With Magnetic Field Generating Means For Control Of The Etchant Gas Patents (Class 156/345.42)
  • Patent number: 11476109
    Abstract: Methods of and systems for reforming films comprising silicon nitride are disclosed. Exemplary methods include providing a substrate within a reaction chamber, forming activated species by irradiating a reforming gas with microwave radiation, and exposing substrate to the activated species. A pressure within the reaction chamber during the step of forming activated species can be less than 50. Pa.
    Type: Grant
    Filed: June 9, 2020
    Date of Patent: October 18, 2022
    Assignee: ASM IP Holding B.V.
    Inventors: Shinya Yoshimoto, Jun Yoshikawa, Toshihisa Nozawa
  • Patent number: 10665436
    Abstract: A plasma processing apparatus has a vacuum container having a processing chamber in which a wafer is processed by plasma and at least one member constituting the vacuum container movable and detachable in a horizontal direction with respect to a base plate. The plasma processing apparatus includes a lifter arranged at a side of the vacuum container across the vacuum container on the base plate, coupled to an end portion on the opposite side of a vacuum transfer chamber on which the wafer is transferred in a decompressed interior, and having a vertical shaft to move the detachable member vertically. The lifter includes: a coupling portion coupled to the vertical shaft and the detachable member and moved along the vertical shaft; and a turning shaft being a joint portion arranged at the coupling portion and having a vertical rotational shaft, the detachable member being horizontally turned around the turning shaft.
    Type: Grant
    Filed: February 23, 2016
    Date of Patent: May 26, 2020
    Assignee: HITACHI HIGH-TECH CORPORATION
    Inventors: Takashi Uemura, Susumu Tauchi, Kohei Satou
  • Patent number: 9960011
    Abstract: Provided are a plasma generation apparatus and a plasma generation method. The plasma generation apparatus includes a chamber including a dielectric window and a toroidal discharge space, a magnetic core disposed to surround a portion of the chamber, an induction coil disposed to wind the magnetic core, and a waveguide radiating a microwave through the dielectric window. Alternating current flowing in the induction coil forms a magnetic flux at the magnetic core, and the magnetic flux generates inductively-coupled plasma. A microwave propagating along the waveguide generates microwave plasma inside the chamber.
    Type: Grant
    Filed: January 21, 2014
    Date of Patent: May 1, 2018
    Assignee: Plasmart Inc.
    Inventors: Yong-Gwan Lee, Jae-Hyun Kim, Sang-Won Lee, Sae-Hoon Uhm, Young-Rok Kim, Kyu-Hun Lee, Jin-Joong Kim
  • Patent number: 9309594
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber via a remotely generated ionizing electromagnetic field that extends into the plasma chamber from a remote projected source, controllably switching power to the substrate so as to apply a periodic voltage function to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a desired distribution of energies of ions at the surface of the substrate so as to effectuate the desired distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: April 12, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel J. Hoffman, Victor Brouk, Daniel Carter
  • Patent number: 9301344
    Abstract: Methods and apparatuses for processing objects by RF energy are disclosed. In some embodiments the method may include grouping excitation setups into at least a first group corresponding to a first peak and a second group corresponding to a second peak. The method may further include applying RF energy such that an amount of RF energy absorbed at excitation setups of the first group is equal to an amount of RF energy absorbed at excitation setups of the second group. Apparatuses according to some embodiments may include a processor configured to carry out aspects of the method.
    Type: Grant
    Filed: May 24, 2013
    Date of Patent: March 29, 2016
    Assignee: GOJI LIMITED
    Inventors: Zalman Ibragimov, Amit Rappel
  • Patent number: 9287096
    Abstract: A capacitively-coupled plasma (CCP) processing system having a plasma processing chamber for processing a substrate is provided. The capacitively-coupled Plasma (CCP) processing system includes an upper electrode and a lower electrode for processing the substrate, which is disposed on the lower electrode during plasma processing. The capacitively-coupled Plasma (CCP) processing system also includes an array of inductor coils arrangement configured to inductively sustain plasma in a gap between the upper electrode and the lower electrode.
    Type: Grant
    Filed: September 24, 2008
    Date of Patent: March 15, 2016
    Assignee: Lam Research Corporation
    Inventors: Alexei Marakhtanov, Eric Hudson, Rajinder Dhindsa, Neil Benjamin
  • Patent number: 9263237
    Abstract: The following description relates to a plasma processing apparatus and a method thereof. The plasma processing apparatus comprises a first plasma chamber having a first plasma discharge space, a first plasma source for supplying a first activation energy to the first plasma discharge space within the first plasma chamber, a second plasma chamber which is connected to the first plasma chamber and has a second discharge space, and a second plasma source for supplying a second activation energy for inducing inductive coupled plasma to the second plasma discharge space within the second plasma chamber.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: February 16, 2016
    Assignee: GEN CO., LTD.
