Honeycomb-like Patents (Class 156/89.22)
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Patent number: 11433331Abstract: The present disclosure relates to a modular fluid modification system having an outer container configured to permit a fluid flow there into at a first location, and to allow the fluid flow to exit the container at a second location spaced apart from the first location. A plurality of fluid contacting elements is housed in the outer container. The fluid contacting elements each form an independent filtering or reactor element. Each fluid contacting element includes a plurality of openings formed in a grid or lattice-like pattern.Type: GrantFiled: February 24, 2020Date of Patent: September 6, 2022Assignee: Lawrence Livermore National Security, LLCInventors: James Patrick Kelly, Jeffery J. Haslam, Mark Mitchell
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Patent number: 10960572Abstract: Systems for and methods of drying a wet skin of a wet skinned ceramic ware are disclosed. The wet skinned ceramic ware includes a dry interior web with an outer surface. The wet skin is disposed on the outer surface of the dry interior web. The method includes generating an airstream and then directing the airstream through a first end of the wet-skinned ceramic ware only through an annular portion of the interior web that is adjacent the outer surface of the interior web. The flow of the airstream through the annular portion of the interior web causes moisture in the wet skin to migrate inwardly toward the interior web. The moisture is removed from the annular portion of the interior web when the airstream exits a second end of the ceramic ware, thereby drying the skin from the inside out of the wet-skinned ceramic ware.Type: GrantFiled: March 21, 2016Date of Patent: March 30, 2021Assignee: Corning IncorporatedInventors: Jacob George, Amit Halder, Madison Minjoo Lee
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Patent number: 10828630Abstract: A honeycomb structure has grooves dented inwardly from the surfaces of the partition walls along a cell direction An open width of an open end of the groove is 0.015-0.505 mm and smaller than the open width a length of one side of each of the cells with the grooves, a bottom width of a bottom of the groove is 0.01-0.5 mm and smaller than the open width, a height from the bottom of the groove to the open end is 0.01-0.05 mm, a thickness of the partition wall in a groove portion is 50 ?m or more, a ratio of the number of the cells with the grooves to the number of the total cells is 80% or more, and a value obtained by subtracting the open frontal area when the grooves excluded from the open frontal area when the grooves included is 0.1-8.0%.Type: GrantFiled: February 27, 2018Date of Patent: November 10, 2020Assignee: NGK Insulators, Ltd.Inventors: Shogo Obata, Shogo Hirose
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Patent number: 10753244Abstract: A plugged honeycomb structure includes: a honeycomb substrate and a plugging portion, and is configured to trap particulate matter included in fluid flowing from an inflow side end face to an outflow side end face. The partition wall includes, as raw materials, particulates of a base material and a binder and having a melting point lower than that of the base material, the base material has a particle diameter in a range of 5 ?m to 60 ?m, a mass ratio of the binder to a total mass of the raw material of the base material and the binder is in a range of 22 mass % to 45 mass %, and the cells include round cells as a part, the round cells being defined by a circular-arc partition wall having a circular-arc shape that is at least a part of the partition wall to have a circular shape or the like.Type: GrantFiled: April 20, 2017Date of Patent: August 25, 2020Assignee: NGK Insulators, Ltd.Inventor: Tomokatsu Aoyama
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Patent number: 10328658Abstract: A composite core with non-traditional geometries includes multiple elongate tubes arranged in a two-dimensional array. Each tube is made of a composite material. Each tube includes multiple curved sides. Each curved side inwardly curves toward a longitudinal axis passing through a geometric center of the tube to form a valley on an outer surface of the tube. An end of a first curved side connects to an end of a second curved side to form a crest on the outer surface of the tube. At least one crest formed on an outer surface of a first tube in the two-dimensional array contacts at least one valley formed on an outer surface of an adjacent second tube in the two-dimensional array.Type: GrantFiled: December 29, 2015Date of Patent: June 25, 2019Assignee: BELL HELICOPTER TEXTRON INC.Inventors: Phillip Kendrick, Levi Armstrong, Paul K. Oldroyd, Dave Carlson
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Patent number: 10022891Abstract: A manufacturing method of the honeycomb structure has a forming step of forming a honeycomb formed body having partition walls defining a plurality of cells; a convex end portion forming step of forming a convex end portion including a convex end face in the obtained honeycomb formed body; a mounting step of directing downward one end face on which the convex end portion is formed and mounting the honeycomb formed body on a shelf plate; a firing step of firing the honeycomb formed body mounted on the shelf plate to form a honeycomb fired body; and an end face grinding step of grinding one end face of the honeycomb fired body to remove the convex end portion.Type: GrantFiled: February 2, 2016Date of Patent: July 17, 2018Assignee: NGK Insulators, Ltd.Inventors: Daniel Yukichi Kitaguchi, Takehiko Watanabe
