Abstract: An electrically conductive cable is shielded from electromagnetic interference (EMI) with a mesh of aluminum wire that has been treated with a chromate conversion coating. The coating resists corrosion of the aluminum wire and galvanic reaction of the aluminum wire with dissimilar metals, thereby reducing degradation of shield effectiveness due to oxidation and allowing aluminum wire to be used to reduce shield weight in corrosive environments. The mesh may include a less compressible wire, such as tin plated copper, to alleviate cold flow problems.

Abstract: In known cables, the cable core is surrounded by a metallic inner layer of a sheath, and the inner layer is enclosed by a corrugated metallic outer layer of the sheath. In these cables, a high resistance against corrosion and high temperatures at a good shielding of the electric conductors is not ensured.The new cable (1) including the inner sheath layer (19) which is made of at least one flexible copper band (11) and defined by an electromagnetic shielding with a shielding attenuation from 80 to 115 dB, with the shield attenuation in this range being dependent from the wall thickness of the inner layer and rising monotonously with increasing wall thickness, and the outer sheath layer (27) which is made of a steel band and increases the high temperature resistance of the cable 1, has the advantages of a good temperature resistance even at high ambient temperatures, like e.g. in case of fire, and a high resistance with regard to corrosion.

Abstract: A method for covering at least one optical fiber with a protective layer comprises extruding the protective layer and embedding reinforcing elements in the protective layer to form a composite covering and simultaneously introducing the optical fiber into the composite covering. The method includes introducing a single waveguide or a plurality of waveguides, which may be formed into a bundle with a filling compound.

Abstract: A multiple conductor electric cable (10) having a plurality of conductors (12), each formed of a multi-filament tensile core (14) of unbonded aramid fibers (16). The conductors (12) further have at least a pair of tinsel conductor ribbons (18, 20), spirally wrapped in the same direction about tensile core (14). Further, conductors (12) are arranged in an orientation wherein the spiral wraps of conductor tinsel in each conductor (12) are in alternating directions from one conductor (12) to the next within a thermoplastic insulating jacket (22), which is further encased within polyester jacket (26).

Abstract: Armored cable sheath is coded for easy visual identification by applying patterns, e.g., colored patterns, along the length of the cable.

Abstract: The insulating members, almost circular or oval in cross section with an outer diameter virtually equal to the thickness of the rectangular conductor, are arranged in such a manner as to be alternated with the rectangular conductors and are held between the two insulating tapes from both the upper and lower sides, with the adhesive layer filling the space between the two facing tapes. The insulating tapes with adhesive layers on the opposing inner sides are pressed against the conductors and the insulating members by the press-forming rollers to form a tape wire.

Abstract: A process for obtaining a twisted pair electrical signal cable having conductors of equal physical length and equal signal transmitting properties by passing a parallel pair of adhered insulated conductors of equal length through a closely-fitting die and twisting the conductors into a twisted pair cable. The process applies to thermopolymer insulated and ePTFE insulated conductors.

Abstract: A waterproofed, insulated conductor or cable and a method of fabricating the same using a new slushing compound is described. The waterproofed insulated conductor or cable includes a core with at least one conductor element, a polymeric insulation jacket, at least one textile covering over the polymeric jacket, and at least one waterproof coating on top of said at least one textile covering, the waterproof coating comprising a blend of from 15 to 40, preferably 20, weight percent of pine tar oil, the remainder being essentially natural (Trinidad) asphalt. The invention is especially suitable for fabricating armored cables in which armor wires, deposited on a textile yarn bedding, are embedded in a coating of the blend and further are covered by at least one textile yarn roving and a waterproof coating on top of each of said at least one waterproof coating.

Abstract: Disclosed is an apparatus and method for making a loose tube buffered optical fiber, the apparatus comprising an extrusion crosshead having an inlet and exit port connecting a plastic flow passageway circumscribing another passageway in which there is disposed a grease injection unit having three concentrically disposed tubes, the first tube delimiting a path for optical fiber travel, the first and second tubes spaced apart from one another forming a travel path therebetween for jelly or grease-like hydrocarbon filling material and the third tube (circumscribing the first and second tube) forming a chamber at a terminal end portion, the chamber in communication with the travel paths of both the grease and optical fibers and in which the grease comes in contact with the optical fibers, the chamber being so disposed that the contact point of the grease and fibers is only after the grease and fibers have traveled a majority of the length of the grease injection unit.

