Abstract: In a process and apparatus for the fibers of composite building panels, bars are laid against a rotating drum, parallel to each other and close together. Parallel threads or wires which extend in the direction of the drum periphery are then would around the outside of the bars, in a stressed condition, whereby the bars being transported by the drum are pressed against the peripheral surface thereof. The bars are connected by a hardenable binding agent to fibres and a thin sheet of suitable material which move with the drum, and the binding agent is caused to harden, thereby forming a first strip on the drum. The first strip is then brought into a condition of extending parallel to a second strip produced in the same manner, with an adhesive between the two strips. The two strips are then passed through a pair of rollers which press the assembly together, thereby forming an elongate panel configuration.

Abstract: A process for producing a sheet-like material of split fibers, and an apparatus therefor are described. The process includes the steps of introducing a plurality of continuous fiber bundles into a liquid contained in an inclined splitting unit which is gradually widened toward the lower end thereof, the unit being divided into a plurality of grooves so that each fiber bundle travels in the liquid flowing in the corresponding groove, splitting each fiber bundle by the action of the liquid flowing in the groove while gradually widening the flow toward the lower end of the groove, uniformly arranging the resulting split fibers in a subsequent inclined splitting frame, and continuously placing the thus arranged split fibers on a rotating conveyor to form the sheet-like material.

Abstract: Several embodiments of reduced crosstalk ribbon cable having alternating twisted and straight sections of indefinite length are disclosed, crosstalk being reduced by differing starting positions of alternate twisted pairs, differing lay of alternate twisted pairs, and variation in lay along the length of alternate twisted pairs. A preferred embodiment uses offset starting positions, and a lay in alternate twisted pairs substantially longer than that of adjacent pairs, becoming shorter to minimize the nontwisted portion resulting from the time to bring adjacent pairs into planar alignment. An apparatus for making such cable is also disclosed, having several wire supply twisters and several second twisters, removing the twist inserted by the wire supply twisters while forming twisted pair ribbon cable sections, allowing indefinitely long twisted sections. Twisters are provided in two groups operating in opposite directions, preventing curl of the cable.

Abstract: A reinforced corrugated paper product and container made thereof are disclosed having one or more reinforcing strands placed between the outer liner and the corrugated medium in one or more curvilinear paths. Also disclosed is a method of making the reinforced corrugated paper product.

Abstract: An optical communication element comprises an optical fiber bonded in a state of axial compression to a metal tape. The tape may be folded up into a tube and sealed by soldering. Such elements are strong and not sensitive to stress corrosion.Such an optical communication element may be produced by passing a metal tape and an optical fiber in contact around a drum with the optical fiber on the outside. An adhesive, which solidifies or cures during the passage around the drum is applied to the metal tape.

Abstract: A structural laminate comprises at least one planar facing sheet with a rigid foam attached to one surface of the facing sheet. The rigid foam may be any polymeric material which is capable of being foamed. Distributed substantially evenly throughout the foam is a mat of long glass fibers arranged in layers substantially parallel to the facing sheet. The process for producing this structural laminate comprises the steps of contacting a thin, substantially incompressible yet expansible mat of long glass fibers with a foam-forming mixture, positioning a facing sheet on each face of the mat, and passing the facing sheets having the mat and the foam-forming mixture therebetween through means for metering the amount of foam-forming mixture and causing it to fully penetrate between the fibers of said glass mat.

Abstract: Process for forming a scrim-reinforced film wherein a molten, film-forming plastic, such as polyethylene, in a high state of fluidity is fed onto an unsupported scrim and solidified by cooling to produce a scrim at least substantially completely enclosed and surrounded by the plastic. The film, thus produced, can be formed into a high strength bag container by a folding and cutting operation utilizing hot knife means capable of fusing and thus sealing the plastic. In a preferred embodiment, the plastic is extruded onto the scrim.

Abstract: There is disclosed a lattice cable and a method of making said, said lattice cable having a plurality of elongated insulated elements extending parallel to one another and uniformly spaced apart by integrally formed insulative ribs there between, the elongated insulative elements and the insulative ribs being constructed of a material having a first dielectric constant. At least every other one of the elongated insulative elements having an elongated electrical conductor partially embedded in the surface thereof so that a portion of the surface of the elongated electrical conductor is exposed along the length thereof, the elongated electrical conductors passing through and being covered by the integrally formed insuative ribs so that the exposed portion of the elongated electrical conductors is located between the insulative ribs. Each lattice cable thus formed may be placed in a layered combination with one or more other lattice cables.

