Abstract: The placemat has two sides sewn together along the periphery by spaced stitch lines. One side is cut from a sheet of fabric. The other side is cut from a sheet of vinyl. The edge portions of the sheets are folded and situated between the sides prior to stitching.

Abstract: An improved camouflaged product and method of making such a product is disclosed. A multi-layered camouflage construction may comprise a first textile substrate and a second textile substrate secured to each other along parallel lines of stitching. The second textile substrate may be cut to form lobes oriented transversely to the lines of stitching to simulate the appearance of natural objects in the terrain, such as leaves or foliage. Thread which is capable of shrinking is used to attach textile substrates to each other, and then the thread is heated to shrink the thread into the stitch, forming a hardened seam with gathering and bunching of one or more substrates along the seam. Gathering of substrate along a seam contributes to the three-dimensional visual effect of the camouflage construction.

Abstract: A bearing mat for supporting an exhaust gas catalyst is configured as a binding agent-free, multi-layered flat structure made of thermally stable threads mechanically reinforced by quilting seams. The threads consist of a crimped yarn composed of filaments and are fixed in the flat structure by the quilting seams under tensile stress. The quilting seams are sewn using a thread whose thermal stability is lower than the mat's operating temperature. A process for producing the mat is also provided, in which crimped yarn composed of thermally stable filaments is withdrawn from rolls in several strands and placed under tension on a transporting device moving transversely to the take-off direction in order to form a multi-layered flat structure. The flat structure moved forward by the transporting device is mechanically reinforced with quilting seams so that the threads remain under tension after the flat structure is removed from the transporting device.

Abstract: A method for manufacturing a press fabric for a paper machine includes the attachment of a strip of top laminate layer material to a base fabric using a heat-activated adhesive film. The top laminate layer material may be a woven fabric, a nonwoven mesh, or a thermoplastic sheet material, and, in any case, has the heat-activated adhesive film bonded to one of its two sides. The strip of top laminate layer material and heat-activated adhesive film together form a multi-component strip, which is spiralled onto the outer surface of the base fabric, with the side of the strip of top laminate layer material having the heat-activated adhesive film against the outer surface, in a closed helix, and bonded thereto with heat and pressure. The portions of the multi-component strip overhanging the lateral edges of the base fabric are then trimmed, and a staple fiber batt is needled into and through the top laminate layer formed by the multi-component strip to firmly attach it to the base fabric.

Abstract: Ready-made technical process for manufacturing fiber-reinforced plastic building components that envisions the use of a link and optionally of a flange and/or a base using textile blanks (10) as starting material, and, initially, at least two layers of the textile blanks are positioned vis-à-vis one another, clamped in and undergo a first sewing-up process, and a preform is fashioned featuring the architecture of the product that is to be manufactured, and subsequently the preform is infiltrated with resin in order to realize the plastic building component, as well as of a tension module for realizing a flange on a textile preform and a sewing material holder that receives a textile preform in order to implement the referred to steps.

Abstract: In a method of forming an airbag, first and second main panels for constituting an airbag, and first and second inner panels in a form of a strip are prepared. The first and second inner panels are sewed together along longitudinal directions thereof without interposing a material therebetween, and an adhesive is provided at edge portions of the first and second main panels. The first and second inner panels sewed together are disposed between the edge portions of the first and second main panels so that the first and second main panels are directly joined together along the peripheries of the first and second main panels by the adhesive. The first and second inner panels sewed together are directly joined to the first and second main panels by the adhesive, respectively.

Abstract: A composite material-stiffened panel has a skin obtained by molding a fiber-reinforced resin composite material into a flat skin, stiffeners arranged in rows on one surface of the skin, and a fiber-reinforced resin-composite material stitched on the skin covering the stiffeners. The composite material-stiffened panel can be manufactured as follows: A first fabric material is placed on a tool having a panel-shaped surface. Stiffeners are placed on the first fabric materials. A second fabric material is placed on the stiffeners to cover at least some of the stiffeners. The second fabric materials are reformed to match the shape of the stiffeners. The reformed second fabric material is stitched on the first fabric material along edges of the stiffeners. All the materials are covered with a bagging film for vacuum. Resin is infiltrated into the fabric materials by a RTM or a RFI method. The infiltrated resin is heated to be hardened.