Abstract: A twin-axial cable comprises a central core around which two conductors are helically wrapped. Interspersing a plurality of spacers between the conductors determines the relative placement of the two conductors on the core. A dielectric barrier encases the core, conductors, and spacers.

Abstract: Electrical conductor comprising a metallic bar (1) jacketed with a sheath (2) made from a metal different from that of the bar, in which the bar (1) exhibits at least one longitudinal groove (3, 3') containing a bead (4, 4') made from the same metal as the sheath (2), welded to the bar (1), and the sheath (2) exhibits an opening opposite the bead (4, 4'), the said opening containing a metallic mass (9, 9') welded to the bead (4, 4') and to the sheath (2). The conductor finds one application in electrodes comprising a metallic plate longitudinally fixed to an electrical conductor.

Abstract: A twisted pair data bus cable is provided which is small, lightweight and flexible.The cable consists of a pair of insulated conductors twisted about one another, which has sections of the cable surrounded by metallic shielding, in which the sections surrounded by metallic shielding having a thicker insulation cross section than the sections not surrounded by metallic shielding.

Abstract: A laminate comprising metal layers separated by an etchant barrier to control depth of etching of the laminate, the barrier being etchable by an etchant which is not an etchant for the layers. A cable incorporating such a laminate and having relatively flexible conductors integral with relatively rigid terminals. A method of making such a cable, using the laminate, by selectively etching the layers down to the barrier to form the conductors and terminals, stripping the barrier and laminating the conductor with an insulating material preferably extending over at least a portion of the terminals to reinforce the conductor terminal transition and a cable when made of such a method.

Abstract: A cable made up of a plurality of conductors twisted together is drawn through the extrusion head of an extruder which applies a sheath of plastic or elastomeric material to the cable. From the extruder, the cable passes through a tube having a heated section in which the sheath material is cured followed by a cooling section. The sheathed cable is rotated about its axis to twist the cable. Guide wheels over which the cable passes have on their circumferences a multiplicity of pairs of rollers which are engaged by the cable and have their axes tangential to the circumference of the wheel so as to support the cable while permitting rotation of the cable about its axis. In one embodiment, a device for drawing the cable from the extruder, while twisting it, has a pair of endless belts which grip the cable between them and a motor for driving the belts. The belts and driving motor are mounted in a motor driven rotatable cage which rotates about the axis of the cable.

Abstract: An improved method for making a flexible coaxial cable having an inner conductor (36) to which a dielectric material is secured to form a dielectric core (30) for the coaxial cable (38), and a flexible outer conductor (50) such as one formed from a strip helically wound conductor (58), employs a solid dielectric starting material (32), such as a spline dielectric or a cylindrical dieletric or an expanded dielectric, which is ccntrollably cut, such as by saw blades (34), using a desired cutting angle (.theta.) and blade width (.alpha.), in order to cut away a predetermined amount of the solid dielectric starting material (32) to provide a shaped dielectric core (30), such as a spiral or helix (30a, 30b), from the solid dielectric starting material (32).

Abstract: A method of and an apparatus for applying a moisture block compound to a stranded electrical conductor using a double twist buncher apparatus are disclosed. An oil, such as drawing oil, is applied to the outer layer of wires to prevent "rolling" of the moisture block compound to the exterior of the stranded conductor. An improved applicator is also disclosed for applying the moisture block compound to the core of the stranded conductor in a coating having a precisely controlled thickness.

Abstract: A flexible shielded cable (20). The cable includes an elongate flexible metal conductor (24) and a layer of a flexible dielectric material (26) disposed about the conductor. The cable has a flexible metallic shield (28) positioned about the dielectric material with the shield including a copper foil (30) having overlapping edges (36) and a copper, spirally served shield (32) about the foil. A layer of metal bonds together the overlapping edges, bonds the spirally served shield and the foil and closes the openings of the spirally served shield. A method of forming a metallic shield is also disclosed.

