Article Is Sheet Or Web Patents (Class 156/181)
  • Patent number: 4269888
    Abstract: Heat-adhesive side-by-side type composite fibers consisting of a component composed mainly of a crystalline polypropylene and a component composed mainly of an olefin polymer, having few naturally developed crimps and few latent crimpability and superiority in undetachability of the composite components, are produced by using two composite components having a specified relationship of melt flow ratio and by stretching unstretched composite fibers at a specified temperature range.
    Type: Grant
    Filed: November 16, 1979
    Date of Patent: May 26, 1981
    Assignee: Chisso Corporation
    Inventors: Shozo Ejima, Susumu Tomioka, Tadao Matsumoto, Naruaki Hane
  • Patent number: 4265981
    Abstract: Energy absorbing composite materials for use as building elements and the manufacture of articles having fail-safe characteristics. The composite comprises a plurality of helically wrapped reinforcing filaments embedded in a matrix material.
    Type: Grant
    Filed: October 3, 1979
    Date of Patent: May 5, 1981
    Assignee: Commonwealth Scientific and Industrial Research Organization
    Inventor: Malcolm D. Campbell
  • Patent number: 4265954
    Abstract: A non-woven sheet or web of fibers, containing at least some thermoplastic fibers, is fused to consolidate the fibers, bond another sheet of material thereto, perforate the sheet or bind tufting fibers therein by heating the sheet to a temperature and for a time sufficient to fuse at least some of the fibers in preselected areas of the sheet while simultaneously blocking heat transmission to the non-selected areas, or by pretreating patterned areas of the sheet to increase or decrease the heat-absorptivity of the patterned areas relative to the remainder of the sheet and thereafter heating the sheet. Improved non-woven fabrics, consolidated in preselected areas, non-woven fabrics bonded to another sheet material in preselected areas, non-woven fabrics perforated in predetermined areas and non-woven fabric substrates firmly holding tufting materials in preselected areas, are also produced.
    Type: Grant
    Filed: April 11, 1978
    Date of Patent: May 5, 1981
    Assignee: Phillips Petroleum Company
    Inventor: Gerald A. Romanek
  • Patent number: 4264691
    Abstract: A battery interseparator useful in alkaline battery systems, and a process of forming the same, is formed from a composition having 30-70% by weight synthetic pulp, 15-65% by weight alkali resistant inorganic filler, and 1-35% by weight of long fibers having lengths of between 1/4 and 1 inch. The long fibers may be polyester, polyacrylic, polyamide, polyolefin, or other staple fiber material. The process for forming the subject battery interseparator requires first forming a substantially uniform aqueous mixture of the subject composition, sequentially treating said composition with a combination of a cationic and an anionic agent, applying the treated composition to a standard paper-making apparatus at a grammage rate to cause the resultant dried sheet to have a thickness of less than 10 mils, and forming a sheet product.
    Type: Grant
    Filed: July 13, 1979
    Date of Patent: April 28, 1981
    Assignee: W. R. Grace & Co.
    Inventors: Dennis D. O'Rell, Nguyen V. Hien, Joseph T. Lundquist, Jr., Christian B. Lundsager
  • Patent number: 4252590
    Abstract: A low density matting structure of improved transverse strength obtained by vertically laying continuous melt-spun thermoplastic macrofilaments (diameter=0.1-1.5 mm) onto a horizontally moving profiled support in overlapping rows of irregularly looped filaments to form a peak and valley three-dimensional structure undulating in its longitudinal and/or transverse directions. The matting articles consist essentially of the melt-spun filaments which are self-bonded or fused at random points of intersection without using any bonding agent or reinforcing inserts, and the resulting matting is especially distinguished by a high transverse strength per unit of surface weight of at least 2 Nm/g and preferably 4 Nm/g.
    Type: Grant
    Filed: July 7, 1976
    Date of Patent: February 24, 1981
    Assignee: Akzona Incorporated
    Inventors: Alfred Rasen, Rolf Vollbrecht, Klemens Schenesse
  • Patent number: 4249981
    Abstract: The invention relates to a device for producing weft webs consisting of parallel spaced threads, in which at least one weft thread is fed around positioning, holding and advancing elements which consist of continuous endless belts which support a plurality of juxtaposed blocks which have a length corresponding substantially to the desired spacing between two consecutive weft threads. The blocks are in contact with one another in the rectilinear portions of the endless belt and spaced in the curved portion as they pass around drive rollers. At least one reciprocating thread guide has a free end which passes between the blocks in the curved portion of each endless belt, to feed thread between the blocks.
