Abstract: The invention relates to a method for producing a paper web or another fibrous web. According to said method, the fibrous web is impinged upon by pressure in the penultimate press nip and then in a last press nip of a press section. One face of the fibrous web is in contact with a smooth surface when penetrating the penultimate press nip while the other face of the fibrous web is in contact with a smooth surface the when penetrating the last press nip.

Abstract: The moisture profile and/or moisture gradient of a paper web of at least SC quality paper is controlled in a paper machine comprising a calender (1) which has at least two roll stacks (21, 22; 31, 32), one stack has at least three rolls and another has at least five rolls. The web is moisturized to a desired pre-moisture content M1 by a pre-moisturizer (7) before the calender. At least one intermediate moisturizer (3) is arranged between two roll stacks moisturizes the web to a desired intermediate moisture content M2 before the last roll stack (31, 32), in which the web is dried to a desired final moisture value M3. For continuously controlling and optimizing the moisture profile and/or moisture gradient of the web, the pre-moisturizing W1 of the web is controlled by a pre-moisturizer (7) control parameter which corresponds to the final moisture value M3 of the web.

Abstract: The present invention relates to a sheet structure for electrical insulation or flame resistance comprising a barrier ply having a mica-rich face and a mica-poor face and a reinforcing ply containing a saturable backing layer attached to the mica-poor face of the barrier ply.

Abstract: A method and apparatus for generating process heat and/or electrical energy for a machine used in the production and/or finishing of a web of fibrous material are provided. The fibrous material can be a paper web or paperboard web, and gas having a highest possible proportion of hydrogen is generated from the waste products resulting during the production and/or finishing of the web of fibrous material. This hydrogen-rich gas is used for generating the necessary process heat and/or the necessary electrical energy.

Abstract: An object is to provide a support for image-recording material excellent in dimension stability and smoothness, a manufacturing process of the support, and an image-recording material which employs such support and which can obtain a high quality image. Accordingly, provided is a support for an image-recording material which comprises at least a sheet of raw paper wherein a pressure drying treatment is performed at a temperature of from 100° C. to 200° C. on the raw paper sheet having a water content of from 30% to 70%, while applying pressure to a surface of the raw paper sheet on which an image-recording layer is to be formed, and a calender treatment is carried out afterwards using at least one calender.

Abstract: In a method for manufacturing base paper for release paper, the body layer, which is formed of a fibre raw material, is surface sized with a surface treatment agent. Before the surface sizing, the body layer, whose moisture level is at least 13 wt. %, is calendered in a calender that comprises at least one nip formed between a hard-faced roll and a soft counter surface.

Abstract: A method for pre-calendering a board web is provided and comprises passing the board web in a pre-calendering process through at least one hard nip, formed by a metal roll and a counter roll, and through at least one long nip, formed by a thermo roll and a long-nip roll or a long-nip belt assembly. The surface of the board web is moistened with water prior to the board web passing through the at least one hard nip.

Abstract: There is described a method and apparatus for applying steam from a steam source to a moving web to thereby improve the smoothness and gloss of the web. A housing has at least one cooling chamber upstream and at least one steam chamber downstream. The cooling air in the cooling chamber is used to cool the web before steam is applied to the web from the steam chamber. This allows a sufficient volume of steam to be delivered to the web to thereby raise its moisture content to a desired level to thus achieve optimized calendering of the web.

Abstract: Machine and process for the manufacture of a paper web, in particular, a tissue paper or hygienic paper web. At least one pressing gap or nip is formed between a shoe pressing unit and a Yankee drying cylinder, through which a water absorbent carrier band, a water-impermeable pressing band and the web are passed. The pressing gap length is greater than approximately 80 mm, with the maximum pressing pressure of less than or equal to approximately 2 MPa. The instant abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Abstract: A web of tissue is formed in a twin wire former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics moves over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll. A final forming fabric is arranged to operated at a lower speed than the penultimate forming fabric so that a rush transfer and creping like action takes place.

Abstract: A dull coated printing paper that is bulky (low in density) having a density of 0.90 to 1.15 g/cm3 and yet offers excellent pliability, superior surface smoothness, high degree of print gloss and minimal small-scale gloss variations in the image area are obtained by forming a coating layer comprising a pigment and an adhesive on a base paper which contains an organic compound having an action to inhibit binding between pulp fibers and then carrying out calender treatment at a line pressure for the treatment of 50 to 150 kg/cm.