Abstract: A miniature, electrically-insulated multi-conductor electrical cable suitable for implantation in living bodies and readily connected to sensors or electrodes with terminal pads or to conductors such as printed flex circuit traces of electrical circuits, and a method for preparing such cables. Individual electrical conductors are coated with at least one layer of insulating material. The insulated individual conductors are stranded together, or optionally bound together by an additional layer of insulating material which is compatible with implantation in living bodies. The individual conductors are separated from one another in terminal portions of the cable and are encapsulated in a ribbonizing resin which is trimmed to expose portions of the individual conductors, held by the ribbonization resin at a predetermined pitch to facilitate connection of each of the conductors to a respective conductor trace of a printed circuit or flex circuit.

Abstract: A polyol-water mixture is applied over the polymeric insulation of the or each conductor core of an electrical cable prior to extruding the polymeric sheath of the cable thereover such that the polymeric sheath is prevented from adhering to the polymeric insulation.

Abstract: In the manufacture of a cable core comprising a moisture-impermeable multi-wire conductor, the conductor is stranded in a conventional manner and, after a fluid-impermeable layer of plastics material has been extruded over the conductor to form the core, the core is wound around the hub of a cable drum in such a way that each end of the wound core is exposed and accessible. One exposed end of the wound core is sealed and air is evacuated from the conductor interstices by a vacuum pump cemented to the other exposed end of the wound core. A source of semi-conductive moisture-impermeable compound in a liquid or semi-liquid state is then connected to the exposed end of the wound core and moisture-impermeable compound is drawn into and flows along the evacuated conductor interstices until the interstices are filled throughout the length of the core. The moisture-impermeable compound in the interstices is then permitted to solidify or thicken to such an extent that it will not readily flow from the conductor.

Abstract: A coaxial cable is disclosed that employs a plain stitch wire tube formed by braiding a plurality of flattened individual solid metal conductors. The plain stitch wire tube obtained by braiding the flattened conducting wires acts as an external conductor. The coaxial cable may be used, for example, as a feeder cable for an automobile antenna. The coaxial cable thus obtained provides improved shielding against inductive interference and can be manufactured at a lower cost compared with conventional cables.

Abstract: An electric wire conductor for use in automobiles made by twisting a plurality of strands together. Each of the strands has a surface layer made of copper or a copper alloy and a core made of steel containing carbon and other elements such as Si, Mn, Ni and Cr. Also, the core may be made of an Fe-based alloy containing Ni or Cr. This structure allows a substantial reduction in the weight of conductor.

Abstract: An electrical cable has a single yarn polyamide fiber strength member with a plurality of copper strands positioned adjacent thereto. An insulator jacket is extruded over the copper strands and the strength member to provide a insulated lead of high strength. A foam filler layer is extruded over a plurality of such leads, and a non-porous jacket is extruded over the foam filler layer, providing a light weight, flexible, high-strength, multi-lead cable, which is easily stripped by automated equipment.

Abstract: In the present invention, a method for producing strip cable provided on its periphery with the meshed conductive metal or the woven fiber coated with a conductive material. The method produces a flat cable having multiple signal conductive members encase in an insulating material with the mesh metal outer layer fastened to the outer surface of the insulating material. The strip cable is thus protected from electromagnetic waves. Since the strip cable fails to function as an antenna, the electronic equipment connected to the strip cable does not require a shielding material. By using the strip cable provided with a electromagnetic-shielding effect, electromagnetic waves can be avoided easily and inexpensively. In addition, the varieties of design can be allowed for the electronic equipment.

Abstract: The method of making a miniature co-axial cable of the present invention includes the insertion of a pre-sized, conductive core into an outer cover with supporting material to center the core. The assembly is then heated and the thermoplastic cover and core supporting material is drawn down around the central core. The result is a miniature co-axial cable with a precise amount of air space, or dielectric region between the core and the outer cover.

