Article Forming Processes (pulp Molding) Patents (Class 162/218)
  • Publication number: 20030029591
    Abstract: A pulp molded article (1) of the present invention comprises a neck portion (2) and a thread (5) provided on the outer surface of the neck portion (2), and has an overrun torque of 1 N·m or higher between the neck portion and a threaded cap screwed on the neck portion (2).
    Type: Application
    Filed: August 26, 2002
    Publication date: February 13, 2003
    Inventors: Kenichi Otani, Yoshiaki Kumamoto
  • Publication number: 20030010462
    Abstract: A method of producing a pulp molded article is disclosed. The method comprises the steps of: feeding a pulp slurry to a cavity (4) of a papermaking mold (1) having a prescribed cavity shape to form a pulp preform (7) comprising a main part (7a) having an opening and a separable part (7b) having a flange (7c) and connected to the edge of the opening; inserting a pressing member (8) into the preform (7); expanding the pressing member (8) to press the preform (7) toward the papermaking surface; removing the preform (7) from the papermaking mold (1); and then cutting the preform (7) at a joint between the separable part (7b) and the main part (7a).
    Type: Application
    Filed: August 15, 2002
    Publication date: January 16, 2003
    Inventors: Akira Nonomura, Yasushi Yamada, Tokuo Tsuura, Hiroaki Kobayashi, Kenichi Otani
  • Publication number: 20020189776
    Abstract: Pulp deposited bodies (7 and 8) are formed on the surfaces (2a and 3a) of a set of splits (2 and 3) of a papermaking mold, each split having a plurality of interconnecting holes connecting the outside to the inside thereof, and the splits (2 and 3) are mated to join the pulp deposited bodies (7 and 8).
    Type: Application
    Filed: August 7, 2002
    Publication date: December 19, 2002
    Applicant: KAO CORPORATION
    Inventors: Yoshiaki Kumamoto, Shinji Otakura, Kenichi Otani, Shingo Odajima, Tokuo Tsuura
  • Patent number: 6451235
    Abstract: A method is disclosed for forming from a fiber slurry a three-dimensional fiber truss. The forming method involves compressing a fiber slurry or a fiber pulp between a pair of rigid foraminous dies to rapidly drive out most of the carrier fluid. The fiber retained between the dies is compacted into a pre-form fiber truss. The pre-form fiber truss is subsequently dried and consolidated in a heated press to produce a finished fiber truss. In panel applications, the fiber truss can be used by itself, or combined with other fiber trusses, to form a light-weight structural core for sandwich panels. Sandwich panels have numerous uses in packaging, material handling, construction, and furniture industries. Specific products include bulk bins, heavy-duty boxes, shipping containers, wall panels, roof panels, cement forms, partitions, poster displays, reels, desks, caskets, shelves, tables, and doors.
    Type: Grant
    Filed: April 26, 2000
    Date of Patent: September 17, 2002
    Inventor: Thomas L. Owens
  • Publication number: 20020096298
    Abstract: A loudspeaker in which the input resistance is improved and the effect of humidity on the playback frequency response is suppressed, and a method for the preparation of the loudspeaker. A sheet-like product, containing glass particles with a particle size of 8 nm to 300 nm and polyamide resin, and prepared by application of a paper-making technique, is used as the diaphragm. The content of the glass particles in the compound material is 5 weight % to 70 weight %. In preparing the diaphragm, a phase of an aqueous solution containing diamine and water glass is contacted with a phase of an organic solution containing a dicarboxylic acid halide to generate a compound material containing glass particles and the polyamide resin. The compound material so prepared is formed into a sheet by a paper-making technique. In the process of the preparation by the paper-making technique, the compound material mixed with other fibrous material may also be used as a starting material.
    Type: Application
    Filed: April 13, 2001
    Publication date: July 25, 2002
    Inventors: Masaru Uryu, Kunihiko Tokura, Yoshio Ohashi, Satoshi Idemura, Michiya Nakashima, Katsuji Takahashi
  • Publication number: 20020088581
    Abstract: The present invention provides an extruded cellulosic fibrous product. In one embodiment, the product includes in situ crosslinked cellulosic fibers. In another embodiment, the product further includes a bonding agent. The product can optionally include other fibers and absorbent material. Methods for making the cellulosic fibrous product and absorbent articles that include the cellulosic fibrous product are also described.
    Type: Application
    Filed: November 14, 2001
    Publication date: July 11, 2002
    Inventors: Peter A. Graef, Terry M. Grant
  • Publication number: 20020060019
    Abstract: An apparatus for making paper includes a stirring tank and a paper making portion. The stirring tank includes: an outer cylinder; a middle cylinder disposed concentrically with the outer cylinder; a raw-material feeding port for feeding raw-material into said stirring tank; a stirring mechanisms; and a top plate for holding the outer and middle cylinders in a predetermined position. The paper making portion is installed below the stirring tank and includes: a wire cloth and a paper making frame having an opening for holding said wire cloth, and the opening is connected to a suction unit. The stirring mechanisms are uniformly disposed above the wire cloth. In addition, a plurality of raw-material feeding ports are uniformly disposed above the wire cloth.
