Abstract: A method of separating a discrete portion from a first web. The discrete portion can be bonded to a second web which may be moving at the same or different speed. The discrete portion can be incorporated into an absorbent article.

Abstract: A method for manufacturing the cushioning elements may include utilizing a die with a plurality of die elements positioned in a particular arrangement. A polymer material, which may be a polymer foam material, is located between the die and an extractor. The polymer material is compressed between the die and the extractor, and the die elements cut the polymer material to form a plurality of pad components, which are arranged like the die elements. The die and the extractor are separated, and the pad components are secured to the extractor in the arrangement of the die elements. Additionally, the pad components are bonded to at least one material layer such that the pad components remain in the arrangement of the die elements.

Abstract: Thermoplastic composite laminate parts with tailored and varying thickness and/or curved sections are manufactured in a continuous process. Automated equipment or hand lay-up is used to collate parts or components into a multi-layer stack. Each stack contains all plies, including ply build-up areas, tacked in the proper location to maintain orientation and location. Some or all of the plies may be continuously fed from spools of single or multiply ply material. Ply consolidation tooling contains all necessary part features and is coordinated to the customized multiple ply stacks to form a single integrated thermoplastic composite laminate potentially having areas of differing thickness from the multiple ply stacks.

Abstract: An embodiment of the present invention provides a method for manufacturing a composite preform from tape material, including feeding a tape section into a tape section guide that suspends the tape across a tooling surface, moving at least one of the tape section guide and the tooling surface relative to each other to position the tape section at a desired location and orientation relative to the tooling surface, moving the tape section toward a pre-existing tape section disposed on the tooling surface, and tacking the tape section to the pre-existing tape section. A corresponding apparatus for manufacturing composite preforms is also disclosed.

Abstract: A method and apparatus for preparing a bundle of sheet material for transport. The automated apparatus includes a cutting assembly for cutting slats, or spacers, from scrap sheet material, a pick and place assembly for positioning and securing the slats to the underside of a bundle, and a stacking assembly for stacking bundles prior to removal for shipping or storage. The slats, once cut, are automatically placed in guide channels and then positioned beneath the bundle while glue is applied thereto. The glued edges are then automatically pressed against the bundle to secure the slats to the bundle, thereby creating space beneath the bundle to allow a forklift to manipulate the bundles.

Abstract: A method of producing floor panels is disclosed. The method includes the steps of separating a sheet formed surface material (51) into surface strips (53) and gluing said surface strips to a core (50) with a space (54) between the surface strips (53).

Abstract: An assembly and method for placing a desired length of tape material, fed as a moving continuous strip of tape material, onto a moving continuous web of material, wherein the orientation of the placed tape material is substantially perpendicular to the direction of movement of the moving continuous web of material.

Abstract: An absorbent wearing article including an air permeable and liquid-impervious backsheet and a liquid-retentive absorbent structure placed on the backsheet. An outer sheet has having elastic members is placed on and bonded to a surface of the backsheet opposed to its surface bonded to the absorbent structure. The outer sheet has the elastic members intermittently bonded under tension thereto, and is formed in a region thereof facing the absorbent structure with an opening. The elastic members extend laterally under tension from a peripheral edge of the opening beyond the absorbent structure and the first backsheet is exposed through the opening.

Abstract: A work conveying mechanism according to the present invention includes a rotation drum in which an adsorbing pad for adsorbing an absorber is provided. The work conveying mechanism rotates the rotation drum and arranges the absorber on a third web being conveyed. In an outer shape of the work adsorbed by the adsorbing pad, an outer edge portion thereof is closer to a shaft center side of the rotation drum than a central portion thereof is. A work conveying mechanism includes a roller mechanism provided on a side of the third web opposite to the rotation drum side and configured to locate the third web on the adsorbing pad side. At a passing point, the roller mechanism arranges an outer edge portion of the third web in a width direction on a shaft center side of the rotation drum closer than a central portion thereof is.