Abstract: An article which has utility as a surface covering for materials such as resilient flooring, furniture, walls, ceilings, counter tops and the like is produced by aligning and embedding a plurality of hollow fibers or metallic fibers on or near the surface of a translucent medium. The article is typically in the form of a film, sheet, or board.

Abstract: A method for forming a strip material useful as part of a fastener. The method steps comprise moving two backing layers from opposite directions around guides and away from the guides in parallel paths, feeding monofilaments between the guides, pressing the monofilaments first into engagement with one and then the other of the backing layers on the guides so that lengths of the filaments extend normally between the backing layers along the parallel paths, severing those normally extending monofilaments halfway between the backing layers, and heating the newly severed terminal ends of the monofilaments to form heads.

Abstract: A hot-melt adhesive line and an article of manufacture including the same are made up of one or more bundles of fibrous strands (49% by weight) and hot-melt adhesive to effect interfibrous adhesion after heated dispersion throughout the fibers of the strands. The line has an extruded outer layer of compacted adhesive to enclose the strands of the bundle and to adhere by uniform spreading of the entire strand onto a container surface. Typically, 1000 strands of man-made material are included in a hot-melt adhesive line that is 0.024 inch in diameter. Adjoined, side-by-side strands provide tape one-half inch in width.

Abstract: A reinforcement seal and tear tape or line is produced by a method wherein selected fibrous yarn is passed into a bath of hot-melt adhesive maintained at a desired temperature. The yarn is spread laterally and tensioned within the bath to cause the adhesive to penetrate and surround the fibrous yarn. The adhesive adhered to the yarn is extruded within the bath to controllably reduce the amount and cross-sectional shape of the adhesive coating on the yarn by contact with rollers, one of which is submerged in the adhesive bath or a die partly submerged in the adhesive bath. The yarn with an extruded adhesive coating thereon is then cooled by passing through a refrigerated cooling chamber after which the adhesive coating is formed into a desired shape by contact with a chilled-forming surface of superimposed rollers. Reels are then used to coil the coated yarn into spools.

Abstract: Disclosed is a method and apparatus for making fabric, especially radial fabric. The disclosure is particularly concerned with radial tire fabric.The method disclosed, for making a fabric or a ply for a fabric, comprises the steps of continuously laying a succession of discrete assemblies of filamentary material in side-by-side in-line disposition in conjunction with continuous means having a common relationship therewith and adapted to secure the assemblies together to form a continuous length of fabric or ply. In certain important embodiments, the assemblies are of parallel filaments, which filaments lie transversely of the finished fabric or ply but not necessarily at right angles.Also disclosed is apparatus for carrying out such a method.

Abstract: A low density matting structure of improved transverse strength obtained by vertically laying continuous melt-spun thermoplastic macrofilaments (diameter=0.1-1.5 mm) onto a horizontally moving profiled support in overlapping rows of irregularly looped filaments to form a peak and valley three-dimensional structure undulating in its longitudinal and/or transverse directions. The matting articles consist essentially of the melt-spun filaments which are self-bonded or fused at random points of intersection without using any bonding agent or reinforcing inserts, and the resulting matting is especially distinguished by a high transverse strength per unit of surface weight of at least 2 Nm/g and preferably 4 Nm/g.

Abstract: A non-woven product of (1) a fleece layer with (2) sticking yarns arranged longitudinally in parallel at definite pitches and (3) a number of lines formed with short fibers of the fleece layer joined with filaments of an adhesive polymer adhering crosswise to the sticking yarns at parts where said filaments have been allocated on the surface of said fleece layer, is prepared by placing the fleece layer upon a warp layer composed of a number of yarns arranged flat in parallel at definite pitches into a definite width whose arrangement is fixed by laterally adhering a number of filaments of the adhesive polymer to said yarns and making the warp layer adhere to the fleece layer.

Abstract: A laminated fabric includes a layer of woven olefin yarns bonded to a layer of non-woven olefin material to form a unitary fabric structure.

Abstract: A non-woven net structure is formed from initially-independent threads inding a thermoplastic synthetic plastic material. The weft threads are located in axially-extending grooves in the surface of a rotatable cylinder. The warp threads are located in circumferentially extending grooves which may be in the surface of the same or a different cylinder. The threads are heated and are moved by cylinder rotation into intersecting relationship in a roller nip where pressure is applied to bond the threads at their intersections while the threads are in the grooves. The net structure may be bonded to or integrated with a thermoplastic synthetic plastic material in sheet form in the same operation. A subsidiary feature is a novel form of weft thread distributing apparatus.