Abstract: A composite riser for an archery bow formed from fibers embedded in resin in such a way that resin rich areas, dry fibers and voids are eliminated, providing consistent risers of high quality. The location of structural fibers, such as a carbon fibers or fiberglass composite materials, is ensured within a mold used to form the riser and relative to the resin which bonds the fibers together. Various processes may be used to form the riser with control of the fibers and resin maintained. For example, structural reaction injection molding, liquid composite molding, continuous fiber molding, modified compression molding, resin transfer molding and variable infusion molding processes can be used.

Abstract: A tubular member for an oil application device is formed separately and is fitted in such a manner as to cover a peripheral face of a porous cylindrical oil retaining member. The tubular member for the oil application device has a multi-layer structure including an inner layer and an outermost layer. The inner layer is a fibrous layer, and the outermost layer is a porous film. The porous cylindrical oil retaining member can be easily covered with, fitted with, and removed of the member for the oil application device, which is made from a fibrous layer such as a felt or from a porous film such as a PTFE film.

Abstract: Method for forming a foamed product integral with trim cover assembly, in which, at first, a foam padding piece and a surface cover piece are temporarily secured or bonded with each other, at the local points thereof, to thereby provide a temporarily secured cover section unit. A plurality of such cover section units are sewn together to form a three-dimensional body of the trim cover assembly. A liquid foaming material is injected and cured in the inside of the sewn trim cover assembly, and subsequent thereto, the temporarily secured local points of each surface cover piece are removed from the corresponding local points of each foam padding piece, whereby a foamed product integral with the trim cover assembly is obtained, with both surface cover pieces and foam padding pieces being stretched uniformly therein.

Abstract: The invention relates to a method and a machine for producing a seam (12) which is not susceptible to coming undone, with at least one interlooped and/or interlaced stitching thread and with stitching passes in or through at least one thickness of the material of an object, called the sewn object (3). The seam (12) is produced with at least one stitching thread having a thermoplastic material at least on its exterior. At least one infrared laser beam (17, 18) is applied locally to the seam (12) on the exterior of the sewn object (3), which laser beam is adapted to soften punctually the thermoplastic material present on the exterior of at least one strand of thread extending on the exterior of the sewn object (3) and adjacent to at least one other strand of thread. An air jet enables mingling of the softened fibres and at least one pressing device (6) is then applied to the softened and mingled thermoplastic material of at least one strand of thread of so as to join punctually the adjacent strands together.

Abstract: An emblem for embroidery stitching directly to a substrate is disclosed which provides an emblem which can be readily embroidered. The emblem includes a fabric layer with a thermoplastic adhesive coating one side of the fabric layer and a pressure sensitive adhesive coating the thermoplastic adhesive to provide an emblem which can temporarily adhere to a substrate. The emblem can thus be temporarily secured during embroidery and prevent distortion of the emblem. Following embroidery, the emblem is heat-sealed to a substrate and the thermoplastic adhesive coating penetrates through the pressure sensitive adhesive for attachment of the emblem to the substrate.

Abstract: A method of processing a product using fabric of the present invention comprises a marking treatment step to mark a position of connection with a trim cloth on a three-dimensional net member (a solid knitted fabric) 11 before uniting the solid knitted fabric which is one fabric and a trim cloth which is the other fabric. Accordingly, a cutting step of a fabric material can be facilitated so that cost of the cutting step can be reduced. Further, occurrence of a remnant at the time of cutting the fabric material can be reduced to almost zero, thereby the availability of the fabric material can be improved.