    Type: Grant
    Filed: December 26, 1978
    Date of Patent: February 10, 1981
    Inventors: Jacques Pelletier, Regis Berliet
  • Patent number: 4248650
    Abstract: A system for making self-supporting scrim is described. The apparatus includes a net forming means in which scrim yarns are arranged in overlapping pattern such as a criss-cross net; a net carrier and support for continuously advancing the criss-cross yarn net along a path; an adhesive supply means positioned along the path for applying an adhesive onto the advancing yarn net between the criss-cross yarns; and, an adhesive setting means positioned along the path for advancing the yarn net along the path while maintaining the individual yarns of the net substantially immoveable with respect to one another until the adhesive sets. In a preferred embodiment of the invention the adhesive setting means includes a pair of endless belts which engage surfaces on opposite sides of the yarn net so as to apply sandwiching pressure to the yarns and to advance the net.
    Type: Grant
    Filed: October 30, 1978
    Date of Patent: February 3, 1981
    Inventor: Ronald P. Murro
  • Patent number: 4241123
    Abstract: A new fast method for making plastic netting without weaving or knitting. This non-woven netting is made by the cohesion of melting plastic monofilaments extruded by a T Die. Under the reciprocating movement of guide rollers, several groups of melting monofilaments are guided to be crossed, and the pressed and welded together on pressure silicone rollers. When necessary, other yarns or filaments can be added to be crossed, pressed and welded together, to increase the tensile strength of the netting. Generally, it is a kind of netting made by crossing one group of melting plastic monofilaments with other groups of melting plastic monofilaments or by other yarns under the pressing and welding process.
    Type: Grant
    Filed: November 14, 1978
    Date of Patent: December 23, 1980
    Inventor: Seng C. Shih
  • Patent number: 4237175
    Abstract: A carbon-filament reinforced gear material of laminated structure has layers of carbon filaments. The gear material includes a plurality of circular fabrics each having warps and wefts composed of a plurality of carbon filaments. The circular fabrics are laminated one on another such that the carbon filaments of their warps and wefts are substantially equiangularly spaced from those of another fabric about a common axis. The fabrics thus laminated are bound into a unitary structure by means of a binding agent of a thermosetting resin. A method for preparing the carbon-filament reinforced gear material includes the step of loosening the woven fabrics, each of which has such warps and wefts as are composed of the carbon filaments bundled into strands by means of a binding agent, by brushing the plain weave fabrics while applying thereto a binding agent so that the filaments in each of the strands may be substantially equidistantly separated from one another to make thinner and finer fabrics.
    Type: Grant
    Filed: June 9, 1978
    Date of Patent: December 2, 1980
    Inventor: Tuguo Kobayashi
  • Patent number: 4233349
    Abstract: A suede-like fabric is produced by impinging a sheet-like structure of discrete fibrillatable fibers with needle-like columnar streams of liquid whereby the fibers are fibrillated to form a close spacing of subdenier fibril ends that extend from the sheet structure at randomly spaced intervals to form one surface of the suede-like fabric with a majority of the fibril ends being tapered.
    Type: Grant
    Filed: March 26, 1979
    Date of Patent: November 11, 1980
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Donald O. Niederhauser
  • Patent number: 4219600
    Abstract: A moisturizing mat, and process for making it, are disclosed. The moisturizing mat is suitable for use as a base to promote trickle watering of plants in greenhouses. The mat comprises a wood pulp/fabric layer having an impervious plastic film backing layer. The moisturizing mat is produced by a process including the steps of (a) depositing wood pulp on a first fibrous layer, (b) placing a second fibrous layer on top of the wood pulp, (c) bonding the product of step (b), and (d) bonding an impervious plastic film to one face of the product of step (c).
    Type: Grant
    Filed: January 8, 1979
    Date of Patent: August 26, 1980
    Assignee: Chicopee
    Inventors: Philip Surowitz, William L. Wetzel
  • Patent number: 4217387
    Abstract: Manufacture of a non-woven web of man-made filaments in which one or more strands of filaments, directed parallel to each other, leaving one or more spinnerets are forwarded, each, by means of an air jet to a spreading plate for the filaments, and the resulting layer of spread filaments and air leaves the plate and advances to a moving support, upon which the filaments are deposited randomly to form a web which will then be bonded in known manner. In order to improve the isotropy of the web, the layer of spread filaments and air is guided to a fixed deflector plate forming a slit with the discharge edge of the stationary spreading plate, said slit allowing passage of the filaments but braking the air carried along with the filaments, and the layer is then subjected to an air jet directed transversely to the path of said deflected web and generally in a direction parallel to the surface of the moving support.
    Type: Grant
    Filed: September 25, 1978
    Date of Patent: August 12, 1980
    Assignee: Akzona Incorporated
    Inventors: Dirk J. Viezee, Petrus J. M. Mekkelholt, Johannes A. Juijn
  • Patent number: 4216856
    Abstract: A reinforcement strip for an elastomeric material article such as belting or hose comprising a multiplicity of mutually parallel substantially untwisted filaments which are impregnated such that substantially every filament is coated by a matrix material providing a peel strength between filaments of at least 3.15 KN/m. The matrix material may be a plastisol e.g. pvc (polyvinyl chloride) and dry bonding agents are preferably incorporated. Belting and a method of manufacture are included in the invention.
