Abstract: Method of producing a paper having a three-dimensional pattern of alternating raised and recessed portions which has been provided in connection with impulse drying, at which the wet paper web (10) is passed through at least one press nip (12) comprising a rotatable roll (13) which is heated and that the paper web during the passage through the press nip is given a three-dimensional pattern of alternating raised and recessed portions either by means of a pattern wire, band or belt and/or by a pattern on the heated roll (13) and where the paper web (10) after said press nip (12) is led around an essential part of the periphery of the heated roll (13) in order to provide an additional drying of the paper web while this is still in contact with said three-dimensional pattern.

Abstract: A creping blade for creping a cellulosic web from a rotatable cylinder in a creping process includes first and second side faces. The first side face is at least substantially opposite to the second side file. The blade also includes an upper surface adjacent to the first and second side faces. A plurality of notches is provided along the upper surface. Each of the notches has a bottom portion and an open end defined by at least a portion of the upper surface. The notches are configured to increase the caliper of the cellulosic web when the creping blade crepes the cellulosic web from an outer surface of the rotatable cylinder. Creped paper and improved methods of manufacturing paper are also provided.

Abstract: The present invention is directed to a press fabric having an anti-rewet scrim or “barrier” within the internal structure of a press fabric, and a method for making same. External materials are not necessary in creating the barrier. In other words, the existing material is modified to create a natural barrier to prevent water migration back to the press fabric surface.

Abstract: A multiply tissue product comprising at least two plies of a tissue interconnected to each other. The multiply tissue further comprises a layer including super absorbent fiber-like particles in at least one interface region in between two adjacent plies of the tissue webs, wherein the basis weight of the layer is between about 0.5% and about 50% of the overall basis weight of the two adjacent plies of tissue.

Abstract: A laminate wiping product is disclosed. The wiping product includes a first outer ply that has a textured surface. For example, the first outer ply can be an uncreped throughdried paper web having a three-dimensional conformation. The second outer ply, on the other hand, can be a smoother and softer web. The plies are laminated together by any suitable process. In one embodiment, the plies are embossed and nested together to form the final product.

Abstract: A method of controlling the degree of molding of a paper web during formation of a tissue product is provided. Initially, a liquid furnish of papermaking fibers is deposited onto a foraminous surface. The web is transferred to a through-drying fabric having a three-dimensional surface contour. In one embodiment, during transfer, the wet web is deflected onto the through-drying fabric so that it is molded to the surface contours of the fabric. The degree of molding is controlled by increasing or decreasing the solids consistency of the web without changing the deflection pressure or force.

Abstract: A method of making a multilayer paper web, wherein at least two paper sheets are formed and dried separately to a dry content of no more than 80% by weight, imparting a three-dimensional pattern of alternating raised and recessed portions in the paper sheets during drying, combining the paper sheets into a multilayer web, in which void volumes are created between the raised and recessed portions of the combined sheets and drying the multilayer web.

Abstract: The present invention is generally directed to a process for hot embossing a base sheet and/or to a process for perforating and bonding multiple plies of a paper product together. The process can be used in order to apply a decorative pattern to a paper product and/or to bond multiple ply products together. In one embodiment, the process of the present invention includes feeding a previously formed single ply or multi-ply base sheet through a heated embossing nip. As the base sheet passes through the heated embossing nip, sufficient heat and pressure is imparted to cause the fibers within the sheet to begin to melt or glassinate. Upon cooling, inter-fiber bonding occurs resulting in a well-defined embossment as well as bonding between plies of a multi-ply product.

Abstract: A method for directly forming and finishing a web product is provided. The method includes forming a web on a forming apparatus, continuously transferring the formed web to a conveyor, performing a converting step on the web as the web is continuously supported and advanced on the conveyor, and finishing the web into a product substantially ready for packaging. A system for performing the method is also provided.

Abstract: A multi-layered paper product that has bridging regions for inhibiting nesting is provided. For example, the paper product can contain a first and second layer that define ridges and valleys. Bridging regions are formed into at least one of the outer surfaces of the layers. In particular, the bridging regions are positioned at an angle of between about 0° to about 180° relative to the ridges and also have a length sufficient to extend between the peaks of at least two of the ridges. The bridging regions can be formed in a variety of ways, such as with an embossing roll that contains embossing elements. Moreover, the bridging regions can also have a variety of shapes, sizes, orientations, and/or patterns.