    Type: Application
    Filed: July 6, 2001
    Publication date: May 23, 2002
    Applicant: NSK-WARNER KABUSHIKI KAISHA
    Inventors: Takashi Azuma, Makoto Suzuki, Nobuhiro Horiuchi
  • Patent number: 6379594
    Abstract: A process for producing a work piece includes providing raw material which is cellulose-containing and fibrous, which is not any part of a tree, and which is selected from the group consisting of, crude plant fibers, pure cellulose, waste paper, and waste cardboard; adding water to the raw material; finely chopping the raw material in a machine by continuously grinding the raw material with a total energy expenditure of at least 0.
    Type: Grant
    Filed: July 22, 1998
    Date of Patent: April 30, 2002
    Assignee: Zellform Gesellschaft m.B.H.
    Inventors: Horst Döpfner, Martin Ernegg, Robert Bramsteidl
  • Patent number: 6361654
    Abstract: A system and method for transferring a nonwoven web in a wet papermaking process to a fabric is disclosed. The system includes a vacuum shoe that operates in conjunction with a transfer shoe. The vacuum shoe is contacted against a carrier fabric which is designed to receive the nonwoven web. The transfer shoe, on the other hand, is configured to contact a transfer fabric from which the web is transferred. The transfer shoe includes an air nozzle which contacts the nonwoven web with a pressurized gas as the web is drawn towards the vacuum shoe. The system of the present invention is particularly well suited to processing lower basis weight webs and can be used in rush transfer processes.
    Type: Grant
    Filed: April 26, 2000
    Date of Patent: March 26, 2002
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Strong C. Chuang, Peter J. Allen
  • Patent number: 6352617
    Abstract: An improved pulp-forming mold-releasing machine having a turnaround table being reciprocatingly rotatable at a prearranged position within the machine body. A net mold (pulp-sucking mold) includes protruding forming members on the surface thereof while the turnaround table of the machine frame body can be fitted with a lower mold (male mold) having a heating pipe therein on the other surface thereof. A reciprocating slide frame is disposed on the top of the machine frame body and includes an upper mold driving device with an air-oil-pressure diversion cylinder adapted to drive the upper mold (female mold) with a heating pipe to lift. An elevating pulp material container is disposed under the net mold of the machine frame body. The forming members of the net mold turn over to an upward direction after sucking pulp fiber.
    Type: Grant
    Filed: February 9, 2000
    Date of Patent: March 5, 2002
    Inventor: Vincent Lee
  • Publication number: 20010040016
    Abstract: A method for producing a pulp molded article (7) comprising the steps of supplying a pulp slurry into the cavity (1) of a mold (10) composed of a set of splits (3 and 4), the set of splits (3 and 4) being assembled together to form the cavity (1) with a prescribed configuration, to form a pulp deposited body (5), feeding a fluid into the cavity (1) to press the pulp deposited body (5) onto the inner wall of the cavity (1) for dewatering.
    Type: Application
    Filed: June 22, 2001
    Publication date: November 15, 2001
    Applicant: Kao Corporation
    Inventors: Yoshiaki Kumamoto, Kenichi Otani, Shinji Otakura, Tokuo Tsuura, Masataka Ishikawa, Toshiyuki Suga, Akira Nonomura
  • Patent number: 6210531
    Abstract: A press station for a forming machine for forming articles from paper has a chamber consisting of two halves. The two halves of the chamber are able to be closed together and the chamber can be evacuated through a main vacuum manifold in order to bring the upper die mounted on a first platen into pressing contact with a fragile moulding positioned on a second platen in order to form the required article.
    Type: Grant
    Filed: June 25, 1999
    Date of Patent: April 3, 2001
    Assignee: PX Technologies, Ltd.
    Inventor: Jonathan Herbert Bradford
  • Patent number: 6194477
    Abstract: Expanded cellular structures are formed from dense nonporous cellulose paper with an air permeance of less than 30 ml/min which cellular structure is provided with a shape retention of at least 90%. The shape stability is obtained by forming the cellular structure, spraying with an aqueous liquid and heating, the amount of liquid, time and temperature of heating being selected and sufficient to provide the desired shape retention. The minimum amount of water is at least 30 weight % of dry paper more usually at least 75% with minimum heating of 1 minute at 100° C.
