Abstract: A technique for forming a pipe flange having radial reinforcement in at least the annular portion of the bolt circle uses a specially woven band of fibers. The woof fibers in the band are longer than the width of the warp fibers so that as the band is wound into the slot of a mandrel, the tails of the woof fibers bend and extend in a radial direction.

Abstract: A riflescope is disclosed which is manufactured from impregnated carbon fibers so as to be light weight, exceedingly strong and have essentially a zero coefficient of thermal expansion.

Abstract: A method of manufacturing a fiber-reinforced shaped article of plastics material for pipeline systems. The article includes an inner casing of a thermoplastic material and an outer casing of a fiber winding impregnated with resin. The tape is wound onto the inner casing so that at least the entire surface thereof is covered. The article is then immersed in a resin bath while a negative pressure is maintained outside of and in the interior of the article. The resin bath is subsequently subjected to atmospheric pressure. The impregnated article is removed from the resin bath and the resin is hardened by ultraviolet light while the article is simultaneously rotated.

Abstract: A method of manufacturing a fiber-reinforced resin pipe which including the steps of forming a plurality of layers by alternately winding a cloth-like material and a continuous fiber on a core. Placing the core in a split type outer mold having an inner surface which forms a desired outer surface of the pipe. Injecting a liquid synthetic resin between the outer mold and the core so that the liquid resin is integrated with the layers and cured into a molded product. Removing the molded product from the outer mold after the resin has cured and removing the core form the molded product.

Abstract: The invention provides a method for forming a composite material tube connection.On a rubber skin 1 are wound inserts 3 and 4 which form the extra thick portions required for snap fitting of the tubes, of the male end piece and of the female end piece, on these inserts and on the current part of the tube fibers 5 are wound circumferentially, on the tube is fitted a sleeve 6 previously formed, on the female end piece are bound strips 7 also formed previously, and a stop heel 10 is formed on the male end piece by a new winding.

Abstract: A method and a drum made of a moldable material, such as fiberglass, in a cylindrical form and having a low friction material coating the inside thereof and having a sound opening and baffle formed in the cylinder, for enhancement of resonance. The cylindrical drum is made through the utilization of the low friction material on the interior of fiberglass, and the two are bonded together because of the use of a paper on which the low friction material is a coating.

Abstract: A method of constructing a collapsible mandrel for use in fabricating filament wound vessels or tanks includes the steps of preparing a rigid mandrel and supporting the mandrel on a rotatable axle, applying one or more layers of strips of rubber longitudinally on the mandrel to form an enclosure, applying coats of rubber solution over the layers, winding a layer of fibers over at least one of the layers, and curing the rubber layers. The layers are cut into two parts, removed from the rigid mandrel, and rejoined by using reinforcing straps along the seam of the joined parts. The collapsible mandrel may be used to fabricate either filament wound tanks or other collapsible mandrels, neither of which would have a seam or joint since, after constructing the tank or second mandrel on the first inflated collapsible mandrel, the first mandrel would be deflated, collapsed and removed from the interior of the tank or second mandrel.

Abstract: A flexible hose has a thermoplastic core tube, a reinforcing layer surrounding the core tube, an elastomeric sheath surrounding and bonded to the reinforcing layer, and a plastic fiber protection layer surrounding and adhering to the sheath. The hose can be made by applying a layer of viscous cement to the reinforcing layer applied around the core tube, wrapping the viscous cement layer, with an overlapping seam, with a calendered layer stock of elastomeric material, and applying an abrasion protection layer around the elastomeric material. The hose is self-curing at ambient temperature and can be made on conventional hose manufacturing equipment.

Abstract: A fiber reinforced plastic pipe tee is formed by winding glass rovings around a mandrel in a plurality of wrap patterns which collectively cover the pipe tee. A tape having synthetic fiber warp and glass roving weft is included in wrapping of the pipe tee. Such glass reinforcing fibers are oriented in the tee for resisting biaxial stresses. A bulge is provided on each side of the pipe tee in the diaphragm area for resisting biaxial stresses without introducing problems in winding the pipe tee.

Abstract: A method of making an elastomer lined composite vessel or portion of such vessel is disclosed. The method comprises causing a thin, tacky ribbon comprising an elastomer (preferably curable) to continuously so encircle a center rotational axis of a mandrel as to adjacently position and tack together integral segments of the ribbon substantially circumferentially relative to this center rotational axis thereby forming a layer of the elastomer about the mandrel; applying a shell comprising filaments and thermosettable resin to the layer of elastomer; curing the thermosettable resin (preferably in stages if the elastomer is curable with a later stage including cure of the elastomer) to provide the vessel or portion of the vessel.