Abstract: This invention relates to a re-formable multi-conductor flat, or ribbon, cable, which comprises a plurality of spaced insulated conductors, aligned in a predetermined, laterally spaced, pattern along a single sheet or film of plastic, the single sheet of plastic being only intermittently bonded to the laterally spaced conductors. The intermittent bonding pattern preferably utilized is one that results in transverse, peelably bonded, areas extending across the width of the entire cable alternating with transverse unbonded areas which also extend across the width of the entire cable.

Abstract: This invention relates to a binding material comprising a longitudinally stretched oriented thermoplastic polymer having the same cross-sectional dimensions all along the longitudinal extensions thereof wherein the stretch ratio is between 5:1 and 8:1. This binding material is useful in tying of rods, wires, plant stems, etc. and it is also useful as bag closures.

Abstract: A thickened, dry, handable sheet molding composition is prepared containing continuous axially aligned filaments in a layer of a sheet molding compound which can be molded between compression dies to produce articles of high mechanical strength such as hammer handles, channel and angle stock, and other structural applications.

Abstract: A laminating material such as a fibrous glass formed as a woven fabric or chopped strand mat which has been coated with a plastic resin on both sides thereof. The plastic resin is applied so that it does not permeate the fibers of the reinforcing material but is only adhered on the surfaces thereof. The resin coating is maintained intact on the reinforcing material by incorporation of a fine light mat, referred to as a carrier, in the resin coating.The reinforcing material can be made by initially laying down a resin coating on release film, together with the carrier. After processing of the resin to its final tackiness required for laminating, the resin sheet is adhered to one or preferably both surfaces of the laminating fabric.

Abstract: A method for producing a fishing-rod in which at least one piece of trapezoidal glass fiber fabric having warp and weft yarns intersecting each other is provided. The fabric is impregnated with thermosetting plastic and is wound about a tapered mandrel with the narrower end portion of the fabric being directed toward the reduced diameter end portion of the mandrel. At the same time as the winding, a bundle of long carbon fibers is interposed between each adjacent turn of the glass fiber fabric with the carbon fibers extending in the longitudinal direction of the mandrel. The thus obtained assembly is heated to set the thermosetting plastic, and then the mandrel is removed from the assembly.

Abstract: A method, other than weaving, for maintaining cords in parallel array for further processing as by calendering with elastomeric material, such as natural or synthetic rubber, to form strips or sheets of rubberized cords used in building tires, belts, and other rubber products requiring reinforcement cords. The cords are first placed in parallel array and then contacted with a piece of backing material faced with an adhesive for holding the cords parallel on the material. The backing material and attached cords are then removed to a calender where the cords are embedded in the elastomeric material.

Abstract: A tape of monolayer matrix for use in making up a multilayer matrix or composite which is bonded at a high temperature and pressure by pressing the composite between heated platens in air to cause densification, the tape consisting of collimated boron fibers bonded to a substrate aluminum foil with a resin binder.

Abstract: Composites which comprise a substrate (such as paper) to which a mesh (e.g. chicken wire) is firmly clasped by means of a plurality of retaining bands that overlie the mesh and are bonded to the substrate through holes in the mesh. The composites are useful as, for example, a backing for stucco and plaster walls.

Abstract: A hockey stick is manufactured from a molded blade, a pultruded glass fiber shaft and a molded end cap. The interchangeable blade is made from a polycarbonate or wood. The shaft is hollow and made from glass fiber strips and rovings which are pulled through a heated die after being impregnated with a suitable resin to produce a shaft of rectangular section and of even wall thickness. The blade has a special tongue connection means on the supported end which snuggley fits into the end of the shaft and is adherred thereto by an adhesive such as an epoxy resin. The cap is cup-shaped and is preferably molded from a hard plastic and is adherred to the opposite end of the shaft from that supporting the blade to cover the end threreof. The cap could also be made from an elastomeric material to be frictionally retained in position over the shaft end. The use of the adhesive material makes certain that the cap will remain in place.