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Patent number: 9718053Abstract: A porous honeycomb structure including multiple co-catalyst particles and multiple inorganic binder particles of smaller particle diameter than the co-catalyst particles. Each co-catalyst particle is comprised of a ceria-zirconia solid solution. The inorganic binder particles reside between the co-catalyst particles. In the honeycomb structure, an exposure fraction of the co-catalyst particles from the inorganic binder particles on a cross-section of the honeycomb structure is within a range of 3 to 10%.Type: GrantFiled: August 7, 2015Date of Patent: August 1, 2017Assignee: DENSO CORPORATIONInventors: Yoichi Kadota, Tomohiko Nakanishi, Kensuke Takizawa
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Patent number: 9499442Abstract: A method for manufacturing a ceramic honeycomb structure includes kneading titania particles, alumina particles and binder ingredient such that raw material paste including the titania particles, alumina particles and binder ingredient is prepared, forming a body made of the paste and having a honeycomb structure such that the body has the honeycomb structure having through-holes extending in the longitudinal direction of the body and partitions formed between the through-holes, sintering the body made of the paste such that a ceramic body having the honeycomb structure is formed, applying sealant to either end of each through-hole of the ceramic body such that each through-hole of the ceramic body is sealed at one end, and heating the sealant sealing one end of each through-hole such that the ceramic body having cured sealant at one end of each through-hole in the honeycomb structure is formed.Type: GrantFiled: April 30, 2013Date of Patent: November 22, 2016Assignee: IBIDEN CO., LTD.Inventor: Kazunori Yamayose
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Patent number: 9068464Abstract: A method for joining a first CMC part (30) having an outer joining portion (32), and a second CMC part (36) having an inner joining portion (38). The second CMC part (36) is heat-cured to a stage of shrinkage more complete than that of the first CMC part (30) prior to joining. The two CMC parts (30, 36) are joined in a mating interface that captures the inner joining portion (38) within the outer joining portion (32). The assembled parts (30, 36) are then fired together, resulting in differential shrinkage that compresses the outer joining portion (32) onto the inner joining portion (38), providing a tightly pre-stressed joint. Optionally, a refractory adhesive (42) may be used in the joint. Shrinkage of the outer joining portion (32) avoids shrinkage cracks in the adhesive (42).Type: GrantFiled: July 25, 2005Date of Patent: June 30, 2015Assignee: SIEMENS ENERGY, INC.Inventors: Jay A. Morrison, Jay E. Lane, Gary B. Merrill
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Patent number: 8808601Abstract: Honeycomb ceramic wall flow filters exhibiting reduced plug depth variability, produced by introducing flowable ceramic plugging cements into the ends of selected channels in the honeycombs and wherein the ceramic plugging cements consist of shear-conditioned mixtures exhibiting reduced viscosity differentials.Type: GrantFiled: April 29, 2009Date of Patent: August 19, 2014Assignee: Corning IncorporatedInventors: Michael C Brown, Luiz Eduardo Ferri, Ralph Henry Hagg, Robert Daniel Parker
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Publication number: 20140124122Abstract: A method for manufacturing a honeycomb structure including a honeycomb unit which contains silicoaluminophosphate particles and has a plurality of cells that extend in a longitudinal direction from a first end surface to a second end surface and are partitioned by a cell wall.Type: ApplicationFiled: September 16, 2011Publication date: May 8, 2014Applicant: IBIDEN CO., LTD.Inventors: Toshiyasu Abe, Takehiro Umemoto
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Patent number: 8574386Abstract: A method for manufacturing a honeycomb structure includes molding a ceramic raw material to manufacture at least one honeycomb molded body having a plurality of cell walls extending along a longitudinal direction of the at least one honeycomb molded body to define cells. The honeycomb molded body is fired to manufacture a honeycomb fired body. A honeycomb block is manufactured by using the honeycomb fired body. The honeycomb fired body is cut before manufacturing the honeycomb block or the honeycomb block is cut after manufacturing the honeycomb block.Type: GrantFiled: February 12, 2009Date of Patent: November 5, 2013Assignee: Ibiden Co., Ltd.Inventor: Hiroki Sato
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Patent number: 8551272Abstract: The invention concerns a method for producing a ceramic filter body (1) for filtering an exhaust gas stream (2) of a diesel engine. The filter body (1) has planar and porous filter sections (3) that are designed to be passed by the exhaust gas flow (2) in a direction transverse to the face of the filter sections (3). A planar permeable fiber web (4, 4?), in particular of filter paper, is first impregnated with finely ground ceramic material (6) only across sections under formation of a non-impregnated section (12). The only partially ceramic-impregnated fiber web (4, 4?) is subsequently brought into the shape of a blank of the filter body (1) in such a way that the impregnated areas of the fiber web (4, 4?) assume the shape of the filter body (1).Type: GrantFiled: November 26, 2007Date of Patent: October 8, 2013Assignee: Mann + Hummel GmbHInventors: Jochen Linhart, Andreas Franz
