Abstract: This invention relates to adhesive tapes comprising a polyester support, a polymer coating, and an adhesive layer. The polymer coating may be on the side opposite the adhesive layer or between the support and the adhesive layer. The adhesive tape of the present invention is particularly suited for wire harnessing in the automotive industry.

Abstract: Multilayer polyimide-fluoropolymer insulation structures exhibiting excellent heat seal strength and superior internal adhesion strength comprise a base layer of polyimide having first and second major surfaces and a first fluoropolymer layer. The first fluoropolymer layer may be on the first major surface of the polyimide layer. Alternatively, it may be separated from the first major surface of the polyimide layer by an intervening layer. The first fluoropolymer layer comprises from about 70 to about 98% by weight of fluoroethylene propylene polymer (‘FEP’) and from about 30 to about 2% by weight of polytetrafluoroethylene polymer (‘PTFE’) or poly(tetrafluoroethylene-co-perfluoro[alkyl vinyl ether]) (‘PFA’) based on the total weight of the first fluoropolymer layer. Structures having fluoropolymer layers on both surfaces of the polyimide layer are also provided. Protected wire or cable using the composite, and methods are also described.

Abstract: A dielectric composite is provided that is useful for wrapping wire or cable or for supporting electronic circuitry. The composite comprises a polyimide layer having first and second major surfaces; a first fluoropolymer layer on the first major surface on the polyimide layer, said first fluoropolymer layer comprising at least about 55% PFA; and a second fluoropolymer layer on the second major surface on the polyimide layer, said second fluoropolymer layer comprising at least about 55% PFA. Protected wire or cable using the composite, and methods are also described.

Abstract: Protection device for power cables with impregnated-paper-based insulation Protection device for a power cable (3) having an insulation (4) based on oil-impregnated paper and an external protection (15). It comprises a barrier layer (11) placed in contact with the insulator (4) and made of an oil-impermeable elastomer material having a permittivity of between (2) and (100). The elastomer material is practically impermeable to water vapour and has a Mooney viscosity of between (12) and (90) at 100° C.

Abstract: A system and method of repairing a pipe including securing a reinforcing material, such as a dry fiber structure (e.g., a carbon fibers) to the surface of the pipe. A polymeric material is placed on top of the reinforcing material, self-penetrating the dry fiber structure. The polymeric material substantially saturates the reinforcing material and cures to form a reinforced polymeric composite which may increase or restore the pressure rating or operating pressure capacity of the pipe. Optionally, an outer containment component, such as a sleeve, shell, box, wall, outer pipe, and so on, may be installed around the reinforcing material prior to introduction of the polymeric material. In this case, the polymeric material may be placed (i.e., poured) into the interior of the containment component on top of the reinforcing material.

Abstract: A cable is installed in coiled tubing for use in. downhole wells; the cable having an expandable jacket (22) extruded around it. After being installed in the coiled tubing, and the expandable jacket is caused to expand, securing the cable in the coiled tubing. The expandable jacket is caused to expand by the application of heat or by the application of a liquid hydrocarbon. The expandable jacket may be discontinuous along the length of the power cable, discontinuous portions being provided by interspersing the expandable jacket with sections non-expandable material.

Abstract: A cable for high speed data communications and methods for manufacturing such cable are disclosed, the cable including a first inner conductor enclosed by a first dielectric layer and a second inner conductor enclosed by a second dielectric layer. The cable also includes conductive shield material wrapped in a rotational direction at a wrap rate along and about the longitudinal axis around the inner conductors and the dielectric layers, including overlapped wraps of the conductive shield material along and about the longitudinal axis, an inner surface of the conductive shield material roughened to reduce non-linear attenuation of signals transmitted through the conductive shield material. Transmitting signals on the cable including transmitting a balanced signal characterized by a frequency in the range of 7-9 gigahertz on the cable.

Abstract: The present invention provides for a method of impregnating a matrix with a high thermal conductivity filled resin 32, which produces a resin impregnated matrix. The high thermal conductivity material 30 comprises 5-60% by volume of the resin 32. This is compressed by approximately 5-30%, and the distances between the high thermal conductivity materials loaded in the resin are reduced, and the resin is then cured.