    Inventor: Dae-Kyu Choi
  • Patent number: 9147557
    Abstract: A sputter device including a plurality of targets having magnetism; a reflector having magnetism and arranged between neighboring targets of the plurality of targets; a wave guide having magnetism and arranged adjacent the targets, the wave guide forming a guide space for guiding microwaves; and a limiter having magnetism and arranged adjacent the wave guide, the limiter forming an electron cyclotron resonance area together with the targets, the reflector, and the wave guide.
    Type: Grant
    Filed: April 13, 2012
    Date of Patent: September 29, 2015
    Assignee: Samsung Display Co., Ltd.
    Inventors: Yong-Sup Choi, Myung-Soo Huh
  • Patent number: 8999104
    Abstract: A plasma source includes multiple ring plasma chambers, multiple primary windings, multiple ferrites and a control system. Each one of the primary windings is wrapped around an exterior one of the ring plasma chambers. Each one of the plurality of the ring plasma chamber passes through a respective portion of the plurality of ferrites. The control system is coupled to each of the ring plasma chambers. A system and method for generating and using a plasma are also described.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: April 7, 2015
    Assignee: Lam Research Corporation
    Inventors: Ali Shajii, Richard Gottscho, Souheil Benzerrouk, Andrew Cowe, Siddharth P. Nagarkatti, William R. Entley
  • Patent number: 8968512
    Abstract: Provided is a temperature adjusting mechanism, which can keep deviation of a temperature of a portion in contact with the temperature adjusting mechanism to be small by controlling the temperature accurately at a high speed. A semiconductor manufacturing apparatus using such temperature adjusting mechanism is also provided. A cooling jacket (6) is provided with a cooling channel (61), and a heat lane (62). The heat lane (62) is provided with a heat receiving section (63), and a heat dissipating section (64), and seals a two-phase condensable working fluid (hereinafter referred to as the working liquid) in an annular narrow tube alternately folds back and forth therebetween. The heat dissipating section (64) is a portion to be cooled by the cooling channel (61), and the heat receiving section (63) is a portion having a temperature higher than that of the heat dissipating section (64).
    Type: Grant
    Filed: June 30, 2009
    Date of Patent: March 3, 2015
    Assignee: Tokyo Electron Limited
    Inventor: Shinya Nishimoto
  • Patent number: 8919279
    Abstract: A processing system for and a method of producing ions inside a process chamber and shielding the ions from a magnetic field by directing the magnetic field through a magnet keeper is described.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: December 30, 2014
    Assignee: WD Media, LLC
    Inventors: Allen J. Bourez, Robert D. Hempstead, Jinliang Chen, Yew Ming Chiong
  • Publication number: 20140374025
    Abstract: A processing system is disclosed, having a power transmission element with an interior cavity that propagates electromagnetic energy proximate to a continuous slit in the interior cavity. The continuous slit forms an opening between the interior cavity and a substrate processing chamber. The electromagnetic energy may generate an alternating charge in the continuous slit that enables the generation of an electric field that may propagate into the processing chamber. The electromagnetic energy may be conditioned prior to entering the interior cavity to improve uniformity or stability of the electric field. The conditioning may include, but is not limited to, phase angle, field angle, and number of feeds into the interior cavity.
    Type: Application
    Filed: June 19, 2014
    Publication date: December 25, 2014
    Inventors: Jianping Zhao, Merritt Funk, Lee Chen
  • Patent number: 8858753
    Abstract: There are provided a method of heating a focus ring and a plasma etching apparatus, capable of simplifying a structure of a heating mechanism without a dummy substrate. The plasma etching apparatus includes a vacuum processing chamber; a lower electrode serving as a mounting table for mounting a substrate thereon; an upper electrode provided to face the lower electrode; a gas supply unit for supplying a processing gas; a high frequency power supply for supplying a high frequency power to the lower electrode to generate a plasma of the processing gas; and a focus ring provided on the lower electrode to surround a periphery of the substrate. In the plasma etching apparatus, the focus ring is heated by irradiating a heating light thereto from a light source provided outside the vacuum processing chamber.
    Type: Grant
    Filed: July 15, 2013
    Date of Patent: October 14, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Chishio Koshimizu, Jun Yamawaku, Tatsuo Matsudo, Masashi Saito
  • Patent number: 8845856
    Abstract: An edge ring assembly used in a plasma etching chamber includes a dielectric coupling ring and a conductive edge ring. In one embodiment, the dielectric coupling ring has an annular projection extending axially upward from its inner periphery. The dielectric coupling ring is adapted to surround a substrate support in a plasma etching chamber. The conductive edge ring is adapted to surround the annular projection of the dielectric coupling ring. A substrate supported on the substrate support overhangs the substrate support and overlies the annular projection of the dielectric coupling ring and a portion of the conductive edge ring. In another embodiment, the dielectric coupling ring has a rectangular cross section. The dielectric coupling ring and the conductive edge ring are adapted to surround a substrate support in a plasma etching chamber. A substrate supported on the substrate support overhangs the substrate support and overlies a portion of the conductive edge ring.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: September 30, 2014
    Assignee: Lam Research Corporation
    Inventors: Michael S. Kang, Michael C. Kellogg, Migùel A. Saldana, Travis R. Taylor
  • Patent number: 8840753
    Abstract: The present invention is a plasma etching method including: an arranging step of arranging a pair of electrodes oppositely in a chamber and making one of the electrodes support a substrate to be processed in such a manner that the substrate is arranged between the electrodes, the substrate having an organic-material film and an inorganic-material film; and an etching step of applying a high-frequency electric power to at least one of the electrodes to form a high-frequency electric field between the pair of the electrodes, supplying a process gas into the chamber to form a plasma of the process gas by means of the electric field, and selectively plasma-etching the organic-material film of the substrate with respect to the inorganic-material film by means of the plasma; wherein a frequency of the high-frequency electric power applied to the at least one of the electrodes is 50 to 150 MHz in the etching step.