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Patent number: 8506745Abstract: A modular reciprocating heat seal jaw assembly is disclosed for sealing reclosable fastener strips to a web of thermoplastic film and for sealing the web of thermoplastic film into a series of reclosable bags. The jaw assembly includes first and second sealing jaws and means for slidably mounting the sealing jaws on a pair of parallel shafts near the lateral ends of the first and second sealing jaws in a horizontal configuration. A method of performing the sealing of the fastener strips and web thermoplastic film into a series of reclosable bags is also disclosed.Type: GrantFiled: April 12, 2006Date of Patent: August 13, 2013Inventors: Donald K. Wright, Christopher L. Pemberton, James K. Hankins
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Patent number: 8404328Abstract: A honeycomb structure 1 includes: a periphery-ground article obtained by grinding an outer peripheral portion of a cell structure 3 where a plurality of honeycomb segments 11 are bonded by means of a bonding layer 12 at an outer wall 10 of each of them, and an outer peripheral coat layer 9 disposed on an outer peripheral face 8 of the periphery-ground article; wherein at least one of the bonding layer 12 and the outer peripheral coat layer 9 is formed by the use of honeycomb-forming slurry containing: biologically soluble fibers containing a metal oxide capable of extricating a metal ion, an inorganic binder containing a colloidal oxide having silica sol, and a chelate compound capable of multi-coordinating with the metal ion or an additive containing a first buffer solution or acid.Type: GrantFiled: June 2, 2009Date of Patent: March 26, 2013Assignee: NGK Insulators, Ltd.Inventors: Fumiharu Sato, Takuya Hiramatsu, Shuichi Ichikawa
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Patent number: 8398797Abstract: A method for producing a cordierite-based ceramic honeycomb filter comprising the steps of introducing a plugging material of a cordierite-forming material into predetermined flow paths of a sintered, cordierite-based ceramic honeycomb having an outer diameter of 150 mm or more, and drying and sintering the resultant plugs, the sintering step comprising a temperature-elevating process, a temperature-keeping process and a temperature-lowering process, and the temperature-elevating process having a temperature-elevating speed of 70-500° C./hr from 800° C. to the highest keeping temperature.Type: GrantFiled: September 28, 2007Date of Patent: March 19, 2013Assignee: Hitachi Metals, Ltd.Inventor: Shunji Okazaki
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Patent number: 8394220Abstract: A method for manufacturing a honeycomb structure includes the steps of: producing triangular segments as cut quadrangular prism honeycomb fired bodies in double by cutting half, forming a pseudo quadrangular segment by fitting a hollow auxiliary member whose outer peripheral shape is triangular on a cut triangular segment, disposing the honeycomb fired bodies and the pseudo quadrangular segments to form an assembly, bonding the assembly by applying a bonding material, and then applying pressure to thus bonded assembly to obtain a honeycomb block body with the hallow auxiliary members, drying the applied bonding material and then detaching the hollow auxiliary members to obtain a honeycomb block body, and grinding an outer peripheral portion of a resultant honeycomb block body to obtain a honeycomb structure.Type: GrantFiled: March 28, 2011Date of Patent: March 12, 2013Assignee: NGK Insulators, Ltd.Inventor: Yoshiyuki Kamei
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Publication number: 20130056134Abstract: A method for cutting a honeycomb molded body includes applying laser in a wavelength range of from about 0.7 ?m to about 2.5 ?m to the honeycomb molded body to form a cut guide groove on a periphery of the honeycomb molded body. The honeycomb molded body is made of a material including silicon carbide. The honeycomb molded body is manufactured by extrusion molding. The honeycomb molded body has a number of cells, a cell wall interposed between the cells and a peripheral wall formed on a side face of the honeycomb molded body. The cells are placed in parallel with one another in a longitudinal direction of the cells. The honeycomb molded body is cut along the cut guide groove to a predetermined length using a wire.Type: ApplicationFiled: August 31, 2012Publication date: March 7, 2013Applicant: IBIDEN CO., LTD.Inventors: Kenta MASUDA, Katsuyuki KIRIYAMA
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Patent number: 8361592Abstract: There are disclosed a honeycomb structure capable of providing a honeycomb catalytic body which is excellent in purification efficiency with a small pressure loss and which can be mounted even in a limited space, a honeycomb catalytic body which is excellent in purification efficiency with a small pressure loss and which can be mounted even in a limited space, and a manufacturing method of the same. A honeycomb catalytic body 50 of the present invention is a honeycomb catalytic body of a flow-through type through which cells as through channels extend from an inlet to an outlet, both the surfaces of partition walls 4 of a honeycomb structure 1 and the inner surfaces of pores 25 carry a catalyst to form catalyst layers 5, and the catalyst carrying partition walls have a permeability of 1×10?12 [m2] or more, preferably 1×10?9 [m2] or less.Type: GrantFiled: November 28, 2008Date of Patent: January 29, 2013Assignee: NGK Insulators, Ltd.Inventors: Yukio Miyairi, Yoshihiro Yamamoto, Shogo Hirose