Abstract: A fancywork is made by bonding a yarn or yarns in a desired pattern onto the surface of a base plate or sheet of planar or various three-dimensional shape, which surface of the base plate or sheet has been coated with a pressure-sensitive adhesive. The bonding of the yarn is effected by pressing with the fingertip, and an implement for guiding the yarn may be used. A decorative plate for sticking onto various objects is also made similarly by bonding a yarn or yarns on one surface of a base plate or sheet which has been coated on both surfaces with a pressure-sensitive adhesive and cutting out around the circumference of the pattern formed.

Abstract: A method wherein a set of threads moved to and fro by means of a traversing device is laid down on the outer convex surface of a rotating cylindrical member, said to-and-fro motion of said set of threads being in the direction parallel to the axis of rotation of the cylindrical member, and wherein said threads are retained on the convex surface by retaining means and are removed from the cylindrical member.

Abstract: Multiple strips of foil are continuously and precisely laminated to a substrate by a process which comprises the following steps: (1) coating rolls of foil on one side with an adhesive, (2) slitting the adhesive-coated foil to the desired width(s), (3) mounting the slit rolls onto an unwind shaft, (4) pulling each foil strip through a first guiding spool fixed on a rigid shaft, (5) pulling each foil strip through a second spool mounted on a shaft, (6) placing the foil strips onto the substrate, and (7) handling the resulting laminate product by any known and convenient method.

Abstract: The invention relates to a method of bonding certain aromatic polyamide to nitrile rubber compositions by applying to an aromatic polyamide a coating of a vinyl chloride polymer, preferably as a latex or plastisol, assembling the coated aromatic polyamide with the rubber composition and vulcanizing the rubber in contact with the coated aromatic polyamide. Preferably both the coating and rubber composition contain aldehyde condensation resin-forming ingredients or a partially condensed aldehyde resin. The reinforced composites produced are useful in hose, belting or tires.

Abstract: A plurality of green veneer strips are positioned side by side in close contact and provided with inclined grooves or slits on the surface. Strings are embedded in the slits together with an adhesive for connecting the green veneer strips into a veneer core block for plywood.

Abstract: A multi-layer web or strip is produced from a single strip, by folding this single strip on itself, forming alternate loops in zig-zag form, the second portion of a loop partially covering the first portion of the same loop and being covered in the same proportion by the first portion of the following contiguous loop. The present invention is applicable to the continuous manufacture of multi-layer sheets for cleaning, hygiene or mechanical purposes.

Abstract: A structural laminate comprises at least one planar facing sheet with a rigid foam attached to one surface of the facing sheet. The rigid foam may be any polymeric material which is capable of being foamed. Distributed substantially evenly throughout the foam is a mat of long straight glass fibers arranged in layers substantially parallel to the facing sheet. The process for producing this structural laminate comprises the steps of contacting a thin, substantially incompressible yet expansible mat of long straight glass fibers with a foam-forming mixture on each face of the mat, and passing the facing sheets having the mat and the foam-forming mixture there between through the nip of two rotating rolls.

Abstract: A reinforced matting of melt-spun, interlooped, substantially amorphous and continuous synthetic thermoplastic filaments of which one set of filaments is applied with random penetration to a flat, latticed structure such as a fabric mesh or wire screen while another set of filaments may be added to form at least one and preferably several additional rows of interlooped filaments adhered to the first set of filaments carried by the latticed structure as a reinforcing member.

Abstract: A method of continuously producing clad composites is disclosed. The cladding is combined with a resin-wet reinforcement and pultruded through a forming and curing die in a single processing step.

Abstract: In a process for forming a nonwoven reinforced cellulosic material, for use in applications such as wipes and disposable clothing, which comprises applying adhesive to a ply of nonwoven scrim, bringing at least one cellulosic ply into contact with the scrim to form a substantially unbonded laminate, the improvement comprising applying pressure to discrete regions of said substantially unbonded laminate while said adhesive is in an activated condition. The application of pressure to discrete regions achieves ply attachment at only intermittent points on the scrim and can also serve to provide an embossed laminate texture. The product so formed is strong and has desirable absorbency, texture, bulk, hand and limpness.

Abstract: Disclosed is a method of producing a carbon fiber felt which includes the steps of preparing a substantially unidirectional array of continuous carbonizable filaments in oxydized state, cross-laying other such filaments on one side of said array in a state of restraint from displacement from their cross-laid relationship, and needle-punching the resulting assembly from the same side.Also disclosed is a method of pre-sizing a high bulk, low density carbon fiber felt comprising the steps of impregnating said felt with a thermoplastic or thermosetting resin highly diluted in a solvent, and removing said solvent either before or while the assembly is being reduced to its final dimensions to leave the resin per se as a coating on the fibrous material serving to adhere individual elements together at cross-over points to prevent displacement thereof, all prior to the addition of the matrix material in which the carbon fiber is embedded to form the final composite.

