Abstract: A method of making a lightweight panel having a relatively soft foam-backed cover sheet supported on a relatively hard, self-supporting core in one simple step. An assembly of foam layers is built up comprising a core-forming foam layer, an intermediate foam layer, and a cover-backing foam layer, with a scrim sheet over the core-forming foam layer and a cover sheet over the cover-backing foam layer. The core-forming layer is impregnated with a heat-activatable hardening compound. The intermediate layer as well as the cover-backing layer may also, if desired, be impregnated with a heat-activatable hardening compound but usually in lesser amounts. The hardening compound coats the cell walls of the foam. The panel is formed by subjecting this layered assembly to heat and pressure between contoured dies in a single compression molding operation at a temperature at which the hardening compound is activated.

Abstract: A composite intermediate structure for joining two dissimilar materials together. The structure has a non-porous base with two bonding faces. A porous member is bonded to each of the faces. The base may be a metallic foil and the porous members may each be a metallic mesh.

Abstract: A method for making a portion of a vehicle seat or back having a surface contour of predetermined shape by placing a sheet of an impermeable film against one side of a portion of a sheet of a permeable cloth fabric to make an impermeable composite portion of a fabric trim material. The composite portion is then positioned on a forming tool having a shaped upper surface complementary to the predetermined shape desired for the final product. A vacuum is then drawn between the forming tool and the impermeable composite portion so as to draw the portion into conformity with the shaped upper surface of the forming tool. A foam bun having an adhesive coated surface is then positioned against the portion on the forming tool. Heat is then applied to deteriorate the impermeable film thus enabling the adhesive to bond the cloth fabric material to the foam bun and maintain the desired shape.

Abstract: An adhesive label comprising, in order, a printing carrier, a primer on the back of the printing carrier, an adhesion layer, a covering layer, and an optional adhesive-repellent layer between the adhesion layer and the cover layer. The primer comprises isocyanate-terminated compounds, particularly isocyanate-terminated polyurethanes. The adhesive label is made by applying the adhesion layer to the covering layer or to the optional adhesive-repellent layer on the covering layer, and combining the adhesion layer and a stratum made from the printing carrier and the primer by applying the adhesion layer onto the primer.

Abstract: Probes, preferably optical probes for the invasive measurement of blood parameters consist of a plurality of sensors (or at least one sensor and a stabilizing core, or at least one single sensor), (11,17), each of these sensors (11,17) having a diffusion zone with a selective membrane (15) and all together surrounded by a stabilizing sheath (18); this sheath (18) is to be fastened on the sensor(s) (11,17) by a glue (22). A method is described for manufacturing such probes. This method includes the steps of covering the selective membrane (15) by a hardenable and soluble cover material (21), in particular a silicate, then fastening said sheath (18) on the sensors (11,17) by glue (22)--which cannot reach the selective membranes (15) as they are just covered by the cover material (21)--and then dissolving said cover material (21). This method guarantees that the selective membranes (15) are free of glue (22) after the manufacturing process.

Abstract: A method for the manufacture of a laminated element comprising a thermoformed cellular core material and one or more reinforcing and/or decorative web layers which comprises applying an adhesive coating to said web, placing the thermoformable cellular core material on said coated web to form an intermediate laminated element, and placing the intermediate laminated product without substantial preheating in a heated mould to deform the thermoformable cellular core material to a desired final shape and to cure the adhesive.

Abstract: A carpet and pad installation avoids the need for stretching and tackless strips by utilizing a pad with pressure-sensitive adhesive on one surface. The pad is first laid on the floor surface and trimmed as required, with either the adhesive surface down to adhere to the floor, or with the adhesive surface up and another adhesive applied to the floor prior to laying the pad. A removable release film may cover the pressure-sensitive adhesive on the pad, so that with the adhesive side up the carpet may be unrolled over the release film and then cut and seamed as required. The seamed carpet is folded back and the release film is removed from the exposed area of the carpet cushion, then the carpet is pressed down onto the exposed area of adhesive. Then another portion of the carpet is folded back, the release film is removed from that area, and that portion of the carpet is pressed onto the exposed pressure-sensitive adhesive of the carpet cushion.

