Abstract: An object of the present invention is to provide a laminate having a fiber layer comprising ultrafine cellulose fibers and a resin layer, wherein the two layers have more excellent adhesion properties. The present invention relates to a laminate having at least one fiber layer comprising cellulose fibers with a fiber width of 1000 nm or less, and at least one resin layer that is contacted with one surface of the fiber layer, wherein the resin layer has an adhesion aid.

Abstract: The present invention relates to sheet silicate lamellae of a 2:1 sheet silicate with a high aspect ratio, to a method for producing these sheet silicate lamellae and to an aqueous dispersion which comprises the sheet silicate lamellae. The present invention further relates to the use of the sheet silicate lamellae of the invention for producing a composite material, and also to a corresponding composite material comprising or obtainable using the sheet silicate lamellae, more particularly for use as a diffusion barrier or as a flame retardant.

Abstract: A method for the production of a fibrous product from a fibrous web, wherein the method comprises the steps of: —providing a fibrous suspension comprising a microfibrillated cellulose, wherein the content of the microfibrillated cellulose of said suspension is in the range of 60 to 99.9 weight-% based on total dry solid content, —adding an uncharged, amphoteric or weakly cationic polymer having a molecular weight of at least 50000 g/mol to said suspension, —adding an anionic polymer having a molecular weight of at least 00000 g/mol to said suspension to provide a mixture of said microfibrillated cellulose, said uncharged, amphoteric or weakly cationic polymer and said anionic polymer, 1—providing said mixture to a substrate to form a fibrous web, wherein the amount of uncharged, amphoteric or weakly cationic polymer in said mixture is in the range of 0.1 to 20 kg/metric ton based on total dry solid content and wherein the amount of anionic polymer in said mixture is in the range of 0.

Abstract: The invention relates to an aqueous coagulatable polymer dispersion comprising at least one polymer which is dispersed in an aqueous phase, thermoplastic micro-spheres which contain a propellant, and at least one additional component which is selected from the group consisting of polyols, polyamines, and thermoplastic polymers. The invention further relates to a coagulate which can be obtained by the thermal and/or mechanical and/or ultrasonically-initiated coagulation of the aqueous polymer dispersion according to the invention, to an adhesive comprising or consisting of the coagulate, to a substrate which is completely or partly coated with said coagulate, to a method for producing such a coated substrate, and to coated substrates which can be obtained using said method. The coagulate can be used as an adhesive or as a binder in 3D-printing methods.

Abstract: The invention relates to an aqueous coagulatable polymer dispersion comprising at least one polymer which is dispersed in an aqueous phase, thermoplastic micro-spheres which contain a propellant, and at least one additional component which is selected from the group consisting of polyols, polyamines, and thermoplastic polymers. The invention further relates to a coagulate which can be obtained by the thermal and/or mechanical and/or ultrasonically-initiated coagulation of the aqueous polymer dispersion according to the invention, to an adhesive comprising or consisting of the coagulate, to a substrate which is completely or partly coated with said coagulate, to a method for producing such a coated substrate, and to coated substrates which can be obtained using said method. The coagulate can be used as an adhesive or as a binder in 3D-printing methods.

Abstract: A sheet material having a security device applied over a paper machine made or ‘soft-edged’ through-hole and a method for preparing such a sheet material is provided. The through-hole(s) is formed in a forming fibrous web before it becomes sufficiently consolidated and then the security device is applied onto the fibrous web and preferably over the through-hole(s) at or near a couch roll or similar tool of a paper machine when the fibrous web constitutes a sufficiently consolidated, fully formed wet web. Moreover, papers made in accordance with the inventive method, when subjected to the Circulation Simulation Test, showed minimal damage at the paper/security device interface. Further, the surface-applied security devices showed acceptable levels of intaglio ink adhesion, and the papers had higher cross-direction (CD) tensile strength and much less show-through on opposing sides thereof.

Abstract: A composite material comprising 50 to 95 mass % grains of primary material selected from the group consisting of talc, mica, graphite and hexagonal boron nitride, and 0.01 to 40 mass % fibers having a length of 0.05 to 20 mm, and a ratio of length to diameter of at least 5. The grains of the primary material have a mean size of 3 to 50 microns.