Abstract: A web (W) is passed from a preceding treatment stage to a finishing device in which the web (W) is finished in the finishing device and from which finishing device the web (W) is passed further to a subsequent treatment stage. The web (W) is brought to a roll (11; 14) of the finishing device as supported substantially before a nip area (N1; N2). The web (W) is passed from the circumference of a roIl (12; 15) of the finishing device as substantially supported afler the nip area (N1; N2). A device for passing a web in connection with a finishing device of a paper machine causes a web (W) to be brought by the device to the circumference of a roll (11; 14) of the finishing device substantially before a nip area (N1; N2) and/or the web (W) can be passed from the circumference of a roll (12; 15) of the finishing device substantially after the nip area (N1; N2).

Abstract: An industrial fabric having improved sheet restraint and wear resistance along with acceptable permeability. The improvement is effected by coating only the high spots of the fabric with silicone material. The coating methods used in this invention may include kiss roll coating, gravure roll coating, rotogravure printing, rotary screen coating, screen-printing and/or flexography. The improvement is also applicable to corrugator fabrics.

Abstract: A paper or paperboard web (W) is precalendered. A web that has undergone earlier dewatering stages is calendered to attain a suitable surface for the coating process. The web is calendered (C) one-sidedly in such a manner that the absorption level of the second side (W2) of the web entering the calendering, which is higher than the absorption level of the first side (W1), is reduced in the calendering nearly to the same level or at least to the same level with the first side (W1).

Abstract: A process for making a unitary fibrous structure comprises steps of: providing a fibrous web comprising a plurality of cellulosic fibers randomly distributed throughout the fibrous web and a plurality of synthetic fibers randomly distributed throughout the fibrous web; and causing co-joining of at least a portion of the synthetic fibers with the cellulosic fibers and the synthetic fibers, wherein the co-joining occurs in areas having a non-random and repeating pattern. A unitary fibrous structure comprises a plurality of cellulosic fibers randomly distributed throughout the fibrous structure, and a plurality of synthetic fibers distributed throughout the fibrous structure in a non-random repeating pattern.

Abstract: The specification discloses a waterbox for applying an aqueous mixture, such as a starch mixture, to a web in a calender stack. The waterbox includes a spillway disposed adjacent a calender stack having a bottom plate, substantially parallel front and rear walls, and substantially parallel first and second end walls. The waterbox also includes an elongate lip for which extends from adjacent the front wall of the reservoir to a position adjacent a roll of the calender stack to form a pond area. A weir is provided for controlling the amount of mixture in the pond. Additionally the waterbox includes an inlet or a plurality of inlets for introduction of mixture into the pond area located below the pond level.

Abstract: A paper web is calendered by passing the paper web through a nip formed by a heatable thermo roll and a backing roll. The surface temperature of the thermo roll is above the glass transition range of the paper.

Abstract: The invention relates to a belt calender, comprising a first roll (11), a second roll (13; 15), and a belt loop therebetween, comprising an incompressible metal belt (12) pressed by the second roll (13; 15) against the first roll (11) to establish a calendering zone between the first roll (11) and said belt (12). The second roll (13; 15) is provided with a compressible belt section (14; 18) to be pressed against the metal belt (12).

Abstract: Wide nip calender arrangement and process for glazing a paper or cardboard web that includes a back pressure surface, a support shoe arrangement, and a circulating jacket loaded by the support shoe arrangement in a direction of the back pressure surface to form a wide nip. A moistening device is arranged before, relative to a web travel direction, an intake to the wide nip, and a calibration nip is arranged behind, relative to a web travel direction, a discharge from the wide nip. The instant abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Abstract: In the method, a release layer is formed on base paper to manufacture release paper. The base paper is calendered before forming the release layer in-line on the same production line. A further object of the invention is equipment for manufacturing release paper, which equipment can be used to form a release layer on top of a base paper. The equipment comprises a calender (4) located before the release layer forming unit (5) in-line on the same production line.

Abstract: A method of drying a paper web is provided. The method utilizes a dryer, such as a through-dryer, having a first dryer section and a second dryer section. Within the first dryer section, a relatively wet paper web is dried at an elevated temperature, such as between about 400° F. to about 500° F. After being dried by the first dryer section, the web is relatively dry and is further dried by the second dryer section at a reduced temperature, such as between about 300° F. to about 400° F. A variety of control techniques can also be utilized to control the temperature of each dryer section.

