the cross-section of the spring. The unitary spring has a spring rate that is a composite of the resin-bonded glass and other fibers. Different spring rates are obtained by varying the percentage content of the glass and other fibers, while maintaining the homogeneity of the resultant leaf spring.
    Type: Grant
    Filed: January 21, 1994
    Date of Patent: June 20, 1995
    Assignee: General Motors Corporation
    Inventor: Jemei Chang
  • Patent number: 5421931
    Abstract: A composite tool handle includes one or more load-bearing jackets surrounding a core of lightweight or reinforcing material. The interface between the core and the jacket is corrugated to increase the flexural strength of the tool handle while minimizing weight. The composite tool handle is manufactured by pultrusion wherein the core having a corrugated outer surface is fed through a pultrusion die tube. Resin coated fibers are channeled into the space between the core and the die tube for compression and heating to form a fiber-resin jacket having an internal surface conforming to the shape of the core for key-lock engagement therewith. The outer surface of the fiber-resin jacket can be formed with a corrugated or other discontinuous surface shape by placing one or more external mold members into the space between the resin coated fibers and the die tube for pultrusion therewith through the die tube, and for separation from the fiber-resin jacket upon exiting the die tube.
    Type: Grant
    Filed: April 8, 1993
    Date of Patent: June 6, 1995
    Inventor: Joseph A. Carmien
  • Patent number: 5407508
    Abstract: A method of producing a replaceable one piece annular outer race having an axial bore, an uninterrupted inner annular concave raceway facing into the bore and an outer surface. The method comprises the steps of applying an overlayment of filaments onto a cylindrical axially split mold assembly to form a one piece outer race substrate. The mold assembly includes first and second separable semi-cylindrical mold halves each having a semi-cylindrical convex outer mold surface, a mounting bore extending axially through the mold assembly, a removal axis normal to the mounting bore axis and a support removably mounted in the mold assembly mounting bore. A coat of hardenable liquid resin is applied to penetrate the filament overlayment substrate, after which the coated substrate is cured to form a hardened one piece outer race on the mold assembly. The cylindrical mold halves are removed from the hardened outer race to yield a single piece annular outer race.
    Type: Grant
    Filed: October 1, 1993
    Date of Patent: April 18, 1995
    Assignee: Rexnord Corporation
    Inventors: Bernard Harris, Dennis E. Bozych
  • Patent number: 5395468
    Abstract: A mass transfer device and method of construction thereof. The mass transfer device may be an oxygenator having a fiber bundle comprised of hollow gas permeable fibers. The method of making the fiber bundle used in the mass transfer device includes winding one or more hollow fibers around a supporting core which includes first and second core sections. First and second outer casing sections are mounted adjacent the exterior of the hollow fibers. The hollow fibers are then cut longitudinally in two circumferentially spaced locations to form first and second fiber bundles located between the first and second core and outer casing sections. The method results in the simultaneous construction of first and second fiber bundles which are useable in separate mass transfer devices.
    Type: Grant
    Filed: April 21, 1993
    Date of Patent: March 7, 1995
    Assignee: Medtronic, Inc.
    Inventors: Rena S. Juliar, Jeanne S. Pierson
  • Patent number: 5383994
    Abstract: A composite plastic duct structure comprised of an outer layer of fabric material impregnated with a fire-resistant resin material and an inner liner layer of chemically corrosion resistant resin material impregnated with a fabric material. The invention includes a method wherein multiple wrappings of resin impregnated material are wound on a mandrel to form the inner and outer layers.
    Type: Grant
    Filed: February 8, 1993
    Date of Patent: January 24, 1995
    Inventor: Lawrence E. Shea
  • Patent number: 5376200
    Abstract: A method of manufacturing a fiber reinforced, resin matrix, tank with an integral fitting, such as an internally threaded pipe connection, bulkhead door or manhole entryway. A thread form tool having a cylindrical bore and a rounded pattern thread forming outer surface at one end is provided. The tool is secured to a drive shaft extending through the tank forming mandrel with the thread forming end adjacent to the mandrel. A second, thread is formed on the opposite end of the threat form tool opposite the tank mandrel and carries a consolidation nut. A consolidation washer rides on a wider cylinder surface of the thread form tool intermediate the two threaded ends. At least one fabric doily or band is placed over the thread forming tool rounded threads and the tank mandrel is filament wound with high strength fibers impregnated with a resin in a conventional manner, with filaments overlapping the rounded thread area.