Abstract: A method and kit for repairing a gas leak in a pipe containing natural gas. The natural gas repair kit includes a leak sealant, a pressure sealant, and an encapsulator. The method for repairing the gas leak includes the act of applying a leak sealant over the leak in the pipe. The method further includes the act of wrapping a pressure sealant around the pipe near the leak. The pressure sealant should enclose and contact the leak sealant. Additionally, an encapsulator should be wrapped around the pipe near the leak. The encapsulator should contact the pressure sealant and the pipe.

Abstract: A system and method of reinforcing a portion of a pipe, including applying a fiber structure to the portion of the pipe to be reinforced, and pressurizing resin through the fiber structure to the portion of the pipe to substantially saturate the fiber structure with resin, wherein the resin comprises a viscosity of less than about 10,000 cP and a surface tension of less than about 30 dynes. The resin is permitted to cure under ambient conditions at a peak exotherm of greater than about 200° F., wherein the cured resin comprises a glass transition temperature of greater than about 150° F. and a heat distortion temperature of greater than about 150° F. Pressurizing the resin may include use of a reinforcing containment and underlying pliable mold that is compressed to pressure the resin through the fiber structure to the pipe.

Abstract: Heat-reflecting adhesive tape (1), preferably for wrapping elongate material such as, more particularly, leads or cable harnesses, having a tapelike backing (2) composed of an assembly comprising at least one first layer (2a), formed by a glass fabric having a basis weight of 30 to 200 g/m2, and at least one second layer (2b), formed by a metallic layer having a thickness of 10 to 40 ?m and a thermal effectiveness to SAE J2302 at 350° C. of greater than 45° C., and having a pressure-sensitive adhesive coating (3) applied at least to one side of the backing (2), the flexural rigidity of the adhesive tape in longitudinal and transverse direction being less than 500 mN, preferably less than 300 mN (as measured with a Softometer KWS basic 2000 mN from Wolf).

Abstract: A system and method of repairing a pipe including securing a reinforcing material, such as a dry fiber structure (e.g., a carbon fibers) to the surface of the pipe. A polymeric material is placed on top of the reinforcing material, self-penetrating the dry fiber structure. The polymeric material substantially saturates the reinforcing material and cures to form a reinforced polymeric composite which may increase or restore the pressure rating or operating pressure capacity of the pipe. Optionally, an outer containment component, such as a sleeve, shell, box, wall, outer pipe, and so on, may be installed around the reinforcing material prior to introduction of the polymeric material. In this case, the polymeric material may be placed (i.e., poured) into the interior of the containment component on top of the reinforcing material.

Abstract: Method for producing a lead (4, I) 1 comprising an elongate conductor (7) and a helically shaped string (4) of insulator mate-rial coaxially carried by the conductor, which string has axi-ally spaced-apart winding turns, which abut against and along the conductor. The string (4) is formed of a tubular blank (1) having a greater inner diameter than the outer diameter of the conductor (7). The tubular blank (1) is cut along a helically shaped path (2) coaxial with the blank. The cut blank (1, 2) is threaded coaxially onto the conductor (7) and is axially extended. Also, the lead manufactured by the method is claimed.

Abstract: A method of producing a multiconductor cable is provided herein. A plurality of wires are arranged in a flat array with a specific pitch at both ends of them having an intermediate portion that are bundled together and a transforming portion. The plurality of wires have lengths different from one another, where the lengths vary successively from the minimum length, Ls, to the maximum length, Lm. At both end portions, the transforming portion of the wires are arranged using an arranging tool and attached so that the wires are held in grooves. The wires are moved from the arranging tool and a terminal structure is formed for electrical connection at both ends of the multiconductor cable.

Abstract: Methods for providing a cable closure enclosing a cable splice include wrapping a flexible wrap including a gel layer and a flexible support layer around the cable splice with the gel layer adjacent the cable splice. The gel layer may have an adhesion-reducing substance applied on at least part of a surface of the gel layer facing away from the flexible support layer and a removable cover layer may be applied to a surface of the gel layer facing away from the flexible support layer on which the adhesion-reducing substance is not applied. The wrap is gathered into overlapping wrinkles around at least one longitudinal end of the cable splice without applying heat, other external energy source or catalytic agent to allow the gel layer to seal the at least one longitudinal end of the cable splice.

