Abstract: A forming process for composite parts comprising pultruding a resin and fiber material through a shortened pultrusion die, exposing the pultruded resin and fiber material to an induction heating coil aligned to be in-line with the pultrusion die to cure the resin and fiber material, wherein one or more of the resin and/or fiber material include a metallic component to facilitate cure via the induction heating coil.

Abstract: The invention relates to a filter manufacturing apparatus including: —a feed path adapted to continuously feed a filter material along a longitudinal transport direction; —a forming device connected to a terminating end of the feed path and adapted to form the filter material into a rod-shaped continuous filter body and deliver the formed continuous filter body, the forming device including: a tubular element adapted to allow the filter material to pass therethrough to form the filter material into the continuous filter body; a heat source adapted to heat the filter material passing in the tubular element; —a diameter measuring device positioned at the outlet of the forming device and adapted to measure a diameter of the continuous filter body.

Abstract: The present invention relates to an aqueous poly(furfuryl alcohol) solution containing: from 40% to 85% by weight of poly(furfuryl alcohol), from 15% to 60% by weight of water and less than 1.5% by weight of furfuryl alcohol, said solution being characterized in that it exhibits a pH of greater than 7.0, preferably of between 7.2 and 10.0. The invention also relates to a process for the manufacture of a product based on mineral or organic fibers which are bonded by an organic binder, using such an aqueous poly(furfuryl alcohol) solution in the diluted form.

Abstract: A molding apparatus reduces waviness or deformation of fibers. The molding apparatus includes a fiber feeder that feeds fibers, a resin feeder that feeds a resin, a curing accelerator that accelerates curing of the fed resin while the fed fibers are being tensioned, and a transporter that relatively changes a feeding position of the fibers, a feeding position of the resin, and an accelerating position of the curing.

Abstract: A process for producing a nonwoven fabric comprising forming a polymer composition comprising a primary polypropylene and at least one secondary polyolefin; in a spunbond process, forming fibers then fabric from the polymer composition; and exposing the fabric to an heating environment within a range from 50° C. to 250° C.

Abstract: A method of, and equipment for gathering fibres (12) entrained a gas stream, for example by melt blowing, comprises an enclosure (50) having an inlet (57), through which a gas stream carrying entrained fibres (12) may be directed into the enclosure (50), a fibre outlet (58) from which an assembly of gathered fibres (12) may be withdrawn from the enclosure (50) and an exhaust outlet (41) through which gas may pass out of the enclosure (50). The enclosure (50) is constructed to provide a pathway for the fibres (12) from the inlet (57) to the fibre outlet (58) in which surplus gas in the gas stream is separated from the entrained fibres (12) and directed to the exhaust outlet (41), thereby reducing turbulence in the fibres (12) in the enclosure (50) which may affect the quality of the finished assembly.

Abstract: A machining system includes an application device that applies a photocurable resin to surfaces of a plurality of linear objects provided in a workpiece; a curing device that brings the linear objects, to which the photocurable resin has been applied by the application device, into close contact with each other in radial directions and that radiates light onto the photocurable resin, which has been applied to the linear objects brought into close contact, thus curing the photocurable resin; and a machining device that machines the workpiece, in which the plurality of linear objects have been bound together through the curing of the photocurable resin performed by the curing device.

Abstract: A system and method of forming a composite structure includes heating an outer mold line surface of a tool to a processing temperature, positioning an inner mold line surface with a composite preform disposed thereon within the outer mold line surface, and extracting the inner mold line surface and the composite preform in a gelled state from the outer mold line surface.

Abstract: A system and method for manufacturing a composite structure includes a tool having an outer mold line surface, a mandrel removably disposed within the tool and having an inner mold line surface, and a heating element connected to the tool. The heating element is configured to set a process temperature of the outer mold line surface when the mandrel is placed within the tool.

Abstract: Methods and apparatus for additive manufactures of complex parts using co-aligned continuous fibers are disclosed. Filament subunits having complex shapes are fabricated and inserted into a mold cavity. The layup is compression molded to form a complex part having high tensile strength.