    Type: Grant
    Filed: October 13, 2009
    Date of Patent: September 23, 2014
    Assignees: Tokyo Electron Limited, Kabushiki Kaisha Toshiba
    Inventors: Masanobu Honda, Kazuya Nagaseki, Koichiro Inazawa, Shoichiro Matsuyama, Hisataka Hayashi
  • Publication number: 20140174660
    Abstract: The microwave plasma processing apparatus includes a power feeding rod that applies high frequency wave for RF bias, the upper end of which is connected to a susceptor, and the lower end of which is connected to a high frequency output terminal of a matcher in a matching unit; a cylindrical external conductor that encloses around the power feeding rod serving as an internal conductor; and a coaxial line. The coaxial line is installed with a choke mechanism configured to block undesired microwave that enters the line from a plasma producing space in a chamber, and leakage of the microwave to an RF feeding line is prevented in the middle of the line, thereby suppressing the microwave leakage.
    Type: Application
    Filed: June 29, 2012
    Publication date: June 26, 2014
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Masahide Iwasaki
  • Patent number: 8741779
    Abstract: A plasma processing apparatus for processing an object to be processed using a plasma. The apparatus includes a processing chamber defining a processing cavity for containing an object to be processed and a process gas therein, a microwave radiating antenna having a microwave radiating surface for radiating a microwave in order to excite a plasma in the processing cavity, and a dielectric body provided so as to be opposed to the microwave radiating surface, in which the distance D between the microwave radiating surface and a surface of the dielectric body facing away from the microwave radiating surface, which is represented with the wavelength of the microwave being a distance unit, is determined to be in the range satisfying the inequality 0.7×n/4?D?1.3×n/4 (n being a natural number).
    Type: Grant
    Filed: July 17, 2013
    Date of Patent: June 3, 2014
    Assignees: ROHM Co., Ltd.
    Inventors: Tadahiro Ohmi, Kazuhide Ino, Takahiro Arakawa
  • Publication number: 20140130980
    Abstract: Provided are a plasma generation apparatus and a plasma generation method. The plasma generation apparatus includes a chamber including a dielectric window and a toroidal discharge space, a magnetic core disposed to surround a portion of the chamber, an induction coil disposed to wind the magnetic core, and a waveguide radiating a microwave through the dielectric window. Alternating current flowing in the induction coil forms a magnetic flux at the magnetic core, and the magnetic flux generates inductively-coupled plasma. A microwave propagating along the waveguide generates microwave plasma inside the chamber.
    Type: Application
    Filed: January 21, 2014
    Publication date: May 15, 2014
    Applicant: Plasmart Inc.
    Inventors: Yong-Gwan Lee, Jae-Hyun Kim, Sang-Won Lee, Sae-Hoon Uhm, Young-Rok Kim, Kyu-Hun Lee, Jin-Joong Kim
  • Patent number: 8635972
    Abstract: A plasma excitation device is described for use in depositing a film on a substrate from a plasma formed by distributed electron cyclotron resonance. The device comprises a microwave antenna having an end from which microwaves are emitted, a magnet disposed in the region of the said antenna end and defining therewith an electron cyclotron resonance region in which a plasma can be generated, and a gas entry element having an outlet for a film precursor gas or a plasma gas. The outlet is arranged to direct gas towards a film deposition area situated beyond the magnet, as considered from the microwave antenna.
    Type: Grant
    Filed: October 26, 2007
    Date of Patent: January 28, 2014
    Assignees: Ecole Polytechnique, Dow Corning Corporation
    Inventors: Pere Roca I Cabarrocas, Pavel Bulkin, Dmitri Daineka, Patrick Leempoel, Pierre Descamps, Thibault Kervyn De Meerendre
  • Patent number: 8622021
    Abstract: A method of increasing mean time between cleans of a plasma etch chamber and chamber parts lifetimes is provided. Semiconductor substrates are plasma etched in the chamber while using at least one sintered silicon nitride component exposed to ion bombardment and/or ionized halogen gas. The sintered silicon nitride component includes high purity silicon nitride and a sintering aid consisting of silicon dioxide. A plasma processing chamber is provided including the sintered silicon nitride component. A method of reducing metallic contamination on the surface of a silicon substrate during plasma processing is provided with a plasma processing apparatus including one or more sintered silicon nitride components. A method of manufacturing a component exposed to ion bombardment and/or plasma erosion in a plasma etch chamber, comprising shaping a powder composition consisting of high purity silicon nitride and silicon dioxide and densifying the shaped component.