    Type: Grant
    Filed: August 30, 1993
    Date of Patent: December 27, 1994
    Assignee: General Dynamics Corporation
    Inventor: Ivan K. Hall
  • Patent number: 5366576
    Abstract: A system and method are provided for producing segmented tubular products such as filters from nonwoven fibers. The system includes a die assembly, a collector assembly including a rotating mandrel, a withdrawer assembly, and a post-treatment assembly. The withdrawer assembly utilizes at least one threaded roller contacting either the inner or outer periphery of a tube formed on the mandrel to withdraw the tube from the mandrel in a controlled manner. The post-treatment assembly smoothes the outer surface of the tube prior to cutting by melting loose fiber strand strands extending therefrom. The properties of the finished product can be varied by altering the operation of the collector assembly and/or the withdrawer assembly.
    Type: Grant
    Filed: April 14, 1993
    Date of Patent: November 22, 1994
    Assignee: Clack Corporation
    Inventor: Robert A. Clack
  • Patent number: 5364489
    Abstract: In-line application of liquid adhesive to an optical fiber (10) while it is being wound onto a drum (14) is accomplished by a tube (58) interconnected with a pressurized adhesive source of supply (70). An end (60) of the tube provides adhesive in a beadlike strip which wets the drum or underlying winding layer just under the fiber lower surface before it is laid down onto the drum.
    Type: Grant
    Filed: April 8, 1993
    Date of Patent: November 15, 1994
    Assignee: Hughes Aircraft Company
    Inventors: Wilbur M. Bailey, George H. Hulderman, Daniel K. Schotter
  • Patent number: 5364491
    Abstract: Integrally formed grid structures made of composite graphite-epoxy material are disclosed in which graphite fibers extend three-dimensionally in at least three different directions.
    Type: Grant
    Filed: October 31, 1989
    Date of Patent: November 15, 1994
    Assignee: Lockheed Missiles & Space Company, Inc.
    Inventors: Tak Aochi, Robert J. Pyle
  • Patent number: 5362345
    Abstract: A method for the manufacture of integral coach bodies includes the steps of winding an inner covering layer on a body-shaped winding core and attaching a plurality of U-shaped channel segments to outer surfaces of ceiling and floor walls and attaching a plurality of insulation segments in corner regions of the body. A stiffening framework is attached to the outer surfaces of side walls of the body, insulation plates are attached in some rectangular openings in the stiffening framework and blank covers are positioned in other ones of the openings for subsequently installing windows and doors. The attached elements form a step-tree surface upon which is wound an outer covering layer. The coach body thus manufactured is removed from the winding core, the blank covers are cut out for the door and window openings, apertures are formed in the inner covering layer for the feed and removal of air and openings are formed for mounting illumination devices in the ceiling wall.
    Type: Grant
    Filed: January 28, 1993
    Date of Patent: November 8, 1994
    Assignee: Inventio AG
    Inventors: Andreas Stettler, Kurt Anderegg
  • Patent number: 5348598
    Abstract: A gun barrel lining made of composite material having refractory fiber reinforcement and a ceramic matrix, the fiber reinforcement comprises a cylindrical inner portion constituted by a three-dimensional fiber texture and a cylindrical outer portion surrounding the inner portion and having the same axis, the outer portion being constituted by a strip wound around the inner portion, and the inner and outer portions being codensified by the ceramic matrix.