Abstract: A process for producing a manufactured item of a material at least partly recycled comprises the following steps: setting a primary continuous layer (2a); setting a filling material (3); associating a predetermined amount of filling material (3) with the primary continuous layer (2a); mechanically linking the filling material (3) to the primary continuous layer (2a) to define the manufactured item.

Abstract: This invention relates to a decorative panel cover and to a method of manufacturing a decorative panel cover. The invention provides a method of manufacturing a decorative panel comprising the steps of molding a first cover material to produce a first molded cover. Molding a second cover material to produce a second molded cover. A seam is formed when the first molded cover is attached to the second molded cover. In order to further enhance the aesthetic look of the decorative panel cover, topstitching is applied to one side of the seam.

Abstract: A tubular member for an oil application device is formed separately and is fitted in such a manner as to cover a peripheral face of a porous cylindrical oil retaining member. The tubular member for the oil application device has a multi-layer structure including an inner layer and an outermost layer. The inner layer is a fibrous layer, and the outermost layer is a porous film. The porous cylindrical oil retaining member can be easily covered with, fitted with, and removed of the member for the oil application device, which is made from a fibrous layer such as a felt or from a porous film such as a PTFE film.

Abstract: A method and apparatus for manufacturing a flexible curtain is disclosed and claimed. The flexible curtain is used in a windlocking apparatus to prevent the unwanted intrusion of wind, water and debris into a building opening. Strips are attached to the edges of the curtain. The strips may be attached to the curtain by first heating them followed by compressing them to form a welded or bonded construction. The heating may be accomplished by direct heat transfer, electromagnetic excitation, or ultrasonic excitation. Compressing the materials together is accomplished with rollers having cylindrical laminating surfaces to join the excited materials and form a welded or bonded construction. Alternatively, the materials may be glued or stitched together. Preferably the curtain and strips are thermoplastic materials. Semi-crystalline polymer strips may be joined to a thermoplastic curtain to add rigidity.

Abstract: A flexible cloth container having a translucent or transparent plastic layer laminated to the interior surface of the cloth container is disclosed. The flexible cloth container may have a decorative design printed thereon. The use of a translucent or transparent plastic layer may render the cloth container water-resistant or water-proof without interfering with the outward appearance of the container.

Abstract: A method for embedding a fastener in a seat cushion which is adapted to recycle a fastening piece attached to a metal mold and facilitate detachment of a fastening piece embedded in a seat cushion is disclosed.

Abstract: Method for forming a foamed product integral with trim cover assembly, in which, at first, a foam padding piece and a surface cover piece are temporarily secured or bonded with each other, at the local points thereof, to thereby provide a temporarily secured cover section unit. A plurality of such cover section units are sewn together to form a three-dimensional body of the trim cover assembly. A liquid foaming material is injected and cured in the inside of the sewn trim cover assembly, and subsequent thereto, the temporarily secured local points of each surface cover piece are removed from the corresponding local points of each foam padding piece, whereby a foamed product integral with the trim cover assembly is obtained, with both surface cover pieces and foam padding pieces being stretched uniformly therein.

Abstract: A chamois for use within the seat area of a cycling garment includes a non-woven polyester interfacing or batting layer with a bottom surface that engages the cycling garment. The polyester layer provides a pad area for association with the buttocks of a cycling individual, two side pad areas for association with the upper inside thighs of the individual, and a pad area for association with the lower abdominal area of the individual. A thin and low hardness synthetic foam layer has a shape that complements the polyester layer, and a bottom surface thereof engages a top surface of the polyester layer. A thick, high hardness, synthetic foam layer is associated with the thin foam layer and occupies the pad area association with the buttocks. A synthetic leather layer has a shape that complements the shape of the polyester layer and a bottom surface thereof engages the top surface of the thin foam layer and the top surface of the thick foam layer.

