With Regeneration, Reclamation, Reuse, Recycling Or Destruction Of Digestion Fluid Patents (Class 162/29)
- Treatment of kraft pulping chemicals (Class 162/30.11)
- Flames combustion (Class 162/31)
- Liquor from digestion using organic compound or including element other than Na, Ca, Mg, O, C, H or S (Class 162/32)
- With mixing of liquors from different digestions (Class 162/33)
- Plural diverse digestion of same fibrous material (Class 162/34)
- Residue converted into liquor different from original liquor (Class 162/35)
- Sulfur dioxide or sulfite containing spent liquor (Class 162/36)
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Publication number: 20020134519Abstract: A method for eliminating detrimental substances in a process liquid. The process liquid has a first pH and, in addition to said detrimental substances, comprises metal ions and suspended material. Carbon dioxide is added to the process liquid in order to bring the process liquid to a second pH, lower than the first pH. Thereby, the metal ions comprise hydroxide builders, wherein the carbon dioxide (CO2) is added in an amount which causes the second pH to be between 8 and 6.5, so that the carbon dioxide primarily forms bicarbonate ions (HCO3−) having a pH-buffering effect and the metal ions primarily form metal hydroxides. Thereafter, the detrimental substances coagulate or agglomerate with the metal hydroxides and are adhered to the suspended material so that they become inactive. The method is advantageously used in connection with pulp and/or paper making processes.Type: ApplicationFiled: January 9, 2002Publication date: September 26, 2002Inventors: Anette Karlsson, Liviu Haias
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Patent number: 6425975Abstract: The invention relates to a process for enhancing the concentration of the fiber derived dissolved and colloidal substances in process water that comes from mechanical pulping. According to the invention, process water is treated with enzyme preparations that have an effect on carbohydrates and that contain mannanase and/or endoglucanase, in particular, which break down the soluble carbohydrate polymers contained by the process water into low molecular weight oligosaccharides. The treatment prevents an increase in viscosity so that process water can be concentrated into a high dry content, or the treatment can be used to lower the viscosity of previously concentrated process water to facilitate after-treatment.Type: GrantFiled: March 14, 2001Date of Patent: July 30, 2002Assignee: Valtion teknillinen tutkimuskeskusInventors: Liisa Viikari, Annikka Mustranta, Leena Fagernäs
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Patent number: 6425973Abstract: A method of treating solid containing material derived from effluent or sludge from a plant for de-inking paper, the material containing calcium in the form of one or more insoluble calcium compounds, the method including the steps of treating the material with an acid to cause dissolution of the calcium thereby forming a calcium ion-containing solution in which insoluble solids are suspended, separating the solution from the insoluble solids and incinerating the separated solids. The solution containing calcium ions may be treated by adding one or more reagents to form a calcium compound precipitate, eg calcium carbonate. The particulate solids produced following the incineration step and following the precipitate formation may be employed as pigments or fillers in paper making or paper coating.Type: GrantFiled: November 22, 2000Date of Patent: July 30, 2002Assignee: Imerys Minerals LimitedInventor: Jonathan Stuart Phipps
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Patent number: 6425974Abstract: The process according to the present invention relates to the treatment of wastewater discharged from a bleach plant and more particularly treatment of bleach plant alkaline wash filtrate from treatment-steps and/or delignification/bleaching-steps of pulp. Further improvements of known processes are needed for solving the problems associated with the recovery of alkaline filtrates into the chemical recovery system. According to the process of the present invention, alkaline wash filtrate from treatment-steps and/or delignification/bleaching-steps of pulp is treated in a process by the following steps: i) treating at least a part of the alkaline filtrate in order to produce an alkaline concentrate enriched in high molecular weight dissolved organic compounds and a stream depleted in organic compounds, where the share of the alkaline concentrate to the total amount of the alkaline filtrate corresponds to a volume reduction factor (VRP) in the range of from about 2.0 up to about 7.Type: GrantFiled: November 8, 1999Date of Patent: July 30, 2002Assignee: Akzo Nobel N.V.Inventors: Patrick Bryant, Jiri Basta
