Abstract: A method of making a spirally wound dry bonded paperboard structure. The method includes adding a radio frequency active adhesive such as a silicate to the paperboard pulp stock during the paperboard fabrication process to first produce an RF active adhesive impregnated paperboard. The impregnated paperboard is then exposed to an RF energy field prior to or during winding, which activates the adhesive. The invention eliminates the need to apply a water-based adhesive to the paperboard prior to forming the structure, thereby reducing water migration into the paperboard.

Abstract: An anisotropic conductive compound is cured by exposing it to heat while in the presence of an AC magnetic field followed by a static, substantially homogeneous DC magnetic field.

Abstract: Disclosed is an applicator for bonding a coating portion of a film to a substrate, the film including one or more heat activated layers, the applicator comprising a pair of opposing rollers configured to form a nip region therebetween for engaging the film and the substrate, and a source of extended radio frequency electromagnetic radiation directed at the film in a vicinity of the nip region of the pair of rollers engaging the firm and configured to heat the one or ore heat activated layers thereat to a predetermined temperature.

Abstract: A method of making a flangeless seam for a disposable article including the following steps: A first member of the disposable article is provided. An electromagnetic field responsive member is provided on the first member. The first member is folded about the electromagnetic field responsive member providing opposing first proximal and first distal portions of the first member, the electromagnetic field responsive member being disposed at least partially between the opposing first proximal and first distal portions. A second member of the disposable article is provided in a folded configuration juxtaposed at least a portion of the first member to form a laminate including the first member and the second member. An electromagnetic field is applied across at least a portion of the laminate to heat the electromagnetic field responsive member to a temperature which joins at least a portion of the first member and at least a portion of the second member.

Abstract: A dummy member is covered with a sheet member in a manner to keep one side of the sheet member in contact with the dummy member retaining a plurality of permanent magnets in a manner that any pair of adjoining magnets are opposite in polarity. A plurality of permanent magnets are supplied to the other side of the sheet member conforming to the dummy member so as to be magnetically attracted by the permanent magnets of the dummy member whereby the therapeutic permanent magnets are positioned at predetermined places on the other side of the sheet member. Subsequently, the therapeutic permanent magnets arranged on the other side of the sheet member are fixed to the sheet member.

Abstract: Process for heating a substrate, which contains, relative to the total weight of the substrate, 0.1 to 70 wt. % of metallic, magnetic, ferrimagnetic, ferromagnetic, antiferromagnetic or superparamagnetic particles having an average particle size of between 1 and 5000 nm, wherein the substrate is exposed to electromagnetic radiation, characterized in that the electromagnetic radiation comprises microwave radiation with a frequency in the range from 1 to 300 GHz and the substrate is simultaneously exposed to a direct-current magnetic field, the field strength of which is at least twice the strength of the earth's magnetic field; use of the process for producing or detaching adhesive bonds; device for the simultaneous production of microwave radiation with a frequency within the range from 1 to 300 GHz and a direct-current magnetic field, the field strength of which is at least twice the strength of the earth's magnetic field.

Abstract: A rubber tire component (10, 20, 30, 40) is laden with a mixture of fibers (12). The fibers (12) being sensitive to induction heating can be rapidly cured using a variety of methods. The preferred method permits a selective induction curing of the fiber laden component (10, 20, 30, 40) in combination with conventional curing presses.

Abstract: Disclosed is a device and a method for bonding friction material of clutch pulley. The device and method for bonding friction material of clutch pulley can simplify bonding processes by bonding friction material to a clutch pulley of an electromagnetic clutch for a compressor with a liquid phase adhesive, and improve productivity and prevent bonding error of the friction material by automatically inspecting a coated condition of the liquid phase adhesive.

Abstract: The present invention provides an adhesion method of improving the heat conduction in a fixed direction by using a heat conductive adhesive made by blending boron nitride powder and adhesive polymer and adhering by orienting boron nitride powder in the heat conductive adhesive to the fixed direction under the magnetic atmosphere and an electronic component for effectively dissipating heat generated from semiconductor device 2, power source 4, light source or other components used for the electric products, and an electronic component excellent in radiation.

