Abstract: A method of producing a lightweight heat resistant and insulative composite sheet, and containing glass fibers, consisting essentially of homogenized glass fiber and binder materials forming a first layer, binder material extending in a second layer on a surface of the first layer and bonded thereto, woven glass fiber facing cloth extending in a third layer on a surface of the second layer and bonded thereto so that the second layer is sandwiched between the first and third layers, binder material in all layers being cured, to integrate the layers.

Abstract: There are provided an adhesive for connecting a circuit to be interposed between substrates having circuit electrodes thereon opposed to each other and to electrically connect the circuit electrodes on the substrates opposed to each other to the pressurizing direction under pressure, wherein the adhesive contains a compound having an acid equivalent of 5 to 500 KOH mg/g, and an adhesive for connecting a circuit to be interposed between substrates having circuit electrodes opposed to each other and to electrically connect the electrodes on the substrate opposed to each other to the pressurizing direction under pressure, wherein the adhesive comprises a first adhesive layer and a second adhesive layer, and a glass transition temperature of the first adhesive layer after pressure connection is higher than the glass transition temperature of the second adhesive layer after pressure connection.

Abstract: Application of a thermally and/or electrically conductive compound to fill a thermal and/or EMI shielding gap between a first and a second surface. A supply of a fluent, form-stable compound is provided as an admixture of a cured polymer gel component, and a particulate filler component. An of the compound is dispensed from a nozzle or other orifice under an applied pressure onto one of the surfaces which, when opposed, form the gap, or into the gap formed between the surfaces. The gap is at least partially filled by at least a portion of the dispensed compound.

Abstract: Initiator systems of the present invention include both a complexed initiator and a carboxylic acid decomplexer. For example, dicarboxylic acid decomplexer, carboxylic acid ester decomplexers, and monocarboxylic acid decomplexers (preferably those comprising an alkyl group having at least nine carbon atoms for low odor compositions) are useful in the present invention.

Abstract: To provide a method of manufacturing a material which can make a skeletal component as thin as possible to be contained in an insulating layer in a manufactured copper clad laminate and can securely prevent the direct contact between the nodular treatment surface of the attached copper foil and a skeletal component.

Abstract: A production method capable of stably producing a prepreg and a copper foil with thin insulating layer using a thin backbone material capable of securing excellent laser hole-making property.

Abstract: According to the process for coating metal substrates, a light-sensitive (or photo-sensitive) bonding material, such as an emulsion or a photopolymer film, is used to adhere metal directly to a substrate to provide various forms of metal coatings on the substrate. The light-sensitive bonding material is generally applied directly between the substrate and the metal layer. The light-sensitive bonding material is applied under conditions (e.g., lighting and temperature) that prevent premature curing of the light-sensitive bonding material. The light-sensitive bonding material applied between the substrate and metal is then dried and exposed to light to cure the light-sensitive bonding material in selected areas, causing the metal to adhere to the substrate in the selected areas.

Abstract: An acrylate copolymer for use in pressure-sensitive adhesives, particularly suitable for the bonding of low-energy surfaces, is composed of the following monomer components: A) 60 to 95% by weight of one or more monomers selected from alkyl acrylates and alkyl methacrylates, the alkyl containing 1 to 10 carbon atoms; B) 5 to 15% by weight of one or more monomers selected from esters of (meth)acrylic acid with a polyethylene glycol derivative having from 2 to 4 ethylene glycol units, the (meth)acrylic esters being free from hydroxyl groups; and C) 1 to 35% by weight of a mixture of at least two vinyl compounds selected from vinyl compounds which contain one or more of the following functional groups: free carbonyl groups, free carboxyl groups, groups having one or more active hydrogen atoms.

Abstract: A ready-made technical process for manufacturing fiber-reinforced plastic building components envisions the use of a link and, optionally, a flange and/or a base using textile blanks as starting material. Initially, at least two layers of the textile blanks are positioned vis-á-vis one another, clamped in and undergo a first sewing-up process. A preform is fashioned featuring the architecture of the product that is to be manufactured, and subsequently the preform is infiltrated with resin in order to realize the plastic building component. A tension module realizes a flange on a textile preform and a sewing material holder receives a textile preform in order to implement the steps referred to.