Abstract: A system and method of repairing a pipe including securing a reinforcing material, such as a dry fiber structure (e.g., a carbon fibers) to the surface of the pipe. A polymeric material is placed on top of the reinforcing material, self-penetrating the dry fiber structure. The polymeric material substantially saturates the reinforcing material and cures to form a reinforced polymeric composite which may increase or restore the pressure rating or operating pressure capacity of the pipe. Optionally, an outer containment component, such as a sleeve, shell, box, wall, outer pipe, and so on, may be installed around the reinforcing material prior to introduction of the polymeric material. Further, the polymeric material may be subjected to pressure to facilitate contact of the resin through the reinforcing material.

Abstract: A system and method of repairing a pipe including securing a reinforcing material, such as a dry fiber structure (e.g., a carbon fibers) to the surface of the pipe. A polymeric material is placed on top of the reinforcing material, self-penetrating the dry fiber structure. The polymeric material substantially saturates the reinforcing material and cures to form a reinforced polymeric composite which may increase or restore the pressure rating or operating pressure capacity of the pipe. Optionally, an outer containment component, such as a sleeve, shell, box, wall, outer pipe, and so on, may be installed around the reinforcing material prior to introduction of the polymeric material. In this case, the polymeric material may be placed (i.e., poured) into the interior of the containment component on top of the reinforcing material.

Abstract: A cable includes a conductor having an insulation layer wrapped substantially about the conductor. A foamable polymer layer is applied substantially about the insulation layer. A cross-section of the foamable polymer layer has a substantially uneven outer surface. An armor shell is applied exterior to the foamable polymer layer. The armor shell is substantially concentric to the conductor.

Abstract: The invention relates to a wrap assembly for wrapping longitudinally extended articles, such as cable assemblies. The wrapping uses a textile sheath and self-adhering adhesive tape. The sheath provides edged on each narrow side. The self-adhesive tape is narrow compared to the width of the covering. The adhesive tape is adhered to the sheath in such a manner that the adhesive tape extends over one of the longitudinal edges of the sheath.

Abstract: An adjustable RF coupling ring is capable of reducing a vertical gap between a substrate and a hot edge ring in a vacuum processing chamber. The reduction of the gap reduces polymer deposits on the substrate and electrostatic chuck and improves wafer processing.

Abstract: A method of wrapping elongate material with a sheath having first and second single-sideded adhesive tapes the tapes laminated to one another with an offset, a free edge of the first adhesive tape aligned parallel to the center axis such that, relative to the center axis of the material, the adhesive of the first adhesive tape lies outwards, the first adhesive tape of the sheath guided by the free edge onto the material, and wound around the material so that the first adhesive tape essentially completely envelopes the material, the second adhesive tape also wound around the material, the exposed adhesive of the second adhesive tape bonding to the exposed adhesive of the first adhesive tape, so that the material is surrounded by at least two plies of adhesive tape.

Abstract: The present invention relates to an apparatus for manufacturing wire having an inverted cone-shaped cylinder within a spool, wherein the diameter of the top end of the cylinder is larger than the lower end thereof enabling a tape wound thereon unwound from the spool to go from a lower position to a higher position of the cylinder while the tape being wrapped on the wire due to the centrifugal force of rotation in the wrapping process. This has the benefit of preventing the subsequent turns of the tape from loosening out of the spool, and enables the tape being continuously, evenly, and securely wrapped on the wire in a high speed operation.

Abstract: A flexible wrap (10) for enclosing a cable splice (20) without external heating comprises a gel layer (1) and a support layer (2), the wrap having sufficient flexibility to be manually gathered into wrinkles around the smaller parts of the cable-to-splice transition with the gel sealing the resulting enclosure. The support layer (2), which is preferably made of low density polyethylene, provides mechanical strength and facilitates the application of the wrap (10). A vapour barrier layer (3), preferably made of aluminium, may be applied on the support layer (2). A protective layer (4) may be applied on the vapour barrier layer (3). An adhesion-reducing substance (6) may be applied on at least part of the side of the gel layer (1) facing away from the support layer (2) to allow adjustment of the wrap (10) when applied on the cable splice (20). Elastic or rubber tape (11) may be wound around the applied wrap (10) to compress the gel. A re-enterable closure having a long sealing length is obtained.