    Type: Grant
    Filed: May 14, 1999
    Date of Patent: February 27, 2001
    Assignee: Hexcel Corporation
    Inventors: John Leslie Cawse, Ayub Khan, Graham Kemp, Terence Charles Webb
  • Patent number: 6146498
    Abstract: The present invention provides a core for receiving a wound product wherein the core is made of a waste sludge produced in a papermaking process. The process for making the core includes the steps of mixing the sludge with a binder material, which may be either a wet strength or a dry strength agent, and then compressing the mixture into a core through a process such as extrusion or molding. Optionally, the sludge may be dried prior to mixing with the binder material.
    Type: Grant
    Filed: April 30, 1997
    Date of Patent: November 14, 2000
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jay C. Hsu, James J. Tanner
  • Patent number: 6136150
    Abstract: The invention relates to a method and an arrangement for producing a flow of stock in a moulding tank (1). In this, stock is pumped into the moulding tank (1) at the bottom (1a) and allowed to flow up over the brim (1b) thereof. During its rise in the moulding tank (1), the flow of stock pumped in is distributed by at least one grating placed essentially horizontally and provided with flow openings. An arrangement for performing the said method comprises a line (2a, 2b), connected to the moulding tank (1) and a machine vat for ready prepared stock, for delivering fresh stock to the moulding tank (1) by means of a pump (5) connecting with the line (2a, 2b). The line (2b) opens out in an area close to the bottom (1a) of the moulding tank (1) in such a way that an upwardly directed flow of stock is obtained. The pump (5) is adapted to deliver excess stock so that excess stock is allowed to flow over the brim (1b) of the moulding tank (1).
    Type: Grant
    Filed: June 3, 1998
    Date of Patent: October 24, 2000
    Assignee: Celtec Development AB
    Inventor: Johan Peter Larsson
  • Patent number: 6120642
    Abstract: The invention relates to a papermaking fabric and method of producing a soft, bulky tissue web in which an embryonic fiber web is wet-molded onto a three-dimensional substrate wherein the web-contacting surface of said substrate is a three-dimensional porous nonwoven material. The method can provide higher levels of bulk and surface depth in tissues than is practical with woven papermaking fabrics.
    Type: Grant
    Filed: June 3, 1998
    Date of Patent: September 19, 2000
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jeffrey Dean Lindsay, Mark Alan Burazin
  • Patent number: 6086720
    Abstract: An efficient, low cost method and apparatus for controlling fiber deposition in a fiber reinforced preform is provided. In the method, a main screen is placed in a tank filled with liquid. The main screen has a major surface, upright side walls and a plurality of openings formed therein. Reinforcing fibers are added to the liquid to create a slurry. The main screen is raised through the slurry to a level beneath the top of the slurry, thereby causing the reinforcing fibers to be deposited on the main screen. A retainer screen is inserted into the slurry so that the reinforcing fibers are sandwiched between the main screen and the retainer screen. Both the main screen and retainer screen are raised out of the tank effectively forming a preform with minimal deformation. An alternative embodiment includes a bubbler zone control device for mixing the slurry. The tank is divided into separate areas or zones whereby the supply of fluid to each bubbler zone is controlled.
    Type: Grant
    Filed: January 20, 1999
    Date of Patent: July 11, 2000
    Assignee: The Budd Company
    Inventors: Joseph A. Bodary, Bruce N. Greve, Terry G. Wells
  • Patent number: 6030497
    Abstract: A multi-ply paper web comprises a base ply of a post-manufactured sheet such as reused old newsprint or reused office waste. An upper and/or lower ply bonded to the base ply covers any printing or contamination of the base ply, thus allowing the resulting web to be reprinted or used for writing or packaging grades. The base ply is not repulped, reducing water and energy usage in the manufacturing process. The upper and lower plies may be wet formed or dry formed. Dry-formed upper and/or lower plies result in a paper product utilizing little or no water in the manufacturing process, and no aqueous effluent. The post-manufactured base ply provides the strength ply. Multiple layers in the base ply or, alternatively, a contrast-reducing process on printed surfaces of the base ply, reduce show through of the final web.
    Type: Grant
    Filed: March 25, 1999
    Date of Patent: February 29, 2000
    Inventor: Kenneth S. Watkins, Jr.
  • Patent number: 5985147
    Abstract: An integrated system and method for removing excess nutrients from water, for removing the nutrients from the removal site, and for enhancing soil includes bioremediating water to be treated with cultured algae or another suitable plant matter in an attached periphyton bed, harvesting the algae/plant matter to produce a wet algal biomass, and mixing the wet biomass with a shredded fibrous material to produce a pulp. The pulp can be molded into a biodegradable package that can be utilized as a delivery vehicle to a site having nutrient-enrichable soil, where the package can be used as a soil amendment after being used as a delivery vehicle.