    Type: Grant
    Filed: June 2, 1992
    Date of Patent: September 20, 1994
    Assignee: Societe Europeenne De Propulsion
    Inventors: Michel Vives, Pierre Taveau, Georges Habarou, Francois Bognandi
  • Patent number: 5338382
    Abstract: Pile weatherstripping having rows of pile sandwiching a fin is fabricated so as to precisely locate the height of the fin with respect to the height of the pile. A travelling endless band receives webs providing the fins on opposite sides thereof with the edge of each web, which defines the height of the fin, precisely positioned on a side of the band and the other edge overhanging the edges of the band. Alignment of the webs on the band is provided either by an aligning fixture or by coining the webs to provide lines of indentations which index the webs at the edges of the band. The yarn which forms the pile is wound around the webs and the band and serves to wrap the overhanging portions of the webs around the band, or a guide may be used to facilitate wrapping of the webs around the band, prior to winding of the yarn. Backing strips are attached, as by ultrasonic welding, along the edges of the band. Then the yarn is slit without cutting into the webs.
    Type: Grant
    Filed: August 10, 1992
    Date of Patent: August 16, 1994
    Assignee: Ultrafab Inc.
    Inventors: Larry E. Johnson, Peter Galens
  • Patent number: 5328512
    Abstract: A sprayer of an elongated shape receives a desired liquid from an outside urce and spray-applies the liquid onto a fiber in response to motivating force provided by pressurized gas. The unsprayed, virgin fiber enters the sprayer through an inlet hole, is sprayed on with the liquid as it travels the width of the sprayer and exits the sprayer as a sprayed fiber through an exit hole. The pressure of the motivating gas can be varied to provide the optimum jettisoning force for a selected liquid, taking into consideration the viscosity, volatility and other pertinent characteristics of the liquid.
    Type: Grant
    Filed: July 27, 1992
    Date of Patent: July 12, 1994
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventors: Michael L. Steelman, William J. Taylor
  • Patent number: 5320702
    Abstract: A press blanket for a press device in a paper making machine, or the like, is formed of an elastomeric blanket material and fully embedded layers of reinforcement threads. The radially inner layer is formed of longitudinal threads which extend parallel to the axis of the press blanket. The radially outer layer is formed of circumferential threads which are wound in the direction of blanket motion and are wound generally helically. The threads are fully surrounded by the layer of homogeneous elastomeric material, that is formed from a single pouring. The circumferential threads have a diameter of at most 1/500 of the outside diameter of the fully rounded press blanket. In a unit area of the press blanket, the tensile strength of the circumferential threads is at least 40% greater than the tensile strength of the longitudinal threads.
    Type: Grant
    Filed: March 31, 1992
    Date of Patent: June 14, 1994
    Assignee: J.M. Voith GmbH
    Inventors: Uwe Matuschczyk, Karl Steiner, Harald Aufrecht, Christian Schiel
  • Patent number: 5305601
    Abstract: A fiber/resin composite whose resin phase is formed by at least initial actinic radiation curing of a resin composition comprising an actinic radiation curable first resin component and a second resin component which is non-cured under curing conditions effective for the first resin component. The actinic radiation exposure of the fiber/resin composition effects curing of the first resin component to immobilize the composite and impart structural integrity thereto, whereby the composite may be handled, packaged, or further processed. Filament wound, braided, and pultruded articles are described, together with associated methods for forming such articles by filament winding, braiding and pultrusion. As a specific embodiment, a solid fuel rocket motor is disclosed comprising a solid fuel body in a filament wound fiber-resin composite casing formed by filament winding of the solid fuel body with resin-impregnated filament or rovings thereof.
    Type: Grant
    Filed: August 12, 1992
    Date of Patent: April 26, 1994
    Assignee: Loctite Corporation
    Inventors: Kieran F. Drain, Larry A. Nativi, Richard T. Thompson
  • Patent number: 5306371
    Abstract: An apparatus and method for releasing a filament wound tube (4) from a mandrel (1) utilizing a removable fiber (2) covered with a wrap (3). After a tube is filament wound, the removable fiber (2) is pulled out from beneath the wrap (3) to create a plane of slippage between the mandrel (1) and tube (4) to provide for easy removal.