Abstract: A tape-sheathing device is provided to eliminate peeling of a tape adhered to an electric wire, in which a first die, a second die and a third die having tapered holes are serially arranged. An electric wire fed by a feed roller and a tape are inserted together into respective dies, and the tape is installed incrementally on the electric wire by the respective dies. Opening portions are provided in the first die and the second die by notching a portion in the range of about 90° of the downstream end portions of the first and second dies, in a condition in which the opening in the first die and the opening in the second die are shifted by about 90° relative to each other. When the tape passes through the first die, it is adhered to a partial peripheral portion of the electric wire, adhered to about three quarters of the wire by passage through the second die, and adhered completely around the periphery by passage through the third die.

Abstract: A protective tape used to protect an electrical connection from the effects of ultraviolet radiation. The protective tape comprises a silicone gel that contains a UV inhibitor such as zinc oxide. The protective tape is used to wrap a connection, such as a coaxial connection, in order to provide a long lasting, secure environment for the connection and to shield against the effects of UV radiation that can otherwise cause a deterioration of tape. As one embodiment, the silicone gel is a two layer gel with each layer having a different hardness. The tape is formed by casting the silicone gel on a suitable backing and that backing is removed from the tape at the time the tape is used to wrap around the electrical connection.

Abstract: An adhesive tape for insulating and winding wires or cables, having a carrier material which is coated on one or both sides with an adhesive, wherein said carrier material is composed of a preferably stretched PVC film in web form having a thickness of up to 40 &mgr;m, preferably from 20 to 40 &mgr;m, and is substantially plasticizer-free.

Abstract: A sealant applicator 1 is provided for applying a waterproofing treatment to a wire assembly, a plurality of wires are aligned in a line according to their diameters in a holder 4 provided on a wire laying board 3. Positioning members 21 of a main unit 2 are fitted to the holder 4. A pair of nozzles 22 are opposed to each other at the opposite sides of the aligned wires, and is caused to discharge a specified amount of the sealant by a feeding mechanism 26 while being moved in a wire alignment direction by a moving mechanism 27 and being brought closer to the wires by a relatively moving mechanism 25. This enables a variation of clearances between the wires and the nozzles to be reduced and the sealant to be uniformly applied.

Abstract: A platform is provided for the manufacture of microwave, multilayer integrated circuits and microwave, multifunction modules. The manufacturing process involves bonding fluoropolymer composite substrates into a multilayer structure using fusion bonding. The bonded multilayers, with embedded semiconductor devices, etched resistors and circuit patterns, and plated via holes form a self-contained surface mount module. Film bonding, or fusion bonding if possible, may be used to cover embedded semiconductor devices, including embedded active semiconductor devices, with one or more layers.

Abstract: A method for manufacture of an electric device having at least one conductor and a porous, fibrous and/or laminated electrically insulating dielectric system comprising a solid electrically insulating part impregnated with a dielectric fluid and a porous, fibrous and/or laminated body for use in an electric device produced with the method.

Abstract: A method for forming a longitudinally water-tight section in a predetermined area of a multi-conductor wiring system. The multi-conductor wiring system has a plurality of individual conductors, each individual conductor being encased in an insulative sheath.

Abstract: A wire capable of operating at high temperatures and a method of making the same is disclosed. The high temperature wire comprises fiberglass, which surrounds the conductor. The fiberglass insulates the conductor and enables it to operative at relatively high temperatures. The fiberglass is heat-treated without any additional, or in lieu of, other chemical treatment and is sufficiently frangible to be easily removable from the conductor. The frangible fiberglass may be easily stripped away from the conductor without leaving strands which need to be individually removed.

Abstract: An interlayer connection structure in a circuit board characterized in that a local part of a conductive circuit layer disposed at one surface side of an insulative sheet is bent inwardly of the insulative sheet so that an apex of a projectingly bent portion is formed, and the apex of the projectingly bent portion is abutted with another conductive circuit layer disposed at the other surface side of the insulative sheet so that an interlayer connection is established therebetween.