    Type: Grant
    Filed: October 27, 2008
    Date of Patent: January 7, 2014
    Assignees: Lam Research Corporation, Ceradyne Inc.
    Inventors: Travis R. Taylor, Mukund Srinivasan, Bobby Kadkhodayan, K. Y. Ramanujam, Biljana Mikijelj, Shanghua Wu
  • Patent number: 8580076
    Abstract: A plasma apparatus, various components of the plasma apparatus, and an oxygen free and nitrogen free processes for effectively removing photoresist material and post etch residues from a substrate with a carbon and/or hydrogen containing low k dielectric layer(s).
    Type: Grant
    Filed: May 22, 2003
    Date of Patent: November 12, 2013
    Assignee: LAM Research Corporation
    Inventors: Alan Frederick Becknell, Thomas James Buckley, David Ferris, Richard E. Pingree, Jr., Palanikumaran Sakthivel, Aseem Kumar Srivastava, Carlo Waldfried
  • Patent number: 8578879
    Abstract: Embodiments of impedance matching networks are provided herein. In some embodiments, an impedance matching network may include a coaxial resonator having an inner and an outer conductor. A tuning capacitor may be provided for variably controlling a resonance frequency of the coaxial resonator. The tuning capacitor may be formed by a first tuning electrode and a second tuning electrode and an intervening dielectric, wherein the first tuning electrode is formed by a portion of the inner conductor. A load capacitor may be provided for variably coupling energy from the inner conductor to a load. The load capacitor may be formed by the inner conductor, an adjustable load electrode, and an intervening dielectric.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: November 12, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Kartik Ramaswamy, Hiroji Hanawa, Kenneth S. Collins, Lawrence Wong, Samer Banna, Andrew Nguyen
  • Patent number: 8513137
    Abstract: A plasma processing apparatus for processing an object to be processed using a plasma. The apparatus includes a processing chamber defining a processing cavity for containing an object to be processed and a process gas therein, a microwave radiating antenna having a microwave radiating surface for radiating a microwave in order to excite a plasma in the processing cavity, and a dielectric body provided so as to be opposed to the microwave radiating surface, in which the distance D between the microwave radiating surface and a surface of the dielectric body facing away from the microwave radiating surface, which is represented with the wavelength of the microwave being a distance unit, is determined to be in the range satisfying the inequality 0.7×n/4?D?1.3×n/4 (n being a natural number).
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: August 20, 2013
    Assignees: Rohm Co., Ltd., Tadahiro Ohmi
    Inventors: Tadahiro Ohmi, Kazuhide Ino, Takahiro Arakawa
  • Patent number: 8486222
    Abstract: A substrate processing apparatus includes a processing chamber configured to process a substrate, a substrate support member provided within the processing chamber to support the substrate, a microwave generator provided outside the processing chamber, a waveguide launch port configured to supply a microwave generated by the microwave generator into the processing chamber, wherein the central position of the waveguide launch port is deviated from the central position of the substrate supported on the substrate support member and the waveguide launch port faces a portion of a front surface of the substrate supported on the substrate support member, and a control unit configured to change a relative position of the substrate support member in a horizontal direction with respect to the waveguide launch port.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: July 16, 2013
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Tokunobu Akao, Unryu Ogawa, Masahisa Okuno, Shinji Yashima, Atsushi Umekawa, Kaichiro Minami
  • Patent number: 8486242
    Abstract: One or more embodiments of the invention are directed to deposition apparatuses comprising a grounded top wall, a processing chamber and a plasma source assembly having a conductive hollow cylinder and a magnet outside the conductive hollow cylinder capable of affecting the current density on the conductive hollow cylinder.
    Type: Grant
    Filed: October 18, 2010
    Date of Patent: July 16, 2013
    Assignee: Applied Materials, Inc.
    Inventor: Michael S. Cox
  • Patent number: 8440051
    Abstract: Chambers for processing a bevel edge of a substrate are provided. One such chamber includes a bottom electrode defined to support a substrate in the chamber. The bottom electrode has a bottom first level for supporting the substrate and a bottom second level near an outer edge of bottom electrode. The bottom second level is defined at a step below the bottom first level. Further included is a top electrode oriented above the bottom electrode. The top electrode having a top first level and a top second level, where the top first level is opposite the bottom first level and the top second level is opposite the bottom second level. The top second level is defined at a step above the top first level. A bottom ring mount oriented at the bottom second level is included. The bottom ring mount includes a first adjuster for moving a bottom permanent magnet toward and away from the top electrode. Further included is a top ring mount oriented at the top second level.