Abstract: An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 800 g/3″ wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are disclosed. An ultra soft, bulky, multi-ply tissue having low overall sidedness and a geometric mean tensile strength of less than about 35 g/3″ per lb. of basis weight wherein an embossed ply has a TMI sidedness of at least about 0.45 and an embossed area of at least about 2%, which is capable of being made from non-premium furnish, and method for making such products are also disclosed.

Abstract: Process and apparatus for producing a fibrous web in an apparatus that includes at least one nip formed between a smooth roll and at least one opposing element, a felt and an embossing belt. The process includes guiding the fibrous web and the felt through the at least one press nip formed between the smooth roll and the at least one opposing element, and passing the fiber web, in an unsupported manner, over a free draw from the smooth roll onto an embossing belt. The instant abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Abstract: A method of controlling the degree of molding of a paper web during formation of a tissue product is provided. Initially, a liquid furnish of papermaking fibers is deposited onto a foraminous surface. The web is transferred to a through-drying fabric having a three-dimensional surface contour. In one embodiment, during transfer, the wet web is deflected onto the through-drying fabric so that it is molded to the surface contours of the fabric. The degree of molding is controlled by increasing or decreasing the solids consistency of the web without changing the deflection pressure or force.

Abstract: There is provided a method of making absorbent sheet including the steps of: (a) an aqueous cellulosic furnish on a foraminous support; (b) at least partially dewatering the furnish to form a nascent web; (c) applying the nascent web to a rotating cylinder and drying the web to a consistency of from about 30 to about 90 percent solids; (d) creping the web at the consistency of from about 30 to about 90 percent while maintaining a narrow creping shelf effective width; and (e) drying the creped web to form an absorbent sheet, wherein the absorbent sheet exhibits a Void Volume of at least about 3.5 gms/gm. The process is advantageously applied to absorbent sheet having a thickness of from about 0.003 inches to about 0.010 inches while utilizing a creping blade having a creping surface with a ledge width of from about 0.005 inches to about 0.025 inches.

Abstract: A multi-purpose paper, a manufacturing method thereof, and an application thereof are provided. The method of manufacturing the multi-purpose paper comprises steps of (a) providing a papermaking material and obtaining a clean paper pulp by treating the papermaking material, (b) adding at least one functional additive into the clean paper pulp to form the multi-purpose paper, and (c) processing the multi-purpose paper to form thereon an uneven surface structure. The cultivating paper has the combined functions of weed control, pest control, supplying the required nutrients to plants to help develop the root system, maintaining moisture and breath for the root system. The multi-purpose paper can be carriers of agricultural antagonistic microorganisms and serve as the basic functional substrate for weed control, pest control, sowing, growing seedlings, fertilization, fertilizer saving, manpower saving and organic cultivating.

Abstract: A smooth, high density tissue. The tissue has a relatively low caliper, as well as high smoothness and high density. The tissue is calendered from a multidensity, through air dried web.

Abstract: A process for increasing the tactile properties of a base web without adversely effecting the strength of the web is disclosed. In one embodiment, the process includes the steps of placing a creped base web between a first moving conveyor and a second moving conveyor. The conveyors are then wrapped around a shear-inducing roll which creates shear forces and compressive forces that act upon the base web. The shear forces disrupt the web, increasing the softness and decreasing the stiffness of the web. The compressive forces are localized at the areas where the fabric knuckles contact the base web, imparting a unique fabric-imprinted pattern to the web with limited caliper reduction. The shear-inducing roll typically has a relatively small diameter. In some applications, more than one shear-inducing roll may be incorporated into the system.

Abstract: A nested rolled paper product is shown in which raised and depressed areas are formed in a sheet. The depressed areas may comprise square shapes, rounded shapes or other geometric shapes that are capable of aligning or nesting in registration when the sheet is rolled to form a reduced diameter rolled product. A high loft through air drying fabric is employed to imprint a high caliper pattern into the sheet in such a way as to nest raised portions, resulting in a more compact product having a minimized roll diameter. Grooves or channels in the sheet are capable of aligning as the sheet is rolled. The resulting rolled product may be toilet tissue, paper towels, or other similar paper products. The final rolled product achieves a minimum roll diameter for a fixed roll length.