Abstract: A conformable electromagnetic radiation suppression cover comprising one or more absorbing material(s) and a sealant. The cover conforms to the shape of a reflecting structure due to forces internal to the absorbing material(s) when the cover is subjected to an agent external to the cover. The absorber comprises dissipative particles bound in a conformable polymeric binder. The sealant is positioned to seal the conformable cover to the reflecting structure, and provides environmental protection to the structure and preferably better adhesion between the cover and the structure. In a preferred embodiment, the volume of the cover is varied before shrinkage to produce a cover thickness in the direction of incident radiation, as measured after shrinkage, which produces a preselected resonant frequency for the cover. The cover may include a conductive surface, such as a metallic foil. Impedance matching materials are preferred but not required.

Abstract: An electrical cable assembly includes a plurality of electrical conductors supported within an insulative casing. The conductors are arranged in side-by-side transversely spaced position and the casing surrounds and electrically isolates each of the conductors. The casing includes a major planar surface permitting mass termination to a connector. One of the conductors includes a flat surface portion which faces an adjacent one of the side-by-side conductors and also includes a curved surface portion which faces the major planar surface.

Abstract: A high density multi-conductor ribbon cable (A, A', 40, 56', 65, 65', 90, 90') is disclosed having a variable width and variable center spacing (X) of conductors (12) along the cable length. The spacing of conductors (12) is determined by the vertical position of a tapered reed (B) and the cable may be extruded (40) or woven (56). Variations in the width and spacing of the signal conductors may be had to match mechanical and/or electrical characteristics of associated terminal connectors (22, 68, 68') and input and output devices (26, 28).

Abstract: An electrical cable having a jacket surrounding a metal shield which, in turn, surrounds the cable core. The jacket comprises a polyolefin with a modifier provided by a carboxylic acid or anhydride thereof with the jacket lying in intimate overall contact with an outer surface of the shield and being bonded by the modifier throughout the overall contact areas to the shield.

Abstract: A cable for use as aerial service wire having a core of conductors and a load carrier in the form of a plurality of spaced apart tensile reinforcing members spaced from the core as a group laterally on one side of the core. Part of the jacket surrounds the core and is interconnected to another jacket part surrounding the group of filaments. The jacket part surrounding the filament group has a width greater than its thickness so that it may fit within a wedge clamp for stringing purposes. The two parts of the jacket are capable of being separated between the filament group and the core to allow a wedge clamp to be fitted. For this purpose, the cable may be fitted with a non-adherent tape inside the jacket and between the jacket parts with the jacket parts interconnecting around edges of the tape.

Abstract: A ribbon cable carrying ground and signal wires in a single plane includes, at predetermined intervals, separator materials inserted between the signal wires and the ground wires to facilitate separation upon termination. A method for manufacturing such a cable includes the steps of separately guiding the signal and ground wires to a lamination station, and means for inserting the separator material between the signal and ground wires at predetermined intervals prior to lamination.

Abstract: A method of forming an electrical cable assembly includes providing a plurality of round electrical conductors. One of the conductors is flattened along a longitudinal surface portion. The conductors are arranged in side-by-side transversely spaced position with the flattened portion of the one conductor facing an adjacent conductor. An insulative casing is extruded about the conductors and includes a major planar surface permitting mass termination to a connector. The one conductor includes a curved surface portion which faces the major planar surface.

Abstract: A water impervious cable construction for aerial, underground, or underwater use which includes at least one central electrical conductor, an overlayer of insulation material such as a plastic, a shield layer formed of a plurality of individual conductors (or the equivalent) which may be spirally wrapped and which shield layer is embedded in a layer of semiconducting material (which may also be a plastic), a layer of overlapped moisture barrier metal foil material, and a further overlayer of insulating material. The cable is manufactured on a substantially conventional cable extrusion line in which the partially manufactured cable (insulated core or cores wrapped with the shield conductors) is introduced into an extruder and a layer of semiconducting material is extruded thereon, wrapped with metal foil tape (which may include an edge located sealant), and introduced into a subsequent extruder to form one or more outer coatings.

Abstract: A miniature controlled-impedance transmission line consists of a flexible cable having side-by-side conductors transmitting high frequency signals. The cable is preferably in the form of a pair of conductors, each surrounded by respective inner and outer dielectric layers of different compositions. The inner and outer dielectric layers are applied to each conductor independently of the other conductor, after which the respective outer dielectric layers of the two conductors are bonded together in side-by-side relationship without altering the inner dielectric layers. The result is a conductor pair having minimum cross-section for high-density applications and uniform capacitance which is also stable in that it will not change with subsequent bending or handling.