    Type: Grant
    Filed: April 7, 2011
    Date of Patent: May 14, 2013
    Assignee: Lam Research Corporation
    Inventors: Andrew D. Bailey, III, Yunsang Kim
  • Patent number: 8343308
    Abstract: A ceiling plate provided at a ceiling portion of a process chamber that may be evacuated to a vacuum is disclosed. The ceiling plate allows microwaves emitted from a slot of a planar antenna member provided along with the ceiling plate to pass through the ceiling plate into the process chamber, and includes plural concave portions provided along a circle on a surface of the ceiling plate, the surface facing toward an inside of the process chamber.
    Type: Grant
    Filed: August 20, 2008
    Date of Patent: January 1, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Caizhong Tian, Tetsuya Nishizuka, Kiyotaka Ishibashi, Toshihisa Nozawa
  • Patent number: 8298372
    Abstract: Methods and apparatus for providing a process gas to a substrate in a processing system are disclosed herein. In some embodiments, the substrate processing system may include a process chamber having a substrate support disposed therein; a light source disposed above the process chamber to direct energy towards the substrate support; and a window assembly disposed between the light source and the substrate support to allow light energy provided by the light source to enter the process chamber towards the substrate support, wherein the window assembly includes an inlet to receive a process gas and one or more outlets to distribute the process gas into the process chamber.
    Type: Grant
    Filed: April 14, 2010
    Date of Patent: October 30, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Tae Jung Kim, Martin Ripley
  • Patent number: 8273210
    Abstract: In the plasma processing apparatus 1, microwaves supplied from a coaxial waveguide 30 are introduced into a processing container 2 via a wavelength-shortening plate 25, a process gas is plasmatized in the processing container 2, and a substrate W is processed using the plasma. In the plasma processing apparatus 1, a dielectric member 45 is disposed at a connecting area between the coaxial waveguide 30 and the wavelength-shortening plate 25. Inside an outer conductor 32 of the coaxial waveguide 30, the dielectric member 45 is disposed to surround a part of a circumference of an inner conductor 31 of the coaxial waveguide 30, and is disposed at any position around the circumference of the inner conductor 31.
    Type: Grant
    Filed: October 2, 2008
    Date of Patent: September 25, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Caizhong Tian, Kiyotaka Ishibashi, Toshihisa Nozawa
  • Patent number: 8267040
    Abstract: In a plasma processing apparatus that processes a wafer in a process vessel by plasma generated by the supply of a microwave, a transmissive window has, in a center area of its lower surface, a hanging portion made of the same material as a material of the transmissive window. Between an outer peripheral surface of the hanging portion and a sidewall inner surface continuing from a support part, a gap is formed, the gap having a gap length of 0.5 to 10 mm, more preferably 0.5 to 5 mm. The generation of a strong electric field and plasma at a contact point is inhibited and an amount of sputtered particles, radicals, or the like reaching the wafer is also reduced.
    Type: Grant
    Filed: February 15, 2005
    Date of Patent: September 18, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Kiyotaka Ishibashi, Junichi Kitagawa, Singo Furui, Cai Zhong Tian, Jun Yamashita, Nobuhiko Yamamoto, Tetsuya Nishizuka, Toshihisa Nozawa, Shinya Nishimoto, Tamaki Yuasa
  • Patent number: 8262844
    Abstract: Provided is a plasma processing apparatus including a processing vessel accommodating a target object; a microwave generator configured to generate a microwave; a waveguide configured to induce the microwave to the processing vessel; a planar antenna having a plurality of microwave radiation holes through which the microwave induced to the waveguide is radiated toward the processing vessel; a microwave transmission plate configured to serve as a ceiling wall of the processing vessel and transmit the microwave passed from the microwave radiation holes of the planar antenna; a processing gas inlet unit configured to introduce a processing gas into the processing vessel; and a magnetic field generating unit positioned above the planar antenna and configured to generate a magnetic field within the processing vessel and control a property of plasma of the processing gas by the magnetic field, the plasma being generated by the microwave within the processing vessel.
    Type: Grant
    Filed: February 26, 2008
    Date of Patent: September 11, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Hiraku Ishikawa, Yasuhiro Tobe
  • Patent number: 8246798
    Abstract: According to the present invention, it can be switched whether or not to apply a magnetic field to a substrate depending on a material of a film to be formed, and a magnetic layer and a non-magnetic layer can be formed in the same chamber.
    Type: Grant
    Filed: March 2, 2009
    Date of Patent: August 21, 2012
    Assignee: Canon Anelva Corporation
    Inventors: Hiroyuki Hosoya, Koji Tsunekawa, Yoshinori Nagamine
  • Publication number: 20120186747
    Abstract: A plasma processing apparatus is provided with a processing chamber which is arranged inside a vacuum container and plasma is formed inside, a circular shape plate member made of a dielectric material arranged above the processing chamber through which an electric field is transmitted, and a cavity part having a cylindrical shape arranged above the plate member and the electric field is introduced inside, in which the cavity part is provided with a first cylindrical cavity part having a cylindrical shape cavity with a large diameter and having the plate member as the bottom face, a second cylindrical cavity part arranged above to be connected to the first cylindrical cavity part and having a cylindrical shape cavity with a small diameter, and a step portion for connecting these between the first and the second cylindrical cavity parts.