    Type: Grant
    Filed: December 15, 1998
    Date of Patent: November 16, 1999
    Assignee: Science Applications International Corporation
    Inventors: Kyle R. Jensen, R. Glenn Brosch, Roxanne M. Jensen
  • Patent number: 5972169
    Abstract: An efficient, low cost method and apparatus for controlling fiber deposition in a fiber reinforced preform is provided. In the method, a main screen is placed in a tank filled with liquid. The main screen has a major surface, upright side walls and a plurality of openings formed therein. Reinforcing fibers are added to the liquid to create a slurry. The main screen is raised through the slurry to a level beneath the top of the slurry, thereby causing the reinforcing fibers to be deposited on the main screen. A retainer screen is inserted into the slurry so that the reinforcing fibers are sandwiched between the main screen and the retainer screen. Both the main screen and retainer screen are raised out of the tank effectively forming a preform with minimal deformation. An alternative embodiment includes a bubbler zone control device for mixing the slurry. The tank is divided into separate areas or zones whereby the supply of fluid to each bubbler zone is controlled.
    Type: Grant
    Filed: January 15, 1998
    Date of Patent: October 26, 1999
    Assignee: The Budd Company
    Inventors: Joseph A. Bodary, Bruce N. Greve, Terry G. Wells
  • Patent number: 5928472
    Abstract: A multiply paper web comprises a base ply of a post-manufactured sheet such as reused old newsprint or reused office waste. An upper and/or lower ply is bonded to the base ply to cover any printing or contamination of the base ply, thus allowing the resulting web to be reprinted or used for writing or packaging grades. The base ply is not repulped, reducing water and energy usage in the manufacturing process. The upper and lower plies may be wet formed or dry formed. Dry formed upper and/or lower plies result in a paper product utilizing little or no water in the manufacturing process, and no aqueous effluent. The post-manufactured base ply provides the strength ply.
    Type: Grant
    Filed: September 3, 1997
    Date of Patent: July 27, 1999
    Inventor: Kenneth S. Watkins
  • Patent number: 5900119
    Abstract: The present invention comprises a method for forming a biodegradable, thin-walled packing chip from an aqueous pulp of recycled newsprint by contacting the pulp with a mold comprising: (a) a solid core having substantially the shape of the article to be formed and having a minimal number of holes through which air may be evacuated and (b) an air permeable, stretchable fabric which covers the exterior of the core. After forming the chip on the fabric through application of a vacuum, the fabric is separated sufficiently from the solid surface to cause release of the chip from the fabric. The dried packing chip has enhanced packing qualities, is environmentally friendly and provides a significant new use for recycled newsprint.
    Type: Grant
    Filed: October 9, 1996
    Date of Patent: May 4, 1999
    Assignee: E-Tech Products, Inc.
    Inventors: John Lawrence Goers, Thomas S. Warda, William H. Oliver
  • Patent number: 5883025
    Abstract: Described are molded bodies comprising bond material based on cellulose acetate as a bonding agent and reinforcing natural cellulose fibers or natural cellulose-containing fibers. These components are characterized by the fact that the cellulose acetate has a degree of substitution (DS) of approximately 1.2 to 2.7 and the molded bodies have a Vicat temperature of at least approximately 160.degree. C. and the ratio of the weight of cellulose acetate to the natural cellulose fibers or natural cellulose-containing fibers is approximately 10:90-90:10. These molded bodies are produced by mixing cellulose acetate with the natural cellulose fibers or the natural cellulose-containing fibers in a ratio by weight of approximately 90:10-10:90, in particular 15:85-85:15, in the total moisture content is adjusted to at least approximately 3% by weight, with respect to the total amount of the cellulose acetate in the mixture, and this mixture is molded at a temperature of approximately 220.degree. to 280.degree. C.
    Type: Grant
    Filed: February 19, 1997
    Date of Patent: March 16, 1999
    Assignee: Rhone-Poulenc Rhodia Aktinegesellschaft
    Inventors: Ties Karstens, Joachim Schatzle, Robert Kohler, Michael Wedler, Martin Tubach
  • Patent number: 5849155
    Abstract: The invention describes a method for dispersion of cellulose based fibers in water. The raw material, which particularly may be recycled paper, is first wetted with water. By a combination of addition of hydrocolloid which binds water, and strong kneading at high solid content, the mixture is transformed into a modulable paste. The high viscosity of the paste effectively conveys the shear forces of the kneading machine to make the fibers flexible and tear them apart. When the kneading is terminated, the hydrocolloid prevents the fibers from reassociation into fiber bundles.
    Type: Grant
    Filed: November 6, 1995
    Date of Patent: December 15, 1998
    Assignee: E. Khashoggi Industries, LLC
    Inventor: Stein Gasland
  • Patent number: 5817216
    Abstract: In a method of producing a wet frictional material according to the present invention, paper-making stock solution is circulated and stirred between a paper-making tank and a raw-material tank so that the concentration of the paper-making stock solution is kept constant. A paper-making jig and an up/down suction portion are connected to each other and elevated up and lowered down in the paper-making tank so that water is sucked from the stock solution by a suction apparatus in the period of elevating-up and lowering-down to perform paper-making. The paper-making jig and the up/down suction portion may be formed separately so as to be connected to each other. In this case, the method can cope with requirements of products of various sizes.