Abstract: An apparatus and process for imprinting a web. A yankee drum and pressure roll are juxtaposed to form a nip. An imprinting member, such as through air drying belt or other patterning belt is interposed in the nip. A felt is also interposed in the nip, contacting the backside of the imprinting member. The imprinting member carries a paper web. The paper web is imprinted in the nip and simultaneously transferred to the yankee drying drum. The nip may be formed with a vacuum roll juxtaposed with the felt. The vacuum roll may remove from the felt and hence the web.

Abstract: There is provided a photocatalytic pulp composition having the antibacterial, bad smell degrading and harmful substance oxidatively degrading effects in various wide uses such as a filter material, a packaging material, a building material. A photocatalytic pulp composition is effectively used in the air treatment, the water treatment and the soil treatment and improves the photocatalytic activity effect itself.

Abstract: This invention pertains to security paper and methods of making such security paper. The invention comprises a light-colored base paper having a non-protection area of a first thickness, and a protection area of a second thickness on at least one major surface of the base paper wherein the first thickness is greater than the second thickness. The base paper comprises colorant whereby the protection area exhibits a translucence when viewed using transmitted light, and exhibits the colorant as a darker color indication, relative to the non-protection area, when viewed using reflected light. Transmission of light through a combination of paper fibers and the colorant of the invention, both being disposed at the protection area, is discernibly different from transmission of light through the non-protection areas of the base paper, when viewed with a human eye.

Abstract: The present invention is a method of applying a chemical treating agent to a cellulose web. The invention is further a means of increasing the bulk, absorbency and pattern definition in an embossed cellulose web without losing softness in the web. Finally, the invention includes products produced by the foregoing processes.

Abstract: The present invention relates to a soft, thick, single-ply, printed, absorbent paper product having a Yankee side and an air side wherein the absorbent paper is printed on before or after embossing on the Yankee side, air side, or both sides, said absorbent paper exhibiting a serpentine configuration. This inventions also relates to a process for the manufacture of such absorbent paper product having a basis weight of at least about 12.5 lbs. per 3000 square foot ream and having low sidedness, said tissue exhibiting: a specific total tensile strength of between 40 and 200 grams per 3 inches per pound per 3000 square foot ream, a cross direction specific wet tensile strength of between 2.75 and 20.0 grams per 3 inches per pound per 3000 square foot ream, the ratio of MD tensile to CD tensile of between 1.25 and 2.75, a specific geometric mean tensile stiffness of between 0.5 and 3.2 grams per inch per percent strain per pound per 3000 square foot ream, a friction deviation of less than 0.

Abstract: The present invention is a method for maximizing water removal from an absorbent web in a press nip. The present invention uses a pressing unit having a blanket with a void volume and with a pressure profile that maximizes water removal in the press section or on the Yankee dryer of a paper machine. The pressure profile of the pressing unit according to the present invention has a very steep pressure drop at and/or following the exit of a pressure distribution curve in order to maximize water removal by minimizing rewet of the web. The improved pressure profile according to the present invention results in increased water removal and/or improved line speed. The void volume further increases water removal and/or improves line speed.

Abstract: Method of producing paper having a three-dimensional pattern of alternating raised and recessed portions which is given the paper in connection with impulse drying, at which the wet paper web is passed through at least one press nip (12) comprising a rotatable roll (13) which is heated and that the paper web when passing through the press nip is given a three-dimensional pattern either by means of a pattern wire (11) and/or by the fact that the heated roll (13) is provided with a three-dimensional pattern, and where the wet paper web (10) before entering said press nip (12) is given a basis weight variation in a non-random pattern.

Abstract: An apparatus for increasing bulk of a foreshortened fibrous web comprises a working surface designed to receive a foreshortened web thereon, a means for adding moisture to at least selected portions of the web thereby relaxing the crepe in the selected portions, and a means for retaining the crepe in the rest of the web. A preferred apparatus comprises a pair of opposite surfaces, at least one of which having expansion conduits therethrough, the web being impressed between the surfaces. A temperature differential is created between the two opposite surfaces, sufficient to drive the moisture added to the selected portions therethrough, thus relaxing the crepe in the selected portions which expand into the expansion conduits, while the crepe is retained in the rest of the web impressed between the two surfaces.