Abstract: A filler material for the exterior surface of a high voltage coil having Roebeled strands is described. The filler material comprises an epoxy resin impregnated felt which is wrapped in a low resistance conductive tape. The conductive tape reduces potential gradients across the filler material, thereby reducing the occurrence of unwanted electrical discharges in the filler voids.

Abstract: A method of installing an optical cable on a conductor of a high-voltage line comprises helically wrapping the cable and conductor with an adhesive tape.

Abstract: A platform is provided for the manufacture of microwave, multilayer integrated circuits and microwave, multifunction modules. The manufacturing process involves bonding fluoropolymer composite substrates into a multilayer structure using fusion bonding. The bonded multilayers, with embedded semiconductor devices, etched resistors and circuit patterns, and plated via holes form a self-contained surface mount module. Film bonding, or fusion bonding if possible, may be used to cover embedded semiconductor devices, including embedded active semiconductor devices, with one or more layers.

Abstract: In a high-voltage insulated stator winding having at least one stator winding bar (10) for an electrical machine, which stator winding bar (10) is surrounded by winding insulation (13) which comprises a plurality of insulating layers (22) arranged one above the other, in which case each insulating layer (22) is composed of an insulating material arranged on a base (16), in particular in the form of Mica paper (14), improved dielectric utilization (withstand voltage) and improved thermal utilization (heat dissipation) are achieved to an equivalent extent in that a heat-resistant plastic film is used as the base (16), which plastic film is modified by introducing a filler which can resist corona discharges.

Abstract: Patterned conducting polymer surfaces exhibiting excellent properties may be prepared by:(a) forming a surface of a conducting polymer on a surface of a substrate;(b) forming a surface of a blocking material on said surface of said conducting polymer in a pattern-wise fashion, to obtain a first patterned surface containing regions of exposed conducting polymer and regions of blocking material;(c) treating said first patterned surface with an agent which: (i) removes said conducting polymer from said regions of exposed conducting polymer; (ii) decreases the conductivity of said conducting polymer in said regions of exposed conducting polymer; or (iii) increases the conductivity of said conducting polymer in said regions of exposed conducting polymer; and(d) removing said blocking material to obtain a second patterned surface containing an exposed pattern of conducting polymer.

Abstract: The present invention is an improved jacketing material for all forms of electro-magnetic energy conductors. The jacket material of the present invention comprises a silicone material that is imbibed into a porous polymer, such as expanded polytetrafluoroethylene, to produce a flexible and durable composite. When applied as a cable jacket, the composite material of the present invention produces dramatic improvement over the use of silicone alone, especially in the areas of load sharing, resistance to fatigue from repeated flexure, and resistance to harsh environmental conditions. The ability of the material of the present invention to withstand repeated autoclave cycles without compromise makes it particularly suitable for cable jacketing in biomedical applications.

Abstract: A geosynthetic clay liner with a low permeability or controlled permeability intermediate sheet is provided. The liner includes two outer sheets with two layers of bentonite and an intermediate sheet disposed therebetween. The intermediate sheet may be rippled or deformed to enhance the structural stability of the liner. The intermediate sheet may be chosen from a material with low or ultra-low permeability characteristics or may be chosen from a material with controlled or directional permeability characteristics.

Abstract: In the production of electrically insulated coils which make up insulating layers, insulating material is wound around an electric conductor to form an insulating substrate, then impregnating varnish consisting of thermosetting resin is applied to the insulating substrate and hardened. In this electrically insulated coil production method, the impregnating varnish is made up of acid anhydride setting epoxy resin elements that include latent accelerators. These accelerators take more than 30 days to increase their initial viscosity by three times during storage at 25 degrees centigrade. After the insulating substrate is impregnated with the varnish, the substrate is heated at a temperature which will cause the impregnating varnish on the surface of the insulating substrate to lose its fluidity in under 30 minutes in order to preset the varnish.