Abstract: A method is disclosed for additively manufacturing a composite structure. The method may include coating a continuous strand with a matrix, discharging a composite tubular structure made from the coated continuous strand, and exposing the matrix in the composite tubular structure to light to cure the matrix during discharging. The method may also include depositing a material layer onto an internal surface of the composite tubular structure as the composite tubular structure is being discharged, and wiping a squeegee over the material layer.

Abstract: A biological component adhesion-suppressing material includes a substrate provided with a functional layer having, fixed on a surface thereof that comes into contact with a biological component, a polymer including a saturated aliphatic monocarboxylic acid vinyl ester unit, wherein: when compositional analysis is performed on the surface of the functional layer using a TOF-SIMS device, the number of carbon atoms in an aliphatic chain representing an ion signal detected for saturated aliphatic carboxylic acid is 2-20; and an XPS measurement taken of the surface of the functional layer shows a peak derived from an ester group.

Abstract: A head is disclosed for use with a continuous manufacturing system. The head may have a housing configured to receive a matrix and a continuous fiber, and a diverter located at an end of the housing. The diverter may be configured to divert radially outward a matrix-coated fiber. The head may also include a cutoff having an edge configured to press the matrix-coated fiber against the diverter.

Abstract: A composite friction unit of a three dimensional composite body is formed in a system for continuous process manufacturing of composite friction units. The system uses a plurality of rolls of reinforcing fiber fabrics, a resin dispensing system that receives a panel of reinforcing fiber fabric from each one of the rolls and separately dispenses resin through a plurality of dispensing tubes, each associated with a different panel, onto a surface of each panel. A forming die is positioned to receive the plurality of panels of reinforcing fiber fabric after resin is dispensed onto the panels and is configured to form a composite panel from the plurality of panels of reinforcing fiber fabrics. A cutting mechanism cuts a desired shape part from the composite panel.

Abstract: Embodiments of the present invention disclose an audio play apparatus and a device. The audio play apparatus includes a loudspeaker, a loudspeaker container, and a cavity expansion material, where the loudspeaker and the cavity expansion material are disposed in the loudspeaker container, the cavity expansion material is a fabric made of fibers with irregular holes on a surface, and holes are formed between fibers of the fabric. The fabric made of the fibers with the irregular holes on the surface is disposed in the audio play apparatus. In this way, when the audio play apparatus plays audio, by using gaps between the fibers of the fabric and the irregular holes on the surface of the fibers, a resonance frequency f0 of the audio play apparatus is reduced, and a frequency band width is increased.

Abstract: The present disclosure is directed to a method for forming a fiber-reinforced polymer component. The method includes impregnating a first fiber tow with a polymerizable liquid contained within a reservoir to form a first impregnated fiber tow. The method also includes positioning the first impregnated fiber tow within a build region of the reservoir. The build region has a shape and size corresponding to a cross-sectional shape of the fiber-reinforced polymer component. Furthermore, the method includes irradiating the build region of the reservoir to form a polymerized solid from the polymerizable liquid within the build region. The polymerized solid encases a portion of the first fiber tow to form at least a portion of the fiber-reinforced polymer component.

Abstract: Method of manufacturing a structural member includes moving fibers (130) along an assembly line (100), applying binder to spaced apart fibers (130) extending across a first area, and applying a traction agent (178) to at least one of the fibers and the binder. A tapered die (180) has a first portion (195) with a first greater diameter positioned to receive the fibers and a second portion with a second lesser diameter positioned downstream of the first portion. Guiding the fibers along the die and decreasing a distance between the plurality of fibers with the die. After decreasing the distance between the plurality of fibers, the fibers extend across a second area that is smaller than the first area, and the plurality of fibers are shaped with a shaping station. Traction agent increases friction between at least one of the fibers and either an adjacent fiber or the die during shaping.

Abstract: A head is disclosed for use with a manufacturing system. The head may have a housing configured to discharge a tubular structure reinforced with at least one continuous fiber and having a three-dimensional trajectory, and a cure enhancer operatively connected to the housing and configured to cure a liquid matrix in the tubular structure during discharge. The head may also have a nozzle configured to discharge a fill material into the tubular structure, and a wand extending from the housing to the nozzle.