Abstract: A color solid image pickup element is made up of a semiconductor element, and a color filter bonded through a buffer layer to the semiconductor element, so that, when the semiconductor element and the color filter are joined together, the semiconductor element may not be damaged by foreign matter such as shavings.

Abstract: Disclosed is a method for laminating multilayer structures with nonplanar surfaces such as structures which include cavity (20) formed therein. A conformal material (32), a release material (31), and an optional template (36) are provided over the structure prior to the lamination bonding operation. The conformal and release materials then fill the cavity during the bonding operation to prevent flow of adhesive (25 and 26) from between the layers into the cavity, and the template redistributes cavity edge stresses to minimize wire bonding pad deflections. The materials can then be removed for further processing of the multilayer structure.

Abstract: A process for molding upholstered chair cushions comprising placing a sheet of upholstery fabric between two dies, one having sculptured effects thereon, the dies being movable toward each other to form a cavity between them. A cushion assembly having a thickness (with the upholstery) greater than the distances between the dies in the cavity is placed in the cavity after having been coated on at least one side adjacent the upholstery with an air permeable adhesive. The dies are urged together to compress the cushion in the cavity to force the fabric and the cushion to conform to the shape of the first die. Hot vapors are injected into the cavity to shape the cushion and the fabric generally to the sculpted configuration of the sculpted die.

Abstract: A cover for use in binding sheets without use of a machine comprises a sheet of cover with a central fold dividing the cover to a front cover portion and a back portion and a strip of pressure-sensitive adhesive along the fold has a moveable liner.

Abstract: An air-flow control valve of the structure in which a soft foamed sheet (2) is joined to one or both surfaces of a valve body (1) made of a synthetic resin as a unitary structure via a sheet (3) for preventing the oozing of resin. The ooze-preventing sheet (3) is stuck with an adhesive or the like onto one surface of the soft foamed sheet (2) in advance, and a synthetic resin for forming the valve body (1) is placed on the stuck surface of the foamed sheet (2). Or, another foamed sheet (2) with its sticking surface being on the lower side is further placed thereon, followed by stamping. Therefore, the foamed sheet (2) is not peeled off, and the air-flow control valve exhibits sufficient buffer function against the rigid valve body (1).

Abstract: A method of bonding propellant to the insulation in a motor chamber by use f an adhesive and powder granule layer.

Abstract: Disclosed is a tubular casing of fiber-reinforced regenerated cellulose comprising a film web which is curved to form a tube. The edge regions of the film web, which run parallel to the longitudinal axis, abut or overlap slightly and are sealed by means of a film strip which covers both the edge regions. The film web and the film strip composed of the same material have, in the wet remoistened stage, a breaking strength of about 15 to 30 N/mm.sup.2 and an elongation at break of about 30 to 50% in the longitudinal direction of the web, and a breaking strength of about 15 to 35 N/mm.sup.2 and an elongation at break of about 30 to 50% in the transverse direction of the web. The breaking strength in the transverse direction of the web is equal to or greater than that in the longitudinal direction of the web. On its entire surface facing the film strip, the tubular casing has a substantially gas-impermeable and sealable layer, as has the film strip on the surface which comes into contact with the tubular casing.

Abstract: A roll of pressure-sensitive tape material which is divided into predetermined lengths by perforations transversely of the length of the tape and each length of tape is separated by a second length of tape and by perforations which provide means for grasping and controlling the length of tape as it is dispensed to avoid contamination of the adhesive on the predetermined length of tape.

Abstract: In order to prevent uncontrolled running, spreading and splattering by the adhesive contained in a surface-fastened frangible adhesive capsule as the capsule is smashed when two objects are brought together in a face-to-face manner while the capsule is disposed between them and has been preliminarily fastened on an interfacial surface of one of them, the capsule is ringed by a flacid plume of barrier material such as crepe paper, having a substantial thickness when unconfined, but which is subject to being compressed to insubstantial thickness. The barrier ring may be surface fastened to either of the interfacial surfaces and may be separate from or unitary with the capsule hanger.