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Publication number: 20020088568Abstract: A method is provided for the use of borates in the recausticization of alkali-containing liquors such as those produced in the chemical and semi-chemical pulping of wood and in the oxidation and bleaching of wood pulp. Sodium hydroxide is regenerated from sodium carbonate-containing smelts in such pulp processes by autocausticization through the addition of limited amounts of borate. Autocausticization may be carried out at boron to carbonate molar ratios below 2:1 and at sodium to boron molar ratios exceeding 3:1, resulting in high reaction efficiency. Partial autocausticization using borate may also be combined with conventional lime recausticization for the regeneration of sodium hydroxide from sodium carbonate-containing smelts.Type: ApplicationFiled: January 25, 2001Publication date: July 11, 2002Inventors: Charles M. Bair, Robert B. McBroom, Honghi N. Tran
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Publication number: 20020088567Abstract: The present invention relates to a method of treating chemical pulp in order to optimize the consumption of bleaching chemicals and to improve the quality of the pulp. Especially the invention relates to a method according to which filtrate obtained from a suitable stage of the washing of brown stock preferably cooked by an alkaline cooking method is treated with an oxidizing chemical prior to the oxygen stage following the brown stock washing.Type: ApplicationFiled: May 15, 2001Publication date: July 11, 2002Inventors: Kaj Henricson, Eero Kontturi, Olavi Pikka, Janne Vehmaa
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Publication number: 20020079075Abstract: A method of treating solid containing material derived from effluent or sludge from a plant for de-inking paper, the material containing calcium in the form of one or more insoluble calcium compounds, the method including the steps of treating the material with an acid to cause dissolution of the calcium thereby forming a calcium ion-containing solution in which insoluble solids are suspended, separating the solution from the insoluble solids and incinerating the separated solids. The solution containing calcium ions may be treated by adding one or more reagents to form a calcium compound precipitate, eg calcium carbonate. The particulate solids produced following the incineration step and following the precipitate formation may be employed as pigments or fillers in paper making or paper coating.Type: ApplicationFiled: November 30, 2001Publication date: June 27, 2002Applicant: Imerys Minerals LimitedInventor: Jonathan Stuart Phipps
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Publication number: 20020069983Abstract: The invention relates to a process for producing cellulose and a fertilizer by-product by using a closed cycle of cooking chemicals and process waters. In the process of the invention, the pulp is bleached by at least partly using potassium hydroxide as a bleaching chemical. Thus, a bleach concentrate rich in potassium is obtained from the bleach filtrate, which bleach concentrate is combined with ashes obtained from the burning of lignin and other organic matter recovered from pulp production as a by-product, in order to be used as a potash fertilizer. The bleach concentrate can also be used as a potash fertilizer as such. The invention also relates to a potash fertilizer obtained this way.Type: ApplicationFiled: October 3, 2001Publication date: June 13, 2002Applicant: Chempolis OyInventors: Pasi P. Rousu, Paivi P. Rousu, Esa J. Rousu
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Publication number: 20020059994Abstract: A novel process has been discovered whereby acid is added to the lignocellulosic material (black liquor containing lignin). The acid renders the lignin insoluble thus enabling it to be separated from the lignocellulosic material. This allows the chemical value of various components to be reclaimed. This process enables important environmental and economic benefits to be achieved. The invention obviates the need for a recovery boiler which burns the sugars and the lignin. Additionally, sodium salts are precipitated out of the process. Sodium carbonate from outside sources is used in the novel process. The supply of energy to the separation process is from a source other than the recovery furnace.Type: ApplicationFiled: October 10, 2001Publication date: May 23, 2002Inventor: Kenneth R. Kurple