    Type: Grant
    Filed: June 7, 1996
    Date of Patent: October 6, 1998
    Assignee: NSK-Warner Kabushiki Kaisha
    Inventors: Minoru Tomita, Tomoaki Sato
  • Patent number: 5785817
    Abstract: A moldable pulp material, which contains a main constituent of pulp comprising strips of paper having a size of millimeters and a fibrous component defibrated from waste paper, a starch binder in which a portion of the hydroxyl group in molecules of starch is modified, and thermally expandable hollow particles, is mixed with water which is effective to gelatinize the starch binder. The moldable pulp material is filled in a mold assembly and compressed in the mold assembly. The compressed moldable pulp material is then heated to at least a gelatinization temperature at which the starch binder is gelatinized, for thereby gelatinizing the starch binder to produce a molded pulp product for use as a shock absorbing material.
    Type: Grant
    Filed: July 2, 1996
    Date of Patent: July 28, 1998
    Assignees: Sony Corporation, Rengo Co., Ltd.
    Inventors: Masaru Tan, Tsutomu Noguchi, Mitoshi Kawano, Kazutoshi Mahama, Hiromu Ikeda, Sunao Suzuki
  • Patent number: 5759351
    Abstract: A slurry of suspended formation fiber and binder fiber is brought to pass through a suction unit to form a molded member. Longitudinally extending channel portions are formed on both inner and outer peripheral surfaces of the molded member, and a wall portion is formed to close one end of the channel portions of the inner peripheral surface. Further, opposite surfaces of the channel portion at the other end of the molded member are closed by pressing from outside and bonded by binder resin which is impregnated into the molded member.
    Type: Grant
    Filed: July 26, 1996
    Date of Patent: June 2, 1998
    Assignee: Nippondenso Co., Ltd.
    Inventors: Toshihiro Takahara, Keizou Funae, Jouji Yamaguchi, Takeharu Maekawa
  • Patent number: 5650111
    Abstract: A dispersion of cellulose based fibers in straw is produced by the aid of alkali and strong mechanical agitation. This solubilizes the pentosane in the straw, and turns the mixture into a high viscosity paste, so that the forces from the agitation tear the individual straws apart and disperses the fibers. In this way the fibers can be dispersed at solid content up to 85% compared to only 8% by traditional methods. The treatment results in a molding paste, which can be used directly for plastic forming of cellulose based fiber products after neutralizing.
    Type: Grant
    Filed: September 12, 1995
    Date of Patent: July 22, 1997
    Inventor: Stein Gasland
  • Patent number: 5480514
    Abstract: The diaphragm of the electroacoustic transducer is made of a material in which fibers having at least two different radii taken out of wood are mixed together. Two mean radii A and B, among different mean radii of the fibers are set to satisfy the relationship: 0.5.times.A.ltoreq.B.ltoreq.0.5.times.A. By utilizing such a diaphragm, the balance of the density, rigidity, and internal loss of the diaphragm can be improved, and thus the acoustic characteristics of the electroacoustic transducer such as a speaker unit can be improved.
    Type: Grant
    Filed: August 3, 1993
    Date of Patent: January 2, 1996
    Assignee: Sharp Kabushiki Kaisha
    Inventor: Akihisa Suzuki
  • Patent number: 5382325
    Abstract: A method and apparatus for forming articles, used as dunnage material, from pulped paper products includes a paper shredder that forms the pulped paper and delivers it to a slurry tank. The slurry tank gravity feeds the slurry into a slurry reservoir where a pump pumps the slurry into molds. A plunger delivers compressed air to the slurry blobs contained within each molds to expand the slurry blobs to the shape of the molds and to force the water in the slurry through an outlet in the bottom of the molds to a vacuum chamber connected to the molds. The delivery of compressed air further forms a cavity within the expanded slurry blobs. During the next four steps, the molds again connect to the vacuum so that additional water is forced from the pulp into the vacuum chamber. Finally, an ejector supplies compressed air to the bottom of the molds such that the finished articles are propelled from the molds onto a conveyor which delivers the cubes to packaging machines.
    Type: Grant
    Filed: March 18, 1993
    Date of Patent: January 17, 1995
    Assignee: Envirocube, Inc.
    Inventors: Thomas S. Warda, Bernard J. Karnowka
  • Patent number: 5354427
    Abstract: The invention relates to the manufacture of moulded objects from a fluidized fiber raw material. The fiber raw material used, is a pulp processed from waste paper by slushing the waste paper in a pulper. All or some part of the waste paper added to the pulper is subjected to a separate controlled dry grinding prior to the slushing in the pulper.