Abstract: A pipe liner bag includes a tubular resin absorbent material formed from a sheet of such material. Opposing ends of the sheet is seamed together to form the tubular shape. A hardenable resin is impregnated in the resin absorbent material. A seam protection tape covers an outer surface of the seamed portion. An air-tight plastic film covers the remainder of the outer surface. A sealing ribbon tape, which is larger than the seam protection tape, is affixed over the seam protection tape to air-tightly seal the seamed portion.

Abstract: A method of manufacturing wrinkle-free garment seams and garments made therefrom comprises (a) placing a bonding element comprising a thermal adhesive between garment components; (b) stitching along a seam line; and (c) applying heat and/or pressure to cause the adhesive to melt and flow along the seam to bond at least one garment component. The thermal adhesive has a melting point of higher than about 150° C., preferably in the range about 160° C. to about 190° C. Alternatively, a bonding element comprising any adhesive material and having a substantially U shape is used to make various seams, such as a yoke seam, a shoulder seam, a side seam, a pocket seam, a hem button stay seam, a sleeve seam, a collar seam, etc. Wrinkle free garments, such as shirts, pants, blouses, skirts, etc., incorporating the seams are produced.

Abstract: A stitched pile surface structure and a process and apparatus for producing and finishing the same is disclosed. The stitched pile surface structure includes a backing having a thickness T. A plurality of parallel lines of stitches extends longitudinally along the backing. Each stitch has a predetermined stitch length dimension S. A plurality of rows of pile elements (either as loop pile or cut pile) is formed from one or more pile yarn(s) having an effective predetermined yarn diameter D. The total weight of the yarn used to form the pile loop elements is G grams.

Abstract: A method of flowing resin from an inlet opening into a sealed mold and a lay up which is comprised of at least one top layer of absorbent or reinforcing material which defines a passage or hole from the inlet opening to a non-absorbent layer which non-absorbent layer lies above at least one bottom layer of reinforcing material. This process flows the resin from the inlet opening into the mold then through the passage defined by the top reinforcing layer through the non-absorbent layer and then through channels defined by the non-absorbent layer throughout the lay up.

Abstract: A method of making a quilt includes a batting including a heat activated adhesive coating each side or faces of the batting. The quilt covers are attached to the batting by sequentially placing the covers onto the respective batting faces and heating each cover and adjacent adhesive by moving a hot iron over each cover. The covers are connected to each by a plurality of spaced yarn or other suitable decorative connecting means which extend through the covers and batting to secure the batting in place and may form a desired decorative pattern. The inactive adhesive remains in the quilt or is removed by washing of the quilt. The batting with the inactive adhesive is provided as a commercially available product.

Abstract: A method is disclosed for creating a design that appears to float in the face of a piece of material. A piece of fusible material is placed on top of a first piece of material. The fusible material is coated with an adhesive. The non-adhesive side of the fusible material is in contact with the face side of the first piece of material. The fusible material is sewn to the first piece of material. The stitches define the periphery of an unbroken design. The fusible material is trimmed outside the periphery of the unbroken design. Next, the fusible material and the fabric are trimmed inside the unbroken design to create an aperture. The fusible material is pulled through the aperture so that the adhesive is substantially interposed between fusible material the reverse side of the first piece of material. The fusible material is then fused to the reverse side of the first piece of material. A second piece of material is placed on the reverse side of the piece of fabric to cover the aperture.

Abstract: The invention relates to process for roughening thermoplastic films and roughed films. The invention further relates to process for preventing thermoplastic packaging films from slipping on each other and a suitable system for such purpose. The essence of the roughening process is that practicles consisting of the same polymer as that of the film and/or other plastic material being able to weld together with that, and having suitable size and/or abrasion resistance are brought to the surface to be roughened of semi-finished product having sufficient reserved heat content to maintain condition appropriate for welding said particles on said thermoplastic film surface to be roughened or on one or on both film surfaces being re-heated to such temperature and are dispersed in suitable closeness and configuration and that condition of the roughened surface is maintained until desired welding process is completed.