Abstract: A surface-covering article and method of installing the same are described. The surface-covering article includes a top layer, a bottom layer, and reinforcing layer. The top layer is made of a first type of resin. The bottom layer is made of a second type of resin. The second type of resin of the bottom layer chemically bonds with the first type of resin of the top layer to join the bottom layer and the top layer. The reinforcing layer is disposed between the top layer and bottom layer and includes a material to distribute a load force throughout the reinforcing layer when the load force is applied to the surface-covering article.

Abstract: The method of adhering members includes positioning of an adhesive material between an attachment surface of a first member (e.g., a door beam) and a second member (e.g., a bracket). Thereafter, the adhesive material is at least partially cured to adhere the material to the attachment surface to form an assembly and the assembly is assembled to an article of manufacture (e.g., an automotive vehicle).

Abstract: A composite carbon fiber material is formed of one or more layers of carbon fiber material in which the carbon fibers are aligned all in the same direction and a mat of nonwoven, woven, or off-axis unidirectional carbon fibers are laminated together. Layers may be used individually or as a hybrid. The layers can be preimpregnated or impregnated during processing using thermoplastic or thermosetting resins. A layer of thermoplastic resin is applied either over the surface or within the composite structure, and the resin permeates the material so as to provide a more stable mechanical structure once the resin is processed. The material combines good mechanical strength with improved electrical current carrying properties when compared with the aligned carbon fiber layer alone. The layering sequence, layer type, and resin type can be specified to tailor electrical properties, mechanical properties, durability, and wear resistance.

Abstract: A connecting material containing a thermosetting resin has a surface tension of 25 to 40 mN/m (at 25° C.). The connecting material contains a surfactant to adjust the surface tension to 25 to 40 mN/m (at 25° C.). The surfactant is a silicone resin-based surfactant or a fluorine resin-based surfactant. The ratio of surfactant content is 0.01 to 5.0 wt pts per 100 wt pts resin content in the connecting material.

Abstract: High quality full color images are printed with sublimation inks on transfer paper. The images are applied to prepared surfaces on parts, especially surfaces such as anodized aluminum prepared according to specific processes but also to other materials. Image transfer is accomplished by heating the part and/or the transfer paper and image under pressure. Once the image transfer is complete the parts are processed to ensure longevity of the image. The process may be used to apply images to parts having any 3 dimensional shapes.

Abstract: A composite formed of a polymer matrix phase having a reinforcement phase including polymeric microfibers. The microfibers are preferably formed of a highly oriented polymer, having a high modulus value and a large surface area. The large surface area can serve to tightly bind the microfibers to the polymer matrix phase. The microfibers can be provided as a fully- or partially-microfibrillated film, as a non-woven web of entangled microfibers, or as a pulp having free fibers. The microfibers can be embedded in, or impregnated with, a polymer or polymer precursor. Some composite articles are formed from thermoset resins cured about a highly oriented polypropylene microfiber reinforcement phase, providing a strong, tough, moisture resistant article. One composite includes a matrix and reinforcement formed of the same material type and having substantially equal refractive indices, allowing the composite to be optically clear.

Abstract: In the production of a vulcanized rubber-resin composite material by providing a vulcanized rubber molding in a mold, followed by injecting a resin into the mold, a vulcanizable adhesive layer containing brominated poly(2,3-dichlorobutadiene-1,3) as the main component is formed on the surface to be bonded of the vulcanized rubber molding, and then injecting the resin while keeping the vulcanizable adhesive layer to stay as formed on the surface to be bonded, thereby effecting the bonding, where a strong adhesion is established between the vulcanized rubber molding and the resin layer without any heat treatment of the vulcanized rubber molding before provision of the vulcanized rubber molding in the mold or without any heat treatment of the composite material after the resin injection.