Abstract: A method of controlling a process for the manufacture of a multicomponent sheet material having a desired pre-determined parameter comprising applying an acoustic or an electromagnetic signal to interact with the sheet material whereby the interaction modifies the applied signal, detecting the modified signal, comparing the modified signal or data derived from it with data relating to the pre-determined parameter and modifying at least one step of the process whereby the data relating to the modified signal is modified towards the data relating to the pre-determined parameter.

Abstract: A method includes manufacturing a sheet-type substrate having a security thread in which a security thread having features spaced apart from one another in the longitudinal direction of the security thread is inserted into the substrate in such a way that it is at least partially embedded in the substrate. At least one of the features is displayed as an image after the embedding of the security thread. The stretch of the embedded security thread in the longitudinal direction is calculated based on the image of the at least one feature, and the region of the substrate in which the calculated stretch of the security thread exceeds a specified maximum stretch is obliterated depending on the calculated stretch.

Abstract: The present invention is directed to a nonwoven fabric made from a composite of nonwoven and pulp where the nonwoven has a high loft derived from a heat set three-dimensional relief structure and/or hydroengorged fiber structure. A nonwoven web is hydraulically treated to create a hydroengorged material having an increased loft. Alternatively a nonwoven web is treated to have a heat set three-dimensional relief structure. The treated web is then hydroentangled with pulp to form a cotendered nonwoven/pulp composite fabric.

Abstract: Expandable microspheres formed by suspension polymerization using a shot growth method are provided. The microspheres are formed of a continuous, gas impermeable shell surrounding a blowing agent. The shell includes a first polymer layer formed from primary monomers and a second layer that includes a chemically reactive monomer or a high Tg monomer. To form the microspheres, the primary monomers are polymerized in a reaction vessel to an approximate 90% polymerization, at which time a secondary monomer that is either a monomer having a Tg of at least 85° C. or a chemically reactive monomer, is added to the reaction vessel to drive the polymerization reaction to completion. The outer layer thus contains either a larger amount of the high Tg monomer or a chemically reactive monomer that possesses the ability to covalently bond a cationic species. The microspheres may be used in papermaking processes to increase the paper bulk.

Abstract: The invention concerns a sheet material, characterized in that it incorporates at least one knitted structure. The invention also concerns a document and a base fabric comprising said sheet material, as well as a method for making said material. The invention further concerns a knitted structure comprising at least one authenticating and/or identifying element, as well as a method for authenticating and/or identifying a document or a knitted structure.

Abstract: Fibers having a plurality of colored regions printed on front and rear sides of said fiber are disclosed, wherein the colors are visible only under ultra-violet light. The regions may be in the form of stripes or may be arranged in a pseudo-random pattern. The regions may be differently colored. Such fibers can be incorporated into paper products as a form of counterfeit protection.

Abstract: Expandable microspheres formed by suspension polymerization using a shot growth method are provided. The microspheres are formed of a continuous, gas impermeable shell surrounding a blowing agent. The shell includes a first polymer layer formed from primary monomers and a second layer that includes a chemically reactive monomer or a high Tg monomer. To form the microspheres, the primary monomers are polymerized in a reaction vessel to an approximate 90% polymerization, at which time a secondary monomer that is either a monomer having a Tg of at least 85° C. or a chemically reactive monomer, is added to the reaction vessel to drive the polymerization reaction to completion. The outer layer thus contains either a larger amount of the high Tg monomer or a chemically reactive monomer that possesses the ability to covalently bond a cationic species. The microspheres may be used in papermaking processes to increase the paper bulk.

Abstract: The present invention relates to a security film comprising a fibrous substrate incorporated at least partially in which is a security strip that comprises at least one security element and that extends between two edges of said fibrous substrate, said security strip being made of paper and comprising an adhesive.