    Type: Grant
    Filed: February 26, 1992
    Date of Patent: April 26, 1994
    Assignee: The Babcock & Wilcox Company
    Inventor: Roy R. Ramey
  • Patent number: 5301885
    Abstract: A unidirectional material for helicopter parts is fabricated by winding a composite-material roving delivered from a feeding mechanism of a filament winding device around and between a plurality of pins provided on a mandrel rotating about the longitudinal axis thereof, the roving feeding mechanism being moved in a traversing manner such that the feeding path of the roving becomes a figure eight figure, whereby the roving is thus wound to form a tubular mesh of obliquely crossing and staggered helixes of the roving around the mandrel. The material has an improved strength in a transverse direction of the mandrel.
    Type: Grant
    Filed: December 26, 1990
    Date of Patent: April 12, 1994
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventor: Tadahiro Matsumoto
  • Patent number: 5296061
    Abstract: Disclosed are a process for producing a tubular nonwoven fabric and tubular nonwoven fabrics produced by the same. In the process, a web is formed on a first rotating cylinder by catching fibers carried to the surface of the first rotating cylinder by a fluid, the web is transferred to a second rotating cylinder, a tube of the transferred web is formed on and around the second rotating cylinder, and the tube is drawn in the axial direction of the second rotating cylinder to form a tubular nonwoven fabric. The tubular nonwoven fabric with a high unit weight can be produced without elongating or breaking the nonwoven fabric, and the diameter of the tubular nonwoven fabric can be freely changed.
    Type: Grant
    Filed: June 11, 1992
    Date of Patent: March 22, 1994
    Assignee: Toray Industries, Inc.
    Inventors: Katsutoshi Ando, Nobuo Kurata, Yoshiharu Okumura, Kouji Sugano
  • Patent number: 5295216
    Abstract: An improved fiber optic panel having a desired illumination pattern is assembled from at least two partial panels, each comprising a plurality of fully terminated parallel fibers. Two or more such partial arrays are combined to fabricate a optical fiber substrate having an arbitrary illumination pattern. The non-illuminated fiber lengths extending from the individual fiber terminations are removed before the two partial arrays are assembled, thus further enhancing the efficiency of the device. In a preferred embodiment the fibers of each partial array have a center-to-center spacing slightly greater than twice the fiber diameters, and the fibers of the two partial arrays are intermeshed to form a closely packed parallel array of fibers in which a fully terminated shorter fiber is located between two longer fibers.
    Type: Grant
    Filed: November 17, 1992
    Date of Patent: March 15, 1994
    Assignee: Poly-Optical Products, Ltd.
    Inventor: Roger F. Halter
  • Patent number: 5288109
    Abstract: A method of joining a tube of composite material and a tubular metal fitting includes, winding filaments of pre-impregnated fibers to produce a tube with a longitudinal axis. The fibers that provide tensile strength for the tube are at a tensile fiber angle relative to the longitudinal axis. A tubular metal fitting is introduced at least partially into an end of a tube section, with inner and outer parts of the fitting being located inside and outside of the tube section. The inner and outer parts are secured by inserting penetrating elements extending radially through the tube section and the parts of the fitting. The penetrating elements are arranged in uniform circumferential alignments which are equally spaced from each other along the longitudinal axis.
    Type: Grant
    Filed: April 21, 1992
    Date of Patent: February 22, 1994
    Assignees: Societe Nationale Industrielle et Aerospatiale, Institue Francois du Petrole
    Inventors: Marcel Auberon, Jean-Jacques Thouraud, Charles Sparks, Pierre Odru
  • Patent number: 5273603
    Abstract: A method for filament winding a pressure vessel having at both end domes thereof holes of different diameters and preferably used for a high pressure combustor of a rocket engine. The present method comprises first and second winding processes. In the first process, the first mandrel on which the winding band is wound is provided with a jig which makes the outer diameters of the opposite bosses of the mandrel be equal to each other and is removed after hardening process. In the second process, the winding band is again wound on the second mandrel comprising a first body obtained from the first process and provided with a jig which makes the outer diameters of the opposite bosses of the second mandrel be equal to each other and is removed after hardening process.