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Patent number: 8349432Abstract: A honeycomb structure includes a ceramic block formed by combining a plurality of honeycomb fired bodies together with an adhesive layer interposed between the plurality of honeycomb fired bodies. The plurality of honeycomb fired bodies each has cell walls extending along a longitudinal direction of the honeycomb fired bodies to define cells. The honeycomb fired bodies adjacent to each other via said adhesive layer each have at least one projected portion on the opposing side faces. The projected portions formed on the honeycomb fired bodies overlap each other when seen from an end face of the honeycomb structure and the projected portions formed on the adjacent honeycomb fired bodies abut each other.Type: GrantFiled: March 9, 2009Date of Patent: January 8, 2013Assignee: Ibiden Co., Ltd.Inventor: Takehiro Higuchi
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Patent number: 8349124Abstract: A sealing material for a honeycomb structure includes inorganic fibers, oxide sol, and inorganic particles. The inorganic fibers include at least one of an alkali metal compound, an alkaline earth metal compound and a boron compound. The sealing material has a pH of at least about 4 and at most about 6.Type: GrantFiled: December 12, 2008Date of Patent: January 8, 2013Assignee: Ibiden Co., Ltd.Inventors: Hideaki Mizuno, Akikazu Miyata, Yosuke Fuchi
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Patent number: 8343302Abstract: There is disclosed a method for preparing a honeycomb segment joined body in which a plurality of honeycomb segments are arranged in directions parallel to a first flat surface and a second flat surface of an installation reference jig to install the honeycomb segments in predetermined positions via a paste-like joining material on the installation reference jig by use of the installation reference jig having the first flat surface and the second flat surface forming a right angle therebetween, and then the joining material is dried and cured to join the plurality of honeycomb segments together. In the preparation method, in at least a part of a process of successively installing the plurality of honeycomb segments in the predetermined positions, when a new honeycomb segment is installed, at least a part of the installed honeycomb segments is pressurized and held in the predetermined positions so that the already installed honeycomb segments are not displaced.Type: GrantFiled: November 20, 2008Date of Patent: January 1, 2013Assignee: NGK Insulators, Ltd.Inventors: Akifumi Nishio, Takao Tani, Jun Inoue
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Patent number: 8293048Abstract: This invention relates to polymer derived ceramics (PDC's) and more particularly, to methods and product made by using polymeric derived ceramic precursors to synthesize dense, crack-free bulk ceramics in a technique using sacrificial molds, coating processes, replication processes, assembly processes and finishing processes; where gas release paths are created and maintained during these processes to release gases generated during pyrolysis of the ceramic precursor. It is a primary objective of the present invention to provide a well defined method to create PDC voxels which are interconnected as a bulk (high density) material. Such a material is effectively a lattice with face centered cubic or hexagonal close pack geometry. A second objective of the present invention is to provide a method for bulk, high density material to be combined with fully dense material in a hybrid material.Type: GrantFiled: September 1, 2009Date of Patent: October 23, 2012Inventors: Weifeng Fei, Arnold Hill, Mark Tellam
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Publication number: 20120207967Abstract: An improved ceramic honeycomb structure is comprised of at least two separate smaller ceramic honeycombs that have been adhered together by a cement layer comprised of a cement layer has at least two regions of differing porosity or cement layer where the ratio of toughness/Young's modulus is at least about 0.1 MPa·m1/2/GPa.Type: ApplicationFiled: October 27, 2010Publication date: August 16, 2012Inventors: Aleksander J. Pyzik, Nicholas M. Shinkel, Arthur R. Prunier, JR., Janet M. Goss, Kwanho Yang
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Patent number: 8221825Abstract: A method for the local initial application of a thermal barrier coating layer (3), or for the local repair of coating defects and/or deteriorations of components (1) in the hot gas path of a gas turbine engine, which components are coated with a thermal barrier coating layer, includes at least the following steps: (I) in the case of repair, normally overall inspection of the whole component (1) for the determination of the location of defect/deterioration, as well as of corresponding type of defect/deterioration of each place for a multitude of locations of the component (1); (II) if needed, preparation of the surface in at least one location; (III) local application of a ceramic tissue together with a wet chemical thermal barrier coating layer deposition material for the formation of a patch (5) of ceramic matrix composite; (IV)a intermediate inspection of the patch and/or the surface; (IV)b in the case of a repetitive and/or multi-step repair method, subsequent layer application of a ceramic tissue togetheType: GrantFiled: April 21, 2009Date of Patent: July 17, 2012Assignee: ALSTOM Technology Ltd.Inventors: Daniel Reitz, Sophie Duval, Piero-Daniele Grasso, Alexander Stankowski, Fernando Manuel Santos Silverio