    Type: Grant
    Filed: December 20, 1977
    Date of Patent: August 12, 1980
    Assignee: Dunlop Limited
    Inventors: Peter L. E. Moring, Ian Biggs
  • Patent number: 4217159
    Abstract: A process and apparatus for laying highly ordered webs wherein a fibrous strand forwarded towards a collecting surface is caused to oscillate up to an amplitude equal to the desired web width and by passing between two closely spaced plates is laid in successive courses with a very high degree of parallelism and precision. A plurality of the laying devices may be used to produce thicker or wider webs or webs having layers of differing orientation directions. Various bonding methods may be applied to the ordered webs.
    Type: Grant
    Filed: October 16, 1978
    Date of Patent: August 12, 1980
    Assignee: Imperial Chemical Industries Limited
    Inventors: Peter M. Ellis, Robert D. Gibb
  • Patent number: 4212692
    Abstract: An improved coherently bonded, low density matting article composed of a primary matting layer in which synthetic fiber-forming thermoplastic macrofilaments are irregularly looped and intermingled in a highly porous or open peak and valley three-dimensional sheet structure, preferably having peaks, humps or projections in a waffle-like pattern, and a secondary footing layer or "sole" applied and fused or bonded by its surface filaments to some of the filaments in the peak portions on one face of the primary matting layer. A special process and apparatus are provided to produce this matting article wherein transverse strength is increased while maintaining a low apparent density and further improving its filling characteristics for use as a soil retention matting.
    Type: Grant
    Filed: April 27, 1979
    Date of Patent: July 15, 1980
    Assignee: Akzona Incorporated
    Inventors: Alfred Rasen, Rolf Vollbrecht, Klemens Schenesse
  • Patent number: 4210690
    Abstract: A spun nonwoven fabric of polyester filaments for use as backing for a deep-drawable tufted carpet, wherein the polyester filaments hve uniformly distributed therethrough about 0.1 to 1% by weight of a diol-modified copolyester containing units of at least two different doils. For example, polyethylene terephthalate granulate is mixed with polyethylene butylene terephthalate copolymer and spun into a nonwoven web which is calendered and then tufted to form a carpet which can be deep-drawn with a three-dimensional shape. If desired, polyethylene terephthalte-adipate copolymer fibers can be co-spun into the web as binding fibers.
    Type: Grant
    Filed: September 29, 1978
    Date of Patent: July 1, 1980
    Assignee: Firma Carl Freudenberg
    Inventors: Ludwig Hartmann, Ivo Ruzek
  • Patent number: 4209563
    Abstract: A method of forming an elastic cloth structure comprising fibers of synthetic, organic, relatively elastomeric polymer and fibers of a synthetic, organic, elongatable, but relatively nonelastic polymer. The relatively elastomeric fibers and the elongatable but relatively nonelastic fibers are forwarded for well dispersed random lay down of an unbonded web with random fiber crossings on a porous forming surface. Some of the fiber crossings are then bonded to provide a coherent bonded cloth web and the web is stretched to elongate some of the fibers in at least one direction. The web is then released so that retraction by the relatively elastomeric fibers provides looping and bunching of the elongated relatively nonelastic fibers to thereby provide a low modulus of elasticity in the direction in which the web was worked.
    Type: Grant
    Filed: June 21, 1978
    Date of Patent: June 24, 1980
    Assignee: The Procter & Gamble Company
    Inventor: James B. Sisson
  • Patent number: 4194943
    Abstract: There is provided a modified warp knitting machine for the production of netting from heat sealable synthetic fibers which comprises a source or warp threads, inlay sinkers for contacting the weft thread to the warp thread, and heat sealing means for sealing the warp threads and the weft threads together to provide the desired effect.
    Type: Grant
    Filed: February 16, 1978
    Date of Patent: March 25, 1980
    Assignee: Karl Mayer Textilmaschinen Fabrik GmbH
    Inventor: Karl Kohl
  • Patent number: 4189338
    Abstract: A porous non-woven fabric having a good dimensional stability and uniformity is prepared from a web obtained by arranging side-by-side composite fibers alone or a blend thereof with another fibrous material into a web and heat-treating the resulting web at a specified temperature, said composite fibers having few naturally developed crimps and being obtained by stretching unstretched side-by-side composite fibers consisting of a polypropylene component and an olefin polymer component having a specified melting point and a specified melt flow rate.