Abstract: A method of fabricating a non-brittle, carbon nanopaper from single wall, multiwall, and combination thereof, from carbon nanotubes, using a vacuum deposition, high temperature annealing, and polystyrene polymer rinse process; which nanopaper can be nitrided by either a plasma-enhanced chemical vapor deposition (PECVD) process, or an by an electrochemical method, to obtain a useful chemically functionalized substrate, a substrate containing metastable N4, N8, and longer chain polymeric nitrogen clusters. Such nitrided carbon nanopaper can be used to enhance the ballistic performance of gun propellants, while reducing gun barrel wear and erosion thereof.

Abstract: Fibers (2, 14) having a plurality of colored regions printed on front and rear sides of said fiber are disclosed, wherein the colors are visible only under ultra-violet light. The regions may be in the form of stripes (4, 6, 8, 10 and 12) or may be arranged is a pseudo-random pattern (16, 18, 20, 22, 24). The regions may be differently colored. Such fibers can be incorporated into paper products as a form of counterfeit protection.

Abstract: The present invention relates to a method for manufacturing a security paper, for security or value documents, that exhibits at least one through opening (12) having characteristic irregularities (14) in the edge region. According to the present invention, a paper web having thin sites in the form of the outline of the desired shape of the at least one through opening (12) is formed on a paper mold, and the paper web dewatered after sheet formation, the region delimited by the thin sites being removed from the paper web by the occurring forces.

Abstract: This invention is directed to improvements in fibrous sheets, such as paper, incorporating an elongate impermeable element, to a method of making such paper and to documents made therefrom. The method comprises the steps of bringing an elongate flexible element into contact with a moving support surface, and depositing fibers onto the support surface to form a fibrous sheet which travels in a machine direction. The said support surface has spaced portions which prevent the substantial deposition of fibers at those portions and form windows at spaced locations in at least one surface of the sheet. The deposition of fibers is carried out in such a manner that as fibers are deposited onto the support surface the elongate element is incorporated in the sheet with regions of the element at least partially exposed at at least one surface of the sheet at said windows. At least a leading edge of the spaced portions is at an angle, in the plane of the sheet, which is not 90° to the machine direction.

Abstract: Method of producing a nonwoven material, includes forming a web of continuous filaments on a forming member (12) and applying a wet- or foam formed fiber dispersion containing natural fibers and/or synthetic staple fibers on top of the continuous filaments. A fibrous web is thus formed containing continuous filaments and natural fibers and/or synthetic staple fibers, this web subsequently being hydroentangled to form a nonwoven material. Moisture is applied to the web of continuous filaments under a low pressure before laying the wet- or foam formed fiber dispersion on the web of continuous filaments, avoiding any substantial bonding between the filaments in the web.

Abstract: The present invention relates to a sheet structure for electrical insulation or flame resistance comprising a barrier ply having a mica-rich face and a mica-poor face and a reinforcing ply containing a saturable backing layer attached to the mica-poor face of the barrier ply.

Abstract: This invention is directed to a method of reducing the water demand of expanded perlite that includes obtaining a vibrating screen supported at an angle and placing expanded perlite on the vibrating screen. The expanded perlite is moved over the screen past toward a burner at a rate that heats the expanded perlite to a temperature sufficient to anneal it. The expanded perlite is then moved away from the burner and allowed to cool. Another embodiment of this invention is directed to a method of making a gypsum product. The method includes annealing perlite by the method described above, then preparing a slurry of calcium sulfate hemihydrate, additives, water and the annealed perlite. The slurry is formed into the shape of the gypsum product and allowed to set. This process is particularly useful in making gypsum panels and acoustical panels that benefit from the use of lightweight materials.

Abstract: A multi-ply paper tissue includes at least one ply formed of LDPE/HDPE. The LDPE/HDPE ply is thermally bonded to the other ply or plys of the tissue.

Abstract: A high pulp content nonwoven composite fabric is disclosed. The composite fabric contains 1) from more than about 0 to less than about 30 percent, by weight, of a nonwoven layer of conjugate spun filaments, the filaments containing at least one low-softening point component and at least one high-softening point component and having at least some exterior surfaces of the filaments composed of at least one low-softening point component; 2) more than about 70 percent, by weight, of pulp fibers; and 3) regions in which the low-softening point component at the exterior surfaces of the filaments is fused to at least a portion of the fibrous component. This high pulp content composite nonwoven fabric may be used as a heavy duty wiper or as a fluid distribution material, cover material, and/or absorbent material in an absorbent personal care product. Also disclosed is a method of making the high pulp content nonwoven composite fabric.