Abstract: A plastic hockey-stick is made in three layers, around a core. The blade-core is retained but the handle-core may either be retained or withdrawn during manufacture. The inner layer is of hoop-laid strands, which gives rigidity to the cross-sectional shape of the handle, enabling the handle to be hollow. The middle layer is of length-laid strands, for good bending strength. The outer layer is of e.g., twisted strand woven cloth, for surface toughness. The enwrapped core is impregnated with resin, and compressed in a mould during curing. The resulting stick combines lightness, strength, resilience, non-dangerous failure mode, and economy of manufacture.

Abstract: The pressure container of fiber-reinforced resin having a cylindrical body and domed ends differs from designs proposed so far inasmuch as the reinforcing layer is not on the outside but on the inside of the wall in the form of lining, and is so placed as to overlap transitions between the domed ends and the cylindrical body of the container. This safeguards the transitions against damage by pressure-induced strains. For the production of such a pressure container the reinforcing layer is first produced and the rest of the container wall is formed on top of it.

Abstract: In a method of manufacturing a saddle-shaped coil a wire supplied from a winding station is laid in a continuous process by means of a wire guide against a surface of a non-magnetic molding, which surface is concave in a first direction and convex in a direction transverse to the first direction to form a number of continuous turns defining a window, the wire, as soon as it has been laid, being fixed in position instantaneously or substantially instantaneously. In one example the surface of the moulding on which the wire is to be laid and fixed is provided, prior to laying the wire, with a thin layer of contact adhesive and the wire is previously provided with a coating of contact adhesive.

Abstract: The method of the present invention produces a tape of high performance reinforcing fibers having improved alignment between the fibers and improved maintenance of that alignment in processing and molding applications. The method involves contacting one or more of the continuous high performance reinforcing fibers with a polymer impregnated mat. The polymer is compatible with any polymeric material used in the subsequent processing or molding applications. The contacting is performed with the high performance fibers under tension, and the tension is removed when the fibers are properly aligned into a tape in contact with the impregnated mat. The tape material can be used with various molding compounds such as sheet molding compounds and high reinforcement content molding compounds and thermoplastic molding materials wherein the molding compound is contacted with the tape product.

Abstract: A process for manufacturing a fiber-reinforced push or pull rod formed of electrically insulating plastic material having flange fittings fastened to respective ends thereof. The push or pull rod is formed preferably as a hollow cylinder, and the flange fittings are adapted for transmitting compression or tension forces. A plurality of threads are arranged in parallel with each other and an axis of the rod; which threads are then impregnated with a hardenable plastic material. In accordance with the invention, the tensile strength of the rod is improved by wrapping the threads about at least one pair of wires which are arranged substantially parallel and at a distance with respect to each other so as to form a tape wherein the wires form the edges of the tape. The wires, as tape edges, are inserted into helical external recesses of the flange fittings and are secured therein in a form-locking manner.

Abstract: A reinforced protective housing that may be utilized for protection of electrical contacts; such housing is reinforced with cured resin-coated open mesh glass cloth. Electrical contacts are incorporated into the glass cloth reinforced plastic body to form a unitary electrical connector component. A method of manufacturing cured resin-coated open mesh glass cloth reinforced molded plastic electrical connectors.

Abstract: A tile-lined pipe and its method of manufacture comprising a tubular pipe member having a layer of tile elements on the inner surface to form a lining therefor. The tile elements extend one after another along helical lines and are formed by subdividing larger tiles transversely along score lines so that the adjoining faces of the subdivided tiles will be in closely conforming adjoining relation.

Abstract: A strength member is paid off from a neutralizer payoff in such a manner that the strength member is rotating. A tape having longitudinal grooves is paid off from a fixed payoff and passed through a forming die. The strength member is also passed through the forming die, and the tape is there applied to the exterior of the strength member. As a result of the rotation of the strength member, the tape obtains a helical lay about the strength member. An optical fiber is paid off from a neutralizer payoff and laid into a groove on said tape. An outer tape may be helically laid over the corrugated tape and a filling compound may be applied under and over the grooves of the corrugated tape. A binder may be provided to secure the outer tape over the fiber.

Abstract: For forming a perforated pipe a method is employed which includes winding on a mandrel having multiple spaced protrusions thereon angularly related strips arranged between the protrusions. These strips cooperatively define openings through which the protrusions extend. The strips are formed of fibres which are impregnated with a settable resin or plastic which combine with the fibres to form a tube adequate to resist a pressure of about 600 p.s.i. Because the protrusions are employed the fibres can be so impregnated as to be resin-rich. The openings may be screened with resin-poor granules arranged in vaulted configuration. A further strip may be wound around the foregoing arrangement to hold the granules against the resulting pipe.