Abstract: A spacer of a gas turbine engine is reinforced with a fiber. The fiber can be cured with a substrate to form a fiber reinforced composite material. As a gas turbine engine operates, the rotation creates forces which can deform, expand, contract or translate certain gas turbine engine components, including spacers. These forces can adversely affect gas turbine engine performance and reliability, particularly when they are either unpredictable or difficult to control. Reinforcing a spacer with a fiber may allow a lower system weight, more compact or configurable internal packaging or a high degree of reinforcement.

Abstract: Multi-part filaments for additive manufacturing comprise an elongate filament body. The elongate filament body comprises a first body part extending longitudinally along the elongate filament body, and a second body part extending longitudinally along the elongate filament body. The first body part comprises a first material, and the second body part comprises a second material. One of the first body part and the second body part is more rigid than the other of the first body part and the second body part and is sufficiently rigid to print self-supporting structures from the multi-part filament.

Abstract: A reinforcing element, having a cross section with a flattened overall shape and extending in a main direction and comprising at least one lateral edge made of a polymeric composition comprising a thermoplastic polymer, the lateral edge extending in a general direction substantially parallel to the main direction is treated by heating at least a part of the lateral edge, during which at least a part of the lateral edge is subjected to a plasma flow so as to raise the temperature of the part of the lateral edge above the melting point of the thermoplastic polymer.

Abstract: A head is disclosed for an additive manufacturing system. The head may include a body, and a nozzle connected to a discharge end of the body. The nozzle may be configured to discharge a composite material including a matrix and a continuous reinforcement that is at least partially coated in the matrix. The head may also include a fiber-teasing mechanism located inside the body and upstream of the nozzle.

Abstract: A honeycomb core having a lattice structure which includes a resin-impregnated matrix, a method for producing such a honeycomb core, a sandwich panel having such a honeycomb core, and use of such a honeycomb core or such a sandwich panel in automobile construction. The matrix is impregnated inhomogeneously with the resin.

Abstract: To provide a solution applicator with which irritation on an affected part of a patient may be reduced even when a solution is used. According to the present invention, an applicator comprises a solution container which comprises an opening, and a columnar brush member formed by bundling synthetic fibers in a columnar shape. The columnar brush member is disposed at the opening of the solution container, a tip portion of the columnar brush member at an outside of the solution container has a fan shape expanding in a perpendicular lateral direction against a pillar axial lengthwise direction, and a thickness of the fan-shaped tip portion of the columnar brush member decreases in a perpendicular lengthwise direction against the pillar axial lengthwise direction toward the tip portion of the columnar brush member.

Abstract: In mixing of raw materials having different flow rate ratios (volume ratios) (different flow rates), in order to achieve a good mixing effect, the present invention includes: for raw materials having different flow rates, a high-flow-rate side flow path (102) through which a raw material on a high-flow-rate side flows; a low-flow-rate side flow path (103) through which a raw material on a low-flow-rate side flows; branch flow paths (102a, 102b) which are branched from the high-flow-rate side flow path; and a residence flow path (104) which is a flow path after the branch flow paths (102a, 102b) and the low-flow-rate side flow path (103) merge. The branch flow path (102a) and the branch flow path (102b) merge in a way of sandwiching the low-flow-rate side flow path (103).

Abstract: Straight plastic profiles from a plastics material and a continuous reinforcement are predominantly produced continuously in a strand, usually by the pultrusion method. As the plastic profile is pulled through a mold, only straight plastic profiles are formed in known pultrusion methods. In the production of plastic profiles using semi-finished products or complex fibrous constructions, congestion of the fibrous constructions or of the semi-finished products, and thus solidification of the material, may arise when entering the mold, such that the process has to be stopped. A method and a device for the simple production of individually molded plastic profiles is provided in that the mold is formed from at least two mold parts that in relation to the cross section of the plastic profile are split and are moved in a temporally offset manner counter to a production direction of the plastic profile along a portion of the plastic profile.