Abstract: An apparatus and process for removing water from a cellulosic web. The papermaking apparatus comprises imprinting member having an absolute void volume that enables a hydraulic connection to be formed between a cellulosic web and a capillary dewatering member when compressed in a nip. The absolute void volume is predetermined based on an estimate of the volume of water expressed from the cellulosic web.

Abstract: A drying section for drying a web in a papermaking machine has a pre-drying section and a final drying section, wherein the pre-drying section includes a hot press formed by a first press member and a rotatable counter roll in engagement with each other so as to form a nip therebetween through which the web passes. The hot press further includes a heating device disposed in heat-transfer relation to the counter roll and operable to heat a surface region of the counter roll which then passes through the nip so as to heat the web therein, and an imprinting fabric arranged in an endless loop, the imprinting fabric defining an imprinting surface for imprinting the web and being arranged to pass through the nip of the hot press with the web against the imprinting surface such that the web is imprinted. The imprinting fabric continues to support the imprinted web downstream of the hot press at least up to the final drying section.

Abstract: Described is a micro-structured paper or paper-like material having a self-cleaning and/or non-adhesive effect whereby the paper or paper-like material is hydrophobic across the entire cross-section of the material and which is micro-structured in such a way that the surface is provided with elevations and depressions whereby the distance between the elevations ranges from 0.04 to 100 microns and the height of the elevations ranges from 0.04 to 100 microns, and whereby the paper or paper-like material is characterized in that it contains particles having the size of 0.04 to 50 microns that are bound to the paper or paper-like material by means of a binder, and whereby the paper or paper-like material is hydrophobic across the entire cross section of the material, as well as a method for the production thereof.

Abstract: A process for increasing the tactile properties of a base web without adversely effecting the strength of the web is disclosed. In one embodiment, the process includes the steps of placing a creped base web between a first moving conveyor and a second moving conveyor. The conveyors are then wrapped around a shear-inducing roll which creates shear forces and compressive forces that act upon the base web. The shear forces disrupt the web, increasing the softness and decreasing the stiffness of the web. The compressive forces are localized at the areas where the fabric knuckles contact the base web, imparting a unique fabric-imprinted pattern to the web with limited caliper reduction. The shear-inducing roll typically has a relatively small diameter. In some applications, more than one shear-inducing roll may be incorporated into the system.

Abstract: A method for forming a paper web with two surfaces having elevated regions is provided. The elevated regions can be imparted onto the surfaces of the tissue utilizing various papermaking techniques and devices, such as using patterned fabrics, wire-mesh, and/or pressure rolls. A tissue formed according to the present invention can have a substantial fiber density gradient in the −z direction and a relatively low fiber density gradient in the x-y plane. Moreover, the tissue can also have a substantial pore size distribution gradient in the −z direction and a relatively low pore size distribution gradient in the x-y plane for improved absorption properties.

Abstract: The present invention is a method of applying a chemical treating agent to a cellulose web. The invention is further a means of increasing the bulk, absorbency and pattern definition in an embossed cellulose web without losing softness in the web. Finally, the invention includes products produced by the foregoing processes.

Abstract: A tissue with two surfaces having elevated regions is provided. The elevated regions can be imparted onto the surfaces of the tissue utilizing various papermaking techniques and devices, such as using patterned fabrics, wire-mesh, and/or pressure rolls. A tissue of the present invention can have a substantial fiber density gradient in the -z direction and a relatively low fiber density gradient in the x-y plane. Moreover, the tissue can also have a substantial pore size distribution gradient in the -z direction and a relatively low pore size distribution gradient in the x-y plane for improved absorption properties.

Abstract: The invention relates to a papermaking fabric and method of producing a soft, bulky tissue web in which an embryonic fiber web is wet-molded onto a three-dimensional substrate wherein the web-contacting surface of said substrate is a three-dimensional porous nonwoven material. The method can provide higher levels of bulk and surface depth in tissues than is practical with woven papermaking fabrics.