Abstract: A method of forming corrosion-resistant fiber reinforced resin bodies is provided. The method comprises saturating longitudinal and substantially transversely wound spiral filaments with a hardenable resin prior to winding the same about a body form. The filaments are applied in such manner as to assure the absence of air entrapment with resultant superior strength. The filaments follow a predetermined path so as to assure saturation thereof and maintain resin wastage at a minimum. Apparatus employed in the provided method enables the forming method to be carried out in a highly efficient manner whereby glass-reinforced objects such as fittings are rapidly formed in a minimum amount of time and wastage of the materials of formation is maintained at a minimum.

Abstract: A machine is shown for building a reenforced industrial hose for liquids and certain solids by wrapping a plurality of layers of different materials, including an uncured resin, on a rotating mandrel to form a laminated structure that may be cured in situ on the mandrel. The mandrel is rotated and a carriage moves alongside the mandrel to feed the several layers of materials forming the laminations onto the surface of the mandrel. The movement of the carriage is precisely coordinated with the rotation of the mandrel so that the edges of a resin or an uncured rubber strip and the steel wires forming the successive layers can be wrapped onto the mandrel, with the rubber strip material and the wires being laid on the mandrel in either a precise angle mode or an exact pitch mode.

Abstract: A friction member of improved resistance to wear comprising aramid fibers impregnated with and bonded together by means of a heat-curable cement containing a vulcanizable, rubber which may be carboxylated, a water-soluble, one-step phenolic-type resin and friction modifiers.

Abstract: A composite reinforced plastic pipe having an integral bell end and method for making the same are disclosed wherein the composite pipe has a resin impregnated surfacing veil liner, a first resin impregnated continuous fiberglass strand reinforced layer coaxial along the inner liner, a sand-resin core layer formed along the cylindrical portion of the pipe but not on the bell end, a resin impregnated surfacing mat formed coaxially along the length of the exposed first fiberglass strand reinforced layer on the bell end and along the core layer, and an outer resin reinforced roving layer formed coaxially along the full length of the pipe, the composite pipe being cured to form a high strength pipe having uniform radial stiffness and improved resistance to water migration.

Abstract: A method for joining a composite material shaft, such as a graphite epoxy or fiber glass driveshaft, to a metal end member is disclosed, wherein said joint is capable of withstanding large ranges of temperature and humidity, can handle high torque and has high resistance to fatigue. The design of parallel grooves on the end of a metallic sleeve concentrically aligned within the shaft is amenable to mass production. The first layer of fibers of the composite material shaft is preferably wound perpendicular to the orientation of the grooves. On the other end of the metallic sleeve is carved a scalloped pattern which facilitates concentric alignment of the sleeve on the tooling mandrel and helps to reduce shear stress between the sleeve and shaft. A method for mass production of shafts with metallic end joints attached employs an elongated spinning mandrel and pre-preg tape wound at high speed.

Abstract: Hollow fiber apparatus for the fractionation of fluid, especially useful as an artificial kidney, is disclosed, characterized principally in that it comprises:a mandrel in the form of a truncated cone towards the ends of which two so-called end walls are situated, which surround the said mandrel and by which hollow fibers are held, the fibers extending from one end wall to the other, at least one of the end walls being sealed and traversed by the open ends of the hollow fibers,an outer casing of which the inner wall is in the form of a truncated cone at least along the greater part of its length near the hollow fibers.means for the intake and/or discharge of the fluid which circulates inside the hollow fibers, andmeans for the intake and/or discharge for the fluid which circulates over the outer wall of the fibers.Process and apparatus for manufacturing the hollow fiber apparatus are also disclosed.

Abstract: Capillary fiber bundles of semipermeable membrane material may be used by winding the fibers onto a reel member to form an annular assembly of the fibers, and thereafter cutting the annular assembly into separate bundles. In accordance with this invention, the capillary tubing is fed to the reel through guide slot means elongated in a direction generally parallel to the axis of rotation of the reel. The tension on the capillary tubing is sufficiently low to allow the capillary tubing to move about while winding in the guide slot means in generally random manner. Accordingly, the bundles comprise strands in generally non-parallel, crossing arrangement with adjacent strands. Individual bundles may be wrapped in a special flexible sheet, and cut at their ends for improved quality.

Abstract: An apparatus for manufacturing a fiber-reinforced pressure hose comprises a spiral winder which includes a mandrel of a truncated conical shape tapering one end towards the other end thereof at a predetermined angle of convergence and having its outer peripheral surface formed with a plurality of guide grooves lengthwise thereof. Longitudinal reinforcing strands are guided along the guide grooves on the mandrel while at least two circumferential reinforcing strands are spirally wound on the longitudinal reinforcing strands in the opposed direction with each other to form a tubular reinforcing layer. This reinforcing layer is, while being drawn in a direction away from the mandrel, positioned substantially intermediately of the wall of the subsequently formed tubular product.