    Type: Grant
    Filed: June 10, 1992
    Date of Patent: December 28, 1993
    Assignee: Agency for Defense Development
    Inventors: Byeong Yeol Park, Sung Ho Yoon, Bal Jung
  • Patent number: 5273602
    Abstract: A ribbonizing apparatus and method for forming a fiber band from a plurality of fiber tows extending along respective fiber tow pathways. The ribbonizing apparatus includes an assembly for selectively heating at least a respective one of the plurality of fiber tows as the fiber tow extends along the fiber pathways. When not needed, the heat is removed from the fiber tow. A plurality of embodiments for accomplishing the method are contemplated.
    Type: Grant
    Filed: October 2, 1992
    Date of Patent: December 28, 1993
    Assignee: Hercules Incorporated
    Inventors: Dee R. Gill, James P. Neilsen, Noel I. Shepherd, William J. Weis, John A. Johnson, Kazutoshi Fujimoto
  • Patent number: 5266139
    Abstract: A method for continuous processing/in-situ consolidation and curing of thermoset resin impregnated fiber tow into a composite product having minimal porosity and being relatively void free. The method provides for preconditioning a fiber, impregnating a continuous fiber tow with a low viscosity thermoset resin to complete saturation and then simultaneously outgassing and advancing the resin impregnated tow. The preconditioned tow is then applied to a substrate such as a heated rotating mandrel in a filament winding procedure where heat is applied to the nip of the touch-down of the tow to the mandrel with the simultaneous application of pressure for initial consolidation of the tow upon the substrate. Additional pressure and heat are applied to the tow as the mandrel is rotated to provide for advancing the stage of the resin and further consolidation of the material.
    Type: Grant
    Filed: October 2, 1992
    Date of Patent: November 30, 1993
    Assignee: General Dynamics Corporation, Space Systems Division
    Inventors: Michael J. Yokota, Edward M. Gilchrist, Douglas S. Cox, Ivan K. Hall, John Gagliani, Ronald K. Giesy
  • Patent number: 5261980
    Abstract: A method of manufacturing filament-wound tubes or shafts includes drywinding a plurality of elongate mandrels with the filament, inserting the filament wound mandrels into respective elongate hollow molds of a mold complex, and injecting resin such as epoxy resin under pressure into the hollow molds into intimate contact with the filament. Heat is then supplied to the mold complex to heat the resin to a predetermined temperature and for a predetermined period of time to cure the resin and thereby form the tubes or shafts. The mandrels and tube or shafts are removed from the hollow molds and then the mandrels are removed from the tubes or shafts. Many of these activities are carried out in parallel to increase the manufacturing throughput of the tubes or shafts.
    Type: Grant
    Filed: January 22, 1992
    Date of Patent: November 16, 1993
    Assignee: EDO Sports
    Inventor: Terry V. Pearce
  • Patent number: 5261981
    Abstract: A method for producing a hollow filament package by winding at least one hollow filament onto a rotating body in a plurality of layers in the form of coils using a traversing filament guide device, so that the coils form an angle with the longitudinal axis of the body, wherein the speed of rotation of the body and the traverse speed of the filament guide device are adapted to one another in such a way that, per layer, a plurality of first coils are laid down side by side between the end sections of the body and, after each forming of a first hollow filament coil, the speed of rotation of the body and/or the traverse speed of the filament guide device is changed in such a way that second hollow filament coils are formed on the first or the second end section, the second coils forming an angle with the longitudinal axis of the core greater than the angle formed by the first coils.
    Type: Grant
    Filed: August 21, 1992
    Date of Patent: November 16, 1993
    Assignee: Akzo NV
    Inventors: Klaus Schneider, Rudolf Wollbeck, Thomas Zang
  • Patent number: 5259903
    Abstract: The method of manufacturing a plurality of bundles of semipermeable hollow fibers for a membrane device from a sheet of fibers (19) formed by winding a fiber or a stranded set of fibers (11) on a drum (1, 2) consists in:cutting the sheet of fibers (19) on the drum (1, 2) along a line of cut that is substantially parallel to the axis of the drum (1, 2);laying out the sheet of fibers (19) on a plane (14);rolling up the sheet of fibers (19) in a direction perpendicular to the line of cut to form a single bundle of fibers (45); andcutting up the single bundle of fibers (45) into a plurality of bundles for a membrane device.