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Publication number: 20020060014Abstract: Raw material, energy and waste management are arranged in a production plant manufacturing pulp, paper, or board or a combination thereof from recycled fibres which is advantageously placed in the middle of a residential community or in its immediate vicinity. The plant has equipment for the manufacture of pulp and/or paper and/or board as well as equipment for the production of energy for at least the production plant's own needs. The production plant uses as fibre raw material waste paper and/or board generated by the residential community and as the source of energy combustible waste generated by the residential community. Moreover, it utilizes as far as possible waste fractions which are produced as by-products in production processes and which contain raw materials and energy either as raw material or as energy or, alternatively, these fractions are supplied outside the production plant for useful use.Type: ApplicationFiled: June 14, 2001Publication date: May 23, 2002Inventors: Kai Sipila, Allan Johansson, Markku Karlsson, Petri Ristola
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Publication number: 20020046819Abstract: A method for obtaining particulate calcium carbonate having an average particle size less than about 12 microns is provided. The method includes the steps of (1) withdrawing from a pulp mill a mixture containing calcium carbonate; (2) treating the mixture to remove contaminants contained in the mixture to produce a treated mixture containing calcium carbonate and further having a chemical composition and/or purity which substantially inhibits the fusing together of calcium carbonate particulates; (3) recovering from the treated mixture particulate calcium carbonate having an average particle size less than about 12 microns. The calcium carbonate produced has a high surface area to volume ratio and is therefore highly reactive and suitable for numerous applications such as in the treatment of soil, filler paper production, paint production, and contaminant containment in coal stack emission assemblies.Type: ApplicationFiled: December 18, 2001Publication date: April 25, 2002Inventors: Gary Allen Olsen, John Carl Stuever, Susan Candace Stuever
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Patent number: 6372139Abstract: A method for the treatment of process water or effluent from a papermaking process, in which this water is subjected to at least one anaerobic purification step, an aeration step and a solids separation step and the water is then returned to the production process, and at least two treated water streams of different quality, which originate from a different combination of purification steps, are returned to different points in the production process.Type: GrantFiled: November 6, 2000Date of Patent: April 16, 2002Assignee: Paques Water Systems B.V.Inventors: Leonard Hubertus Alphonsus Habets, Ronald Mulder
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Process for producing a wood pulp having reduced pitch content and process and reduced VOC-emissions
Patent number: 6364999Abstract: Paper and absorbent products having reduced pitch content and enhanced properties, including increased tensile index, tear index, burst index, Scott Bond, smoothness, and stiffness. Further, pulps of the invention, although having slightly reduced brightness, are more responsive to bleach chemicals thereby permitting the use of less chemicals to achieve a specific brightness. The products are produced by a process that includes extracting wood particulates with a solvent for naturally-occurring volatile organic compounds and pitch. The extracted wood particulates are then pulped and formed into paper and absorbent products with enhanced properties. Due to the extraction of volatile organic compounds, the pulping and paperforming stages of the process are substantially free of emissions of volatile organic compounds that occur naturally in wood. Moreover, the extraction of pitch reduces or eliminates pitch fouling of equipment and permits the production of paper products of enhanced qualities.Type: GrantFiled: February 24, 1999Date of Patent: April 2, 2002Assignee: Weyerhaeuser CompanyInventors: Jerry R. Speaks, Roger O. Campbell, Michael A. Veal -