Abstract: A method for forming a fluid conduit system between a first conduit member fabricated from a first type of plastic and a second conduit member of dissimilar plastic, the second conduit member including a coupling element having a filleted inner surface, the method including slidably positioning a compression ring proximate the end of the first conduit member and positioning a bonding layer of electromagnetically activated adhesive bonding composition about the end of the first conduit member and positioning the end of the first conduit member in the coupling member and subjecting it to electromagnetic energy so as to soften the bonding composition and end of the first conduit member while pressing the first conduit member into the coupling and then pressing the compression ring into the coupling and discontinuing the application of electromagnetic energy.

Abstract: An apparatus and method for bonding polymeric materials is disclosed. The apparatus and method both utilize ferromagnetic materials in association with the polymeric materials to be bonded together. The polymeric materials, and the ferromagnetic material, are placed within a magnetic field, which causes hysterisis losses in the ferromagnetic field, and thus elevation in the temperature of both the ferromagnetic material and the polymeric materials to the point where the polymeric materials melt and fuse together. The ferromagnetic materials only rise in temperature to their Curie temperatures, at which point the hysterisis losses cease, and the polymeric material stops being heated. Removing the electromagnetic field allows for cooling and fusing.

Abstract: Thermoplastic welding is an emerging technology targeted at significantly reducing the manufacturing cost of aerospace structure by eliminating fasteners and the touch labor associated with fasteners to prepare, install, and inspect the assemblies. Quality welds are highly dependent upon achieving appropriate temperatures everywhere along the bond line. The present invention is a system that evaluates the quality of the welds involving inputting an EM pulse to the embedded susceptor and listening to the acoustic response that the pulse generates to determine weld quality from the sound.

Abstract: A method for modifying a porous mechanical component by using an ER or MR substance including the steps of providing at least one porous component having a porosity sufficient to receive the MR substance within a plurality of pores and impregnating the component with the MR substance.

Abstract: Thermoplastic welding is an emerging technology targeted at significantly reducing the manufacturing cost of aerospace structure by eliminating fasteners and the touch labor associated with fasteners to prepare, install, and inspect the assemblies. Quality welds are highly dependent upon achieving appropriate temperatures everywhere along the bond line. The present invention is a system that evaluates the quality of the welds involving inputting an EM pulse to the embedded susceptor and listening to the acoustic response that the pulse generates to determine weld quality from the sound.

Abstract: Coupling components to an underlying substrate using a composition of a polymer and magnetic material particles. Upon applying the composition between the component and the printed circuit board, the composition may be subjected to a magnetic field to align the magnetic material particles into a conductive path between the component and the underlying substrate. At the same time the polymer-based material may be cured or otherwise solidified to affix the conductive path formed by the magnetic material particles.

Abstract: This invention relates to a relatively thin cladded graphic arts impression graphic arts impression die plate (20) having a steel layer (22) which is integral throughout the extent thereof with a layer of copper (24) or bronze. A relieved design-defining surface may be formed in the copper or bronze layer by a chemical etching process or by chemical milling. In the case of chemical etching of the graphic arts impression die plate (20), a design-defining layer of photo-resist is applied to the outer surface of the copper layer (24) or the bronze layer and the relieved design is formed in the copper or bronze layer using a conventional ferric chloride etching solution. The etched graphic arts impression die plate may be mounted on an etchant-resistant backing or magnetic support member (28) to present an assembly which increases the thickness of the die assembly sufficiently to permit use thereof on standard stamping and embossing equipment without modification of the die-supporting chase.

Abstract: This invention relates to a relatively thin cladded graphic arts impression graphic arts impression die plate (20) having a steel layer (22) which is integral throughout the extent thereof with a layer of copper (24) or bronze. A relieved design-defining surface may be formed in the copper or bronze layer by a chemical etching process or by chemical milling. The graphic arts impression die plate may be mounted on a magnetic support member (28) to present an assembly which increases the thickness of the die assembly sufficiently to permit use thereof on standard stamping and embossing equipment without modification of the die-supporting chase. The magnetic support member (28) has a plurality of pairs of permanent magnets (33, 35) each pair of which is embedded within a respective cavity (32) and that are magnetically bridged by a steel plate 36.