    Type: Grant
    Filed: January 11, 1993
    Date of Patent: October 11, 1994
    Inventor: Torben Rasmussen
  • Patent number: 5248391
    Abstract: An oil absorbent, water non-absorbent material is made by boiling unglazed newsprint for a prescribed period of time, removing the slurry from the excess water, and baking until a dried solid cake remains. The solid dried cake is then saturated with linseed oil following which it is treated with hydrolyzed polyvinyl alcohol, baked to a dry solid, and reduced to convenient particle size.
    Type: Grant
    Filed: September 10, 1992
    Date of Patent: September 28, 1993
    Assignee: OSA Oil Scavenger Absorbent
    Inventor: Ed V. Lunenschloss
  • Patent number: 4969975
    Abstract: A process for forming a homogeneous sheet from particulate elements, (as herein defined), at least some of which have an inherent vertical mobility (as herein defined) in water at normal temperature and pressure of from about 1 to about 21 cms/sec, which comprises the steps of forming a foamed dispersion of said particulate elements, and depositing and draining said dispersion on a foraminous support.
    Type: Grant
    Filed: February 24, 1989
    Date of Patent: November 13, 1990
    Assignee: The Wiggins Teape Group Limited
    Inventors: Ian S. Biggs, Bronislaw Radvan
  • Patent number: 4941948
    Abstract: Economical manufacturing of wood powder-molded products becomes possible with the introduction of wood pulp as the binding agent to be used in combination with water. The molded products feature not only high moisture absorbing capability and a unique natural touch of hybrid between wood and paper, but easy and convenient disposability after use. The product can be molded into any shape, but the method would be more suitable for manufacturing small-size pellet products form the practical standpoint to perform drying (dehydration) process. This invention enables to utilize wood powder resources including sawdust, which is currently disposed of in a huge amount as the industrial waste, all over the world.
    Type: Grant
    Filed: May 19, 1988
    Date of Patent: July 17, 1990
    Inventor: Junsaburo Yamamoto
  • Patent number: 4929308
    Abstract: The process for producing a tridimensional piece from an aqueous suspension containing at least a thermoplastic resin and reinforcing fibers, comprises the following steps:(a) the elements of the suspension are wet-molded into a preform in a mold, said preform having, in the three dimensions, the general outline of the final piece;(b) the preform is then at least partly de-watered;(c) then the preform is pre-heated to a temperature higher than the melting point of the thermoplastic resin;(d) the preform is then molded under pressure into its final shape in a press heated to a temperature below the melting point of the thermoplastic resin.
    Type: Grant
    Filed: September 24, 1987
    Date of Patent: May 29, 1990
    Assignee: Arjomari-Prioux
    Inventors: Patrice Gerault, Michel Goguelin, Pierre Fredenucci
  • Patent number: 4743340
    Abstract: The present invention is directed to a highly pure, partially stabilized, fibrous zirconia composite for use as thermal insulation in environments where temperatures up to about 2000.degree. C. are utilized. The composite of the present invention is fabricated into any suitable configuration such as a cone, cylinder, dome or the like by vacuum molding an aqueous slurry of partially stabilized zirconia fibers into a desired configuration on a suitably shaped mandrel. The molded fibers are infiltrated with zirconyl nitrate and the resulting structure is then dried to form a rigid structure which may be removed and placed in a furnace. The structure is then heated in air to a temperature of about 600.degree. C. for driving off the nitrate from the structure and for oxidizing the zirconyl ion to zirconia. Thereafter, the structure is heated to about 950.degree. to 1,250.degree. C. to fuse the zirconia fibers at their nexi in a matrix of zirconia.
    Type: Grant
    Filed: December 20, 1985
    Date of Patent: May 10, 1988
    Assignee: Martin Marietta Energy Systems Inc.
    Inventors: George E. Wrenn, Jr., Cressie E. Holcombe, Jr., John Lewis, Jr.
  • Patent number: 4724046
    Abstract: A cake of synthetic fibrid, which is formed by pressing to hydroextract a slurry of synthetic fibrid, pulverizing the compression product, and compressing the pulverization product again to solidity it in the form of a plate-like cake.
    Type: Grant
    Filed: March 31, 1986
    Date of Patent: February 9, 1988
    Assignee: Teijin Limited
    Inventors: Michio Yamamoto, Akihiro Aoki, Noriaki Sasaki
  • Patent number: 4683028
    Abstract: In the continuous vacuum forming of articles from a fibrous slurry, e.g. from paper pulp, a plurality of two-piece hinged moulds are mounted on a transport apparatus 1 which transports the moulds stepwise in a loop. The internal surfaces of the moulds are defined by wire gauze of mesh 107,109 and the moulds are connected to a source of suction.The moulds, with the suction applied, are moved through the fibrous slurry contained in a tank 43, whereupon fibres are deposited on the mesh 107,109, much of the water being drawn off by the suction. The mould passes through a drying station, where warm air is sucked through the mould, further drying the article.The transport apparatus 1 is movable pivotably about an axis 6 by means of a fluid-operated ram 25. At the top of the path, the mould and the article therein are lowered onto a pin 61, a plurality of which are situated on an endless conveyor 59.