Abstract: The present invention aims to provide a method for bonding protective tapes to the cut edges of an electrode plate within a short period to prevent short circuit in an electrode assembly. An electrode plate cutting & tape bonding process includes (1) cutting an electrode plate into pieces 100a and 100b, (2) forming a gap W between edges 106 and 107 of the pieces 100a and 100b, (3) bonding protective tapes 51 and 52 to both sides of the pieces 100a and 100b, covering the edges and the gap, and (4) conveying the pieces 100a and 100b connected together. Next, the tapes 51 and 52 are cut into pieces 51a & 52a and 51b & 52b. Then, the electrode plate piece 100a with the tape pieces 51a & 52a and 51b & 52b is wound together with a negative electrode plate, with a separator sandwiched therebetween.

Abstract: A method of producing floor panels is disclosed. The method includes the steps of separating a roll formed surface material (51) into surface strips (53) and gluing said surface strips to a core (50) with a space (54) between the surface strips (53).

Abstract: A seal agent D and liquid crystal C are clamped to a lower substrate 6, a pair of the lower substrate 7 and an upper substrate 7 are laminated with the seal agent D and the liquid crystal C interposed therebetween, and at least one of the pair of substrates is a roll-shaped long flexible resin film. When the substrates are laminated, the lower substrate 6 on one hand is aligned to the upper substrate 7 on the other hand in every arbitrary length. With this arrangement, productivity can be improved as well as a positional dislocation due to accumulation of positioning errors can be prevented.

Abstract: An RFID webstock containing a relatively high pitch-density array of semiconductive chips is provided and joined to a web bearing relatively widely spaced antennas in a continuous process. The RFID webstock is separated or cut into individual chip sections, with the spacing of the chips being increased as the RFID webstock is die cut. The individual chips on the sections are then joined to corresponding antennas to form an RFID inlay stock. This process is conducive to high speed roll-to-roll production of RFID tag and label roll stock.

Abstract: The present application discloses a composite pad structure that includes a substrate bonded to a plurality of discrete, spaced-apart, resilient elements engaged to at least one reinforcing structure.

Abstract: The present invention relates to a method for the high production speed manufacturing of articles comprising a closed or hoop structure, such as garments like pants, or absorbent articles like diapers, having a waist- and leg hoops.

Abstract: A method for manufacturing a contoured composite article. A separation distance of dividing elements of a dividing unit configured to divide a tape comprising fiber is adjusted. The tape is fed through the dividing unit to divide the tape into a plurality of inter-connected or separate, substantially longitudinal strips. The tape is laid onto a surface with an automatic tape laying apparatus.

Abstract: A manufacturing method of a semiconductor device comprising the steps of: affixing a die attach film and a dicing film to a back surface of a semiconductor wafer: thereafter dicing the semiconductor wafer and the die attach film to divide the semiconductor wafer into a plurality of semiconductor chips: thereafter pulling the dicing film from the center toward the outer periphery of the dicing film with a first tensile force to cut the die attach film chip by chip; and thereafter picking up the semiconductor chips together with the die attach film while pulling the dicing film from the center toward the outer periphery of the dicing film with a second tensile force smaller than the first tensile force.

Abstract: A method for manufacturing bamboo mats which also relates to the use of such bamboo mats including bamboo mats and products manufactured from such bamboo mats. This method is found to produce bamboo mats with an improved form-retention and durability compared to known bamboo mats made of strips obtained directly from the ‘wet’ bamboo stem. The bamboo mats can be used in interior construction, for instance for furniture or the covering of floors, walls and ceiling.

Abstract: A SMC lamination line is disclosed that has an upper carrier film and a lower carrier film with oriented chopped fibers being deposited between the carrier films. Resin paste or adhesive is provided to retain oriented fibers on the lower carrier film. A guide roller guides the carrier film in close proximity to an in-feed conveyor that feeds oriented chopped fiber unto the lower carrier film. The guide roller is preferably less than the diameter of the end roller of the feed conveyor. The guide roller is also preferably within the arc of movement of the ends of the oriented chopped fibers to ensure a smooth and non-disruptive transfer of the oriented chopped fibers to the lower carrier film.