    Type: Application
    Filed: September 20, 2011
    Publication date: July 26, 2012
    Inventors: Shinji OBAMA, Masaru Izawa, Kenji Maeda, Yoshihide Kihara, Kouichi Yamamoto, Hitoshi Tamura
  • Publication number: 20120103939
    Abstract: The present invention provides methods and an apparatus for controlling and modifying line width roughness (LWR) of a photoresist layer. In one embodiment, an apparatus for controlling a line width roughness of a photoresist layer disposed on a substrate includes a chamber body having a top wall, side wall and a bottom wall defining an interior processing region, a microwave power generator coupled to the to the chamber body through a waveguild, and one or more coils or magnets disposed around an outer circumference of the chamber body adjacent to the waveguide, and a gas source coupled to the waveguide through a gas delivery passageway.
    Type: Application
    Filed: October 19, 2011
    Publication date: May 3, 2012
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Banqiu Wu, Ajay Kumar
  • Patent number: 8092605
    Abstract: A method and apparatus for confining a plasma are provided herein. In one embodiment, an apparatus for confining a plasma includes a substrate support and a magnetic field forming device for forming a magnetic field proximate a boundary between a first region disposed at least above the substrate support, where a plasma is to be formed, and a second region, where the plasma is to be selectively restricted. The magnetic field has b-field components perpendicular to a direction of desired plasma confinement that selectively restrict movement of charged species of the plasma from the first region to the second region dependent upon the process conditions used to form the plasma.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: January 10, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Masao Drexel, James A. Stinnett, Ying Rui, Ying Xiao, Roger A. Lindley, Imad Yousif
  • Patent number: 8075732
    Abstract: A method and apparatus that may comprise an EUV light producing mechanism utilizing an EUV plasma source material comprising a material that will form an etching compound, which plasma source material produces EUV light in a band around a selected center wavelength comprising: an EUV plasma generation chamber; an EUV light collector contained within the chamber having a reflective surface containing at least one layer comprising a material that does not form an etching compound and/or forms a compound layer that does not significantly reduce the reflectivity of the reflective surface in the band; an etchant source gas contained within the chamber comprising an etchant source material with which the plasma source material forms an etching compound, which etching compound has a vapor pressure that will allow etching of the etching compound from the reflective surface. The etchant source material may comprises a halogen or halogen compound.
    Type: Grant
    Filed: November 1, 2004
    Date of Patent: December 13, 2011
    Assignee: Cymer, Inc.
    Inventors: William N. Partlo, Richard L. Sandstrom, Igor V. Fomenkov, Alexander I. Ershov, William Oldham, William F. Marx, Oscar Hemberg
  • Patent number: 8075733
    Abstract: A plasma processing apparatus includes: a decompression chamber of which the inside is depressed; a gas supply unit that supplies process gas into said chamber; a microwave supply unit that supplies a microwave into the chamber to generate plasma; an object-placing electrode where a processing material, is placed and which holds the processing material in the chamber; and a vacuuming unit that is connected to the chamber to discharge the gas in the chamber, in which the chamber, a part for providing gas into the chamber of the gas supply unit, a part for introducing a microwave into the chamber of the microwave supply unit, the object-placing electrode, and the vacuuming unit are disposed coaxially with the center axis of the chamber, and the part for introducing a microwave includes a microwave rotation generator that rotates a polarization plane of the input microwave and supplies the microwave to the chamber.
    Type: Grant
    Filed: September 29, 2008
    Date of Patent: December 13, 2011
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Seiichi Watanabe, Naoki Yasui, Susumu Tauchi, Yasuhiro Nishimori
  • Publication number: 20110232846
    Abstract: Disclosed is a magnetic field generator for magnetron plasma. The magnetic field generator is provided with a plurality of magnetic segments, and generates a predetermined multi-pole magnetic field around the periphery of a workpiece substrate within a process chamber. The strength of the multi-pole magnetic field is controlled so that the state of the multi-pole magnetic field is matched different plasma processes. Further, the pattern of the multi-pole magnetic field can be changed so as to match different sizes of the substrate.
    Type: Application
    Filed: June 6, 2011
    Publication date: September 29, 2011
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Koji MIYATA, Kazuyuki TEZUKA, Koichi TATESHITA, Hiroo ONO, Kazuya NAGASEKI, Shinji HIMORI
  • Patent number: 8021514
    Abstract: A plasma processing chamber particularly useful for pre-treating low-k dielectric films and refractory metal films subject to oxidation prior to deposition of other layers. A remote plasma source (RPS) excites a processing gas into a plasma and delivers it through a supply tube to a manifold in back of a showerhead faceplate. The chamber is configured for oxidizing and reducing plasmas in the same or different processes when oxygen and hydrogen are selectively supplied to the RPS. The supply tube and showerhead may be formed of dielectric oxides which may be passivated by a water vapor plasma from the remote plasma source. In one novel process, a protective hydroxide coating is formed on refractory metals by alternating neutral plasmas of hydrogen and oxygen.