    Type: Grant
    Filed: February 6, 1985
    Date of Patent: July 28, 1987
    Assignee: Vernon and Company (Pulp Products) Limited
    Inventors: Martin Waller, Geoffrey Farrell, Kenneth W. Mills, deceased, by Margaret Mason, executor, by Geoffrey A. Shindler, executor
  • Patent number: 4617450
    Abstract: A resistance heating coil is placed on a sieve like tray above a suction box, and a slip of ceramic fibers is placed in the suction box, so that a ceramic fiber layer builds up when suction is applied. Portions of the sieve like tray are closed in regions beneath the resistance heating coil by strips in such a manner that the impervious regions of the sieve like tray are narrower than the width dimensions of the heating coil so that the space inside the heating coil remains free of fiber material during the vacuum moulding operation. This allows the heater to be operated at a higher temperature without the risk of crystallization of the fibers.
    Type: Grant
    Filed: March 22, 1983
    Date of Patent: October 14, 1986
    Assignee: Bulten-Kanthal GmbH
    Inventors: Josef Boes, Leo Saris
  • Patent number: 4508595
    Abstract: A method of making a shaped cellulosic paper or paperboard, comprising the steps of:(a) diluting cellulosic fibers with water to form an aqueous suspension of less than 10 percent by weight cellulosic fibers;(b) agitating the aqueous suspension of cellulosic fibers until the fibers become separated from each other and swollen;(c) dewatering the aqueous suspension to at least 20 percent weight cellulosic fibers;(d) preparing a homogeneous, plastically formable material by adding to the suspension sufficient hydrocolloid to bind substantially all of the water in the material to prevent the water from bleeding out during subsequent shaping and to prevent the fibers from flocculating, and by kneading the material, said material containing water in the range of from about 50 to about 90 percent, fibers in the range of from about 8 to 49 percent, and hydrocolloid in the range of from about 1 to about 20 percent, by weight;(e) shaping the material by extrusion, injection molding, rolling, pressing or drawing, and(f)
    Type: Grant
    Filed: March 21, 1983
    Date of Patent: April 2, 1985
    Inventor: Stein Gasland
  • Patent number: 4491502
    Abstract: Heat resistant ovenable paperboard containers are formed from wet sheets consisting essentially of cellulose fibers and containing 50 to 100 weight percent water based on the dry weight of the fibers by hot pressing in a mold at 200.degree. to 400.degree. F. Heat resistant synthetic fibers may be incorporated in wood pulp to produce the wet sheet and impart improved burst strength to the finished product.
    Type: Grant
    Filed: December 10, 1982
    Date of Patent: January 1, 1985
    Assignee: James River-Dixie/Northern, Inc.
    Inventor: Leslie L. Martin, Jr.
  • Patent number: 4448640
    Abstract: The invention concerns a process and device for molding and drying objects made of fibrous materials.The device comprises a cylinder 12, rotating about its longitudinal axis, having a row of porous molds 18 along the lengths of said cylinder's lateral faces, partially dipping into a vat 10 maintained with a constant level of fibrous product paste made of an appropriate liquid, a tubule 20 which connects the interior of the cylinder with a source of vacuum so as to create a partial vacuum therein, said cylinder 12 surrounded on its entire lateral surface free between paste vat 10 and removal device 22 by an arrangement of insulating walls 42 which define with cylinder 12 and vat 10 an enclosure 44 into which opens passageway 46 conveying hot air, said hot air being dwarfed from the extraction of air from a dryer.The present invention notably applies to the formation of egg boxes.
    Type: Grant
    Filed: February 4, 1982
    Date of Patent: May 15, 1984
    Assignee: Societe Anonyme dite: Air Industrie
    Inventors: Bernard Brault, Paul H. Marchal
  • Patent number: 4428844
    Abstract: Disclosed is a compacted paper lost circulation material for use in arresting or preventing a lost circulation condition in well bore drilling operations and a method of forming same. The lost circulation material generally comprises comminuted paper, water and a non-foaming, water soluble surfactant which has been compressed to form a pellet. When added to a circulating drilling fluid, the pellet disperses to form particulate wetted paper which plugs fractured or vugular porosity in an earth stratum which othewise creates a lost circulation condition in the drilling fluid.