Abstract: This invention is directed to improvements in paper incorporating an elongate impermeable element, to a method of making such paper and to documents made therefrom.

Abstract: Method for producing a nonwoven material comprising at least one layer of continuous filaments, such as spunbond- or meltblown fibers. A first web of continuous filaments (19) are laid on a wire (14) or other permeable support member having a resilient extensibility in the transverse direction and which substantially resumes its original dimension when the extension is discontinued, that the wire is stretched in the transverse direction to at least 120% of its original width when the continuous filaments are laid on the wire. The stretching is discontinued after the continuous filaments have been laid on the wire.

Abstract: The bearing comprises a metal backing, a sintered layer on said metal backing, and a lining layer infiltrated into pores of the sintered layer and standing proud thereof to provide a bearing surface. The lining layer comprises polytetrafluoroethylene including 2 to 10% by volume of fibrillated aramid fibres.

Abstract: A method of manufacturing a bearing material, a bearing material and a bearing having the bearing material on a strong backing are described.

Abstract: A method for making a paper sheet comprising at least one region which is thinner than the rest of the sheet. According to the method, a first paper layer (3) is formed on a wire in a first wet end of a paper-making machine, a second paper layer (5) is formed on a wire in a second wet end of the paper-making machine, one of the two paper layers has a number of localized tinner regions (8) so that the thickness (e2) of said paper layers in said regions is up to 50% less than the thickness (et) of the rest of the sheet, and the two layers are joined together and dried. The resulting paper may be used in banknotes or checks.

Abstract: A method of manufacturing a thread-inserted window paper produces paper in which a thread is exposed to windows which are intermittently formed, and have clear contours, and in which thread is exposed surely at the window portions to make the thread clearly recognizable visually. The method is capable of being carried out with a relatively simple apparatus. Wet paper (1) in which a thread (T) is embedded in the paper layer is guided while being in intimate contact with a center roll (3) having protrusions (2) arranged on the surface thereof intermittently at a predetermined distance, the surface of the wet paper on the protrusions is frictionally rubbed by a friction roll (4) thereby moving fibers at the surface of the wet paper on the protrusions to form exposed portions of the thread intermittently on the surface of the wet paper and the wet paper is then dried by a customary method.

Abstract: A smooth-textured non-woven, superabsorbent particle-impregnated fibrous structure is disclosed. The web exhibits an improved smooth surface texture. The structure contains from 50% to 80% of ion sensitive SAP having a particle size of less than 200 microns, wood pulp fibers and cellulose acetate fibers, each in preferred specified amounts indicated herein. The superabsorbent, ion sensitive polymer particle-impregnated fibrous structure is made from an aqueous, wet-lay process in which an aqueous furnish comprises solids of fibers and superabsorbent, ion sensitive polymer and dissolved salt, such as preferably, Na2SO4. The furnish is passed over a moving foraminous support, such as a Fourdrinier wire, and a wet web structure is formed, followed by drying.

Abstract: Fluorescent dichroic fibers randomly incorporated within a media provide an improved method for authentication and counterfeiting protection. The dichroism is provided by an alignment of fluorescent molecules along the length of the fibers. The fluorescent fibers provide an authentication mechanism of varying levels of capability. The authentication signature depends on four parameters; the x,y position, the dichroism and the local environment. The availability of so many non-deterministic variables makes production of counterfeit articles (e.g., currency, credit cards, etc.) essentially impossible. Counterfeit-resistant articles, an apparatus for authenticating articles, and a process for forming counterfeit-resistant media are also provided.