Abstract: An enclosure for having foam generated and contained therein is defined between two layers of flexible thermoplastic material, which are edge sealed to define an enclosed unit. One inwardly facing surface of one layer is coated with a first foam generating agent, such as crystals, and the opposite, inwardly facing surface of the other layer is coated with capsules of another foam forming agent, wherein the capsules prevent mixing of the two agents for generating foam. Upon subsequent rupture of the capsules, the foam generating agents mix, react and generate foam in the enclosure. An additional layer may be disposed between the two exterior layers. Both surfaces of the additional layer also carry one of the foam forming agents, whereby two enclosures are defined, one over the other, each for generating and containing foam. In forming the enclosed unit, each layer is separately coated with its respective foam forming agent and thereafter the layers are secured together to define the enclosure.

Abstract: A method for producing a metalized paper or board product having a bright surface and improved scratch resistance, comprises a transfer metalization technique utilizing a tie coat applied to the metal layer and a pressure-sensitive, adhesive coat applied to the tie coat, the adhesive coat binding the metalized composite to the paper or board base. The adhesive coat is applied to the paper or board base in the dry state and in combination with the adjacent tie coat, forms a hard, stable bond with the base that favorably withstands subsequent deformation of the paper or board product. A top coat utilizing a particular solvent mixture, offers consistent wettability of adhesive release coats, and provides a smooth, continuous outer surface for the final product.

Abstract: This invention relates to a method of making a foam-containing structure which includes placing and suitably retaining a respective first shaped sheet in each of first and second complementary parts of an open mould. Each sheet includes at least one layer of fibrous material. A further respective shaped sheet is placed and suitably retained upon each first sheet. Each said further sheet comprises a layer of fibrous material and an impervious membrane adhering thereto. When the two mould parts are closed together a foamable material is introduced into a cavity formed between the sheets and is then caused to expand, whereupon each membrane is caused to adhere to its adjacent first sheet but prevents penetration of the expanding material into that sheet.

Abstract: A method of making an elastomeric coated fabric container utilizing cured elastomeric coated fabric and adhering the edges of each layer of fabric to the other with an adhesive film and curing the adhesive film under heat and pressure to form said container.

Abstract: A laminated mineral fibre mat consisting of substantially randomly arranged mineral fibres which are held together by organic binders where they cross one another and which form the mat and of a lamination adhering to the mat by means of an organic adhesive, characterized in that a plane substantially free from organic binder is provided in the mat parallel to and in the vicinity of the lamination, whereby the laminated product is rendered fire resistant. The binder-free zone is created prior to lamination by removal of the binder from the mat.

Abstract: A protective device for protecting the viewing area of a vision panel from encroachment by flowable cement compositions used to bond reinforcing members to the edge portions of the viewing panel. The protective device is preferably formed of a material non-adherent to both the vision panel surface and the cement composition, and may include vacuum biasing facilities and an edge seal to provide a fluid barrier to the passage of the flowable cement compositions.

Abstract: A base material for the production of printed circuits according to the additive method includes a laminate base made up of laminated-together core sheets impregnated with hardenable resin, and a cover layer made up of a substrate sheet preimpregnated with phenolic resol resin and provided with an adhesive layer of an elastomeric polymer. The preimpregnated substrate sheet is also provided with a further resin impregnation containing a self-crosslinking copolymer of acrylic monomers and up to 30% by weight of a hardenable phenolic resol resin.

Abstract: The method for producing foil paper and foil board with a bright surface, by first metalizing a transfer-carrier, applying a compatible tacky dress to the metalized carrier, pressing the metalized carrier at its tacky surface against a base of paper or board; then separating the carrier from the metalized portion transferred to the base of paper or board, and curing it at an elevated temperature.

Abstract: Two-component kneadable materials for gluing and coating which are composed of a hardenable component and a hardening agent wherein the two-components are separated by a thin layer of finely divided particulate material, the thin layer being destructible under working conditions.

Abstract: A lamination process is provided for the lamination of a vinyl film to a cellulosic substrate, such as a wood product, e.g., particleboard, wherein grain swelling of the substrate is avoided. The process involves coating the wood product substrate with an organic polyisocyanate having at least two active isocyanate groups per molecule as a primer coat, and thereafter applying a vinyl acetate-ethylene copolymer emulsion adhesive to the primed substrate to form an interlaminate adhesive layer. A vinyl polymeric film is then applied to the adhesive-coated substrate to form a permanently bonded laminate of the substrate and the film. The lamination process of the present invention is particularly suitable for use in a continuous hot-line heat reactivated laminating procedure.