Abstract: The present invention discloses a tape binding device winding a tape piece having an adhesive surface on one side around an electric wire bundle to bundle it. In the device, a pair of arms having a holding surface are lowered while holding the tape piece cut into a predetermined length on the holding surface. As it is lowered, free ends of both arms are lowered to both sides separated by a top portion of the electric wire bundle. At the time of lowering, after winding the tape piece by pressing it around a surface of the electric wire bundle, the free ends of both arms make adhesive surfaces of both ends of the tape piece under the electric wire bundle to adhere each other and are clipped between them, thereby laminating adhesive surfaces each other.

Abstract: The present invention is an improved cable for use in accurate signal transmission where limited space may be available for cable termination to a backplane or other interface. The cable of the present invention employs highly effective insulation materials of whatever diameter may be required along the majority of its length, but reduces the diameter of such materials at connective ends of the cable. As a result, very accurate, high speed signal transmission is provided while allowing high density cable attachment at input/output ports. Further, the present invention provides an improved method for rapidly and accurately constructing a cable with changed diameter along its length.

Abstract: A field-control coating, particularly for shrink hoses, comprises polymer materials having electrically-conductive additives. The field-control coating is arranged on the inner surface of a shrink hose.

Abstract: This invention relates to multi-component assemblies comprising a plurality of substantially parallel insulated conductors and or cables at least one of which is wrapped in a flexible affixment means thereby enabling the wrapped component to be secured to a support substrate.

Abstract: An electrical conductor (100) is provided that is insulated with at least one layer of fibrous material (16') and has free-flowing powdered mica (8) disposed about an electrical conductor (2'). Insulated conductor (100) combines high temperature resistance with flexibility and is preferably made by a fluidized bed and/or electrostatic deposition or spray process.

Abstract: Improved insulative cable assemblies and methods for producing them are disclosed. The insulative cable assemblies comprise a conductor housed within a polymeric insulation layer expanded with expandable thermoplastic microspheres. The use of a relatively inelastic outside sheath controls the expansion of the insulative layer and assures a snug fit between the insulation and the conductor. The insulation layer is highly resilient and resistant to dielectric changes due to compression or damage from mechanical manipulation of the cable. Additionally, the ability to expand the insulative layer after cable assembly is completed provides far greater freedom in cable processing without compromising low dielectric constant.

Abstract: Low viscosity, solventless, thermosetting resin compositions of bismaleimide resin composition and epoxy resins have unique heat stability and special utility as insulation for electric conductors to be used in the 200.degree.-250.degree. C. temperature range.

Abstract: An electrical cable and a method for manufacturing the electrical cable are provided in which a plurality of insulated conductors have a protective jacket extruded thereabout, the protective jacket having an exterior ribbed surface which includes a plurality of longitudinally extending ribs between which extend a plurality of thermal expansion voids. The protective jacket is formed from a thermally set elastomeric material which is partially cured, and then a protective exterior armor is helically wrapped around the exteriorly ribbed surface of the elastomeric, protective jacket. Then, the electric cable is heated to an elevated temperature for a period of time which is sufficient for fully curing the elastomeric protective jacket formed therein.

Abstract: An electrically conductive ribbon is wound into contact with the screen of each of a plurality of individual conductors in a multicore cable and is passed through a continuous boundary aperture in the tubular body portion of a backshell which is rotated to wind the ribbon about the cable until the ribbon tightly fills the space between the ribbon wound portion of the cable and the internal surface of the body portion to anchor the cable to the tubular body portion. The free end of the ribbon is then severed substantially flush with the external surface of the tubular body portion.

Abstract: An encapsulated cable for a suspension bridge or a cable-stayed bridge, the cable (10) being encapsulated by a wrap (16) which is formed by spirally winding a flexible strand (S) of a synthetic rubber tightly therearound. The strand is wound with each wind thereof overlapping one-half the width of the preceding wind, thereby forming a uniform thickness, double layer wrap. After the spiral winding step the wrap is heated to heat seal the superimposed layers to one another to thereby seal the seam formed therebetween and shrink the wrap into tight engagement with the cable. The strand, specifically the outermost layer of a laminated multiple layer strand, is precolored with a suitable colorant to eliminate the need for after painting the wrap to obtain a suitable color match between it and adjacent portions of the bridge structure.