Abstract: Method of producing an impulse dried paper having a three-dimensional pattern of alternating raised and recessed portions, which have been provided in connection with impulse drying, at which the wet paper web (10) is passed through at least two press nips (12a,b), each comprising a rotatable heated roll (13a,b) which is heated and that the paper web during the passage through the press nips is given a three-dimensional pattern of alternating raised and recessed portions either by means of a patterned wire (11′), -band or belt and/or by a pattern on the heated roll (13a,b).

Abstract: Method of producing paper having a three-dimensional pattern of alternating raised and recessed portions which is given the paper in connection with impulse drying, at which the wet paper web is passed through at least one press nip (12) comprising a rotatable roll (13) which is heated and that the paper web when passing through the press nip is given a three-dimensional pattern either by means of a pattern wire (11) and/or by the fact that the heated roll (13) is provided with a three-dimensional pattern, and where the wet paper web (10) before entering said press nip (12) is given a basis weight variation in a non-random pattern.

Abstract: A process for making absorbent sheet includes: (a) depositing an aqueous furnish of cellulosic fiber on a forming fabric; (b) dewatering the wet web to a consistency of from about 15 to about 40 percent; (c) transferring the dewatered web from the forming fabric to another fabric traveling at a speed of from about 10 to about 80 percent slower than the forming fabric; (d) wet-shaping the web on an impression fabric whereby the web is macroscopically rearranged to conform to the surface of the impression fabric; and (e) impingement air drying the web. The process is particularly suitable for making high bulk products form difficult to process furnishes such as recycle furnishes and for making high basis weight products without compressive dewatering with a papermaking felt.

Abstract: Method of producing an impulse dried wetlaid fibrous web-shaped material, such as paper or non-woven, having a three-dimensional pattern of alternating raised and recessed portions, which have been provided in connection with impulse drying, at which the wet fibrous web is passed through at least one press nip (12) comprising rotatable roll (13) which is heated and that the fibrous web during the passage through the press nip is given a three-dimensional pattern of alternating raised and recessed portions either by means of a patterned wire (11) and/or by a pattern on the heated roll (13) To the fibrous web there has been added a material that softens or melts in the temperature interval 100-400° C. and that at least the parts of the fibrous web that is located closest to the raised portions of the heated roll (13) are heated to such a high temperature that said material softens or melts and by that provides an increased amount of bonding points in the fibrous web.

Abstract: The present invention encompasses a machine direction extensible noncalendered fibrous web produced by a transfer system of at least eight percent negative draw including a matrix of fibrous web material having a wet mullen burst at least about 10 percent greater than a convex transfer system produced web. In addition, the matrix of fibrous material has a wet mullen burst of at least about 74500 pascals. Moreover, the matrix of fibrous web material has a GMBL ranging from about 2047 to about 2704. Furthermore, the matrix of fibrous web material includes fibers, which may be selected from the group consisting of a bonded carded web, spunbonded web, meltblown fiber web, and multi-ply fibrous web. Moreover, the matrix of fibrous web material may have an elmendorf tear greater than about 66.5 centinewton. Also, the matrix of fibrous web material may have a tensile modulus of at least about 1544 gram per centimeter squared.

Abstract: Method of producing a paper having a three-dimensional pattern of alternating raised and recessed portions which is given the paper in connection with impulse drying. The paper web has a varying material composition as seen in its thickness direction, so that it at least in an outer layer contains an amount of a material that softens, melts or hardens in the temperature interval 100-400° C. or in some other way contributes in stabilizing the pattern structure that has been given the paper. It is further referred to an impulse dried paper produced according to the method.

Abstract: Compositions for enhancing the strength and humidity resistance of lignocellulosic fibrous materials such as paper. The compositions are comprised of at least one lignin derivative and a solvent system whereby the solvent system is comprised of water and at least one organic solvent. Suitable lignin derivatives include but are not limited to lignosulfonate, lignosulfonate/kraft lignin, lignosulfonate/organosolv, and mixtures thereof.

Abstract: The perceived softness of embossed tissue can be increased greatly while avoiding nesting when a particular pattern is embossed into the tissue. This pattern combines relatively shallow stitchlike bosses with deeper more sharply defined signature bosses. The stitchlike bosses can be rounded and arranged in wavy flowing intersecting lines. The signature bosses can be arranged in regions framed by the intersecting wavy flowing lines.