    Type: Grant
    Filed: July 29, 1975
    Date of Patent: February 19, 1980
    Assignee: Chisso Corporation
    Inventors: Shozo Ejima, Susumu Tomioka, Tadao Matsumoto, Naruaki Hane
  • Patent number: 4172748
    Abstract: A non-woven net structure is formed from initially-independent threads inding a thermoplastic synthetic plastic material. The weft threads are located in axially-extending grooves in the surface of a rotatable cylinder. The warp threads are located in circumferentially extending grooves which may be in the surface of the same or a different cylinder. The threads are heated and are moved by cylinder rotation into intersecting relationship in a roller nip where pressure is applied to bond the threads at their intersections while the threads are in the grooves. The net structure may be bonded to or integrated with a thermoplastic synthetic plastic material in sheet form in the same operation. A subsidiary feature is a novel form of weft thread distributing apparatus.
    Type: Grant
    Filed: December 7, 1977
    Date of Patent: October 30, 1979
    Assignee: Hellenic Plastics and Rubber Industry N. & M. Petzetakis S.A.
    Inventor: Nicholas G. Petzetakis
  • Patent number: 4172174
    Abstract: A cushioning material composed of a drafted three-diamentionally crimped filament mass of a synthetic fiber by bonding contact points between each of the filament with an adhesive, wherein the filament crimped in various shapes formed by partially expanding and compressing the filament crimps at required specific portions in the cushioning material with directionality in required specific directions are distributed with partially increased density in the degree of entanglement.
    Type: Grant
    Filed: April 27, 1978
    Date of Patent: October 23, 1979
    Inventor: Sadaaki Takagi
  • Patent number: 4168195
    Abstract: The method of autogenously bonding a nonwoven web made from polyamide filaments wherein the filaments contain 0.1 to 20 weight percent of an activating agent and sufficient moisture that the molar ratio of water to activating agent in the filaments is above the bonding limit, wherein the web is heated sufficiently to drive off enough water to reduce the molar ratio of water to agent to a value below the bonding limit and pressed to autogenously bond the filaments in the web. After pressing, the activating agent is desorbed from the web.
    Type: Grant
    Filed: September 1, 1977
    Date of Patent: September 18, 1979
    Assignee: Monsanto Company
    Inventors: Richard M. Anderson, Alton L. Caviness, Virginia C. Menikheim, Bernard Silverman
  • Patent number: 4163305
    Abstract: Non woven webs are produced from filaments by laying down the said filaments in the form of cone sections on a moving surface with simultaneous spreading out to a filament veil with the use of rotating deflectors coming into contact with the filaments on one side only. The deflecting area of the deflectors has a plane shape. The filaments used are drawn, partially drawn or undrawn. A non woven web with particularly good properties is obtained when the axis of the bundle of filaments and the deflecting surface of the deflector form an angle of from 10.degree. to 80.degree.. To produce the web a simple and reliable device is used.
    Type: Grant
    Filed: December 19, 1975
    Date of Patent: August 7, 1979
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Valentin Semjonow, Jurgen Foedrowitz
  • Patent number: 4154885
    Abstract: A fibrous nonwoven fabric of good drapability, comprising geometrically arranged spaced first surface areas of about 0.02 to 0.2 mm.sup.2 in area in which its fibers are chemically or thermally bonded at their intersections, and second area whose junctions are at least partially reopened and in which the bond points are disposed closely adjacent one another is produced by bonding a non-woven fleece chemically or thermally, and then stretching the resulting fabric at spaced areas so as to expand it partially and form areas where the fibers are less or not bonded. Where a chemical binder is used it may be set only partially prior to stretching, setting being completed thereafter.
    Type: Grant
    Filed: June 23, 1977
    Date of Patent: May 15, 1979
    Assignee: Firma Carl Freudenberg
    Inventors: Bohuslav Tecl, Adolf Graber, Erich Fahrbach
  • Patent number: 4153488
    Abstract: Fibrous web structures in which the individual fibers are uniformly felted in random orientation are produced by projecting a stream of solids suspended in air toward a moving porous collection surface. The fibers are maintained in a controlled condition uniformly dispersed in air during transit from the nozzle to the porous collecting surface and before the stream of air has spread to the point of disrupting the uniform fiber dispersion, the fibers are felted and collected on the porous support while air is continuously passed through the support to insure no gravity free fall of fibers. Liquid or dry adhesive binders may be incorporated into the structure at any convenient stage of the process but preferably before the web structure is formed on the moving support.
    Type: Grant
    Filed: December 5, 1977
    Date of Patent: May 8, 1979
    Assignee: Conwed Corporation
    Inventor: Donald E. Wiegand
  • Patent number: 4151023
    Abstract: A nonwoven fabric is produced by forming a batt comprising staple fibers oriented primarily in the fill direction, drafting the batt in the warp direction in a first warp-drafting zone, needling the drafted batt, drafting the needled batt in the warp direction in a second warp-drafting zone, and drafting the warp-drafted, needled batt in the fill direction in a fill-drafting zone. A fabric, apparatus for producing the fabric, and a method for fusing a nonwoven batt are provided.