Abstract: A disposable absorbent article including at least one fusion bond accomplished by the application of an electromagnetic field and a method for producing the fusion bond are disclosed. The article includes a first component, a second component underlying the first component; and a third component underlying the second component. The fusion bond is disposed directly above the third component and bonds the first component to second component. The fusion bond includes a receptor susceptible to an electromagnetic field. The first component of the article has an outer surface that includes at least one receptor area disposed directly above the fusion bond. The receptor area can have a tactile property that is a substantially equal to a tactile property of the outer surface surrounding the receptor area.

Abstract: An apparatus for creating a permanent, leakproof plastic tubing joint including a length of plastic tubing, a fitting component and a device capable of generating a local electromagnetic field. The fitting component is manufactured of a polymer containing nonpolymeric particles capable of absorbing a specific frequency of electromagnetic energy. An end of the length of plastic tubing is slidably inserted into the fitting component. When the tubing has been fully inserted, a device is activated to generate a local electromagnetic field surrounding the fitting component. The nonpolymeric particles absorb the electromagnetic energy and increase in temperature. This temperature increase causes the fitting component to begin melting at the interface with the plastic tubing while at the same time causing the end of plastic tubing to become pliable. The electromagnetic field is then removed and both the fitting component and the end of plastic tubing cool to ambient temperature.

Abstract: A method for forming a securing label including affixing a security activating material to a substrate to form a sub-assembly label, attaching the sub-assembly label to a top label material, and cutting the top label material to form a top label where the sub-assembly label and the top label form the securing label. Attaching of sub-assembly layer includes inserting the sub-assembly layer between a paper layer and a carrier layer of the top label material which have been separated from each other and then remarried after insertion.

Abstract: There is provided a deposition system (1) for yielding substantially uniform deposition of an evaporant material onto a substrate. The deposition system (1) comprises: a source (10) for generating a coherent energy beam; a substantially planar target (60) containing the evaporant material and disposed in spaced relation to the substrate; a focusing element (30) optically coupled to the source for focusing the coherent energy beam onto the target (60); and, an actuator (40) coupled to the focusing element (30) for reversibly translating the focusing element (30) along a scanning path directed substantially parallel to a target plane defined by the target (60). The focused coherent energy beam defines an impingement spot (14) on the target (60). The impingement spot (14) is displaced responsive to the translation of the focusing element (30) along the scanning path. The focus of the coherent energy beam on the target (60) thus remains substantially preserved.

Abstract: A method of producing a security element for electronically securing an object, a device for producing the security element and the security element itself form aspects of the present invention. The security element includes a strip element embedded in sheathing. The sheathing has a melting temperature below that of the strip element. The method has associated steps and the device has associated elements for producing the security element from the strip element and sheathing. In each aspect, the ends of the strip element and sheathing are heated and the sheathing ends pulled to seal the strip element in the sheathing.

Abstract: The present invention relates to shape deformable materials, which are capable of (1) being deformed, (2) storing an amount of shape deformation, and (3) recovering at least a portion of the shape deformation when exposed to electromagnetic radiation (EMR) energy. The shape deformable materials can advantageously be in the form of films, fibers, filaments, strands, nonwovens, and pre-molded elements. The shape deformable materials of the present invention may be used to form products, which are both disposable and reusable. More specifically, the shape deformable materials of the present invention may be used to produce products such as disposable diapers, training pants, incontinence products, and feminine care products.

Abstract: The present invention provides a variety of interrelated methods of coating non-random and ordered arrays of particles, as well as films containing such arrays. The present invention also relates to the coated non-random and ordered arrays of particles and films prepared therefrom. The coated non-random and ordered arrays are obtained by the use of ferrofluid compositions which may be curable. The arrays and films may contain electrically-conductive particles useful in electronic applications for effecting contact between conductors.