    Type: Grant
    Filed: July 11, 2007
    Date of Patent: September 20, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Xinyu Fu, Jick M. Yu
  • Patent number: 7922865
    Abstract: In a magnetic field generator for magnetron plasma generation which comprises a dipole-ring magnet with a plurality of columnar anisotropic segment magnets arranged in a ring-like manner, or in an etching apparatus and a method both of which utilize the magnetic field generator, the uniformity of plasma treatment over the entire surface of a wafer (workpiece) is improved by controlling the direction of the magnetic field relative to the working surface of the wafer (workpiece) which is subject to plasma treatment such as etching.
    Type: Grant
    Filed: August 28, 2001
    Date of Patent: April 12, 2011
    Assignees: Shin-Etsu Chemical Co., Ltd., Tokyo Electron Limited
    Inventors: Koji Miyata, Jun Hirose, Akira Kodashima, Shigeki Tozawa, Kazuhiro Kubota, Yuki Chiba
  • Patent number: 7828927
    Abstract: A plasma processing device comprising a chamber (1) for accommodating therein a substrate (11), a high-frequency power supply (5) for generating microwave, and an antenna unit (3) for radiating microwave into the chamber (1). Microwave generated in the power supply (5) is sent to the antenna unit (3) via a waveguide (6). A top plate (4) forming part of a partition wall of the chamber (1) is formed at the upper portion of the chamber (1). A specified annular delay pass unit (2) formed of the same material as that of the top plate (4), for delaying the propagation of microwave, is provided on the outer peripheral portion of the top plate (4). Accordingly, the plasma processing device can restrict an abnormal discharge and the production of the foreign matters.
    Type: Grant
    Filed: February 18, 2005
    Date of Patent: November 9, 2010
    Assignee: Tokyo Electron Limited
    Inventors: Kiyotaka Ishibashi, Toshihisa Nozawa
  • Patent number: 7789992
    Abstract: A neutral beam etching device for separating and accelerating a plasma is provided. The device includes a first chamber having a first opening formed at one side thereof; a second chamber having a second opening formed at one side thereof and being disposed inside the first chamber to form a plasma generation area; a first channel fluidly communicating the first opening with the plasma generation area; a second channel fluidly communicating the second opening with the plasma generation area; a coil disposed on an outer surface of the first chamber and which generates a magnetic field to generate a plasma in the plasma generation area; and an acceleration part disposed within the first and second chambers and configured to separate the plasma into a positive ion and an electron, accelerate the positive ion and the electron, and discharge the positive ion and electron through the first and the second channels.
    Type: Grant
    Filed: May 1, 2006
    Date of Patent: September 7, 2010
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Won-tae Lee
  • Patent number: 7779783
    Abstract: A plasma processing apparatus includes a chamber, a dielectric top plate member disposed on an upper portion of the chamber and an antenna having a plurality of slots. The antenna is disposed on the top plate member and is in close contact with the top plate member. The top plate member includes a flat plate portion formed to face the substrate and a sidewall portion formed to extend from a peripheral region of the flat plate portion towards the substrate. The sides of the flat plate portion and the sidewall portion facing a plasma generation region have a curved surface extending between the flat plate portion and the sidewall portion and the sidewall portion has a thickness not smaller than ?g/4 but not greater than ?g, ?g being a wavelength of the microwave.
    Type: Grant
    Filed: August 12, 2003
    Date of Patent: August 24, 2010
    Assignee: Tokyo Electron Limited
    Inventors: Kiyotaka Ishibashi, Toshihisa Nozawa
  • Publication number: 20100089871
    Abstract: Provided is a plasma processing apparatus including a processing vessel accommodating a target object; a microwave generator configured to generate a microwave; a waveguide configured to induce the microwave to the processing vessel; a planar antenna having a plurality of microwave radiation holes through which the microwave induced to the waveguide is radiated toward the processing vessel; a microwave transmission plate configured to serve as a ceiling wall of the processing vessel and transmit the microwave passed from the microwave radiation holes of the planar antenna; a processing gas inlet unit configured to introduce a processing gas into the processing vessel; and a magnetic field generating unit positioned above the planar antenna and configured to generate a magnetic field within the processing vessel and control a property of plasma of the processing gas by the magnetic field, the plasma being generated by the microwave within the processing vessel.
    Type: Application
    Filed: February 26, 2008
    Publication date: April 15, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Hiraku Ishikawa, Yasuhiro Tobe
  • Publication number: 20090291563
    Abstract: The shower plate is arranged to seal an upper opening of a process container that is configured by a chamber, a spacer, and an upper plate. A plasma excitation gas is spurted into the chamber through the opening portions of the shower plate. Microwaves are supplied to a slot antenna arranged outside the shower plate, thereby generating plasma. Atmospheric air in a first gap between the inner wall of the spacer and the outer circumferential surface of the shower plate and a second gap between a radiation surface of the slot antenna and the dielectric cover plate is sucked by a gas suction unit through gas exhaust holes. The toxic gas is purified by a gas purification unit. Thus, the toxic gas is prevented from leaking out of the plasma processing apparatus even when the shower plate is broken.