Abstract: A synthetic magnetodielectric composite material for absorbing electromagnetic radiation has a sheet of fabric having first and second surfaces. The fabric is formed of an insulating material. Magnetically permeable thread is disposed within the fabric. The magnetically permeable thread comprises a material having a permeability substantially greater than the permeability of free space. The fabric is impregnated with resin. The magnetically permeable thread is configured to provide predetermined permittivity and permeability within a selected frequency range, so as to provide desired absorption/transmission of electromagnetic radiation.

Abstract: A method is disclosed for creating a design that appears to float in the face of a piece of material. A piece of fusible material is placed on top of a first piece of material. The fusible material is coated with an adhesive. The non-adhesive side of the fusible material is in contact with the face side of the first piece of material. The fusible material is sewn to the first piece of material. The stitches define the periphery of an unbroken design. The fusible material is trimmed outside the periphery of the unbroken design. Next, the fusible material and the fabric are trimmed inside the unbroken design to create an aperture. The fusible material is pulled through the aperture so that the adhesive is substantially interposed between fusible material the reverse side of the first piece of material. The fusible material is then fused to the reverse side of the first piece of material. A second piece of material is placed on the reverse side of the piece of fabric to cover the aperture.

Abstract: A portable hand-held apparatus for inserting one or more optical fibers into one or more insertion points in a flexible or semi-rigid panel having a uniform planar surface, positioning and adhering the fibers at the insertion points, playing out a pre-selected length of fiber and cutting the fibers at the selected length for collection in groups or bundles for attachment to one or more illumination devices.

Abstract: A composite riser for an archery bow formed from fibers embedded in resin in such a way that resin rich areas, dry fibers and voids are eliminated, providing consistent risers of high quality. The location of structural fibers, such as a carbon fibers or fiberglass composite materials, is ensured within a mold used to form the riser and relative to the resin which bonds the fibers together. Various processes may be used to form the riser with control of the fibers and resin maintained. For example, structural reaction injection molding, liquid composite molding, continuous fiber molding, modified compression molding, resin transfer molding and variable infusion molding processes can be used.

Abstract: A thermoplastic binder applied in the vicinity of the roots of a pile surface structure, typically before stitching, is raised above its melting point but below the critical exposure temperature that can adversely affect the properties of the material forming the pile elements. While at this elevated temperature the pile surface structure is mechanically flexed, as by repeatedly bending the backing with the pile loops thereon into and out of its plane. This flexing action assists the molten (but not freely flowing) binder to propagate into the roots of the pile elements and into the interstices between the fibers forming the same.

Abstract: A tubular member for an oil application device is formed separately and is fitted in such a manner as to cover a peripheral face of a porous cylindrical oil retaining member. The tubular member for the oil application device has a multi-layer structure including an inner layer and an outermost layer. The inner layer is a fibrous layer, and the outermost layer is a porous film. The porous cylindrical oil retaining member can be easily covered with, fitted with, and removed of the member for the oil application device, which is made from a fibrous layer such as a felt or from a porous film such as a PTFE film.

Abstract: A method of fastening buttons by welding whereby a fusing device is used upon an accumulation of button threads thereby to create a substantially smooth surface. A device for using the method includes a thermal mandrel which may have a cutting surface on its outer edge. Multiple mandrels may be used to simultaneously fuse multiple buttons.

Abstract: In a method of forming an airbag, first and second main panels for constituting an airbag, and first and second inner panels in a form of a strip are prepared. The first and second inner panels are sewed together along longitudinal directions thereof without interposing a material therebetween, and an adhesive is provided at edge portions of the first and second main panels. The first and second inner panels sewed together are disposed between the edge portions of the first and second main panels so that the first and second main panels are directly joined together along the peripheries of the first and second main panels by the adhesive. The first and second inner panels sewed together are directly joined to the first and second main panels by the adhesive, respectively.