    Type: Grant
    Filed: June 6, 1977
    Date of Patent: April 24, 1979
    Assignee: Phillips Petroleum Company
    Inventors: Louis Platt, Marvin Wishman, David R. Gentry, Jake E. Williams
  • Patent number: 4148676
    Abstract: Non-woven articles, including garments and porous sheet materials, are made from continuous filaments by ejecting continuous yarn or filaments into turbulent air and contacting them with binder in a high density fog while still suspended in air, so that the binder dries sufficiently to become non-migrating before the yarn is deposited on the screen or mold on which the fibers are brought into contact with each other and bonding takes place. This method is particularly suitable for making garments of elastomeric fibers, not easily handled in ordinary production machinery. Another generally applicable advantage is that the resultant products are exceptionally flexible and that the articles produced do not split into stratified binder-rich and-poor areas, but are uniformly bonded throughout.
    Type: Grant
    Filed: October 25, 1977
    Date of Patent: April 10, 1979
    Assignee: Bjorksten Research Laboratories, Inc.
    Inventors: Elmer G. Paquette, Karl R. Guenther
  • Patent number: 4146417
    Abstract: A method for producing a resin-bonded nonwoven fabric comprising forming a fibrous web, compressing the web to provide fiber to fiber contact, applying a polymerizable binder to the fibrous web and treating the web with the binder thereon with ionizing radiation to produce a resin bonded nonwoven fabric.
    Type: Grant
    Filed: September 16, 1977
    Date of Patent: March 27, 1979
    Assignee: Johnson & Johnson
    Inventors: Arthur H. Drelich, David G. Oney
  • Patent number: 4135024
    Abstract: Densified regions are formed in a low integrity dry-formed nonwoven fibrous web by embossing a front surface of the web with spaced-apart raised surfaces of an embossing roll. The web is embossed to the extent that the densified regions will transmit a treating fluid completely through their thickness to the front surface of the web while non-densified or high loft regions will not. Simultaneously with the embossing, treating fluid from a treating fluid conveying surface is applied to a rear surface of the web. The fluid migrates completely through the thickness of the web to the front surface in substantially only the densified regions of the web.The product of this invention is a dry-formed web having a basis weight in the range of about 0.5 oz./yds..sup.2 to about 8.0 oz./yds..sup.2. A surface of the web has an undulate profile including high loft regions and valley regions. The density of the web in the high loft regions is less than about 0.10 gr.
    Type: Grant
    Filed: August 16, 1976
    Date of Patent: January 16, 1979
    Assignee: Scott Paper Company
    Inventors: Joseph W. Callahan, John G. Trumbull
  • Patent number: 4128679
    Abstract: A soft, non-woven fabric containing no binding agents and composed, at least in part, of thermoplastic fibers bonded to other fibers at their crossing points, which non-woven fabric is produced by a process which comprises passing a mat composed of said thermoplastic fibers over a surface and to said mat applying an uneven heated surface, said heated surface being sufficient to fuse, at least in part, a portion of said thermoplastic fibers to other fibers at some but not all of their crossing points, while at the same time the fusing is effected without any substantial compression of the fabric.
    Type: Grant
    Filed: October 21, 1974
    Date of Patent: December 5, 1978
    Assignee: Firma Carl Freudenberg
    Inventor: Alois Pohland
  • Patent number: 4110143
    Abstract: This invention is directed to a process for forming a wettable battery separator comprising a non-woven mat of polyolefin fiber by forming a non-woven mat of polyolefin fiber having a thickness in the range 10 to 40 mils and pore sizes less than 40 microns, contacting the mat with an aqueous solution of a water soluble peroxy compound, e.g. hydrogen peroxide or potassium persulfate at a temperature below 70.degree. C., rinsing the mat in water and thereafter immersing the thus treated mat in an aqueous solution of a hydrophilic vinyl monomer such as acrylic, methacrylic, vinyl sulfonic acid, said solution containing a redox catalyst, e.g. an ion of a transition metal, e.g. ferrous, cerous, cobaltous, or an organic amine, thereby causing a graft polymerization of said hydrophilic vinyl monomer on said polyolefin mat to give a wettable polyolefin battery separator.
    Type: Grant
    Filed: October 21, 1974
    Date of Patent: August 29, 1978
    Assignee: W. R. Grace & Co.