Abstract: The present invention provides a process wherein a rotary knife or die, with one or more cutting edges, turns against and in coordination with a corresponding cylinder to create preferably trapezoidal ears. Ear material is slit into two lanes, one for a left side of a diaper and the other for a right side of a diaper. Fastening tapes are applied to both the right and the left ear webs. The ear material is then die cut with a nested pattern on a synchronized vacuum anvil. The resulting discrete ear pieces however, due to the trapezoidal pattern of the ears, alternate between a correct orientation and an incorrect (reversed) orientation. The reversed ear is required to be rotated 180° into the correct orientation such that the ears and associated tape present a left ear and a right ear on the diaper.

Abstract: An embodiment of the present invention provides a method for manufacturing a composite preform from tape material, including feeding a tape section into a tape section guide that suspends the tape across a tooling surface, moving at least one of the tape section guide and the tooling surface relative to each other to position the tape section at a desired location and orientation relative to the tooling surface, moving the tape section toward a pre-existing tape section disposed on the tooling surface, and tacking the tape section to the pre-existing tape section. A corresponding apparatus for manufacturing composite preforms is also disclosed.

Abstract: The apparatus is a laminar shear resistant pre-impregnated resin tape for use in die forming pultrusion processes, with the tape formed by integrating three distinguishable layers, each with integrated parallel reinforcing filaments. The layers are arranged within the tape so that the filaments of adjacent layers are oriented at angles to each other. The tape of the preferred embodiment of the invention is constructed with the filaments of the center layer at 90 degrees to the length of the tape and the filaments of the two outer layers aligned with the length of the tape. The center layer can be more heavily loaded with filaments than conventional tapes, and the outer two layers have less than the amount of filament load of the center layer.

Abstract: The present invention is directed to a method and apparatus for manufacturing a composite, foam/fabric material for use as protective material in products, and utilizes an apparatus which includes a punch press with punches arranged in rows and correspondingly aligned dies for receiving the punches therethrough. The system operates by punching a sheet of foam material into a plurality of discrete foam elements which are transferred onto a heated fabric substrate, and retained thereon by heat bonding. The apparatus consists, in one preferred embodiment, of a clamp plate which clamps a sheet of foam material onto a die plate, and after a punching sequence, the sheet of foam material, along with the sheet of fabric material, are indexed downstream, and the process repeats.

Abstract: A boxer-style pant and a method of making a boxer-style pant having side seams, a contracted crotch region, and hanging legs. A web is provided. The web may be a single pant assembly, or a continuous web of multiple pant assemblies connected to one another. The web may be folded against a support structure. In certain embodiments, a multi-lane production system may be used wherein the web is folded against multiple support structures each parallel to a direction in which the web is conveyed, with each lane or machine direction array of pant assemblies folded against just one support structure. The web is cut to define leg openings, and contracted in selected areas along the web between the leg openings. Front and back regions are then joined together to form the side seams. An absorbent structure may be attached to the web.

Abstract: An IC tag label includes an inlet substrate, an IC chip protection sheet, 4 which is mounted on one surface of the inlet substrate 11 and an antenna pattern and an IC chip which are mounted on the other surface of the inlet substrate. An adhesive layer is mounted on the other surface of the inlet substrate to cover the antenna pattern and IC chip. An opening, which serves as a clearance for the IC chip, is formed in a portion of the IC chip protection sheet-4, the portion corresponding to the IC chip.