    Type: Grant
    Filed: December 10, 1991
    Date of Patent: November 9, 1993
    Assignee: Hospal Industrie
    Inventor: Julien Porta
  • Patent number: 5256230
    Abstract: Winding of multiple tows upon a mandrel to form a desired article, such as a tube, is assisted by passing the multiple tows in contact with an exterior surface of a guide which is heated during the winding operation. The guide includes a first guide portion and a also a second guide portion having longitudinal axes which define an angle with respect to each other. The guide is positioned so that either guide portion is capable of receiving the tows so as to contact the exterior surface of the guide before being wound upon the mandrel. Employing the heated guide in accordance with the invention has been found to assist in aligning and at least partially consolidating the tows in a side-by-side relationship for delivery to the mandrel.
    Type: Grant
    Filed: July 3, 1991
    Date of Patent: October 26, 1993
    Assignee: Phillips Petroleum Company
    Inventor: John D. Winkel
  • Patent number: 5252159
    Abstract: A perfusion balloon catheter includes an inflatable balloon formed by a series of loops of a flexible, inflatable tube in a generally cooperative tubular shape. The loops are supported by a coiled support member and are locked within the coiled support member by a wire retainer. The cooperative tubular shape of the individual loops perform to provide an inflatable cooperative outer surface of the balloon and a perfusion passage within the balloon.
    Type: Grant
    Filed: January 4, 1993
    Date of Patent: October 12, 1993
    Assignee: SciMed Life Systems, Inc.
    Inventor: Michelle Arney
  • Patent number: 5250132
    Abstract: A method of making a composite laminate having an internally damped constraining layer sandwiched between first and second load-bearing members. The constraining layer and load-bearing members are of a filament reinforced resin matrix, with the gelation temperature of the resin matrices of the constraining layer and load-bearing members being different. During a single cure cycle, the temperature of the assembled unit is increased such that one of the resin matrices hardens first while the other hardens at a later point in time and at a higher temperature, with the process ensuring for an adequate bond between the resin matrices and viscoelastic damping layers positioned on either side of the constraining layer members. The constraining layer members are affixed with gaps between them and a compliant tubing is placed within the gaps.
    Type: Grant
    Filed: December 2, 1991
    Date of Patent: October 5, 1993
    Assignee: Westinghouse Electric Corp.
    Inventors: Christy K. Lapp, Paul D. Grund
  • Patent number: 5238520
    Abstract: Disclosed is a filament winding apparatus comprising a winding mechanism having a pair of arms for winding traversed filamentary yarns impregnated with a resin onto a plurality of mandrels, respectively, and a mandrel retaining mechanism having mandrel receiving portions by a number of at least two times of the number of the mandrels to be set on the arms of the winding mechanism. The arms are swung between a winding position and a mandrel exchange position of the mandrel retaining mechanism. The retaining mechanism is a little moved when the mandrels are exchanged. A plurality of mandrels can be easily and efficiently exchanged at the same time without a particular device. The number of the mandrels for simultaneous filament winding can be increased and a high productivity can be obtained. Further, this apparatus can be realized at a relatively low cost.
    Type: Grant
    Filed: May 27, 1992
    Date of Patent: August 24, 1993
    Assignee: Toray Industries, Inc.
    Inventors: Katsumi Hasegawa, Yoshihiko Osawa, Ichiro Kumo
  • Patent number: 5223067
    Abstract: An aircraft fuselage structure is fabricated by the following steps. A plurality of ring-shaped members are first prepared, each member being provided around the outer peripheral surface thereof at positions spaced apart in the circumferential direction thereof with a plurality of recesses. Elongated plate members are provided which have respective convex parts corresponding to the recesses, to form stringers. The ring-shaped members are then arranged at a coaxially spaced-apart paralleled disposition, and thereafter a laminating jig is inserted into the coaxially arranged ring-shaped members with a silicone bag interposed therebetween, the silicone bag having an open opposite end. The ring-shaped members are placed in annular recesses provided in the laminating jig and in correspondingly formed annular recesses provided in the bag.