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Publication number: 20120160395Abstract: A method for manufacturing a honeycomb filter includes applying a first sealing material paste to a side face of one of honeycomb fired bodies to form a sealing material paste layer thereon. Another of honeycomb fired bodies is laminated on the first sealing material paste layer to manufacture an aggregated body of honeycomb fired bodies. The aggregated body of honeycomb fired bodies is heated so that the first sealing material paste layer is dried and solidified to produce a ceramic block. A second sealing material paste is applied to a peripheral face of the ceramic block in accordance with irregularities formed thereon so that an outer peripheral surface of the honeycomb filter has surface irregularities thereon. The second sealing material paste is dried and solidified to form a sealing material layer on the peripheral face of the ceramic block.Type: ApplicationFiled: March 6, 2012Publication date: June 28, 2012Applicant: IBIDEN CO., LTD.Inventor: Kazushige OHNO
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Patent number: 8192570Abstract: A composite structure and an associated exhaust washed structure are provided which may be formed of ceramic matrix composite (CMC) materials. A method of fabricating a composite structure which may include the CMC material is also provided. A composite structure may include a corrugated septum extending in a lengthwise direction. The composite structure may also include a flute within which the corrugated septum is disposed to form, for example, a partitioned flute assembly.Type: GrantFiled: September 23, 2011Date of Patent: June 5, 2012Assignee: The Boeing CompanyInventors: Michael L. Hand, Buddhadev Chakrabarti, Leanne L. Lehman, Gopal P. Mathur
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Patent number: 8187400Abstract: Disclosed herein are a microtubular honeycomb carbon material obtained by heat-treating cellulose fiber, a production method thereof, a microtubular reactor module fabricated using the microtubular honeycomb carbon, a method for producing the microtubular reactor module, and a microcatalytic reactor system comprising the microtubular reactor module. A carbon material having a new structure is produced by heat-treating cellulose fiber, and a catalytic reactor system having a new structure is constructed by coating the surface of the carbon material with a metal catalyst. Cellulose carbide, used as the reactor material, is very simple to produce. Because it has a micro honeycomb structure having a large number of microchannels and a large number of mesopores, it can be loaded with a large amount of a catalyst compared to the prior material having the same area, and thus it is useful as a catalyst support, and the reaction efficiency can be maximized.Type: GrantFiled: February 19, 2008Date of Patent: May 29, 2012Assignee: Korea Institute of Energy ResearchInventors: Nam Jo Jeong, Seong Ok Han, Hong Soo Kim, Hee Yeon Kim
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CEMENT CONTAINING MULTI-MODAL FIBERS FOR MAKING THERMAL SHOCK RESISTANT CERAMIC HONEYCOMB STRUCTURES
Publication number: 20120110965Abstract: A ceramic honeycomb structure comprised of at least two separate smaller ceramic honeycombs that have been adhered together by a cement comprised of inorganic fibers and a binding phase wherein the smaller honey-combs and fibers are bonded together by the binding phase which is comprised of an silicate, aluminate or alumino-silicate. The fibers have a multi-modal size distribution in which some fibers have lengths of up to 1000 micons and other fibers have lengths in excess of 1 mm. The cement composition may be made in the absence of other inorganic and organic additives while achieving a shear thinning cement, for example, by mixing oppositely charged inorganic binders in water together so as to make a useful cement composition for applying to the smaller honeycombs to be cemented.Type: ApplicationFiled: June 24, 2010Publication date: May 10, 2012Applicant: DOW GLOBAL TECHNOLOGIES, INC.Inventors: Jun Cai, Aleksander J. Pyzik, Michael T. Malanga, Kwanho Yang -
Publication number: 20120111477Abstract: A method of manufacturing a honeycomb structure including a honeycomb unit includes forming a honeycomb molded body having a plurality of cells extending from a first end face to a second end face of the honeycomb molded body along a longitudinal direction of the honeycomb molded body and separated by a plurality of cell walls, placing the honeycomb molded body in a degreasing apparatus so that the first end face faces downward and the second end face faces upward, feeding introduced gas into the degreasing apparatus, degreasing the honeycomb molded body at a temperature of approximately 200° C. to approximately 400° C., and firing the degreased honeycomb molded body at a temperature of approximately 500° C. to approximately 900° C. to obtain the honeycomb unit.Type: ApplicationFiled: October 21, 2011Publication date: May 10, 2012Applicant: IBIDEN CO., LTD.Inventors: Yuji Haga, Yusuke Fujii, Tadafumi Ohashi