Abstract: A radiation-resistant high molecular composition is disclosed, charqacterized in that, to the high molecular polymer, a halogenated acenaphtylene and/or condensates thereof represented by a following general formula [I] ##STR1## (wherein, X indicates a chlorine or bromine atom, a indicates 0 to 2, b indicates 1 to 6 and n indicates an integer not less than 1) and a diphenyl ether derivative represented by a following general formula [II] ##STR2## (wherein, R.sub.1 and R.sub.2 indicate any ones of hydrogen atom, alkyl, alkoxy, phenyl phenoxy, diphenyloxy and terphenyloxy group) and/or basic lead compound are formulated.

Abstract: An extra-high-voltage power cable is provided with extruded insulation 3 over a conductor 1 thereof. The insulation comprises an inner layer 5 of an unfilled high density polyethylene or polypropylene material having a higher electric strength than the material of the insulation adjacent thereto in an outer layer 6 thereof.

Abstract: Disclosed is an improved cable for connecting electrical components inside combat vehicle, the cable being comprised of a plurality of tubes surrounding individual wire bundles inside the cable. The tubes are resistant to diametrical crushing and have low-friction outer diametrical surfaces to facilitate relative axial sliding between the tubes. When the combat vehicle is being electrical repaired or updated, damaged or obsolete wire bundles can be slid out of the tubes and new wire bundles can thereafter be slid into the vacant tube.

Abstract: An electric cable with spirally wrapped wires and wire-retaining strips thereon. The cable includes an insulated electrical conductor, an extruded semiconductive insulation shield overlying the insulated electrical conductor, a plurality of strips extruded and fused onto the insulation shield, and a plurality of wires wrapped around the insulation shield and the strips with sufficient tension to partially embed them into the strips to retain them therein and resist slippage. This arrangement also permits the selection of a first material having predetermined properties for the insulation shield and a second material for the strips having different properties from the first material composing the insulation shield. In one embodiment, the material selected for the strips has a higher softening or melting point than the softening or melting point of the material selected for the insulation shield.

Abstract: In a method of applying a jacket to a metal shield of a cable, the jacket comprises a polyolefin having a modifier provided by a carboxylic acid or its anhydride. As the jacket extrudate passes onto the shield, air pressure is lowered at the surface of the shield to provide intimate overall contact between jacket and shield. Heating, additional to that provided by the extrudate, is employed to raise the outside bonding temperature of the shield up to at least the bonding temperature of the modifier so as to provide a bond between the jacket and the shield.

Abstract: Braided fine wire cable is prepared for termination by electrical terminals by a coating of dielectric material such as curable varnish which coats and embeds the myriad of fine wires. The coating upon hardening imparts structural integrity to the otherwise very flexible cable, enabling handling. The coating also retains the wire portions many of which may be severed during application of electrical terminals thereto to obtain electrical connection of portions of the terminals with ends or surfaces of many of the wires, thus preventing disintegration of the cable's termination region when the terminals are applied. The hardened coating also enables the cable region to be shaped and formed to some extent, even including cutting or notching the cable, to adapt the cable region to the structure of the terminals, enabling use of existing terminals used for terminating solid flat conductor cable, for example.

Abstract: A method of manufacturing a sensing element, comprising bringing a first body in the form of an oil-free cross-linked matrix of flexible elastomeric material, the matrix containing electrically conductive particles, into contact with a second body of flexible elastomeric material that is electrically insulating and that contains an oil compatible with the elastomeric material of the first body, and allowing oil to migrate from the second to the first body so as to cause swelling of the first body, the migration continuing until a state of oil phase equalisation between the two bodies is reached.

Abstract: An improved silicone mixture is disclosed that is abrasion resistant and more durable than prior silicone compounds. A silicone rubber is combined with clay and, optionally, a quantity of powdered alumina-trihydrate may be added to provide fire resistance. The silicone rubber may be either a liquid silicone rubber, or, in a second embodiment a vulcanizing silicone rubber. The final mixture is arrived at by distinct methods depending on the type of silicone rubber that is utilized. A method of disposing mixture upon an electric cable to create an insulation outer coating for the electric cable is also disclosed.