    Inventors: Joseph A. Cogliano, Nelson S. Marans
  • Patent number: 4100004
    Abstract: A multifilament sheet, tow or web of acrylonitrile precursor fibres are passed through a pre-heat zone at a temperature at least 100.degree. C below the critical temperature. The material is then passed through a two-stage oxygenation zone comprising a first stage at 220.degree. to 250.degree. C and a second stage at 260.degree. to 300.degree. C. The material passes straight through the oxygenation zone and is held in sufficient uniform tension to stretch the fibres during heating and oxygenation. The oxygenated material is then passed through a carbonizing zone comprising at least one stage at 1050.degree. to 1600.degree. C under non-oxidizing conditions. The resulting carbon fibre has a mean Young's modulus of at least 25 .times. 10.sup.6 p.s.i. and a mean tensile strength of at least 250,000 p.s.i.
    Type: Grant
    Filed: February 24, 1977
    Date of Patent: July 11, 1978
    Assignee: Securicum S.A.
    Inventors: Maurice Moss, Colin Barry Hill, Michael Roger Rowland
  • Patent number: 4095312
    Abstract: Method and apparatus for making a nonwoven fabric wherein a first group of filaments are projected in a longitudinal direction into the nip of a pair of nipped and moving collecting surfaces in such a manner that the filaments fold into and are captured and held by the nip with spans of the filaments lying in the plane of the nip and at the same time projecting a second group of filaments in a longitudinal direction toward one of the collecting surfaces at a location spaced from the nip. The second group of filaments impinges on an impact plate positioned above the collecting surface and is pulled off the impact plate by the moving collecting surface, this causing the filaments in the second group to extend primarily in the machine direction. The moving collecting surfaces carry the groups of filaments into contact with each other to form a nonwoven fabric which is subsequently bonded in a conventional manner to form a finished fabric.
    Type: Grant
    Filed: November 10, 1976
    Date of Patent: June 20, 1978
    Assignee: Monsanto Company
    Inventor: David J. Haley
  • Patent number: 4091140
    Abstract: A new continuous filament nonwoven fabric wherein: a portion of the filaments are substantially randomly deposited, at least partially molecularly oriented crystalline synthetic polymer filaments; and another portion of the filaments are cross-linked polymerized materials which act as a bonding agent for the fabric.
    Type: Grant
    Filed: May 10, 1976
    Date of Patent: May 23, 1978
    Assignee: Johnson & Johnson
    Inventor: Carlyle Harmon
  • Patent number: 4089720
    Abstract: Method and apparatus for making a nonwoven fabric wherein a first group of filaments are projected in a longitudinal direction into the nip of a pair of nipped and moving collecting surfaces in such a manner that the filaments fold into and are captured and held by the nip with spans of the filaments lying in the plane of the nip and at the same time projecting a second group of filaments in a longitudinal direction toward one of the collecting surfaces at a location spaced from the nip. The second group of filaments impinges on an impact plate positioned above the collecting surface and is pulled off the impact plate by the moving collecting surface, this causing the filaments in the second group to extend primarily in the machine direction. The moving collecting surfaces carry the groups of filaments into contact with each other to form a nonwoven fabric which is subsequently bonded in a conventional manner to form a finished fabric.
    Type: Grant
    Filed: November 28, 1975
    Date of Patent: May 16, 1978
    Assignee: Monsanto Company
    Inventor: David J. Haley
  • Patent number: 4084026
    Abstract: A process of forming an emboss on textile material such as blankets, bedspreads and the like wherein areas to be unembossed are outlined on the textile material preferably after the textile material has been washed, subsequently treating the outlined areas with a resinous material preferably having additives such as an affixer and a softener which is subsequently permitted to cure and performing a teazeling operation on the textile material to remove the nap from the untreated areas and finally subjecting the teazeled textile material to a finishing operation to provide a smooth teazel nap of the desired length on the textile material.
    Type: Grant
    Filed: February 6, 1976
    Date of Patent: April 11, 1978
    Assignee: Colortex, S.A.
    Inventor: Manuel Taberner Gandia
  • Patent number: 4082886
    Abstract: The invention of the present application comprises a high loft, low density, nonwoven fibrous material and method of making the same. The material has good wet strength, softness, abrasion resistance, and liquid absorbency and retention, and is formed of a plurality of irregularly arranged, intersecting, overlapping, mechanically interengaged, loosely assembled fibers including both synthetic and natural wood pulp fibers which are present in different proportions in various regions parallel to the median plane of the material. Segments of said synthetic wood pulp fibers are heat fused with other segments of synthetic wood pulp fibers and with segments of other fibers at a plurality of junctures throughout the fibrous material to form a self-supporting fibrous structure which does not require any additional binder.