Abstract: A paper product is described that includes a paper substrate having a first surface and a second surface; a coating layer provided on the first surface of the paper substrate, the coating layer comprising a binder component and a pigment component, wherein the weight ratio the binder component to the pigment component is between about 0.25:1 to about 1:1; and wherein the paper product exhibits a gloss of at least about 20 to 75 according to TAPPI T480 om-92, a Print-surf roughness of at least about 0.5 to 2.5 according to TAPPI T555 pm-94, and a density of at least about 12 to 18 according to TAPPI T410 om-93 and TAPPI T411 om-89. A method for manufacturing a paper product is provided.

Abstract: Disclosed is an uncoated facestock product having enhanced printability, holdout, and edge wick properties, which are attained through a combination of manufacturing techniques including increased refining of the furnish, sizing, increased hard nip calendering, and the use of extended nip calendering. The resulting uncoated facestock product has the following properties: a density between about 0.7 and 1.0 g/cc and/or an ash content of less than about 15% as measured by the 525° C. standard test method; and a finished surface having a Sheffield smoothness between about 50 and 150 Sheffield units and a Parker Print Surf roughness (PPS-10) less than about 5.0 microns.

Abstract: A process for producing a paper made essentially of a para-aromatic polyamide and having agglutinate portions, the process including subjecting to papermaking a composition comprising at least one member selected from the group of short fibers, staple fibers, pulp and polymer particles of a para-aromatic polyamide swollen with water, and then drying the resulting wet paper under pressure, preferably after removal of free water attached thereto. The para-aromatic polyamide paper obtained has heat resistance and stiffness and also has a high breaking length. This paper is thus useful as an insulating paper and can also be made useful as a material for composite materials by imparting other functions to the paper.

Abstract: The press device for a paper web, such as a calendar, contains a flexible moving element (1a) forming an endless structure, said element forming the shell (1) of a roll, the press device including further a counter roll. Inside the moving element (1a) there is a shoe element (3) that is arranged to support the shell (1a) against the counter roll to form a nip (N). The width and/or the surface contour of the supporting surface of the shoe element (3) guiding the shell of the roll in the nip contact varies in the machine direction and the shoe element is positionable in the machine direction to adjust the nip width and/or length.

Abstract: Process and apparatus for drying a material web. The process includes guiding the material web to at least one heated area having a jacket surface of a cylinder having a diameter of between about 4-10 meters, setting the material web, having a dry content of between about 45-55%, onto the at least one heated area, maintaining the material web in uninterrupted contact with the at least one heated area at least until the material web achieves a firmness sufficient for detaching the material web from the heated area, and detaching the material web from the at least one heated area with a dry content of between about 55%-65%.

Abstract: The invention relates to a process for producing a coated paper web, According to the process, a paper web is formed from a fibrous raw material in a paper machine, the paper web is coated with a pigment-containing coating mix, and the coated paper web is calendered. According to the invention, the paper web is coated with a coating composition that contains as the mineral pigment mainly a mixture of gypsum and calcium carbonate, the amount of gypsum being at minimum 10% by weight of the total amount of gypsum and calcium carbonate. With mixtures of calcium carbonate and gypsum, such as mixtures of PCC and gypsum and mixtures of PCC, ground carbonate and gypsum, there are obtained simultaneously a sufficient gloss and smoothness as well as a brightness and opacity better than with PCC-kaolin pastes.

Abstract: Machine and process for the production of a tissue web that includes a drying cylinder and a press shoe arrangement. The press shoe arrangement and the drying cylinder are arranged to form a nip with lateral edge areas. A plurality of contact pressing elements are arranged to exert pressing pressures across the nip, a measuring device is structured and arranged to measure pressing pressures resulting in at least the lateral edge areas, and at least one of a control and regulating device is structured and arranged to locally adjust the pressing pressures in the lateral edge areas by adjusting pressing pressures exerted by contact pressing elements assigned to the lateral edge areas. The instant abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Abstract: The invention relates to a process for regulating the porosity and printing properties of paper, in particular uncoated wood-containing paper such as SC-paper, wherein a sufficient quantity of colloidal PCC having a BET surface area of 10-100 m2/g is used as a filter in the paper to achieve a desired porosity of the paper; as well as paper containing colloidal PCC as filler, and a pigment mixture suitable for paper manufacture and containing colloidal PCC.