Abstract: Provided are a cutting information determination method that can use a simpler process to improve yield, and a strip-shaped polarizing sheet manufacturing method using such a method, an optical display unit manufacturing method using such a method, a strip-shaped polarizing sheet, and a polarizing sheet material. A cutting position in the width direction A2, in which a polarizing sheet material MP is to be cut along its longitudinal direction A1, is determined based on the numbers of defects counted with respect to plural points in the width direction A2 of the polarizing sheet material MP. This makes it possible to determine the cutting position in such a way that a region with many defects does not fall within the cut width, so that a higher-yield cutting position can be determined. The cutting position can also be determined using a simple process in which defects are counted with respect to plural points in the width direction A2.

Abstract: A continuous method for producing incontinence articles in the form of pants for receiving body excrements utilizes crotch sections comprising absorbent bodies and having leg cut-outs formed by a first contour cut. Two partial webs are joined to the crotch sections in such a fashion that one end of the crotch sections overlaps one partial web in a longitudinal direction transversely to the machine direction, and the other end thereof overlaps the other partial web, and the crotch sections are disposed at a separation from each other in the machine direction. A second contour cut is performed that includes the partial webs on their mutually facing edge sections for forming substantially curved leg cut-outs. The article is then folded and the partial webs are joined transversely to the machine direction at a separation from each other for forming side seam areas of the incontinence article to be produced.

Abstract: A placement apparatus comprising an anvil roller, a die roller communicatively associated with the anvil roller, and a bump transfer roller communicatively associated with the vacuum roll. The invention also provides a process for placing articles on a web, comprising the steps of providing a stream of articles, placing the articles on the anvil roller, moving the anvil roller, moving an output web, and periodically bringing the output web into communicative association with the anvil roller whereby the articles are transferred to the output web at a predetermined distance from each other.

Abstract: An object of the present invention is to simplify the production steps and achieve efficient use of optical film webs in a case of producing an optical film laminate having three or more layers of optical films laminated together. A method of producing optical film laminates by cutting a laminate into a desired shape includes: cutting a first optical film web into first cut pieces along first cut lines; laminating the first cut pieces onto a second optical film web to form a laminate film; cutting the laminate film into second cut pieces along second cut lines; and laminating the second cut pieces onto a third optical film web. An angle of the first cut lines is determined to have the first cut lines crossing the optical axis of the first optical film web at a predetermined angle, and an interval of the first cut lines is determined to have the width of the second optical film web substantially equal to the width of the first cut pieces.

Abstract: A method and device (1) are provided for applying laminated tapes (2, 3) with an adhesive tape (2) and a cover tape (3) on a surface (4). The tape application device (1) includes a frame (5), a tape winder (8) for the laminated tape (2, 3), a tape winder (9) for the pulled-off cover tape (3), a tape guide (14) and a pressure-exerting device (18) for pressing the adhesive tape (2) onto a surface (4). During application, the cover tape (3) is at some parts detached and guided away from the adhesive tape (2), wherein the adhesive tape (2) can be severed at the detachment point and can be pressed onto the surface (4) with two closely adjacent pressing elements (19, 20).

Abstract: An embodiment of the present invention provides a method for manufacturing a composite preform from tape material, including feeding a tape section into a tape section guide that suspends the tape across a tooling surface, moving at least one of the tape section guide and the tooling surface relative to each other to position the tape section at a desired location and orientation relative to the tooling surface, moving the tape section toward a pre-existing tape section disposed on the tooling surface, and tacking the tape section to the pre-existing tape section. A corresponding apparatus for manufacturing composite preforms is also disclosed.

Abstract: Apparatus and method for visualizing air stream by little threads on aerodynamic surfaces such that strips of adhesive tape populated with threads are automatically fabricated.

Abstract: A method of making an absorbent article with a waist relief area includes providing a web of outer cover material moving in a machine direction; cutting a plurality of first relief holes in the web of outer cover material; at least partially covering the plurality of first relief holes with an overlay material to define a fringe; and cutting the web of outer cover material in a cross-machine direction to define a plurality of discrete absorbent articles wherein each cut extends through each first relief hole. The fringe may be made from the waist elastic material, liner material, fastening material, or facing material. The fringe may also be cut with a plurality of second relief holes having an area smaller than the area of the first relief holes.