Abstract: Systems and methods for additively manufacturing composite parts are disclosed. Systems comprise at least a feedstock source and a feed mechanism. The feedstock source comprises a plurality of pre-consolidated tows, with each pre-consolidated tow comprising a fiber tow within a non-liquid binding matrix. In some systems, a tow combiner receives at least a subset of the plurality of pre-consolidated tows from the feedstock source and combines the subset of the plurality of pre-consolidated tows to define a macro tow. The feed mechanism moves the subset of the plurality of pre-consolidated tows from the feedstock source and into the tow combiner and moves the macro tow from the tow combiner. Methods according to the present disclosure comprise combining a plurality of pre-consolidated tows to define a macro tow, and dispensing the macro tow in three dimensions to define a composite part.

Abstract: A method comprises applying a frit material having a first melting temperature to an end of each fiber of a plurality of fibers in a fiber bundle having a second melting temperature to coat a tip of each fiber with the frit material and at least a portion of a side of each fiber near an end of the fiber bundle; inserting the fiber bundle into a housing such that the tip of each fiber in the fiber bundle extends past an edge of an end portion of the housing and the frit material forms a seal between the fiber bundle and an inner surface of the end portion of the housing; and heating the frit material to bind the frit material to the plurality of fibers without melting the plurality of fibers in the fiber bundle and to create a seal between the plurality of fibers.

Abstract: A method of processing a thermoplastic composite tubular lineal comprising providing a pre-pregged thermoplastic composite around an elongated stationary mandrel; wrapping the pre-pregged thermoplastic composite with a release material; heating the stationary mandrel so that the pre-pregged thermoplastic composite melts and the release material contracts, exerting pressure on the pre-pregged material; cooling the pre-pregged material and release material so as to form a thermoplastic composite tubular lineal in its final configuration; pulling the thermoplastic composite tubular lineal downstream; and removing the release material from the thermoplastic composite tubular lineal.

Abstract: A method of additively manufacturing a composite part comprises applying a liquid photopolymer resin to a non-resin component to create a continuous flexible line by pulling the non-resin component through a vessel, containing a volume of the liquid photopolymer resin. The continuous flexible line comprises the non-resin component and a photopolymer-resin component that comprises at least some of the liquid photopolymer resin applied to the non-resin component. The method further comprises routing the continuous flexible line into a delivery guide, pushing the continuous flexible line out of the delivery guide, depositing, via the delivery guide, a segment of the continuous flexible line along a print path, and delivering curing energy at least to a portion of the segment of the continuous flexible line.

Abstract: A method for making a root section (7) of a wind turbine blade (5), the method comprising: providing a fiber preform (14) comprising the steps of: providing at least one first ply of dry reinforcing material (15); placing a stiffening strip (25) on the at least one first ply of dry reinforcing material; placing at least one second ply of dry reinforcing material on the stiffening strip to form a stack; and binding the stack together along binding rows (16); the method further comprising placing the fiber preform on a curved mold surface such that the binding rows and the stiffening strip are orientated in a chordwise direction; wherein the stiffening strip has a stiffness such that the stack is self-supporting so that the stack does not buckle when laid on the curved mold surface.

Abstract: A laser sintering device and a laser sintering method are provided. The laser sintering device includes a laser source and a sintering platform. The laser source projects a laser beam on a plane, and by changing directions of the laser beam an action area on the plane is defined. The sintering platform provides a sintering area. The sintering platform is arranged in such a way that at least a first region of the sintering area is located within the action area and at least a second region of the sintering area is located outside the action area. The sintering platform is movable such that at least a part of the second region replaces at least a part of the first region within the action area.

Abstract: A method and apparatus for additive manufacturing wherein a fiber composite filament having an arbitrarily shaped cross section is softened and then flattened to tape-like form factor for incorporation into a part that is being additively manufactured.

Abstract: A composite structure and method of assembling a composite structure is provided. The composite structure includes a base member having an outer surface and an inner surface. The inner surface defines a channel therethrough. The composite structure further includes a support member coupled to the outer surface. A fabric overwrap is coupled to the support member.

Abstract: This application is directed to methods of making a binder. In one embodiment, the method comprises mixing guar gum with water at a temperature greater than 145° F. A guar gum-water mixture is formed and then cooled to approximately 135-145° F. Ammonium sulfate and water are mixed with the guar gum-water mixture to form an ammonium sulfate-guar gum-water mixture. Urea is then mixed with the ammonium sulfate-guar gum-water mixture, forming a urea-ammonium sulfate-guar gum-water mixture. Water and methyl acryloid are added to the urea-ammonium sulfate-guar gum-water mixture to form the binder.