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Patent number: 8168018Abstract: A method for manufacturing a honeycomb structure includes molding a ceramic raw material to manufacture honeycomb molded bodies. The honeycomb molded bodies are fired to manufacture honeycomb fired bodies. End faces of at least two of the honeycomb fired bodies are joined interposing a joining material between the end faces to manufacture honeycomb joined bodies each having a length larger than a length of each honeycomb fired body. Side faces of the honeycomb joined bodies are bonded interposing an adhesive paste between the side faces to manufacture an aggregated body of the honeycomb joined bodies. The adhesive paste is dried and solidified to manufacture a honeycomb block including the aggregated body. The honeycomb block is separated at the joining material into at least two honeycomb blocks.Type: GrantFiled: March 25, 2010Date of Patent: May 1, 2012Assignee: Ibiden Co., Ltd.Inventors: Hiroki Sato, Seiji Tamura, Kazuaki Sakakibara
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Patent number: 8147634Abstract: A honeycomb structure includes a ceramic block and a sealing material layer. The ceramic block includes a plurality of honeycomb fired bodies each having a large number of cells longitudinally disposed substantially in parallel with one another with a cell wall between the cells, an adhesive layer for bonding side faces of the honeycomb fired bodies, and a cavity-holding member placed between the side faces of the honeycomb fired bodies. The sealing material layer is formed on a peripheral face of the ceramic block. The cavity-holding member includes a nonflammable material having Young's modulus of at least about 0.001 GPa and at most about 0.07 GPa.Type: GrantFiled: June 18, 2008Date of Patent: April 3, 2012Assignee: Ibiden Co., Ltd.Inventor: Kazuaki Sakakibara
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Patent number: 8105675Abstract: There is disclosed a honeycomb structure 1 which is made of a ceramic material and in which a plurality of honeycomb segments 12 having cell structures 5 and porous outer walls 7 on outer peripheries of the cell structures 5 are integrated by bonding the outer walls 7 to one another with a bonding material, each of the cell structures being provided with a plurality of cells 3 constituting fluid channels divided by porous partition walls 2, wherein the bonding material contains a bio-soluble fiber. The honeycomb structure 1 of the present invention has a performance equivalent to that of a honeycomb structure in which a heretofore used ceramic fiber is contained.Type: GrantFiled: September 4, 2008Date of Patent: January 31, 2012Assignees: NGK Insulators, Ltd., NGK Adrec Co., Ltd.Inventors: Naoshi Masukawa, Atsushi Watanabe, Shuichi Ichikawa, Osamu Yamakawa, Tetsuhiro Honjo
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Patent number: 8092624Abstract: There is provided a bonding material composition for obtaining a joined body by unitarily joining two or more members to be joined by means of a bonding material layer, wherein the bonding material composition contains flat particles, non-flat particles, smectite-based clay, and an inorganic adhesive as main components. The bonding material composition costs little, can relax thermal stress generated in the joined body without using fibers which may do harm to a human body, and can reduce defects such as a crack and a void upon drying or a thermal treatment.Type: GrantFiled: December 6, 2007Date of Patent: January 10, 2012Assignee: NGK Insulators, Ltd.Inventors: Takahiro Tomita, Kenji Morimoto, Katsuhiro Inoue, Masaaki Kawai, Suguru Kodama
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Patent number: 8075829Abstract: There is provided a method for drying a honeycomb formed article 1. The method has the first step, where an unfired honeycomb formed article 1 having a plurality of cells separated by partition walls made from raw material composition containing a ceramic raw material, water, and a binder is heated and dried by microwave drying or dielectric drying, and a second step, where the honeycomb formed article 1 is dried by hot air drying, where hot air whose humidity was adjusted to have a wet-bulb temperature of 50 to 100° C. using a hot air drying apparatus 11 after the first step is passed through the cells. The method can dry a honeycomb formed article in a shorter period of time with inhibiting generation of a defect such as a deformation or breakage.Type: GrantFiled: August 7, 2009Date of Patent: December 13, 2011Assignee: NGK Insulators, Ltd.Inventors: Shuichi Takagi, Yasuhiro Horiba
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Patent number: 8038817Abstract: An opening-sealing apparatus for a honeycomb molded body comprising: a paste filling device equipped with a paste filling unit having an opening-sealing mask in which a number of openings are formed at predetermined positions and a paste supplying unit; an image pickup device for picking up an image of the end face of the honeycomb molded body; and an image analyzing device for analyzing the image obtained by the image pickup device, wherein the image analyzing device analyzes the positions of the cells based upon the image of the end face picked up by the image pickup device; the opening-sealing mask is made in contact with the end face of the honeycomb molded body in such a manner that the positional error between the openings of the opening-sealing mask and the cells of the honeycomb molded body is reduced to a minimal level; and the plug material paste, which has been supplied from the paste supplying unit to the paste filling unit, is injected through the opening-sealing mask and filled in the end porType: GrantFiled: December 27, 2006Date of Patent: October 18, 2011Assignee: Ibiden Co., Ltd.Inventors: Tsuyoshi Kawai, Eiji Sumiya