Abstract: A non-woven rug, or the like, is formed by heat sealing a covering material at spaced intervals to a plastic backing and thereafter shrinking the backing to bulk the facing fabric. The heat sealing of the facing fabric to the backing causes a partial loss of orientation in the seal area therein bringing about a bulking or crinkling of the backing. The backing is preferably of a thermoplastic material having a foaming agent incorporated therein which is foamed after the completion of the heat sealing and heat shrinking procedures. Also included in the disclosure are the features of the backing fabric independently, i.e., incorporation of a foaming agent into a plastic which is extruded and thereafter heat sealed and/or stretch oriented and shrunk prior to the activation of the foaming agent to foam the fabric.

Abstract: In the production of safety glass with a plastic sheet as an intermediate layer, wires such as electrical heating wires, are fixed on the plastic sheet in their final (for instance, undulating) shape in a stressfree condition.

Abstract: A fabric, a method for its fabrication and an apparatus for its manufacture where a group of parallel yarns are fused with another group of parallel yarns perpendicular to the first group of yarns at predominantly lateral or peripheral portions of the resulting junctions by a high frequency current.

Abstract: An extrudate element is inserted into a base material so that a portion of the extrudate enters into or traverses the base material. The inserted extrudate element, the constituent of the base material, or both are composed of an expandable extrudate containing an expansion agent. The expansion agent is activated during or after insertion of the extrudate element to cause enlargement of the expandable extrudate and/or the substrate or base. This enlargement fixes the extrudate element into the base material by tightening the inserted element against the base material to wedge it in place, as by causing portions of the inserted element to enter interstices of the base material, or by causing the inserted element to expand on both sides of the insertion opening to a diameter greater than that of the insertion opening. The insertion and subsequent fixing into a base material of a plurality of elements produces a pile surfaced article.

Abstract: Method and apparatus to produce a bonded loop pile carpet. The carpet machine is of the rotary type which uses cooperating blade members to form the yarn loops for bonding to a backing sheet. One set of the blade members is reciprocably mounted in the rotor of the machine. The other blade member is controlled to produce high and low loops.

Abstract: A non-woven web contains bicomponent filaments having a core of polypropylene and a sheath of specified copolyamides, together with polypropylene homofilaments, in which is embedded parallel yarns extending in its lengthwise direction. The yarns are composed of bicomponent filaments having a copolyamide sheath. The combination of properties of the product makes it suitable for use as a primary backing for tufted carpets.

Abstract: Apparatus for use in the manufacture of a wiring harness includes a platform upon which the harness leads are supported. Each of the leads comprises an outer thermoplastic sheath containing a conductive core, and the apparatus is provided with a thermoplastic tape dispenser whereby thermoplastic tape can be dispensed onto the harness leads. A heater is provided for heating the mutually presented surfaces of the leads and the tape, and a pressure member urges the heated surfaces of the tape and the leads into contact so that the sheaths of the leads fuse to the tape. The heater, the dispenser and the pressure member define a unit which is movable along the length of the leads fusing tape to the leads as it progresses. The heater means can take a number of different forms including hot air blowing apparatus and radiant heating apparatus.

Abstract: Thermoplastic resin mattings containing plastic rods fastened one above another with plastic strings to form an ornamental screen, which screen is covered with a plastic transparent sheet whereby they are both partially glued and cut by heat pressure to define the contour thereof and at the same time provide any desired three-dimensional designs on the ornamental screen portions, thus providing the manufactured goods with high impact-resistance, convenience in use, the sense of being thick and heavy and superiority in ornamental effect.

Abstract: A low density matting structure of improved transverse strength obtained by vertically laying continuous melt-spun thermoplastic macrofilaments (diameter=0.1-1.5 mm) onto a horizontally moving profiled support in overlapping rows of irregularly looped filaments to form a peak and valley three-dimensional structure undulating in its longitudinal and/or transverse directions. The matting articles consist essentially of the melt-spun filaments which are self-bonded or fused at random points of intersection without using any bonding agent or reinforcing inserts, and the resulting matting is especially distinguished by a high transverse strength per unit of surface weight of at least 2 Nm/g and preferably 4 Nm/g.