Abstract: A method is provided for making an edge-sealed fuel cell membrane electrode assembly comprising the steps of: i) providing a suitable membrane electrode assembly lay-up; ii) positioning a suitable annular layer of a thermoplastic; and iii) applying pressure and heat sufficient to melt impregnate the thermoplastic into the fluid transport layer or layers of the membrane electrode assembly lay-up and simultaneously bond the fluid transport layer or layers to the polymer electrolyte membrane of the membrane electrode assembly lay-up. The polymer electrolyte membrane of the membrane electrode assembly lay-up may be perforated in its outer sealing area. Membrane electrode assemblies made according to the method of the present invention are also provided.

Abstract: A shrinkage control material for elastomeric molding. On a surface of a resilient metal wire, an adhesive layer of a halogenated polymer-based or olefin-based adhesive is disposed. An elastomeric molding includes the shrinkage control material and a elastomeric extrusion formed around the shrinkage control material to cover, the elastomeric extrusion being bonded by vulcanization to the shrinkage control material.

Abstract: The present invention relates in a first aspect to (with reference to FIG. 1) a method of bonding together first (10) and second (12) components with an adhesive (13) in which Xylan (11) is applied to a surface of at least one (10) of the components (10, 12) and then the adhesive (13) is applied over the Xylan coated surface and then the adhesive (13) is used to bond the first (10) and second (12) components together with the adhesive (13) adhering to the Xylan coated surface. In a second aspect the present invention relates to a bonded structure which has at least first (10) and second (12) components bonded together with an adhesive (13) and wherein Xylan (11) is used as a surface coating on at least one (10) of the bonded components to improve the strength of the bond.

Abstract: The present invention relates to a reinforced, pressure-resistant flexible tube for mechanical end-winding support for rotating electrical machines. The flexible tube according to the invention in this case comprises a glass fiber bundle which is encased by an inner glass cloth flexible tube. This glass cloth flexible tube is in turn externally coated with a polymer layer and is for its part surrounded by an outer glass cloth flexible tube. A matrix polymer is introduced into the inner glass cloth flexible tube and, after it has cured, the reinforced, pressure-resistant flexible tube can carry out its supporting and spacing function fully.

Abstract: A coating method for a work piece includes the steps of: coating a coating film as a base color layer on a treating surface of the work piece, wherein the coating film has a predetermined color provided thereon; coating a first transparent protective layer on the coating film to protect the coating film; attaching a sticker layer having a predetermined character pattern on the first transparent protective layer under a water treatment such that the character pattern of the sticker layer is projected from the coating film to form a three-dimensional appearance; and coating a second transparent protective layer on the first transparent protective layer to sealedly enclose the sticker layer between the first transparent protective layer and the second protective layer so as to form a three-dimensional customary coating layer on the work piece.

Abstract: The method of this invention adheres a low emissivity radiant barrier material to an underlying lignocellulosic substrate within the primary manufacturing operation of the underlying lignocellulosic substrate. Thus, a radiant barrier covered substrate is formed by integrally joining the radiant barrier covering to a mat of lignocellulosic material during consolidation thereof with a first adhesive bonding material to form an underlying substrate. The integral joining operation can, for example, be accomplished by bonding the radiant barrier covering to a lignocellulosic mat in a product formation press. This is typically accomplished using a second adhesive bonding material for adhesion of the radiant barrier material to the lignocellulosic mat, and a first adhesive bonding material for consolidating the lignocellulosic mat to form a lignocellulosic substrate.

Abstract: A frangible fiberglass insulation batt includes a pair of fiberglass strips arranged to lie in side-by-side relation to one another and a frangible polymerized binder bridge spanning a gap between the fiberglass strips and retaining the fiberglass strips in side-by-side relation. To produce such a batt, a stream of uncured fiberglass insulation is cut along its length to form two side-by-side fiberglass strips and then passed through a curing oven to cause heat generated in the oven to polymerize (cure) binder associated with the strips in the gap to form the frangible polymerized binder bridge.