Abstract: A method and an arrangement for controlling evaporation and moisture in a multinip calender (10) when a continuous fibrous web (W) is calendered in calendering nips (1,_2,—3,—4,—5) placed one after the other before the fibrous web is wound on a reel-up/winder (9). With a view to making the net evaporation from and the final moisture content of the web (W) constant when the running situations in the calender (10) change, the web is passed in the calender from the outlet of at least one nip into an air-float chamber (20) of the turning airborne type.

Abstract: A long nip (N) shoe calender formed of a shoe roll (10) and a thermo roll (20) is used in calendering, with a nip dwell time which is over 10 ms, advantageously over 20 ms. The nip pressure is below 3 MPa, advantageously below 1 MPa, and a surface temperature of the thermo roll (20) is over 200° C., advantageously over 250° C. The board web (W) surface to be pressed against the thermo roll (20) is moisturized before the nip.

Abstract: A web of tissue is formed in a twin wire former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll.

Abstract: A process for producing tissue webs is disclosed. More particularly, the present invention is directed to an improved process for drying webs. According to the present invention, a formed web still containing a substantial amount of moisture is passed through a nip formed between a press roll and a heated drum. When passed through the nip, the web is placed on a porous fabric. The web is then carried through the nip for a period of time and subjected to temperatures and pressures sufficient to create a steam front which travels through the web and expels a significant amount of moisture from the web through the porous fabric.

Abstract: A method of dewatering a fiber web in a paper machine, includes the steps of: dewatering the fiber web in a forming section to a solids content of greater than approximately 10%; displacement pressing the fiber web in an air press assembly to a solids content of greater than approximately 40%; and through air drying the fiber web in at least one air press assembly to a higher solids content.

Abstract: A method for making a fibre web, especially aboard web. The fibre web (W) is pre-calendered in a long-nip calender (11; 21), which replaces the Yankee cylinder. The invention also concerns a concept for making a fibre web, especially board. The concept includes a long-nip calender (11; 21) for pre-calendering the fibre web and to replace the Yankee cylinder.

Abstract: A supercalender for calendering a paper web and a calendering arrangement for producing matte-quality paper web has a multiple-nip calender in which at least one of the calendering nips of the multiple-nip calender is an extended nip (N9) formed between a polymer roll (18) and either a shoe roll (30) or a calendering belt.

Abstract: A method and apparatus for calendering paper or board in the manufacture of coated grades of paper or board. At least one of the surfaces of an uncoated base material web is calendered, at least one layer of coating mix being applied onto said surface, and at least the coated surface of the base web is calendered again. The uncoated surface of the base web is calendered by means of a shoe calender having a nip length of at least 50 mm, and the coated surface of the base web is calendered by means of a calender having a nip length of 50 mm at the most.

Abstract: Disclosed is an uncoated facestock product having enhanced printability, holdout, and edge wick properties, which are attained through a combination of manufacturing techniques including increased refining of the furnish, sizing, increased hard nip calendering, and the use of extended nip calendering. The resulting uncoated facestock product has the following properties: a density between about 0.7 and 1.0 g/cc and/or an ash content of less than about 15% as measured by the 525 ° C. standard test method; and a finished surface having a Sheffield smoothness between about 50 and 150 Sheffield units and a Parker Print Surf roughness (PPS-10) less than about 5.0 microns.

Abstract: A method and an arrangement for surface treatment of a paper and/or board web (W) formed of a yankee cylinder (2) and a calendering unit (5) placed one after the other in the machine direction, by means of which the web (W) is first glazed and dried and after that immediately calendered.

Abstract: Inserting paper for clean glass-like sheet materials reducing transport and storage costs without relying on packaging spacers, preventing paper marks, and providing electrostatic adhesion, comprised of a nonwoven sheet made from regenerated cellulose obtained by the viscose process, cuprammonium process, or other cellulose regenerating process, in particular one suppressed in content of hot water solubles (heat water soluble ingredients) to less than 0.1 wt % per unit nonwoven sheet, wherein the nonwoven sheet is formed so that the regenerated cellulose fibers are fused through fused parts without use of a binder and the surface of the nonwoven sheet is treated for dust prevention by for example pressing by a flat roller, suction by a suction system, etc. The obtained nonwoven sheet may be supercalendered.

Abstract: The invention relates to a method for calendering of paper, comprising passing the paper web through a flip formed by a heatable thermo roll and a backing roll. The surface temperature of the thermo roll is above the glass transition range of the paper.