Abstract: A structural member that contains a solid lineal profile that is formed from a plurality of consolidated ribbons is provided. Each of the ribbons includes unidirectionally aligned continuous fibers embedded within a thermoplastic polymer matrix. The continuous fiber ribbons are laminated together during pultrusion to form an integral solid profile having very high tensile strength properties. Contrary to conventional wisdom, the present inventors have discovered that careful control over certain aspects of the pultrusion process can allow such high strength profiles to be readily formed without adversely impacting the pultrusion apparatus.

Abstract: A turbine engine blade made of composite material including fiber reinforcement obtained by three dimensionally weaving yarns and densified with a matrix, the blade including an airfoil and a blade root forming a single part. The blade root includes two opposite lateral flanks that are substantially plane and that are clamped between two independent pads made of composite material, which pads are fastened against the lateral flanks of the blade root to form a blade root that is bulb-shaped.

Abstract: Methods and systems for three-dimensional additive manufacturing of samples are disclosed, including generating electromagnetic radiation from an ultrashort pulse laser, wherein the electromagnetic radiation comprises a wavelength, a pulse repetition rate, a pulse width, a pulse energy, and an average power; focusing the electromagnetic radiation into a focal region; using a powder delivery system comprising a powder vessel, a roller, and a receptacle to deposit one or more powders from the powder vessel into a receptacle at the focal region of the electromagnetic radiation and to spread the one or more powders in the receptacle into a fabrication powder bed; and using a computer to adjust the micro and macro pulses, macro pulse repetition rate, and the average power of the ultrashort pulse laser. The samples may be made with micron and/or submicron level precision and/or feature size and may be made using high temperature materials. Other embodiments are described and claimed.

Abstract: A method for fabricating a belt with upstream treatment of a tension member. The belt comprises a belt body made of a polymeric material having elastic properties, having a top ply as belt backing and a substructure having a force transmission zone, and a tension member embedded into the belt body. The tension member has been treated with crosslinked polymer; in an upstream stage of the belt fabrication method, voids in the tension member are filled at least partly with crosslinked polymer and the tension member is sealed with an envelope layer of crosslinked polymer, this being done, in a single treatment stage or in at least two treatment stages, by wetting of the tension member with an overall treatment mixture comprising at least one prepolymer, at least one crosslinker and at least one solvent or dispersion medium, and then drying of the treated tension member.

Abstract: A composite bearing comprising a densified portion, wherein a hole location is positioned at the approximate center of said densified portion; and a plurality of filament tendrils, wherein the plurality of filament tendrils are configured to wrap around the hole location to create a “U” shape.

Abstract: According to certain embodiments, a method comprises disposing a first nanofiber portion of a nanofiber and a first assisting fiber portion of an assisting fiber into a ferrule of a connector. A second assisting fiber portion is heated. The nanofiber and assisting fiber are moved such that a portion of the heated assisting fiber portion is disposed within the ferrule. According to other embodiments, a method comprises placing a fiber within a ferrule of a connector having a fixed point such that a fiber center is a fiber distance away from a receptacle center. The fiber distance between the fiber center and receptacle center is measured. An angular offset between the fixed point and fiber center is measured about the receptacle center. A rotation angle for the fiber distance and angular offset is determined. The ferrule is rotated relative to the connector according to the rotation angle.

Abstract: Methods and systems for three-dimensional additive manufacturing of samples are disclosed, including generating electromagnetic radiation from an ultrashort pulse laser, wherein the electromagnetic radiation comprises a wavelength, a pulse repetition rate, a pulse width, a pulse energy, and an average power; focusing the electromagnetic radiation into a focal region; using a powder delivery system comprising a powder vessel, a roller, and a receptacle to deposit one or more powders from the powder vessel into a receptacle at the focal region of the electromagnetic radiation and to spread the one or more powders in the receptacle into a fabrication powder bed; and using a computer to adjust the micro and macro pulses, macro pulse repetition rate, and the average power of the ultrashort pulse laser. The samples may be made with micron and/or submicron level precision and/or feature size and may be made using high temperature materials. Other embodiments are described and claimed.