    Type: Grant
    Filed: June 29, 1981
    Date of Patent: January 31, 1984
    Assignee: The Sherwin-Williams Company
    Inventor: Anthony P. Wagener
  • Patent number: 4377440
    Abstract: A method of making a cellulosic paper or paperboard by agitating an aqueous suspension of cellulose fibers until they become separated from each other and swollen. A sufficient amount of hydrocolloid is added to bind the water in the suspension such that no water will bleed out during a subsequent shaping. The mixture is kneaded until a homogeneous, plastically deformable mixture is formed. The mixture contains about 50-90% water, fibers in excess of about 8% and hydrocolloid in excess of about 1% by weight. The mixture is shaped by extrusion, rolling, pressing or drawing.
    Type: Grant
    Filed: March 20, 1981
    Date of Patent: March 22, 1983
    Inventor: Stein Gasland
  • Patent number: 4376675
    Abstract: A method of manufacturing a fibrous, nonwoven, flow filter tube and the filter tube so prepared, which method comprises forming a filter tube from an aqueous slurry containing an admixture of both low-melting-point binder and high-melting-point filter fibers, and, thereafter, heating the filter tube to a temperature greater than the temperature of the low-melting-point fibers and less than the temperature of the high-melting-point fibers, to effect melting of the low-melting-point fibers, the molten material of the low-melting point fibers forming at the crossover points of the high-melting-point fibers to act as a bonding agent, thereby preparing a nonwoven, self-supporting, fibrous filter tube composed of the filter fibers.
    Type: Grant
    Filed: October 6, 1980
    Date of Patent: March 15, 1983
    Assignee: Whatman Reeve Angel Limited
    Inventor: Kenneth A. Perrotta
  • Patent number: 4308094
    Abstract: A diaphragm for a speaker obtained by forming a diaphragm base by screen processing a mixture of carbon fiber, pulp and polyvinyl alcohol fiber as a binder in a manner similar to that employed for making paper, depositing a thermosetting resin on the diaphragm base by impregnation or coating, and subjecting the diaphragm base, on which the thermosetting resin has been deposited, to electroless plating to deposit a metal film in the interstices between fibers and on the entire fiber surface.
    Type: Grant
    Filed: September 24, 1980
    Date of Patent: December 29, 1981
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Yasushi Miyoshi, Yasuhiro Ishii
  • Patent number: 4306935
    Abstract: A method of manufacturing sheet form insulation products from an aqueous slurry containing calcium silicate comprises the steps of pumping the slurry into a closed mould cavity in a platen filter press, at least one wall of the mould cavity being foraminous to an extent sufficient to allow the escape substantially only of fluid, stopping the pumping at a predetermined level of back pressure in the mould cavity, followed by closing the press to reduce at least one dimension of the mould cavity a prechosen amount.
    Type: Grant
    Filed: August 20, 1979
    Date of Patent: December 22, 1981
    Assignee: Newalls Insulation Company Limited
    Inventor: Robert Graham
  • Patent number: 4142933
    Abstract: A filter press, e.g. for the manufacture of insulation products from an aqueous slurry, which has a number of movable platen portions. The platens have individual actuating means which are adjustable relative to one another but are controlled by a common drive which can move all the portions simultaneously as one platen.Also the method of using the press for the manufacture of insulation products. SUThe present invention relates to the manufacture of sheet or slab form insulation products from relatively free flowing slurries, for example containing calcium silicate and/or fibre. In particular it relates to a filter press which can be used to make such products. It also relates to a method of making sheet or slab form insulation products.Such products may be made by paper and/or board making techniques, they may also be made by filter pressing in which a measured volume of slurry is poured into a foraminous mould cavity and then de-watered by pressing.
    Type: Grant
    Filed: December 14, 1976
    Date of Patent: March 6, 1979
    Assignee: Newalls Insulation Co. Ltd.
    Inventor: Robert Graham
  • Patent number: 4138315
    Abstract: Fibrids from the constituents of the effluent from the manufacture of styrene bead polymers are used to product papery sheet-like structures, boards and shaped articles.
    Type: Grant
    Filed: February 27, 1978
    Date of Patent: February 6, 1979
    Assignee: BASF Aktiengesellschaft
    Inventors: Bruno Sander, Eckhard Bonitz, Heinz Voss, Wolfgang Gaerber
  • Patent number: 4016031
    Abstract: Mats of aligned fibers are formed by feeding a dispersion of fibers through an aligning nozzle onto the inner surface of a cylindrical permeable surface and rotating the surface sufficiently rapidly to remove the dispersion medium and maintain the fiber alignment on the surface.
    Type: Grant
    Filed: January 6, 1975
    Date of Patent: April 5, 1977
    Assignee: National Research Development Corporation
    Inventors: Greville Euan Gordon Bagg, John Cook, Leslie Ernest Dingle, Henry Edwards, Hans Ziebland