    Type: Grant
    Filed: July 16, 1992
    Date of Patent: June 29, 1993
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Kenji Hamamoto, Kazuaki Amaoka, Naoya Takizawa, Masanori Hosoi
  • Patent number: 5221392
    Abstract: The described process comprises the following operating steps: an extrusion step in which the raw rubber is extruded in the form of a strip (7) from an appropriate machine (1); a winding step in which the rubber strip (7) is wound about a rotating drum (2); an insert application step in which steel insert pieces (16) are applied to the rubber layer wound about the rotating drum (2); a second winding step in which the rubber strip (7) is wound on the steel insert pieces (16); a coiling step in which a steel wire (4) is wound into spiral shape on the rubber layer wound about the rotating drum (2); a third winding step in which the rubber strip (7) is wound on the coiled steel wire (4) as far as a product in the form of a ring is achieved; a removal step in which the ring-shaped produce is removed from the drum (2); an introduction step in which the ring-shaped product is introduced into a mold; a forming and vulcanization step carried out on the product in the mold; an extraction step in which the ready track i
    Type: Grant
    Filed: August 9, 1990
    Date of Patent: June 22, 1993
    Assignee: MAI S.p.A.
    Inventor: Renato Mai
  • Patent number: 5219505
    Abstract: A method and an apparatus for making an endless, flat, flexible belt of pourable plastics include a core, especially a multiple core, as tension bearer, for example in a conveyor belt of polyurethane. Spaced apart support filaments extending transversely of the longitudinal direction of the belt are tightened in a mold approximately in the center plane of the belt to be cast so that the tension bearer will be placed as accurately as possible in the middle, based on the thickness of the belt to be produced. Subsequently the tension bearer is wound in longitudinal direction of the belt on the winding support formed by the support filaments. Thereupon liquid plastic material is poured into the mold and following that the support filaments protruding from the side surfaces of the belt are cut off upon termination of the curing.
    Type: Grant
    Filed: May 23, 1991
    Date of Patent: June 15, 1993
    Assignee: Balatros GmbH
    Inventor: Franz-Josef Kaiser
  • Patent number: 5215615
    Abstract: A process for forming a tubular wound package suitable for use as the fibrous support for a catalytic converter is disclosed. The process involves winding two yarns on a support using two separate yarn guides to form a series of walls defining both outwardly and inwardly facing pyramids.
    Type: Grant
    Filed: June 5, 1992
    Date of Patent: June 1, 1993
    Assignee: E. I. du pont de Nemours and Company
    Inventor: George D. Forsythe
  • Patent number: 5215616
    Abstract: A link assembly for a lightweight, non-metallic, conveyor or load transmission chain having significantly greater strength and other performance improvements compared to previous non-metallic chain links is disclosed. Each link assembly includes: a pair of identical sidebars each comprised of high-strength filamentary material wound in an elongated loop configuration and fixed in a matrix of hardened resin; a connecting pin having a stiff reinforced composite core and a skin-tight sleeve of non-abrasive material; low friction bushing means between the sidebars and connecting pin; and retaining means for holding the assembly together.Methods of making the unique sidebar and connecting pin components are also disclosed.
    Type: Grant
    Filed: March 11, 1992
    Date of Patent: June 1, 1993
    Assignee: Envirex Inc.
    Inventor: John A. Fillar
  • Patent number: 5213646
    Abstract: A drum is rotatably mounted next to a tool. Resin-preimpregnated filament tows are independently fed to the drum, through several collimating guides positioned along the drum. The drum operates reciprocally: when it rotates in one direction, segments of the tows are gathered or wound up onto the drum and preheated; upon counterrotation in the outer direction the gathered segments are unwound and forcibly compacted against the tool, or against previously laid filaments. In the gathering part of the operating cycle the drum does not translate with respect to the tool, but rather spins in place at a dwell point. In the depositing part of the cycle, however, the drum effectively rolls along the tool (or filament-pack) surface. Heat from the drum penetrates deeply into the pack of already laid filaments, when present, to facilitate generalized consolidation of the workpiece--enough in many cases to make autoclave postconsolidation unnecessary.