Abstract: A multi-ply paper web comprises a base ply of a post-manufactured sheet such as reused old newsprint or reused office waste. An upper and/or lower ply bonded to the base ply covers any printing or contamination of the base ply, thus allowing the resulting web to be reprinted or used for writing or packaging grades. The base ply is not repulped, reducing water and energy usage in the manufacturing process. The upper and lower plies may be wet formed or dry formed. Dry-formed upper and/or lower plies result in a paper product utilizing little or no water in the manufacturing process, and no aqueous effluent. The post-manufactured base ply provides the strength ply. Multiple layers in the base ply or, alternatively, a contrast-reducing process on printed surfaces of the base ply, reduce show through of the final web.

Abstract: The invention relates to a method of producing visible, preferably transparent or translucent, continuous streaks and/or delimited fields in paper in conjunction with forming a paper web in a paper machine. The method is characterized by essentially preventing dewatering of paper stock/paper fibres on one or more surfaces of a wire in the forming unit of a paper machine in conjunction with forming a paper web in the machine, and by applying a special stock that contains fibres which differ from the other fibre material deposited on the wire, optionally together with an arbitrary filler and/or binder. The invention also relates to a valuable document, such as a banknote, produced from the aforedescribed paper.

Abstract: A multiply paper web comprises a base ply of a post-manufactured sheet such as reused old newsprint or reused office waste. An upper and/or lower ply is bonded to the base ply to cover any printing or contamination of the base ply, thus allowing the resulting web to be reprinted or used for writing or packaging grades. The base ply is not repulped, reducing water and energy usage in the manufacturing process. The upper and lower plies may be wet formed or dry formed. Dry formed upper and/or lower plies result in a paper product utilizing little or no water in the manufacturing process, and no aqueous effluent. The post-manufactured base ply provides the strength ply.

Abstract: Papermaking sludge can be modified to a modeling clay-like consistency by the addition of one or more dispersing agents, such as polyacrylamide. The modified papermaking sludge can be formed into a number of useful products, such as paper sheets or extruded products.

Abstract: The invention is concerned with the production of filaments or fibers each of which carries a recognizable "signature" (encoding). These filaments or fibers are produced by taking a film (preferably a plastics film) applying a code directly onto the film across the effective width of the film and then dividing the film substantially at right angles to the code into longitudinal filaments, so that the encoding is then present in each of the filament in exactly the same "signature" as in the code applied to the film.

Abstract: An oriented strand board (OSB)-fiberboard composite structure is comprised of a baseboard having three wood strand layers, the wood strands being oriented in space with respect to a board forming machine such that a core layer is comprised of wood strands oriented generally in a random or cross-machine direction and each adjacent layer is comprised of coarse and fine wood strands oriented generally in the machine direction. In a preferred embodiment, the wood strands comprising each adjacent OSB layer are formed with the coarsest strands located nearest the core layer and the finest strands are located nearest the outer surfaces of each outer board layer. The OSB-fiberboard composite product is clad with a wood fiber overlay on one major surface of the baseboard. The composite board is manufactured without warping, by providing particular OSB layer thicknesses, such that the lower OSB layer is about 25% to about 35% thicker than the OSB layer bonded to the fiberboard.

Abstract: The present invention relates to a paper of value having an embedded security element, preferably an optically variable element in the form of hologram, diffraction or interference structures applied to the paper surface, and to a method for producing such a paper of value. The paper of value is characterized by the fact that the optically variable element is embedded in the paper of value with the paper surface forming a plane that is even with the surface of the optically variable element.

Abstract: This invention relates to a method of making sheet materials and security paper having partially embedded therein an elongate security element which is at least substantially exposed at one surface of the sheet at a plurality of spaced locations, which method comprises the steps of depositing fibres onto a moving support surface, supplying an elongate security element to overlie rotatable embedment means, which embedment means comprise a plurality of spaced-apart raised portions having recesses therebetween, introducing the security element into the fibres with rotation of the embedment means such that some fibres move into said recesses between the security element and the embedment means so that said security element is covered by fibres, and substantially preventing fibres from penetrating between the raised portions and the overlying security element.

Abstract: A high pulp content nonwoven composite fabric is disclosed. The composite fabric contains more than about 70 percent, by weight, pulp fibers which are hydraulically entangled into a continuous filament substrate. This high pulp content composite nonwoven fabric may be used as a heavy duty wiper or as a fluid distribution material, cover material, and/or absorbent material in an absorbent personal care product. Also disclosed is a method of making the high pulp content nonwoven composite fabric.