Abstract: An apparatus for imprinting, drying, and reeling a fibrous web comprises a hot press including a pair of press members forming a nip therebetween for passage of the web therethrough and at least one clothing arranged to pass through the nip of the press with one side of the web in contact with a surface of the at least one clothing. The apparatus also includes a heat transfer device defining a heatable surface, the heat transfer device being arranged to pass through the nip of the press with the opposite side of the web in contact with the heatable surface, and a heating device operable to heat the heat transfer device such that the heat transfer device heats and dries the web during contact therewith. The apparatus further includes a reel-up including a rotatable reel spool onto which the web is reeled to form a finished roll of web material.

Abstract: Tissue products such as facial tissue, bath tissue, paper towels and the like are wet molded and dried using a through-air-drying fabric which has a three dimensional, sculptured, textured background accentuated with decorative signature patterns. The textured background is woven into the fabric. The decorative patterns are created by using a smooth polymeric substance or by yarn stitches. The decorative patterns on the through air drying fabric provide enhanced aesthetics, while the textured background provides improved properties such as absorbent capacity, absorbent rate, stretch, flexibility, drape, bulk, and hand feel when used in tissue making.

Abstract: An embossed multiple ply paper product and process for producing such product displaying aesthetically pleasing decorative attributes and exhibiting functional characteristics of softness, absorbency, and drape. The decorative attributes comprise embossed patterns of indicia displaying a high quality cloth-like appearance for a softer, more quilted look. The plies are joined in a face-to-face arrangement by selective bonds which are limited to the indicia, in order to produce more permanent decorative figures that inhibit dissipation caused by compressive forces, humidity, absorption, etc.

Abstract: The invention relates to an absorbent paper product, such as a napkin or tissue, including at least two tissue paper plies which are superposed and joined, cut or precut into a desired format and connected to one another at least over a segment of a peripheral zone. The plies are joined along the segment by marking patterns without resort to glueing and at least one ply is fitted with embossing patterns in a central zone. The invention applies to sanitary and household papers, in particular disposable napkins and tissues.

Abstract: The present invention relates to a soft, thick, single-ply tissue and to a process for the manufacture of such tissue product having a basis weight of at least about 15 lbs./3,000 square foot ream and having low sidedness, said tissue exhibiting a specific total tensile strength of between 40 and 75 grams per 3 inches per pound per 3000 square feet ream, a cross direction specific wet tensile strength of between 2.75 and 7.5 grams per 3 inches per pound per 3000 square feet ream, the ratio of MD tensile to CD tensile of between 1.00 and 2.75, a specific geometric mean tensile stiffness of between 0.5 and 1.2 grams per inch per percent strain per pound per 3000 square feet ream, a ratio of product cross direction stretch to base sheet cross direction stretch of at least about 1.4, a friction deviation of less than 0.225, and a sidedness parameter of less than 0.275.

Abstract: This invention pertains to security paper and methods of making such security paper. The invention comprises a light-colored base paper having a non-protection area of a first thickness, and a protection area of a second thickness on at least one major surface of the base paper wherein the first thickness is greater than the second thickness. The base paper comprises colorant whereby the protection area exhibits a translucence when viewed using transmitted light, and exhibits the colorant as a darker color indication, relative to the non-protection area, when viewed using reflected light. Transmission of light through a combination of paper fibers and the colorant of the invention, both being disposed at the protection area, is discernibly different from transmission of light through the non-protection areas of the base paper, when viewed with a human eye.

Abstract: The present invention is a method of making an ultra soft, multi-ply tissue from non-premium furnish using wet press technology and the product produced thereby.

Abstract: The invention relates to embossing multi-ply paper products, for example, paper towels, tissue and napkins, in which an improved embossing arrangement is used which is particularly suitable for paper products which have been processed so as to impart undulations whose axes extend in a principal undulatory direction, typically in the machine direction. The absorbent sheet typically further includes undulations which extend in the cross (transverse direction) of the web such that the absorbent sheet has a biaxially undulatory structure. The undulations may be formed by the use of an undulatory creping blade. Defined parameters accommodate: the distance at which the undulations are spaced, the total surface area of the design (embossing) elements, the width and length of the embossing elements and the aspect ratio of the elements, as well as the angular orientation of the embossing elements with respect to the undulations.