Abstract: A process and apparatus for making pant-like disposable absorbent garments with single-piece elastic side panels, and garments so made, are provided. The single-piece side panels eliminate the additional cost associated with multi-part side panels, and improve aesthetic appearance of the garments by eliminating side seams. The process and apparatus accomplish the steps of providing a garment chassis having unfinished lateral edges, folding the chassis so that a front portion overlaps a back portion, and folding and bonding the single-piece side panels so that opposing of the side panels are joined to the lateral edges on the garment chassis.

Abstract: A method for manufacturing a press fabric for a paper machine includes the attachment of a strip of top laminate layer material to a base fabric using a heat-activated adhesive film. The top laminate layer material may be a woven fabric, a nonwoven mesh, or a thermoplastic sheet material, and, in any case, has the heat-activated adhesive film bonded to one of its two sides. The strip of top laminate layer material and heat-activated adhesive film together form a multi-component strip, which is spiralled onto the outer surface of the base fabric, with the side of the strip of top laminate layer material having the heat-activated adhesive film against the outer surface, in a closed helix, and bonded thereto with heat and pressure. The portions of the multi-component strip overhanging the lateral edges of the base fabric are then trimmed, and a staple fiber batt is needled into and through the top laminate layer formed by the multi-component strip to firmly attach it to the base fabric.

Abstract: In a method of cutting a cloth of the invention, a cloth woven by warps and wefts is cut at 45 to 55 degrees to divide the cloth into a left-to-right cutting bias portion and a right-to-left cutting bias portion as bias cloths. The left-to-right cutting bias portion has a left-to-right stretching direction, and the right-to-left cutting bias portion has a right-to-left stretching direction. Then, the right-to-left cutting bias portion and the left-to-right cutting bias portion are cut into bias front cloths, bias adhesive core pieces, bias adhesive tapes, and bias linings. By crossing the bias core pieces or the like having the different stretching directions and bonding to a stretchable cloth, a stable stretchability and tension can be given to the stretchable cloth.

Abstract: To make an annular fiber structure, a strip-shaped fabric (50), is used which is made up of two superposed unidirectional sheets, with the directions of the sheets forming opposite angles relative to the longitudinal direction of the strip, the two sheets being bonded together so as to form deformable elementary meshes, the fabric being wound while being deformed so as to transform it into a flat helix, the elementary meshes deforming in such a manner that variation in mass per unit area between the inside and outside diameters of the turns remains small, and the flat turns are pressed against one another.

Abstract: A method of manufacturing a pipe liner bag is provided for reliably sealing a seam of a resin absorbent material with simple operations without forming pin holes through the resin absorbent material. The pipe liner bag comprises a tubular resin absorbent material having an outer surface covered with a highly air-tight plastic film and a hardenable resin impregnated in the tubular resin absorbent material. A plastic film is welded on a surface of a strip-like resin absorbent material. The plastic film has a width smaller than the resin absorbent material which has sewing margins in both end portions in a width direction. The resin absorbent material is folded such that the plastic film is exposed. Both edges of the resin absorbent material in the width direction are laid one on top of the other. The overlapping portions of the resin absorbent material is lock sewed to form a tubular resin absorbent material.

Abstract: A method of manufacturing a laminate particularly adapted for bedding, padding upholstering and like applications by feeding an indeterminate length of a first material along a predetermined first path of travel from a source of the first material to a downstream assembly area. Feeding an indeterminate length of second material along a predetermined second path of travel from a source of the second material to the downstream assembly area. Depositing a multiplicity of substantially yieldable cushioning materials upon an upper surface of one of the first and second indeterminate lengths of material during the feeding thereof between the respective sources and the assembly area. Thereafter, sandwiching the cushioning materials between the indeterminate lengths of first and second materials to form a laminate therefrom, and rolling the laminate into a roll. The cushioning materials are foam latex and/or down and the first and second lengths of material are polyester fiber material and/or convoluted foam.