Abstract: The present invention provides a process wherein a rotary knife or die, with one or more cutting edges, turns against and in coordination with a corresponding cylinder to create preferably trapezoidal ears. Ear material is slit into two lanes, one for a left side of a diaper and the other for a right side of a diaper. Fastening tapes are applied to both the right and the left ear webs. The ear material is then die cut with a nested pattern on a synchronized vacuum anvil. The resulting discrete ear pieces however, due to the trapezoidal pattern of the ears, alternate between a correct orientation and an incorrect (reversed) orientation. The reversed ear is required to be rotated 180° into the correct orientation such that the ears and associated tape present a left ear and a right ear on the diaper.

Abstract: Apparatus and methods are provided to allow for cutting a stretchable first web into segments and securing the segments to a second web. The apparatus includes an infeed rate adjustment apparatus, a tension control device, a cutting apparatus, and means for securing the segments to the second web. The infeed rate adjustment apparatus is sized and configured to adjust the speed of the infeed of the first web to the cutting apparatus to space apart the segments.

Abstract: A headgear for use with a mask includes a first strap (660) being configured to engage a back of a patient's head and extend on either side of the patient's parietal bone behind the patient's ears and assume, in use, a substantially circular or oval shape. At least a portion of the first strap is substantially inextensible. The headgear also includes at least one second strap (620, 630) configured to removably connect the first strap to the mask. The second strap may be more extensible than the first strap. At least a portion of the first strap is self-supporting such that the headgear maintains a three dimensional shape when not in use. The substantially inextensible portion of the first strap is constructed to resiliently return to a predetermined shape when not in use. The arcuate region includes a first portion that may be arranged to align substantially parallel with a top of the patient's head and a second portion being arranged to align substantially to a rear surface of the patient's head.

Abstract: The present invention provides a bag having front and back panels that are arranged in opposing face-to-face relation with each other and are interconnected to define an interior space of the bag. The front and back panel each include a window portion and an opaque portion. The window portion comprises a transparent sheet material through which the interior space and contents of the bag can be seen. The front and back panels are configured and arranged with respect to each other such that the opaque portion of the back panel is aligned opposite the window portion of the front panel, and the window portion of the back panel is aligned opposite the opaque portion of the front panel. As a result, when one looks through the window portion of either the front or back panels, the opaque portion of the opposite panel is seen.

Abstract: There is described a method for applying foil material (200) onto successive sheets (S), especially sheets of securities. In a first step, individual sheets (S) are transported in succession along a sheet transport path. In a second step, at least one continuous band of foil material (200) is applied onto the individual sheets (S) along a direction substantially parallel to a direction of displacement of the individual sheets, thereby forming a continuous flow of sheets linked to one another by the said at least one continuous band of foil material (200). In a third step, the said at least one continuous band of foil material (200) is cut such that the continuous flow of sheets is again separated into individual sheets (S) with portions of foil material (200*) remaining on the sheet. The cutting is performed at positions located on the sheets (S) such that said portions of foil material (200*) remaining on the sheets do not extend beyond leading and trailing edges of the sheets (S).

Abstract: The disclosure relates to a method for the production of a diaper having a main part comprising a front region, a back region, and a crotch region located there between that comes to rest between the user's legs in the longitudinal direction, and side sections attached on both sides. The method is characterized in that a material web forming the side sections is supplied in the longitudinal direction; the material recesses for attaining an oblique course or contouring of the side sections are formed by placing an opening with a continuous circumferential edge in the material web; the material web is then divided in the longitudinal direction and said separation runs through the opening; sections are removed from the two partial webs transversely to the longitudinal direction in order to form the side sections to be applied on both sides; and the sections are attached to the respective back region and/or to the front region.