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Patent number: 8021739Abstract: A unitary structure (10) is comprised of two or more planar substrates (30, 40) fused together by a glass or glass-ceramic sintered frit structure (20) disposed therebetween. The pattern of the sintered patterned frit material defines passages (70) therein, and the sintered frit structure (20) has a characteristic minimum feature size (60) in a direction parallel to the substrates. Particles of the frit material have a poly-dispersed size distribution up to a maximum frit particle size, in a maximum length dimension, and the minimum feature size or dimension (60) of the sintered patterned frit material is greater than 2 times the maximum frit particle size, desirably about 3 times or more, and less than 6.25 times the maximum frit particle size, desirably about 5 times or less, most desirably about 4 times or less. A method for making the structure (10) is also disclosed.Type: GrantFiled: March 9, 2007Date of Patent: September 20, 2011Assignee: Corning IncorporatedInventor: Yann P M Nedelec
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Patent number: 7997888Abstract: A die for forming a honeycomb structure is provided with back pores through which a forming material is introduced and slits through which the forming material is extruded into a lattice-like shape, and the die comprises a first plate-like member made of a super hard alloy containing tungsten carbide and a bonding agent and provided with the back pores extending in a thickness direction; and a second plate-like member bonded to the first plate-like member, made of the super hard alloy containing tungsten carbide and the bonding agent, and provided with the slits connected to the back pores, wherein the bonding agent is dispersed in a lesser amount in a bonded part between the first plate-like member and the second plate-like member than in the other part.Type: GrantFiled: November 24, 2009Date of Patent: August 16, 2011Assignee: NGK Insulators, Ltd.Inventors: Kazumasa Kitamura, Tomoki Nagae
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Publication number: 20110118108Abstract: A honeycomb structural body includes honeycomb units that are pillar-shaped and bound together. Each of the honeycomb units includes plural cells, phosphate-based zeolite, and a first inorganic binder. The plural cells extend from a first end face to a second end face in a longitudinal direction of each of the honeycomb units. The plural cells are defined by cell walls. The mat members are interposed between the honeycomb units and include a first inorganic fiber.Type: ApplicationFiled: September 28, 2010Publication date: May 19, 2011Applicant: IBIDEN CO., LTD.Inventors: Hiroki SATO, Hikaru Yoshida, Takehiro Umemoto
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Patent number: 7938922Abstract: Core-skin bonding is improved between honeycomb and composite face sheets by applying a nylon-based (polyamide) adhesive to the edge of the honeycomb prior to bonding. Edge coating of honeycomb with polyamide adhesives is useful in further increasing the bond strength between honeycomb and prepreg face sheets, especially when the matrix resin of the prepreg is designed to adhere the prepreg to the honeycomb.Type: GrantFiled: December 7, 2005Date of Patent: May 10, 2011Assignee: Hexcel CorporationInventors: Yen-Seine Wang, Robert Morrison, Clark Smith
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Patent number: 7913377Abstract: A method of producing a ceramic filter element suitable for use in an exhaust filter for an internal combustion engine, during which a combustible, non-ceramic support web is impregnated with a ceramic slip and formed into a desired geometric shape in either order, and then the impregnated and formed web is fired until the support web is burned out and a rigid ceramic filter body is formed.Type: GrantFiled: January 10, 2007Date of Patent: March 29, 2011Assignee: Mann + Hummel GmbHInventors: Karin Gerlach, Stefan Tudyka
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Patent number: 7883599Abstract: There is provided a device for bonding ceramic structural bodies. In the state in which a set of ceramic structural bodies provided with a bonding agent between bonding surfaces and provided with elastic sleeves disposed on a peripheral surface of the set of the structural bodies are placed in a tubular container with an elastic sheet disposed between the elastic sleeves and the tubular container, the device is able to charge a hydrostatic pressure medium between the tubular container and the elastic sheet to press and bond the structural bodies. By bonding the ceramic structural bodies with the device, it may provide accurate positioning of the bonding surfaces. It may also provide a uniform distance between bonded surfaces, and reduce the number of bonding operations, thereby affording an excellent working efficiency.Type: GrantFiled: June 7, 2007Date of Patent: February 8, 2011Assignee: NGK Insulators, Ltd.Inventors: Jun Fujita, Takahisa Kaneko
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Patent number: 7871688Abstract: A honeycomb structure includes a ceramic block formed by bonding a plurality of pillar-shaped honeycomb fired bodies by interposing an adhesive layer therebetween, and a sealing material layer provided on the periphery of the ceramic block. Each of the honeycomb fired bodies has a large number of cells disposed in parallel with one another in a longitudinal direction with a cell wall therebetween. The adhesive layer and the sealing material layer are integrally formed with substantially no interface to divide the two layers.Type: GrantFiled: April 22, 2008Date of Patent: January 18, 2011Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Masafumi Kunieda, Masatoshi Okuda