Abstract: Machine and process for producing a fibrous material web. The machine includes at least one shoe press having at least one drying cylinder and a shoe press unit which are arranged to form a pressing nip elongated in a web travel direction. At least one suctioned apparatus is arranged before the at least one shoe press relative to the web travel direction, and a water-permeable continuous carrying belt is arranged to guide the fibrous material web over the at least one suctioned apparatus and through the elongated pressing nip. A hood subjected to an overpressure is assigned to the suctioned apparatus and is arranged to support an underpressure effect of the at least one suctioned apparatus. The process includes guiding the fibrous material web and the carrying belt through the elongated pressing nip, and supporting an underpressure effect of the suctioned apparatus by creating an overpressure in the hood.

Abstract: In the method for calendering a paper or paperboard web, the properties of a paper or paperboard web (W) are modified by changing the vapour pressure inside a moist paper or paperboard web. The device for calendering a paper or paperboard web comprises means for changing the vapour pressure inside the moist paper or paperboard web (W).

Abstract: A method for drying fibrous webs utilizing a limiting orifice medium with a plurality of pores. The web is disposed on a supporting fluid permeable carrier. The web is pressed between the supporting carrier and the limiting orifice medium. A vacuum greater than the breakthrough pressure of the pores of the medium is drawn through the pores and the web.

Abstract: The present invention relates to a process of manufacturing a high bulk, low weight paper product produced by using a high level of groundwood containing sheet, blade coating with specifically formulated coatings then passing the paper web between two extended-nip calenders, one calender for each side of paper. As a result, densification of the resulting coated paper product is reduced, while maintaining stiffness and opacity comparable to heavier weight sheets.

Abstract: Thermoplastic fibers of different melting points are present in an aqueous slurry of refractory fibers, binder and flocculant. The slurry is passed through a screen to form a wet body which is heated to dry the body and melt the thermoplastic fibers to bind the refractory fibers together.

Abstract: Device for a drying section useful in the manufacture of paper or paperboard as a fibrous web. The drying section includes a drying drum rotatable about a first axis of rotation and arranged such that the fibrous web runs in contact with a surface of the drying drum, at least about a part of its circumference, and is dried thereby. The device includes at least one press roller rotatable about a second axis of rotation which is essentially parallel with the first axis of rotation, and is arranged, with a line load, to bear against the fibrous web, whereby the drying drum supports the at least one press roller. The at least one press roller is positioned at a corresponding longitudinal edge of the fibrous web, the least one press roller having a first cross-sectional diameter (D) at outer short ends in the device, and a second cross-sectional diameter (d) at inner short ends of the device, the first cross-sectional diameter (D) being larger than the second cross-sectional diameter (d).

Abstract: A method of compressively modifying, such as by calendering, an uncreped throughdried tissue sheet is disclosed. The dried tissue sheet, initially supported by the throughdrying fabric, is removed from the throughdrying fabric and compressively modified. Thereafter, the compressively modified sheet is recombined with a papermaking fabric and carried to a reel section while supported by the fabric. The sheet is always, or substantially always, supported by a fabric or a roll surface to minimize opportunities for sheet breaks or otherwise adversely affecting sheet properties.

Abstract: Tissue paper is calendered in at least one calendering nip. The tissue paper is calendered in at least one soft, long calendering nip. By belt calendering a high crêping effect is achieved when a so-called post-nip contact is used. With post-nip contact, the web and the belt are in contact with the thermo roll over a distance of 10-200 mm after the nip, whereby the belt tension presses the web against the surface of the thermo roll, and hereby the belt expands in the nip, and when it is then restored it will crêpe the paper. In this manner a soft tissue paper with maximum bulkiness is brought about. The belt tension used in the belt calender is 1-10 kN/m.

Abstract: The present invention relates to a method for calendering a moving web (1) of paper or board. The web (1) is passed to a calender (2) and calendered therein. At least one quality of the calendered web (1) is measured at a first measurement point (3) adapted at a location downstream from the calender (2). Additionally, at least one quality of the web (1) entering the calender (2) is measured at a second measurement point (4) adapted at a location between the calender (2) and the preceding section of the line. A control variable (6) affecting the calendering effect on the calender (2) is controlled by a feedback control scheme based on the measurement result obtained from said first measurement point (3) and a control variable (9) affecting the processability of the web (1) to be calendered is controlled by a feedback control scheme based on the measurement result obtained from said second measurement point (4).