Abstract: A system and method for processing and detecting nucleic acids from a set of biological samples, comprising: a molecular diagnostic module configured to receive nucleic acids bound to magnetic beads, isolate nucleic acids, and analyze nucleic acids, comprising a cartridge receiving module, a heating/cooling subsystem and a magnet configured to facilitate isolation of nucleic acids, a valve actuation subsystem including an actuation substrate, and a set of pins interacting with the actuation substrate, and a spring plate configured to bias at least one pin in a configurations, the valve actuation subsystem configured to control fluid flow through a microfluidic cartridge for processing nucleic acids, and an optical subsystem for analysis of nucleic acids; and a fluid handling system configured to deliver samples and reagents to components of the system to facilitate molecular diagnostic protocols.

Abstract: A 3D thermoplastic pultrusion system and method based upon a 3D variable die system and including one or more sets of 3D thermoplastic forming machines to continuously produce thermoplastic composite pultrusions with at least one of varying cross-section geometry and constant surface contours, varying cross-section geometry and varying surface contours, and constant cross-section geometry and varying surface contours.

Abstract: A process of making a multi-layered product from an extruded sheet or web of material (42) having parallel upper and lower walls (130) and a plurality of spacers (134) extending between the upper and lower walls (130) is provided. Portions of the extruded web or extrudate (42) are removed in selected areas. The lightened web is then folded. Outer skins are then applied to the folded web. The extrudate (42) is formed into a product (10) having a plurality of cells (14). The cells (14) may have one or more openings (34), allowing access to an interior of the cell (14) and reducing the weight of the product (10).

Abstract: A winding machine for winding a fiber texture on an impregnation mandrel, the winding machine including: a takeup mandrel for storing a fiber texture, the takeup mandrel having an axis of rotation; an impregnation mandrel for having superposed layers of the fiber texture stored on the takeup mandrel wound thereon, the impregnation mandrel having an axis of rotation that is substantially parallel to the axis of rotation of the takeup mandrel; at least one electric motor for driving the mandrels in rotation about their respective axes of rotation; and a control unit for controlling the at least one electric motor for driving the mandrels in rotation.

Abstract: Apparatus for producing a composite filler includes at least one die and a device for moving a stack of reinforced ply strips through the die. The die has peripheral die face adapted for forming the ply strip stack into a desired cross sectional shape. The cross section of the die face may vary around the periphery of the die.

Abstract: A cigarette filter comprises a cellulose ester tow and a cellulose acetate particle dispersed in the cellulose ester tow, and the cellulose acetate particle has the following particle size: not less than 90% by weight of the cellulose acetate particle pass through a sieve having an aperture size of 1.7 mm and fail to pass through a sieve having an aperture size of 0.10 mm, and these sieves are in accordance with JIS Z8801-1 2006.

Abstract: Some embodiments relate to three-dimensional molds and methods of forming such molds. A mold can be prepared by combining three-dimensional molds together. Then, a composite material, such as carbon fiber wetted with epoxy or another reinforcement material, is inserted into column gaps and beam holes in the mold. A joint region can be formed by extending the composite material beyond corner combining elements to reach to another edge combining element, which may prevent the necessity of an additional bonding or joining part. A coating part can enclose the composite material in the mold. The mold can be placed into a vacuum bag for vacuuming processing and bonding of the gaps of the composite material (e.g., carbon fiber) with each other and gaps in the mold. A heat treatment can be performed in a furnace. The product can be extracted by melting the mold in which the product is shaped.

Abstract: A method of manufacturing a crash-resistant structural part for an automobile, the crash-resistant structural part including a beam element for receiving an impact force during a crash of the automobile is provided. The method comprises a step of arranging at least one layer of fibers having a length of 100 mm or more, and a step of mixing components required to form a thermoplastic polymer resin, the components including a reactive monomer, thereby forming a liquid precursor mixture of the thermoplastic polymer resin. At least one layer of fibers is impregnated with the liquid precursor mixture, and the beam element is formed by an in-situ polymerization reaction of the liquid precursor mixture having impregnated the at least one layer of fibers.