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Patent number: 7862672Abstract: A method is provided that includes extrusion-molding a raw material composition containing ceramic powder and a binder to manufacture a coupled honeycomb molded body having a shape in which a plurality of pillar-shaped honeycomb molded bodies, each having a number of cells disposed in parallel with one another in a longitudinal direction with a cell wall therebetween, are integrated with one another by interposing a coupling portion. The method includes firing the coupled honeycomb molded body to manufacture a coupled honeycomb fired body, cutting the coupling portion to manufacture coupling-portion-cut honeycomb fired bodies, and binding a plurality of honeycomb fired bodies by interposing an adhesive layer, where at least one of the bound honeycomb fired bodies is a coupling-portion-cut honeycomb fired body.Type: GrantFiled: December 14, 2007Date of Patent: January 4, 2011Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Masafumi Kunieda, Shigeharu Ishikawa
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Patent number: 7811650Abstract: A honeycomb structure 10 of the present invention comprises: porous honeycomb units 11 having multiple through-holes, including the first form of an inorganic material (for example, ceramic particles), the second form of an inorganic material (for example, inorganic fibers or ceramic particles having large particle sizes), and an inorganic binder; and sealing material layers 14 jointing the porous honeycomb units 11 at outer surfaces 13 where the through-holes are not open. The cross-sectional area perpendicular to the through-holes is about 5 to about 50 cm2. The ratio of the total cross-sectional area of the porous honeycomb units 11 to the cross-sectional area of the honeycomb structure 10 is not less than about 85%. The honeycomb structure 10 reduces thermal stress or vibration applied to each porous honeycomb unit 11, by the sealing material layers 14, and allows for a more effective use of surface on which catalyst components are dispersed.Type: GrantFiled: July 5, 2005Date of Patent: October 12, 2010Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
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Publication number: 20100248951Abstract: A honeycomb structure includes cells and aluminum titanate. The cells are provided substantially in parallel with one another in a longitudinal direction of the honeycomb structure. The cells are each sealed at either one end. The aluminum titanate includes about 40% to about 60% by mass of Al2O3, about 30% to about 50% by mass of TiO2, and about 1% to about 15% by mass of (MgO+SiO2). The honeycomb structure has a porosity of about 40% to about 60% and an aperture ratio of about 55% to about 75%.Type: ApplicationFiled: April 26, 2010Publication date: September 30, 2010Applicant: IBIDEN CO., LTD.Inventors: Kazushige OHNO, Kazunori YAMAYOSE
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Publication number: 20100247851Abstract: A sealing material for a honeycomb structure includes inorganic fibers, inorganic particles, and an ion adsorbent. The inorganic fibers include a biosoluble inorganic compound. The ion adsorbent is in an amount of about 0.1% by weight or more.Type: ApplicationFiled: February 22, 2010Publication date: September 30, 2010Applicant: IBIDEN CO., LTD.Inventors: Akikazu MIYATA, Masanori KANAI
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Patent number: 7794815Abstract: A honeycomb structure 20 is provided with multiple honeycomb units 10 having multiple through holes 12 arranged in parallel along the longitudinal direction, and a seal layer 26 for joining the units 10 via the outer faces 13 on which the through holes 12 are not opened. The honeycomb structure satisfies the expression 2?A/B?0.0002×C+5 (about 28000?C), where A (g/cm3) represents a product of the apparent density of the honeycomb unit 10 and volume ratio of the honeycomb unit 10 to the whole honeycomb structure, B (g/cm3) represents a product of the apparent density of the seal layer 26 and volume ratio of the seal layer 26 to the whole honeycomb structure, and C (m2/L) represents a specific surface area per unit volume of the honeycomb structure 20.Type: GrantFiled: June 28, 2006Date of Patent: September 14, 2010Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Masafumi Kunieda
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Publication number: 20100203284Abstract: A sealing material for a honeycomb structure includes inorganic fibers, an oxide sol, inorganic particles, and a metal-containing material. The inorganic fibers include a biosoluble inorganic compound. The metal-containing material contains at least one of Mg, Ca, and Sr. The sealing material is acidic.Type: ApplicationFiled: February 3, 2010Publication date: August 12, 2010Applicant: IBIDEN CO., LTDInventor: Masanori KANAI
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Patent number: 7753034Abstract: The present invention is directed to an evaporative emissions control apparatus for minimizing fuel vapor emissions from a fuel storage system in a vehicle with an internal combustion engine. More specifically, the present invention is directed to an evaporative emissions control apparatus comprising a canister filled with a hydrocarbon adsorbent. The present invention is also directed an evaporative emissions control apparatus comprising a support substrate, which is coated with a hydrocarbon adsorbent slurry.Type: GrantFiled: November 18, 2005Date of Patent: July 13, 2010Assignee: BASF Corporation,Inventors: Jeffrey Barmont Hoke, Mark Thomas Buelow, John Joseph Kauffman