Abstract: The cable is made up of a series of pairs stranded alternately in one direction and the other. At the locations of the reversal of the stranding direction, the individual conductors are kept in the form of a web and welded together side by side. Between two thus bonded segments, the adjacent pairs are twisted in opposite directions. A ground wire is provided with lengths of sheathing which come to be placed in the bonded segments. These segments are marked by deposition of a radioactive substance or other indicator material detectable during a subsequent stage of manufacture and actuating marking. Once overall stranding and jacketing have taken place, or during those stages, the bonded segments are spotted owing to the indicator substance and are marked visibly.

Abstract: A flexible shielded connector is made by depositing a cover shield layer onto a base shield layer so as to provide direct mechanical and electrical contact along the side edge seams of the two shield layers. A metallic base shield layer is applied to a flexible substrate and a base layer of insulating material is applied on top of an interior area of the base shield layer. Side edge areas of the base shield layer on each side of the interior area are left exposed. At least one conductor is applied over the base insulating layer and a cover layer of insulating material is applied over the conductor, also leaving the side edge areas of the top of the base shield layer on each side of the interior area exposed. A metallic cover shield layer is then deposited over the cover layer of insulating material and extends over the side edge areas of the top of the base shield layer so as to envelope the base and cover layers of insulating material and the conductor by the base and cover shield layers.

Abstract: A braiding machine for use in applying a tubular shaped braid around a product includes a closed loop induction heater for applying heat to the product as it is being fed through the braiding machine before it is wound on a take-up reel for use or further processes. The induction heater includes an inductor and a pair of pulley wheels and is attached to the frame of the braiding machine by a pair of brackets. The heater can be by-passed if the product does not require heat. The braiding machine is especially useful in applying a tubular metal braid over an insulated wire core which is itself covered by a served metal coated mylar strip having a heat sensitive adhesive on one surface which must be activated before the product is complete.

Abstract: This invention relates to a deactivatable tag useable with an electronic article surveillance system and comprised of planar conductive material cut into a pair of inverse, first and second spiral conductors wrapped about each other and positioned for capacitive and inductive coupling. The invention also relates to method of making tags wherein conductors are cut from a planar web of conductive material in a continuous process in a manner that the cutting results in the formation of two spiral conductors without accompanying waste of conductive material, and thereafter positioning the conductors to provide resonant circuits. The conductors of each pair are connected by welding to provide a reliable circuit. A film of electrostatic-charge-draining material on a web of deactivatable tags prevents their premature deactivation.

Abstract: A cable and method for making such cable is disclosed. The cable is especially suited for high frequency applications in which electrical attenuation and dissipation factor are of critical importance. The cable comprises a tubular outer conductor, and at least one inner conductor for transmission of electrical signals. Between the inner and outer conductor is a foamed dielectric material. This dielectric is formed from the extrusion of an olefin polymer or a fluoropolymer with a blowing agent gas. Sulfurhexafluoride (SF.sub.6), rather than environmentally unsafe chlorofluorocarbons, is used as a blowing agent to foam the dielectric.

Abstract: A method for the manufacture of a high tension ignition cable wherein a tension member is passed through an extruder to form a settable plastic layer thereon. This extrusion takes place under conditions such that substantially no setting of the plastic layer occurs. Thereafter, winding a resistive conductor around the plastic layer to form a plurality of coils at least partially embedded in the layer. The coils are then coated with an insulation layer and a plastic layer is caused to set, thereby fixing the coils in position so that they do not move. The cable made by the foregoing process is also described.

Abstract: Environmental sealing may be achieved by means of a flexible envelope having therein a sealing material having a cone penetration value preferably from 100-350 (10.sup.-1 mm) and an ultimate elongation of at least 100%. The material is preferably mechanically deformed preferably by shear and preferably causing it to be comminuted.

Abstract: Methods and apparatus for manufacturing an improved ribbon cable comprising a plurality of insulated wires juxtaposed in fixed relationship to each other and an improved transposed cable in which each conductor of the cable of the invention is in the form of a continuous helix. The electromagnetic device of the invention has the ribbon cable of the invention as its magnetic windings.