    Type: Grant
    Filed: August 15, 1977
    Date of Patent: April 4, 1978
    Assignee: Johnson & Johnson
    Inventors: George A. M. Butterworth, Robert T. Elias
  • Patent number: 4081582
    Abstract: A high loft, low density, nonwoven fibrous material is provided comprising two layers of irregularly arranged, intersecting, overlapping, mechanically interengaged, loosely assembled fibers, one of the layers including thermoplastic synthetic wood pulp fibers at least in the portion thereof at the interface to the other layer, at least some of the thermoplastic synthetic wood pulp fibers in the one layer being in contact with and fused with segments of fibers of said other layer.The material is produced by air-laying the aforementioned layers successively so that some thermoplastic synthetic wood pulp fibers in one layer are in contact with some fibers in the other layer, and then applying heat without pressure to fuse and bond at least some of the thermoplastic synthetic wood pulp fibers in one layer to fibers in the other layer.
    Type: Grant
    Filed: October 20, 1976
    Date of Patent: March 28, 1978
    Assignee: Johnson & Johnson
    Inventors: George A. M. Butterworth, Robert T. Elias, Wayne D. Miller
  • Patent number: 4081305
    Abstract: A multi-layer web or strip is produced from a single strip, by folding this single strip on itself, forming alternate loops in zig-zag form, the second portion of a loop partially covering the first portion of the same loop and being covered in the same proportion by the first portion of the following contiguous loop. The present invention is applicable to the continuous manufacture of multi-layer sheets for cleaning, hygiene or mechanical purposes.
    Type: Grant
    Filed: November 22, 1976
    Date of Patent: March 28, 1978
    Assignee: Compagnie des Etablissements de la Risle
    Inventor: Claude Guy Patin
  • Patent number: 4080232
    Abstract: A method wherein a set of threads moved to and fro by means of a traversing device is laid down on the outer convex surface of a rotating cylindrical member, said to-and-fro motion of said set of threads being in the direction parallel to the axis of rotation of the cylindrical member, and wherein said threads are retained on the convex surface by retaining means and are removed from the cylindrical member.
    Type: Grant
    Filed: October 13, 1976
    Date of Patent: March 21, 1978
    Inventor: Volker Friedrich
  • Patent number: 4070218
    Abstract: A soft, nonwoven web is produced by adding directly to a thermoplastic polymer at the time of extrusion a lubricating agent having an HLB number in the range of 8 to 20 and a molecular weight in the range of from 200 to 4000. The lubricating agent is uniformly distributed into the polymer as extruded into filaments. The filaments are collected to form a web and then subjected to heat treatment in the range of from 180-260.degree. F. for at least about 1-7 seconds. The lubricating agent migrates to the surface of the fibers producing a release effect and preventing secondary bonding from occurring. After pattern bonding to provide spaced areas of high intensity bonds, the result is a soft, strong nonwoven web having particular utility as a liner for disposable diapers and catamenial devices.
    Type: Grant
    Filed: April 19, 1976
    Date of Patent: January 24, 1978
    Assignee: Kimberly-Clark Corporation
    Inventor: Robert E. Weber
  • Patent number: 4069078
    Abstract: There is disclosed a finishing process for preparing a bonded, nonwoven, polyethylene, film-fibril sheet having high delamination strength and uniformity of appearance comprising selecting a particular starting sheet which is lightly consolidated, embossing the lightly consolidated sheet in a particular manner, passing the resulting sheet, under restraint, through a heating zone to cause a specified amount of fusion of surface film-fibrils, and heat treating the other surface of the sheet similarly to obtain a bonded sheet having a specified opacity.
    Type: Grant
    Filed: August 23, 1976
    Date of Patent: January 17, 1978
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: Milton David Marder, Robert Osmalov, Gerald P. Pfeiffer
  • Patent number: 4065399
    Abstract: A process for controlling a bonding gas system is disclosed. The process controls temperature and composition of an activating gas used for bonding a nonwoven web of continuous nylon filaments and for supplying the gas to a gas box at a temperature just above its dew-point. A monitored concentration of liquid HCl, maintained at a predetermined temperature, is supplied to a stripper column; an HCl-water-air mixture which contains a low volume percent of HCl is circulated through the stripper column so that the mixture evaporates a portion of the liquid HCl wherein the volume percent of HCl in the mixture is increased thereby forming a bonding gas having the desired HCl concentration; the temperature of the gas leaving the stripper column is controlled so that the HCl concentration of the gas is just above its dew-point and then the gas is fed into a gas box.
    Type: Grant
    Filed: September 17, 1976
    Date of Patent: December 27, 1977
    Assignee: Monsanto Company
    Inventor: Franklin T. Osborne
  • Patent number: 4064306
    Abstract: A substantially closed fabric with a soft hand is made by compressive redistribution of the filaments of at least some of the yarns of an open mesh fabric. In order to achieve the desired result, certain characteristics of the yarn and the fabric are necessary and are disclosed, e.g., continuous filament yarns having not more than one turn per inch, a fabric having a denier per inch of at least four thousand and a thermoplastic coating with a softening point less than that of the filaments. The thermoplastic coating is resoftened to the point where the filaments are capable of being spread apart. Compressive pressure then is applied to achieve this result. The redistributed yarns then are held in their new position until the thermoplastic coating has set to at least the point where it is capable of holding the filaments.