    Type: Grant
    Filed: February 24, 1992
    Date of Patent: May 25, 1993
    Assignee: Andrew M. Zsolnay
    Inventors: Andrew M. Zsolnay, Robert H. Bendarzewski, deceased
  • Patent number: 5211789
    Abstract: A composite bobbin (10) for use in an optical fiber canister has a surface with a spirally groove base layer (38) in which the first layer of an optical cable (42) is wound. The base layer (38) is prepared by coating the external surface of a central portion (12) of the bobbin (10) with an adhesive layer (16) of a curable two-stage epoxy, winding a tensioned wire (22) in a spiral pattern along the length of the central portion (12), and heating the bobbin (10) to cure the epoxy. The proper combination of tension and curing cycle permits the grooves of the base layer (38) to be formed to a depth of about 1/3 of the diameter of the optical cable (42).
    Type: Grant
    Filed: July 11, 1990
    Date of Patent: May 18, 1993
    Assignee: Hughes Aircraft Company
    Inventors: John F. Christian, Daniel Schotter, Gregory LoStracco
  • Patent number: 5205890
    Abstract: An optical fiber package (52) includes a length of optical fiber (22) wound in a plurality of convolutions on a bobbin (50). In order to maintain the convolutions in a precision wound package and to prevent snags during payout, it is necessary that each convolution of optical fiber be adhered to at least a portion of an adjacent convolution. This is accomplished by providing the length of optical fiber with an adhesive material (32) which is not tacky at room temperature but which becomes tacky at a predetermined temperature. After the convolutions have been wound on the bobbin, the bobbin is treated to cause the adhesive material to become tacky and cause each convolution to adhere to at least a portion of adjacent convolutions. Suitable adhesion is caused to occur with any adhesive material for which molecular bonding can occur across the interface between contiguous portions of adjacent convolutions as a result of suitable treatment.
    Type: Grant
    Filed: September 11, 1991
    Date of Patent: April 27, 1993
    Assignee: AT&T Bell Laboratories
    Inventors: Ralph J. Darsey, John W. Shea, Carl R. Taylor
  • Patent number: 5200012
    Abstract: The method consists of separately embodying, by means of filamentary winding, the internal wall 11 of an annular caisson on a primary mandrel 9, of securing to this wall separately prefabricated stiffening elements 3, of juxtaposing to the primary mandrel an interpolated mandrel 17 inserted between the stiffening elements, of embodying above said interpolated mandrel the lateral walls and the external wall 12 of the caisson and of removing the single-piece assembly from the interpolated mandrel elements enclosed in the caisson.Application for the embodiment of load-bearing structures.
    Type: Grant
    Filed: December 11, 1990
    Date of Patent: April 6, 1993
    Assignee: Aerospatiale Societe National Industrielle
    Inventors: Guy Blavignac, Jean Dessaut, Patrick Godin, Jean-Luc Pavec
  • Patent number: 5194112
    Abstract: Disclosed is a method and a fiber optic adhesive which composition is appd to a fiber optic having a buffer coat thereon and is, subsequently, partially cured to a tacky outer surface while being wound onto a bobbin from which the adhesively coated fiber optic material is to payout during use. The adhesively coated fiber optic material must be cured to a tacky cure while being wound onto a bobbin. The cured adhesive composition functions to hold the fiber optic material in place on the bobbin during storage and allows consistent payout during use of the fiber optic material. The typical composition of the fiber optic adhesive comprises hydroxyterminated polybutadiene from about 88.14 to about 92.48 percent by weight, isophorone diisocyanate from about 6.23 to about 6.42 percent by weight, a catalyst of ferric acetylacetonate of dibutyltin dilaurate in an amount from about 0.89 to about 1.15 percent by weight respectively, and a thixotropic agent in an amount of about 4.48 by weight.
    Type: Grant
    Filed: July 20, 1992
    Date of Patent: March 16, 1993
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventor: Barry D. Allan
  • Patent number: H1261
    Abstract: A filament winding process for a melt-processable, thermoplastic matrix material, and a reinforcing fiber. The process is heat and pressure intensive. An on-line consolidation is provided.
    Type: Grant
    Filed: May 15, 1992
    Date of Patent: December 7, 1993
    Inventors: Baylor D. Gibson, Clinton D. Felton