Abstract: A method for producing disposable undergarments is disclosed. The method generally comprises combining a first layer, comprising an elastic material sandwiched between layers of nonwoven material, and a second layer, comprising a backing material and a graphically printed applied patch of material layer.

Abstract: Diapers are made with substantial reduction of waste using a composite web of diaper main body material having a liquid impervious outer layer, a liquid pervious inner layer and an absorbent intermediate layer there between. The composite web has an indeterminate longitudinal extent substantially intact and uncut with parallel lateral side edge margins for substantially the entire web length. An independent web of diaper tab material is cut into discrete tab sections of predetermined mating shapes with substantially no unused waste material. The tab sections are affixed to the opposite edge margins of, and at regular longitudinal spacings along, the composite web. The composite web is cut transversely at regular longitudinal intervals there along corresponding to the spacings of the tab sections to produce discrete diapers each having a generally rectangular main body and four tabs at the respective corners of the main body.

Abstract: A method and apparatus for making an RFID article such as a label, tag, ticket, envelope, carton, inlay, etc., including a microchip connected to a first antenna which is, in turn, electro-magnetically and coupled to a second antenna.

Abstract: Adhesive antiskid material suitable for use with traction sensitive applications (such as a skateboard deck) is described herein. The adhesive antiskid material includes pieces that are visually distinguishable from each other. An adhesive patch layer of the adhesive antiskid material maintains the pieces in a single sheet for handling and application to the object of interest. The adhesive antiskid material may include a graphics layer and a clear or translucent filler grip piece that is applied over the graphics layer. This option allows stickers, advertisements, company logos, pictures, or any design element to be incorporated into the adhesive antiskid material itself.

Abstract: A method of producing floor panels is disclosed. The method includes the steps of separating a roll formed surface material (51) into surface strips (53) and gluing said surface strips to a core (50) with a space (54) between the surface strips (53).

Abstract: A joining roller rolls while pressing on a separator on a surface of a double-faced adhesive tape with through holes in rectangular shapes regularly formed therein in a longitudinal tape direction, and the double-faced adhesive tape is joined to a building panel. Thereafter, the separator is separated and the reinforcing member is joined to an adhesive layer of the double-faced adhesive tape while being pressed with the reinforcing member being kept parallel to the double-faced adhesive tape.

Abstract: A singular ID product including a decorative portion comprising one or more die cut pieces, each die cut piece having a first surface and a second surface, a mask layer covering the one or more die cut pieces, and an adhesive material located between and in contact with the mask layer and with the one or more die cut pieces as well as methods for manufacturing singular ID products.

Abstract: A multi-ply, expanded content wrap label includes a base ply and an upper ply thereon with adhesive applied to the underside of a trailing end of the base ply to form a splice between the base ply and the upper side of the upper ply when the label is applied to a container.

Abstract: A flexible material includes a plurality of separate resilient elements joined to a flexible, resiliently stretchable substrate. Such a material is suitable for providing protective war for human and animal bodies. Preferably, the elements includes a foam material such as a closed cell polyethylene foam and the substrate includes a knitted fabric. In an advantageous embodiment, a second flexible substrate is bonded over the elements to sandwich them between the two layers of substrate.

Abstract: A flexible material includes a plurality of separate resilient elements joined to a flexible, resiliently stretchable substrate. Such a material is suitable for providing protective war for human and animal bodies. Preferably, the elements includes a foam material such as a closed cell polyethylene foam and the substrate includes a knitted fabric. In an advantageous embodiment, a second flexible substrate is bonded over the elements to sandwich them between the two layers of substrate.

Abstract: A flexible material includes a plurality of separate resilient elements joined to a flexible, resiliently stretchable substrate. Such a material is suitable for providing protective war for human and animal bodies. Preferably, the elements includes a foam material such as a closed cell polyethylene foam and the substrate includes a knitted fabric. In an advantageous embodiment, a second flexible substrate is bonded over the elements to sandwich them between the two layers of substrate.