    Type: Grant
    Filed: January 24, 1977
    Date of Patent: December 20, 1977
    Assignee: Bay Mills Limited
    Inventors: Stephen R. Scotchmer, Robert D. MacGregor
  • Patent number: 4059468
    Abstract: A stack formed by layers of bidimensional fabrics or layers of parallel threads extending alternately from one layer to the next in a first direction and a second direction is sewn in parallel lines by means of a thread which extends in a third direction. The layers are stacked on a support of pyrolyzable material, the stack and the support being sewn by means of the thread which extends in the third direction. The assembly thus obtained is subjected to a temperature between 800.degree. C and 1200.degree. C in a stream of gaseous hydrocarbon in order to pyrolyze the material which constitutes the support and to deposit pyrolytic carbon on the threads which form the three-dimensional fabric.
    Type: Grant
    Filed: February 1, 1977
    Date of Patent: November 22, 1977
    Assignee: Commissariat a l'Energie Atomique
    Inventor: Bernard Bouillon
  • Patent number: 4059713
    Abstract: An extruded plastics mesh having two sets of oblique strands lying in adjacent planes and joined together at their crossing points by tenacious intersections is suitably stretched to form a structure having mesh openings each of which is a six-sided figure bounded on four sides by portions of four separate strands and on the other two sides by strandlike members comprising stretched intersections of the original mesh. To inhibit splitting of the structure along the length of the stretched intersections there is provided at opposite ends of each such intersection a relaxed web integral with the structure and extending across the crotch defined by the two strands which form the intersection.
    Type: Grant
    Filed: August 23, 1976
    Date of Patent: November 22, 1977
    Assignee: Netlon Limited
    Inventor: Frank Brian Mercer
  • Patent number: 4056420
    Abstract: A method of fabricating heating structures in which a heating wire having a thermoplastic outer layer is arranged in a predetermined pattern and one or more strands of thermoplastic material are applied to the individual sections and bonded thereto. The area near the bond is heated to a temperature sufficient to fuse the surfaces of the wire and strand or strands and, after the wire and strands have cooled, the strands adhere to the sections, thus forming an integrated heating structure from the separate heating wire sections and thermoplastic strands. The sections may be parallel to one another and the strands applied thereto in substantially right angle relationship, and when a number of strands are applied to the wire sections, they normally are applied simultaneously and in parallel relation.
    Type: Grant
    Filed: January 19, 1976
    Date of Patent: November 1, 1977
    Assignee: Bristol Products, Inc.
    Inventor: Gerald E. Adams
  • Patent number: 4049851
    Abstract: Bonded textile sheet materials having improved water vapor absorbency can be manufactured by bonding the sheets with polymeric binders and additionally impregnating these sheets with glycidyl ethers, chlorohydrin compounds corresponding thereto and/or reaction products of the chlorohydrin compounds with compounds containing NH groups, and drying the impregnated sheets at elevated temperatures and at the same time fixing the impregnants by means of compounds containing NH groups.
    Type: Grant
    Filed: March 12, 1976
    Date of Patent: September 20, 1977
    Assignee: BASF Aktiengesellschaft
    Inventors: Norbert Greif, Rolf Fikentscher, Axel Sanner
  • Patent number: 4042740
    Abstract: Webs of blown microfibers having a network of compacted high-density regions and pillowed low-density regions are reinforced by a mesh of filaments used to collect the web.
    Type: Grant
    Filed: September 20, 1974
    Date of Patent: August 16, 1977
    Assignee: Minnesota Mining and Manufacturing Company
    Inventor: Dennis L. Krueger
  • Patent number: 4028158
    Abstract: A structural laminate comprises at least one planar facing sheet with a rigid foam attached to one surface of the facing sheet. The rigid foam may be any polymeric material which is capable of being foamed. Distributed substantially evenly throughout the foam is a mat of long straight glass fibers arranged in layers substantially parallel to the facing sheet. The process for producing this structural laminate comprises the steps of contacting a thin, substantially incompressible yet expansible mat of long straight glass fibers with a foam-forming mixture on each face of the mat, and passing the facing sheets having the mat and the foam-forming mixture there between through the nip of two rotating rolls.
    Type: Grant
    Filed: January 19, 1976
    Date of Patent: June 7, 1977
    Assignee: The Celotex Corporation
    Inventors: Donald E. Hipchen, Michael J. Skowronski, Joseph R. Hagan