Abstract: An acoustic diaphragm employed in a speaker or the like and a method for producing the acoustic diaphragm are disclosed. A diaphragm substrate is a diaphragm exhibiting air permeability, such as a paper diaphragm. The substrate is processed with filling by microfibrillated pulp. For filling, the substrate is immersed in the liquid dispersion of the microfibrillated pulp and the pulp is deposited on the substrate under suction. When the microfibrillated pulp is deposited on the substrate under suction, any voids present in the substrate are closed by the microfibrillated pulp so that air tightness is improved without lowering the sound quality or detracting from desirable properties of the diaphragm, such as low density, high toughness and low losses.

Abstract: A security paper includes at least two layers of paper each having inner and outer surfaces and predetermined mechanical properties, color and optical density. Authentication indicia is printed on the inner surface of at least one layer. The indicia is formed of a chemically, mechanically and thermally stable medium having a predetermined color, color intensity and optical density. A chemically, mechanically and thermally stable adhesive permanently adheres the inner surfaces of the layers together. The adhesive has a predetermined color and optical density. The color and optical density of the layers, the color, color intensity and optical density of the medium and the color and optical density of the adhesive combine to render the authentication indicia detectable in transmitted light and substantially imperceptible in reflected light.

Abstract: A hybrid band that includes rigid segments into a paper web being formed in a paper manufacturing process. The band includes a carrier that has an adhesive surface for mounting the rigid segments thereon and spacing filler material between contiguous rigid segments for keep them in place. A jacket is formed over the combination that comprises the carrier, segments and filler material. The resulting hybrid band is prestretched prior to its insertion in a paper web being formed in order to compensate for the subsequent shrinkage of the paper web thereby accomplishing the proper and exact positioning of the segments on said paper web.

Abstract: A process for inserting rigid segments into a paper web being formed in a paper manufacturing process that includes the use of a paper forming screen roll, including the steps of cutting segments from a continuous rigid wire material and placing the rigid segments on a continuous strip of an adhesive carrier and placing elastic filler between the rigid segments placed on the carrier, forming a continuous elastic jacket covering the rigid segments and the filler means thereby forming a hybrid band. Through tensioning, the hybrid band is pre-stressed before feeding the pre-stressed hybrid band to the paper forming screen roll, sensing the position of the hybrid band on the paper forming screen roll, sensing the position of the hybrid band on the paper web, and regulating and controlling the positioning of the hybrid band through the adjustment of the tensioning in accordance with the position of the hybrid band in the paper web.

Abstract: Sheets and laminated composites are described which are prepared with epoxy and flocculated vermiculite and mica dispersions. Processes and procedures are also described to obtain film and sheet materials from the flocculated silicate and epoxy dispersions.

Abstract: A bonded composite sheet comprising a layer of flash-spun polyethylene plexifilamentary film-fibril strand sheet in face-to-face contact with a layer of polyethylene synthetic pulp is highly suited for detailed printing thereon.

Abstract: Disclosed are flocced mineral materials which may be utilized to prepare high temperature resistant, water resistant articles. These materials are prepared by utilizing, as a starting material, a gellable layered swelled silicate that has an average charge per structural unit that ranges from about -0.4 to -1 and which contains interstitial cations which promote swelling with a source of at least one species of multi-amine derived cations.

Abstract: Security devices in the form of metalized plastic films are incorporated within a security paper such as banknotes and other valuable documents during the papermaking process for viewing solely by means of transmitted light. The devices comprise printing of extreme fine line clarity and high opacity such that legibility is possible by means of transmitted light while remaining completely indiscernable under reflected light.

Abstract: Security devices in the form of metalized plastic films are incorporated within a security paper such as banknotes and other valuable documents during the papermaking process for viewing solely by means of transmitted light. The devices comprise printing of extreme fine line clarity and high opacity such that legibility is possible by means of transmitted light while remaining completely indiscernable under reflected light.