Abstract: A method is disclosed of making a component consisting of a substantially cylindrical support through which there is a substantially coaxial orifice and a membrane welded to one end of the cylinder substantially perpendicularly to a longitudinal axis of the support. A substantially plane membrane is welded to one end of a support substantially perpendicularly to a longitudinal axis of the support and, after cooling, the support is torn off the membrane in a direction substantially perpendicular to the plane of the membrane so that a portion of the membrane substantially corresponding to the end of the cylinder remains welded to the support. The method can be applied to making two-part stoppers for straws, in which case the membrane is microporous, hydrophobic, impervious to liquids and permeable to gases and the support is an insert made from a material chosen from an elastomer material, a thermoplastics material and a thermoplastics elastomer material.

Abstract: An induction foil cap sealer includes a sealing head module and power supply module that can be separately mounted and replaced. Both modules are convection air-cooled without a requirement for forced air-cooling or water cooling.

Abstract: A device and method of use for applying twist-ties onto flexible packages on an assembly line. Each package has a front panel including an exterior surface. Each twist-tie is a strip of material having a first face. The apparatus comprises a glue applicator (e.g., a spray head), a supply (e.g., reel) of twist-tie material, a carrier (e.g., channel shaped head including magnets), and a package support (e.g., conveyor). The package support holds each package at a first station in an orientation whereupon the exterior surface of the front panel is oriented vertically. The carrier is arranged to be oriented in a first horizontal position for receipt of a respective twist-tie thereon so that the first face of the twist-tie is facing upward. The glue applicator applies glue (e.g., sprays hot glue) downward onto the first face of the twist-tie as it is advanced onto the carrier.

Abstract: A system for continuously manufacturing security tags involves supplying housing stock material in a continuous web from a supply station and then forming housing cavities in the housing stock material without separating the continuous web. Resonator strips are inserted in the housing cavities downstream of the plastic forming. The housing cavities with the inserted resonator strips are closed and sealed with lid stock material which is placed over the open ends of the housing cavities. Bias strips are attached to the outer surface of the lid stock material remote from the housing cavity. Cover strip material is then placed over the bias strips and outer surface of the lid stock material.

Abstract: A pneumatic tire is provided that has a way to provide information. The pneumatic tire has at least at one predetermined location a rubber mixture that is permeated with magnetizable particles that are magnetized in a number of first zones and differently or not at all in a number of second zones. The tire can be used in a slip regulation system, and apparatus for producing such a tire are also provided.

Abstract: This invention relates to a relatively thin cladded graphic arts impression graphic arts impression die plate (20) having a steel layer (22) which is integral throughout the extent thereof with a layer of copper (24) or bronze. A relieved design-defining surface may be formed in the copper or bronze layer by a chemical etching process or by chemical milling. In the case of chemical etching of the graphic arts impression die plate (20), a design-defining layer of photo-resist is applied to the outer surface of the copper layer (24) or the bronze layer and the relieved design is formed in the copper or bronze layer using a conventional ferric chloride etching solution. The etched graphic arts impression die plate may be mounted on an etchant-resistant backing or magnetic support member (28) to present an assembly which increases the thickness of the die assembly sufficiently to permit use thereof on standard stamping and embossing equipment without modification of the die-supporting chase.

Abstract: The present invention relates to composite materials exhibiting passive domain-wall activated damping, methods for using passive domain-wall activated damping, and processes for producing materials that exhibit passive domain-wall activated damping. One typical embodiment uses a polymer matrix phase and a dispersed particulate phase that exhibits domain wall motion under an applied mechanical load. Materials that exhibit domain wall motion under an applied mechanical load include magnetostrictive, piezoelectric and electrostrictive materials. One specific embodiment used Terfenol-D as the damping phase, aligned by magnetization during curing in a polymer matrix. Other specific embodiments employed PZT-5H and PMN-PT as the damping phase.

Abstract: A process for producing a tubular article is provided which, comprising winding a first thermoplastic sheet film on a cylindrical member with the wind-starting portion and the wind-ending portion thereof overlapped, placing a metal tube outside the above wound film either (a) by winding a metal sheet with both of the sheet ends thereof abutted or (b) by fitting a metal tube, winding a second thermoplastic sheet film on the metal tube with the wind-starting portion and the wind-ending portion thereof overlapped, fitting a tubular member outside the wound second thermoplastic sheet film, and heating at least the first and second thermoplastic films to bond the overlapped portions of the thermoplastic sheet films. The tubular article produced according to the present invention has significantly improved film properties such as heat resistance (thermal expansion, break strength at high temperatures, etc.