Abstract: A laminated composite fabric material used for example in the manufacture of automobile air bags has at least one thermoplastic coating layer that is pressure laminated to a pre-treated fabric using an adhesive. The fabric, pre-treated with a curing agent such as an alkyl ether amine, resists penetration by the adhesive, resulting in a softer, more pliable composite fabric. The composite fabric also optionally includes a layer comprising a silicone polyurethane copolymer or acrylic cross-linked with a blocked isocyanate, which functions as a non-stick coating. The invention also relates to a method for manufacturing a laminated composite fabric.

Abstract: A hollow core composite assembly 10 is provided, including a hollow core base 12 having at least one open core surface 14, a bondable solid film 22 applied to the open core surface 14, at least one dry face ply 30 laid up dry and placed on top of the solid film 22, and a liquid resin 32 applied to the at least one dry face ply 30 and then cured.

Abstract: There is disclosed a method of forming a foam product, comprising the steps of forming a layer of uncured polymeric foam; applying to the layer of uncured foam a layer of bubble pack, such that the bubbles that extend outwardly from the bubble pack at least partially penetrate into the uncured foam; and curing the layer of uncured polymeric foam. Products made by the process are also disclosed.

Abstract: The introduction of vibration energy such as ultrasound into an uncured adhesive matrix during and/or after the joining of substrates leads to the effective dissolution and/or dispersion of adhesion-reducing contamination of the substrate surfaces into the adhesive matrix. In many cases, this can reduce the cost of expensive cleaning processes or quality control measures.

Abstract: A multi-layered concave basin is formed for mounting in an opening in a wash stand. The basin is made from pliant woven twigs with successive bottom layers of a first clear epoxy, a clear fiber cloth and a second clear epoxy and a top layer of a third clear epoxy to create a basin impervious to water under pressure from a wash basin spigot.

Abstract: A system and method for forming structural assemblies with 3-D woven joint pre-forms. The method of the present invention forms complex structural assemblies with pre-formed structures. Adhesive is applied between the preformed structures and uncured 3-D woven textile pre-forms. Then together the preformed structures and uncured resin impregnated 3-D woven textile are cured with heat and/or pressure to form the larger complex structural assemblies.

Abstract: The invention relates to a method for laying a floor covering that includes a flexible material containing a thermoplastic wear layer made from, in particular, plasticized PVC. The basic panels that form the covering are glued to the ground and cold welded in between on the site to be covered. After a panel has been positioned and glued to the surface to be covered, a continuous bead of mastic, which is made on the actual site by mixing a hardener and a polyurethane resin in aqueous phase, is applied laterally along the entire depth of the covering. The next panel is positioned on the ground which is covered with adhesive and the lateral edge thereof is pinned against the edge of the preceding panel comprising the bead of mastic, thereby causing the excess material to come to the surface, where it is removed by simply wiping with water.

Abstract: A process for forming a molded polymer resin fiber tube clamp, as well as the tube clamp formed by that process. Continuous top and bottom plies provide increased resistance to delamination/cracking as they sandwich a filler material. The tube clamp is free from exposed fiber ends so than no wear is produced on a tube being clamped.

Abstract: A method for using a three-dimensional, woven preform to assemble two components. The woven preform is infused with an adhesive, and at least one surface of the preform is bonded to at least one surface of one of the components using the adhesive within the preform. The other of the components is attached to the preform, and this may occur with fasteners after the adhesive is cured or by bonding the second component to the preform with the adhesive. Use of an adhesive, instead of a resin, creates a stronger joint, especially with fiber-reinforcement of the adhesive. The thickness of the compressible, three-dimensional weave provides for a larger dimensional tolerance at each bond line.