Patent number: 6350348Abstract: A method of cooking pulp in an alkaline batch process (using one or more batch digesters) improves pulp bleachability. The wood material is supplied to the digester; the cellulosic material is pre-treated in the digester with a first liquor, the first liquor is displaced by a second liquor, the displaced first liquor is led to a further treatment, the cellulose material is treated with the second liquor, and the cooked pulp is removed from the digester. The second liquor is displaced as two consecutive parts, i.e. as strong black liquor and weak black liquor, and after cooling in a heat exchanger the strong black liquor thus obtained is fed into the digester as the first liquor in a subsequent batch (in the same, or a different, batch digester).Type: GrantFiled: July 19, 1999Date of Patent: February 26, 2002Assignee: Andritz-Ahlstrom OyInventors: Kaj Henricson, Auvo Kettunen, Hannu Ramark
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Patent number: 6348128Abstract: A method is provided for improving causticizing efficiency in the conventional lime recausticization portion of an alkaline pulping process. Such processes are commonly used in the pulping and bleaching of wood and non-wood cellulose fiber materials. The method of this invention comprises reacting an aqueous solution of sodium carbonate with lime to produce sodium hydroxide (causticization) in the presence of borate in order to improve the causticization reaction efficiency. Borate is added in an amount sufficient to provide a boron to sodium (B/Na) molar ratio in the range of between about 0.001:1 and 0.4:1, and preferably in the range of between about 0.01:1 and 0.3:1, which results in an increased causticization efficiency of up to 8% over the reaction efficiency obtained in the absence of borate.Type: GrantFiled: March 24, 1999Date of Patent: February 19, 2002Assignee: U.S. Borax Inc.Inventors: Honghi N. Tran, Charles M. Bair, Robert B. McBroom
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Patent number: 6348129Abstract: An aqueous stream such as pulp mill condensate containing one or more sulfur compounds is treated by (a) reacting an aqueous feed stream containing TRS contaminant selected from the group consisting of hydrogen sulfide, methyl mercaptan, dimethyl sulfide, dimethyl disulfide, and mixtures thereof, with ozone to produce a first liquid product stream and a first gaseous product stream, wherein the total amount of said one or more contaminants in said first liquid product stream is less than 1% of the amount thereof in said feed stream, and wherein said first gaseous product stream contains ozone and one or more of said contaminants; and (b) treating said first gaseous product stream with an alkaline aqueous stream to remove essentially all of said one or more contaminants from said first gaseous product stream. Preferably, a second gaseous stream produced in step (b) and containing ozone is reacted with an aqueous stream containing one or more of said contaminants, to consume all the ozone in said stream.Type: GrantFiled: April 28, 2000Date of Patent: February 19, 2002Inventors: Jorge Luiz Colodette, Philippe Charlet
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Patent number: 6346166Abstract: By the utilization of a jet ejector (such as a thermocompresser) in a cellulose chemical pulp mill, it is possible to effectively increase the utilization of steam. The volume of steam from a flash tank which flashes black liquor from a pulp digester may be increased (e.g. at least about 10%), while the volume and temperature of the liquor discharged from the flash tank are decreased and its concentration increased, by operatively connecting the jet ejector to the steam discharge from a flash tank. The jet ejector is supplied with higher pressure steam from another source which can result in a low pressure or partial vacuum condition in the flash tank. The flash tank may be a single flash tank or one of a series of flash tanks, and an ejector can be associated with at least another flash tank in the series.Type: GrantFiled: June 6, 2000Date of Patent: February 12, 2002Assignee: Andritz-Ahlstrom Inc.Inventors: Auvo K. Kettunen, Matti Lautala
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Patent number: 6336994Abstract: The present invention relates to a process for producing pulp which is cooked under alkaline conditions and which is bleached without using chlorine-containing bleaching chemicals, in which process used cooking chemicals are recovered in a first recovery installation and used bleaching chemicals are recovered in a second recovery installation. The used cooking and bleaching chemicals can be regenerated and reused.Type: GrantFiled: May 2, 1995Date of Patent: January 8, 2002Assignee: Kvaerner Pulping AktiebolagInventors: Åke Backlund, Bengt Nilsson, Lars Stigsson