Abstract: A bonding method which includes heating an electrically conductive substrate with an induction heating system. The electrically conductive substrate is suitable for receiving a bonding agent which includes a pressure sensitive adhesive or a hot melt adhesive. The bonding agent is attached to a non-conductive substrate. The contact surface of the substrate is heated with the induction heating system to elevate the temperature of the contact surface. The heated surface enhances the wet out of the bonding agent upon application of the bonding agent onto the substrate.

Abstract: An induction heating apparatus and method for heating a substantially continuous first bondline defined by a length of thermally responsive bonding material positioned between a first member and a second member. The first member or second member is made of an electrically conductive material or positioned adjacent an electrically conductive material. The inductive heating apparatus includes a flexible, reshapeable cable assembly operably positionable adjacent the first member along the first bondline. The flexible, reshapeable cable assembly is capable of being manually shaped to a first shape of the first bondline, and is capable of being manually re-shaped to a second shape of a second bondline different than the first shape of the first bondline. An alternating current power supply is electrically coupled to the flexible, reshapeable cable assembly.

Abstract: A low cost, reusable electric paper that uses ferrofluidic colored fluids and an external magnetic writing instrument. The paper can be formed from laminated rolls of polymeric media that are roller die cut, inked, aligned, bonded and cut to an appropriate size. The paper is formed from layers that define a hidden reservoir and a visible reservoir for each of an array of print cells that form a grid on the paper. A ferrofluidic coloring fluid is permanently contained within the paper and can move from the hidden reservoir to the visible reservoir. The size of the cells define the resolution of the paper. Initially, the paper appears white. However, after passing a writing instrument, such as a stylus, over desired print cells, these cells switch from a first hidden bistable state to a second visible bistable state. In the second visible bistable state, the ferrofluidic coloring fluid forms a desired image in a desired color or colors.

Abstract: A plate yoke has an upper surface formed with a projection and a guiding rail. A new magnet block is transported by sliding on the upper surface of the plate yoke, and is bonded side by side with the projection or a magnet block which is already fixed. During the above operation, a magnetic member is held above the plate yoke. Preferably, the new magnet block is transported toward a corner portion, with side surfaces of the magnet block held parallel to a side surface of the projection and a side surface of the guiding rail respectively. When the magnet unit and the column yoke is connected, the column yoke or the magnet unit is lowered so that a guiding rod attached to an end face of the column yoke is inserted into a hole formed in the magnetic unit. Further, the column yoke is guided by a guiding member disposed between a permanent magnet on the plate yoke and a position where the column yoke is to be connected on the plate yoke.

Abstract: A process to produce multi-chamber packaging which comprises a tube pipe, a tube head connected to the tube pipe and a partition housed in the tube pipe comprises changing a mandrel with a partition, applying the tube pipe to the mandrel changed with the partition and bonding a tube head to the partition and the partition to the tube pipe.

Abstract: A plastic pallet assembly having a load member with a flat load surface and a plurality of pillars depending therefrom wherein the pillars are shaped to conform to grooves in a plastic base member wherein the grooves are lined with an electromagnetic thermoplastic bonding material and thereafter subjected to an electromagnetic field to cause the thermoplastic electromagnetic bonding material to flow and subsequently set and secure the load and base members together thereby forming the plastic pallet assembly.

Abstract: A method of fabricating the composite metal-and-plastic components of an antiballistic grill for an armored vehicle. Each component comprises a core in the form of a length of structural section with layers of plastic against each side bonded to the core by heat and pressure in a mold comprising two halves. The object of the present invention is simpler and more economical lamination in the fabrication of non-flat work with a metal core. The core is electrically heated to a prescribed processing temperature by regulating a current of electricity, whereby the resulting heat is employed to soften to a prescribed extent adhesive between the core and the layers of plastic to be bonded to it.

Abstract: An adhesive for bonding items includes magnetic particles dispersed therein. Removal is enhanced by applying varying magnetic fields near the adhesive. Magnetic locking elements are biased to engage a catch portion. Removal is effected by urging the magnetic elements out of the catch portion by application of magnetic fields of opposite polarity.