Abstract: A method for forming complexly shaped composite laminate assemblies. A pair of dry fiber preforms are placed on a tool with a thin film adhesive layer therebetween. A vacuum bag encloses the preforms and the adhesive layer. The preforms are heated to a temperature sufficient to cause the adhesive to become viscous and to wet several plys of each of the preforms. The preforms are then allowed to cool slightly before resin is infused via a vacuum source through each of the preforms to thoroughly wet each of the preforms. The resulting joint formed at the bond line of the two preforms is stronger than what would be formed simply by adhering two otherwise completely formed preforms together because the dry fiber preforms, in connection with the heating of the preforms, allow wetting of several plys of each of the preforms at the joint area, rather than just the surface ply of each preform.

Abstract: Water resistant laminates that can be useful in end uses requiring a water tight membrane comprising a layer of fabric, wherein a first polymer having a certain stress index that is substantially contained within the fabric layer and a second polymer having a higher stress index than that of the first polymer that can be coated onto one or both surfaces of the fabric.

Abstract: A method of manufacturing an item comprises the steps of: controlling a printer means to print a layer of retaining material in a predetermined pattern onto a substrate; applying a manufacturing material to be retained by the retaining material in substantially the predetermined pattern; treating the manufacturing material so that it forms a continuous solid piece in substantially the predetermined shape of the pattern, or, where the pattern is made up of distinct parts, in substantially the predetermined shape of each distinct part of the pattern.

Abstract: Methods of applying adhesive to a surface of a substrate comprise: digitally applying a fixable fluid material to a portion of the substrate surface, fixing the first fluid material to form a fixed coating in contact with the substrate surface, wherein the fixed coating has at least one boundary that encloses a region of the substrate surface within the at least one boundary, and applying a second fluid material comprising at least one of an adhesive and an adhesive precursor to at least a portion of the enclosed region of the substrate surface. Various products, including laminated products, may be prepared according to such methods.

Abstract: An activatable material and articles incorporating the same is disclosed. The activatable material includes at least three of an epoxy resin; a thermoplastic polyether; a blowing agent; a curing agent; and a filler. The activatable material is preferably used for sealing, baffling or reinforcing an article of manufacture such as an automotive vehicle.

Abstract: Method for the production of components for electronic apparatuses from a sheet-like substrate material, which has through-holes and indentations on at least one surface, an intermediate layer on at least one surface of the substrate material, and a metal foil adhering to said layer, comprising the steps (a) coating of a sheet-like substrate with a composition forming the intermediate layer, (b) application of the metal foil to the coating and (c) bonding of the parts by pressure and heating. The method is characterized by the use of a liquid, solvent-containing and heat-curable two-component system comprising at least one curing agent and at least one curable compound, which system is applied as the layer to at least one surface of a substrate material and then dried. A metal foil is then laminated with the resulting solid and dry layer under pressure and at elevated temperature and the layer is cured. Particularly preferably, circuit boards are produced by the method according to the invention.

Abstract: A method of producing a lightweight heat resistant and insulative composite sheet, and containing glass fibers, consisting essentially of homogenized glass fiber and binder materials forming a first layer, binder material extending in a second layer on a surface of the first layer and bonded thereto, woven glass fiber facing cloth extending in a third layer on a surface of the second layer and bonded thereto so that the second layer is sandwiched between the first and third layers, binder material in all layers being cured, to integrate the layers.

Abstract: A method for rotatably balancing a driveshaft includes the initial step of using a conventional balancing apparatus is used to determined the size and location of the balance weights needed to properly balance the driveshaft. Next, an adhesive material is applied to either or both of the driveshaft and the balance weight. The balance weight is preferably formed having an inner surface that is curved to conform with the curvature of the outer surface of the driveshaft. The preferred balance weight is further formed having a relatively thin outer peripheral rim portion having a plurality of radially outwardly extending teeth formed thereon. The overall size of the balance weight may be varied to provide differing amounts of weight for facilitating the balancing process.

Abstract: The strength of wood composites, including hybrid composites comprising wood members bonded to reinforced polyester members, is improved by modifying the polyester components with a polyisocyanate. Wood composites adhesively bonded with polyester resins modified according to this invention are particularly desirable for use in applications where exterior exposure is contemplated.