    Type: Application
    Filed: April 8, 2009
    Publication date: November 26, 2009
    Applicant: Tokyo Electron Limited
    Inventor: Kiyotaka ISHIBASHI
  • Publication number: 20090242131
    Abstract: The invention relates to an ECR plasma source comprising a coaxial microwave supply line with an internal conductor and an external conductor, wherein the internal conductor with one end as the antenna passes through a vacuum flange in insulated fashion, which vacuum flange closes off an opening in the wall to the plasma space. A multipole magnet arrangement is provided coaxially with respect to the microwave supply line and its magnetic fields pass through the vacuum flange and form an annular-gap magnetic field in the plasma space coaxially with respect to the antenna.
    Type: Application
    Filed: August 8, 2007
    Publication date: October 1, 2009
    Applicant: Roth & Rau AG
    Inventors: Joachim Mai, Valerl Fell, Bernd Rau
  • Patent number: 7585385
    Abstract: A plasma processing apparatus includes a processing chamber for accommodating therein an object to be processed, a plurality of bar-shaped magnets rotatably installed standing around the processing chamber, a rotation driving mechanism for synchronously rotating the bar-shaped magnets, a rotation detection unit for detecting a rotation of a bar-shaped magnet and clocking times corresponding to the detected rotation, and an abnormal rotation determination unit for determining whether the rotation driving mechanism is abnormal by comparing an interval calculated from the clocked times to a time period.
    Type: Grant
    Filed: July 8, 2005
    Date of Patent: September 8, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Satoshi Yamazaki, Taira Takase
  • Patent number: 7582569
    Abstract: A distributor (30) includes a square waveguide (31) to be connected to a microwave oscillator (20) and a square waveguide (41) having a plurality of openings (43) formed in a narrow wall (41B). The square waveguide (31) is hollow. A wave delaying member (53) having a relative dielectric constant ?r is arranged in the square waveguide (41). Narrow walls (31A, 41A) of the two square waveguides (31, 41) are brought into contact with each other, and a communication hole (32) through which the two waveguides (31, 41) communicate with each other is formed in the narrow walls (31A, 41A). The widths of the two waveguides (31, 41) do not become narrow at their connecting portion even if the width of the communication hole (32) is decreased. Thus, a band of a frequency that can pass through the connecting portion is suppressed from becoming narrow. Consequently, reflection loss that occurs when the frequency of electromagnetic waves to be input to the distributor (30) changes can be decreased.
    Type: Grant
    Filed: March 10, 2004
    Date of Patent: September 1, 2009
    Assignees: Tokyo Electron Limited
    Inventors: Tadahiro Ohmi, Naohisa Goto, Nobuhiro Kuga, Akihiko Hiroe
  • Patent number: 7527713
    Abstract: A quadruple electromagnetic coil array coaxially arranged in a rectangular array about a chamber axis outside the sidewalls of a plasma sputter reactor, preferably in back of an RF coil within the chamber. The coil currents can be separately controlled to produce different magnetic field distributions, for example, between a sputter deposition mode in which the sputter target is powered to sputter target material onto a wafer and a sputter etch mode in which the RF coil supports the gas sputtering the wafer. The coil array may include a tubular magnetic core, particularly useful for suppressing stray fields. A water cooling coil may be wrapped around the coil array to cool all the coils. The electromagnets can be powered in different relative polarities in a multi-step process.
    Type: Grant
    Filed: September 23, 2004
    Date of Patent: May 5, 2009
    Assignee: Applied Materials, Inc.
    Inventors: Tza-Jing Gung, Mark A. Perrin, Andrew Gillard
  • Patent number: 7506609
    Abstract: In an arrangement for generating a local electron-cyclotron-microwave-low pressure plasma at a certain location within a gas-filled process chamber, a microwave supply means providing a microwave beam and a plasma localization unit generating a magnetic field are provided such that the magnetic field and the microwave beam intersect each other in the process chamber. The microwaves are uncoupled onto a concave reflection structure from the focal point thereof so that the microwave beam generated is essentially parallel. An arrangement for generating a magnetic field is movable along the microwave beam axis so that a cross volume between the microwave beam and the magnetic field can be moved along the beam axis whereby the conditions for electron cyclotron resonance are adjustable by displacement of the magnetic field.
    Type: Grant
    Filed: May 17, 2004
    Date of Patent: March 24, 2009
    Assignee: Forschungszentrum Karlsruhe GmbH
    Inventors: Sven Ulrich, Michael Stüber, Harald Leiste, Lorenz Niederberger, Konrad Sell, Martina Lattemann, Roland Loos