Abstract: In a method and a device for hot-sealing material to be stitched, in particular paper, cardboard or the like, a hot-sealable thread clamp is introduced into the material to be stitched. The device for hot-sealing these stitching threads has a sealing element which is provided with a contact surface which touches the material to be stitched during the sealing operation. During the sealing operation, the contact surface moves essentially at the same speed as the material to be stitched.

Abstract: Method and apparatus for heat-welding two members by applying radiation, such as infra-red radiation, through one of the members to enter layer(s) interposed between the two members. Method relies on inclusions through thickness of the layer(s) to be responsive to said radiation to raise temperature through thickness and promote bonds at inter-faces with surfaces of said members. The bonds are assessed using thermal imaging camera detecting a near visible radiation arising from the layer(s), which radiation is different from infra-red used for heating.

Abstract: A method of making a quilt includes a batting including a heat activated adhesive coating each side or faces of the batting. The quilt covers are attached to the batting by sequentially placing the covers onto the respective batting faces and heating each cover and adjacent adhesive by moving a hot iron over each cover. The covers are connected to each by a plurality of spaced yarn or other suitable decorative connecting means which extend through the covers and batting to secure the batting in place and may form a desired decorative pattern. The inactive adhesive remains in the quilt or is removed by washing of the quilt. The batting with the inactive adhesive is provided as a commercially available product.

Abstract: A method of manufacturing a pipe liner bag which is composed of a tubular resin absorbent material having an outer surface covered with a highly air-tight plastic film and a hardenable resin impregnated in the tubular resin absorbent material. The method involves folding a strip-shaped resin absorbent material and aligning both ends thereof in the width direction, straight sewing overlapped portions to form a tubular resin absorbent material while leaving a sewing margin, turning the tubular resin absorbent material inside out such that a previous inner surface thereof appears outside, and welding or adhering a plastic film entirely or partially on the outer surface of the tubular resin absorbent material to air-tight seal the outer surface. The method can reduce a time required for a joining operation and simplifying a sealing operation after both ends of the strip-shaped resin absorbent material have been joined.

Abstract: A method and also to a device for producing a seam reinforcement in the course of the manufacture of a textile workpiece is provided. The fabric is stitched with at least one thread. In the process at least one of the threads that are used to produce the seam is connected to the fabric in a heat-sealing device, subject to addition of a fusible material.

Abstract: Processes for constructing textile articles using curable hot melt adhesives is disclosed. In the process, a molten curable hot melt adhesive is applied to a fabric surface along a simulated sewing path and contacted to another fabric surface so that the adhesive is disposed between the fabric surfaces. The adhesive bonds the fabric surfaces so that the article can withstand subsequent fabric processing. The adhesive cures over time, causing an irreversible increase in the initial softening point of the adhesive. The resultant textile articles exhibit good seam strengths, durability and desirable aesthetics.

Abstract: A method of making evaporative cooler pads having a mat of absorbent material substantially uniformly distributed throughout the mat to provide the desired thickness and density to efficiently cool by evaporation warm air that is passed through the mat attached to an evaporative cooler system. The absorbent material can comprise excelsior in the form of aspen wood fibers. This material is cut into mats of the desired size and separated from other mats to create gaps between the mats. A mesh netting encloses the mat and the gap between mats. A stitching machine adds stitching to the mat and to the netting in the gaps between mats to bind the netting to the mat and to interconnect the netting layers in the gap. Adhesive material is applied to the netting and stitching in the gaps to retain the mat inside the netting. A cutting assembly cuts in the gap between the mats to form individual cooler pads.

Abstract: A plurality of layers of nonfully cured composite material are joined by a unique combination of steps including debulking and precuring the layers using vacuum followed by pressure and heating. Then spaced apart holes through the layers are generated with a pointed tool using ultrasonic energy which at least softens and smooths the hole wall. The layers are stitched through the holes prior to final curing.