Abstract: To provide a method of manufacturing a material which can make a skeletal component as thin as possible to be contained in an insulating layer in a manufactured copper clad laminate and can securely prevent the direct contact between the nodular treatment surface of the attached copper foil and a skeletal component.

Abstract: Process for the manufacture of adhesive laminated wood products and laminated wood products produced thereby. The process is especially well suited to the production of laminated veneer lumber using fast curing one component polyisocyanate adhesives. The process provides for greater economy of resin usage by employing a ribbon coating apparatus.

Abstract: The invention provides coated abrasive products having as a backing material a barrier-coated tear-resistant laminate of fabric and paper overcoated on the barrier coating with an abrasive coating. The coated abrasive product is made by laminating at least one fabric sheet and at least one paper sheet with adhesive to provide a laminate having at least one major surface provided by the fabric sheet, coating the surface of the fabric with a barrier coating and coating the barrier coated surface with an abrasive layer.

Abstract: A method and an apparatus for fixing a part and a part support for mounting the part by use of adhesive via an intermediate member are disclosed. The adhesive is implemented by photocuring adhesive while the intermediate member is formed of a material transparent for light. The intermediate member is free from coloring and deformation when illuminated by light for curing the adhesive. The adhesive is prevented from dropping or turning round to other portions during assembly.

Abstract: A apparatus and method for manufacturing a laminated optical disc that include an adhesive applying device adapted to apply an adhesive to a first substrate, and forming an adhesive layer having a specific thickness between the first substrate and a second substrate superimposed onto the first substrate. The manufacturing apparatus and method may further include a provisional bonding device adapted to partially cure the adhesive layer to partially bond and provisionally fasten the first substrate and the second substrate.

Abstract: One aspect of the present invention is an adhesive composition formed from two packs. One pack includes an isocyanate-functional prepolymer formed by reacting a polyisocyanate with an alcohol (e.g., polyol). The isocyanate equivalents from the polyisocyanate exceed the hydroxyl equivalents from the alcohol. The second pack is an aqueous polymer emulsion. These two packs are combined to form the novel adhesive composition. Another aspect of the invention is a method for joining together two surfaces of wood products by application of an adhesive thereto. The first step in this method is to mist with water the wood product surfaces to be joined. An adhesive composition then is applied to the misted wood product surfaces. Alternatively, the water misting can be replaced with an aqueous emulsion being part of the adhesive composition. Finally, the adhesive composition is cured.

Abstract: A thermal insulating device, and process for making it, are presented. The inventive thermal insulating device is formed of a cylindrically shaped shell comprising multiple layers of a continuous spiral wound anisotropic flexible graphite sheet, the layers of spiral wound graphite sheet being separated by and bonded to a cured resin.

Abstract: A method of forming a continuous composite structure includes the steps of predetermining relative proportions of a liquid resin forming material, a catalyst, and a inhibitor from respective reservoir (32, 33, 34) based on the ambient temperature and a porous blanket. The predetermined proportions are recirculated independently substantially continuously and coordinated at preselected rates. The predetermined proportions are simultaneously withdrawn and continuously mixed in a chamber (39) having a dispensing outlet (40). A pool (46) of the mixture is formed on the blanket (44) and a leading edge (68) is advanced substantially immediately into permanent contact with a preselected final surface and adhered thereto. Part of the catalyzed and inhibited resin forming material migrates through the blanket to form a continuous resin matrix therein.

Abstract: A method of modifying the surface of a solid polymer substrate comprising the steps of a) generating radicals on the substrate surface by subjecting it to a gas plasma or by subjecting it to UV light, and b) treating the surface with a vapor of a monomer or a monomer mixture comprising cyano acrylate and/or isocyanate, where step b) starts before step a), simultaneously with step a), under step a), or follows immediately after step a), and a polymer substrate modified accordingly; a method of binding an organic binder material to a surface of a solid polymer substrate comprising the steps of modifying the surface of the substrate by said method, and bringing the organic material in contact with the surface of the substrate, and a polymer bonded to an organic material by the last mentioned method.