Abstract: Described is an adhesive assembly containing a first adhesive and a second adhesive which is of a different strength or chemical composition than the first adhesive and positioned between the first and second adhesives is a barrier means for preventing contamination of the respective adhesives or the substrates to which they adhere wherein the combination of the adhesives includes a spongy or foam layer. Also described is a method of adhering together a plurality of substrates employing the adhesive assembly.

Abstract: An ultra thin laminate is made by: (1) assembling a laminate stack-up consisting of: one paper sheet having a top decorative surface and a bottom surface coated with a resinous film, about 0.25 mil to about 5 mil thick, effective to opacify the paper and provide a barrier to resin flow, and one abrasion resistant protective overlay sheet disposed in contact with the decorative surface of the paper sheet; (2) heat and pressure consolidating the stack-up to form a unitary decorative laminate having a thickness of between about 5 mil and about 15 mil, and having a resinous film on one side that is glue adherable.

Abstract: A novel method of releasing from one another in a press pack, a plurality of heat and pressure consolidated resin-impregnated laminates, including those pressed back-to-back, e.g. decorative laminates, metal clad laminates, veneer backs and the like, which method comprises utilizing, as a separator sheet, a web of phenol-formaldehyde resin-free paper having a water absorption of at least about 200 seconds which has been sized on at least one side thereof, from an aqueous solution, with a water-soluble, alkaline earth or earth metal salt, e.g. a calcium salt such as calcium chloride, and then coated on said sized side with a film of a salt of alginic acid, such as sodium alginate.

Abstract: A readily etchable printed circuit board is provided which comprises a resinous substrate having bonded to at least one surface thereof a composite metal structure. This metal structure includes a layer of copper foil having opposed first and second surfaces and a thin layer of nickel having opposed first and second surfaces with one of the surfaces of the copper foil being bonded to one of the surfaces of the nickel layer and the opposite opposed surface of the nickel layer being bonded to the resinous substrate with the nickel layer containing an effective amount of sulfur to render the copper foil and the nickel barrier layer mutually etchable, i.e., etchable by the same etchant. The preferred amount of sulfur ranges from about 0.05 to about 10.0 weight percent.

Abstract: A method for resurfacing a bowling alley to fill dents and overlie the original wood surface with an oil barrier layer over which is adhesively affixed a high pressure laminate material layer with an external surface having the appearance of the original surface of the alley.

Abstract: A process for inhibiting the staining of film-forming finishes applied to a tannin-containing wood substrate comprises applying to the wood substrate, prior to or concurrently with the surface film, an aqueous formulation containing a stain-inhibiting amount of magnesium hydroxide having a high surface area, thereby forming a leach-resistant magnesium hydroxide-tannin complex.

Abstract: Superior top coatings for PVC are polyesters, especially a polyester blend of a terpolymer of tetramethylene glycol reacted with terephthalic acid, isophthalic acid, and azelaic acid, and a copolymer of ethylene glycol reacted with terephthalic acid and sebasic acid.

Abstract: A display device includes a layer of electroluminescent material which is capable of conducting electric current. The electroluminescent material is sandwiched between a pair of electrodes to which a voltage is to be applied to excite the electroluminescent material to luminescence. The display device is manufactured by disposing on an assembly comprising a substrate with one of the said electrodes thereon, two masks in which are formed aligned apertures defining a region in which the electroluminescent material is to be provided. The electroluminescent material is disposed in the apertures, and, after that material has solidified one of the masks is removed, the other of the electrodes then being formed on the exposed surface of the electroluminescent material and within slots in the remaining mask and the mask is removed.