Abstract: The disclosure relates to a construction for a wrapped elongated structure, a method of manufacturing an apparatus to manufacture the wrapped elongated structure. The wrapped elongated structure has an elongated core. An adhesive tape having one adhesive surface is applied to the surface of the core along the length thereof with the adhesive surface facing away from the core. Tape wrapping is spirally wrapped around the core and the applied adhesive tape in order that each turn of the tape wrapping contacts the adhesive surface of the adhesive tape. The adhesive tape secures the tape wrapping in its spiral form with respect to the elongated core. The wrapped elongated structure may also structure may also included an elongated core, a first tape wrapping spirally wrapped around the core, an adhesive tape having two adhesive surfaces applied on the spiral first tape wrapping, and a second tape wrapping spirally wrapped around the adhesive tape.

Abstract: A tennis racket frame is constructed primarily of an elongated hollow tube member having a wall thereof consisting essentially of a plurality of concentric layers of high tensile strength fibers impregnated and bonded together by binder resin, at least two of the layers being helical windings of opposite unidirectional hands, and the head portion of a racket frame having a groove molded therein to receive the loop portions of the strings in recessed relation to the surrounding surface areas of the frame. The frames are made by a method including the use of a special mandrel on which the layers of fiber are wound under controlled conditions providing extra material in the head portion which is formed into the wall of the grooved portion of the head without affecting the overall sectional dimensions of the frame.

Abstract: Hydraulic circuits having flexible hydraulic hoses forming part of the circuits are currently being operated at pressures in excess of 3,000 psi, and such circuits are often limited in their operating pressure by the burst strength of the hydraulic hose. By constructing a hollow core structure that forms the conduit and which serves as the foundation upon which the reinforcing is applied, with a two-layer tape composed of a layer of fabric and a layer of elastomer, which tape is then wound on a mandrel in a helically overlapping relationship with the fabric on the outside, an improved hose can be obtained after the reinforcing is applied. An increase in burst strength can be obtained in such a hose where wire cable is employed as the reinforcing in place of monofilament wire reinforcing, when the cable is formed (twisted) as it is applied, to achieve a more uniform tension on each of the strands forming the cable encircling the core structure.

Abstract: A cable comprising a central armour, a dielectric helically grooved core and an optical fibre housed in each one of the plurality of the grooves is produced by extrusion of the profiled core on the armour, pulling vertically the core through an annular laying unit comprising a plurality of take off reels supplying optical fibre guiding each of said fibre within one of the grooves by mechanical and pneumatic means and taping fibre filled core.

Abstract: A cable comprising a central armour, a dielectric helically grooved core and optical fibres housed in said grooves which are formed with a lip protruding from one edge is produced by extrusion of the profiled core on the armour heating of the core, laying of one fibre within one groove with the aid of a fibre guide controlled by a positioning slot in said core, bending the lip to close the groove outwardly and repeating said heating, laying, etc. . . for each fibre and taping the structure.

Abstract: In a method for feeding reinforcing strand when making a tubular product of plastic or other synthetic material, comprising supplying helically a supporting strand during rotation of a tube blank and applying a longitudinal reinforcing strand to the blank, the longitudinal reinforcement strand is in form of pieces cut off from a continuous strand after abutment thereof against the supporting strand. The continuous strand gradually displaces the cut off lengths of strand during the rotation of the tube blank. An apparatus for carrying out the method comprises means for feeding support helically around a rotating tube blank, means for feeding portions of additional reinforcing strand oriented in the direction of the tube blank to place the portions between the supporting strands and the tube blank, and means for cutting off said axially orientated reinforcing strands. The cutting is carried out when the strand portion is held by at least one supporting strand.

Abstract: The invention relates to the fabrication of composite rigid tubular structures which include a rigidified tubular core member, an initially open-cell resilient foam material helically wrapped about the core member, a layer of reinforcing elements helically wrapped about and radially compressing said foam material, and a thermoset resinous matrix filling the compressed open-cells of said foam material and encapsulating said reinforcing elements.

Abstract: A process is provided for the manufacturing of a hollow rotating body which process comprises mounting at least two wheels in a parallel fashion upon a shaft, placing a plurality of strips of glass fiber fabric along the outer circumference of the wheels, whereby an enveloping cylinder is formed, impregnating the strips with plastics or synthetic resins capable of subsequent setting, setting, applying helically layers of impregnated fiber strips tangentially to the cylinder mantle whereby the size of the walls increase, applying a reinforcing belt of wire or tape, applying a finishing coat of plastic or synthetic resin, whereby surface irregularities are smoothed, setting, and mechanically treating the surface to remove irregularities. An apparatus for accomplishing this process is disclosed.