Abstract: Satisfactory or enhanced dry bond between the gypsum core of plasterboard and paper facing sheets is achieved by treatment of at least the inner faces of the paper sheets with a water soluble zirconium salt before contacting the sheets with a core slurry containing gypsum plaster and starch as a dry bond assistant. The preferred zirconium salt is zirconium acetate although other salts such as oxychloride, nitrate and sulphate can also be used. The preferred level of zirconium is from 1 to 2 g. per square meter of paper, expressed as zirconium dioxide, and excellent dry bonds are formed with as little as 0.2% starch by weight of core solids, which represents an important economy in the use of starch.

Abstract: Production of consolidated overlayed product comprising a core of particulate cellulosic material bound with a polyisocyanate binder and an overlay bound to the core through a phenolformaldehyde resin which forms a barrier inhibiting penetration of the polyisocyanate into the overlay.

Abstract: A dry duplicating method comprising the steps of pressure-imaging a continuous master web with images capable of exuding liquid ink under the effects of contact pressure such as roller pressure and collecting the imaged master web on a roll for duplicating use. The master web is such that at least one surface is receptive to the pressure-applied images but neither surface is capable of absorbing the liquid ink to any substantial degree. The imaged web is duplicated by continuously bringing it into surface contact with an ink-absorbent copy web while pressure is applied to exude the liquid ink from the master images onto the copy web to form a duplicate copy, after which the web is continuously rolled up on another roller for reuse.

Abstract: A patterned, decorative laminate is made by: (1) preparing a core layer, comprising a plurality of fibrous sheets impregnated with a resinous material, (2) placing on top of the core, at least one unfilled kraft paper barrier sheet, impregnated with at least 30 weight percent of an aminotriazine-aldehyde, urea-aldehyde, thiourea-aldehyde or unsaturated polyester resin, (3) placing on top of the impregnated barrier sheet, an unfilled protective sheet, impregnated with an aminotriazine-aldehyde, urea-aldehyde, thiourea-aldehyde or unsaturated polyester resin; the protective sheet having a design printed on the bottom surface facing the barrier sheet, the design covered with colored pigmented material, and (4) heat and pressure consolidating the sheets into a unitary, bonded laminate.

Abstract: An improvement in a method of transferring or applying a decal design of a heat release decal or decalcomania to a flat surface such as the flat bottom surface of the concavity of a dish-like article and with only a limited amount or without an appreciable amount of the heat release coating surrounding the decal design being transferred to the flat surface. A mask of a thin resilient material, such as silicone rubber for example, is disposed adjacent the flat surface, such mask embodying a hole or opening having a shape or configuration geometrically similar to the shape of but slightly larger than the face of a pressure head used in applying the design so that, during the transfer operation, the transfer to the flat surface of any appreciable amount of the heat release coating surrounding the decal design is prevented.

Abstract: An improved building panel is disclosed comprising a foam core having bonded to opposite sides thereof an outer skin or cover plate. The outer skins are bent along the two longwise edges thereof and receive a wooden edging member therebetween, the edging member being bonded to both the outer skins and the foam core. The edging members are preferably tongue and groove, i.e., having a tongue construction along one longitudinal edge of the panel and a groove construction along the opposite longitudinal edge of the panel. The tongued edging has a plurality of latch means disposed therealong while the grooved edge has a plurality of matching latch pins disposed therealong, said tongue and groove construction and latches and latch pins enabling a rigid connection between adjacent panels. A superior panel is produced that avoids delamination under extreme conditions. The bond is produced by a two adhesive system.

Abstract: An electrophotographic photosensitive member is produced by a method in which a photoconductive layer is provided on a base, a polymeric solventless-type liquid resin adhesive is placed between said photoconductive layer and an overlying insulating layer and, by applying pressure on said insulating layer to spread said resin, said insulating layer is secured closely to the photoconductive layer through said adhesive layer. Fine grains of photoconductive material may be dispersed in said adhesive to provide a second photoconductive layer.This invention relates to a method for producing an electrophotographic photosensitive member and further to a method for obtaining a novel photosensitive member by employing said method.

Abstract: A decorative object comprising an acrylic glass support plate and differently colored polymethyl methacrylate layers and zones thereupon, on one or both major surfaces of the plate, differently colored zones and vertically superposed layers of polymethyl methacrylate being separated from each other and from the support plate by barrier elements and layers respectively which are optically and mechanically compatible with but completely insoluble in and unpenetrable by polymethyl methacrylate.