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Patent number: 6336993Abstract: A system and method for feeding a slurry of comminuted cellulosic fibrous material such as wood chips to the top of a treatment vessel such as a continuous digester also treat the material to remove metals before digestion. During pumping of the slurry with at least first and second series connected pumps, at or upstream of at least one of the pumps chemicals (acids and/or chelating agents) which dissolve the metals in the material are added, and preferably some of the liquid is removed so as to purge at least about 10% (e.g. about 20-80%) of the metals in the material. The metal removal preferably takes place substantially immediately before alkaline digestion.Type: GrantFiled: May 11, 2000Date of Patent: January 8, 2002Assignee: Andritz-Ahlstrom Inc.Inventor: C. Bertil Stromberg
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Patent number: 6315861Abstract: A method for conditioning an ozone gas recycle stream in an ozone pulp bleaching process. The method includes the steps of providing an oxygen containing feed gas to an ozone generator; generating ozone from said feed gas to produce an ozone rich oxygen gas; bleaching pulp with said ozone rich gas, thereby producing an exhaust gas containing contaminants including carbon dioxide and entrained pulp fibers; removing at least some of said contaminants by at least removing entrained pulp fibers from the exhaust gas to produce a recycle gas; directing said recycle gas into the ozone generator to provide at least a portion of said oxygen containing feed gas; and removing carbon dioxide during said contaminant removal step in an amount sufficient to a level of about 6 wt. wt. % to thus allow operation of the ozone generator at or approaching full capacity.Type: GrantFiled: August 31, 2000Date of Patent: November 13, 2001Assignee: Union Camp Patent Holding, Inc.Inventors: James Joseph, Michael A. Pikulin, William H. Friend
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Publication number: 20010032711Abstract: Yield, particularly when treating hardwood chips, can be improved by at least 1-2% in a kraft cellulose pulping process by keeping the temperature and effective alkali (EA) low during impregnation, and by keeping the EA low in at least a first cook stage. After cooking, the pulp is subjected to cooling low EA liquor, e.g. to reduce its temperature to below 120° C. (preferably below 100° C.) with an EA below about 5 g/L (expressed as NaOH). Continuous treatment in a continuous digester system is preferred, with the EA below about 20 g/L during impregnation and the first cook.Type: ApplicationFiled: October 26, 1998Publication date: October 25, 2001Inventors: C. BERTIL STROMBERG, AUVO K. KETTUNEN, JIAN E. JIANG, KAJ O. HENRICSON
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Patent number: 6294048Abstract: A method is provided for the use of borates in the recausticization of alkali-containing liquors such as those produced in the chemical and semi-chemical pulping of wood and in the oxidation and bleaching of wood pulp. Sodium hydroxide is regenerated from sodium carbonate-containing smelts in such pulp processes by autocausticization through the addition of limited amounts of borate. Autocausticization may be carried out at boron to carbonate molar ratios below 2:1 and at sodium to boron molar ratios exceeding 3:1, resulting in high reaction efficiency. Partial autocausticization using borate may also be combined with conventional lime recausticization for the regeneration of sodium hydroxide from sodium carbonate-containing smelts.Type: GrantFiled: January 28, 1999Date of Patent: September 25, 2001Assignee: U.S. Borax Inc.Inventors: Charles M. Bair, Robert B. McBroom, Honghi N. Tran
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Patent number: 6290812Abstract: A method treats process water containing metal ions, in connection with bleaching of lignocellulosic pulp. The method is characterized by the steps of a) adjusting the Mg2+ content of the process water to form a flocculating base for metals and an organic substance; b) supplying a carbonate source to the process water to precipiate calcium as calcium carbonate; c) increasing the pH of the process water by adding white liquor to precipipate metals such as metal hydroxides; d) adding a flocculating agent to the process water; and e) separating the precipitated, flocculated metal compounds from the process water by flotation.Type: GrantFiled: August 31, 2000Date of Patent: September 18, 2001Assignee: Kemira Kemi ABInventors: Christos Rampotas, Viveka Svensson, Jonny Hansson, Margareta Nilsson
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Publication number: 20010013398Abstract: The strength properties of chemical cellulose pulp (particularly kraft pulp) are improved by substituting a cold impregnation soak for conventional impregnation procedures. After steaming, wood chips are soaked in an alkaline liquid at a temperature of about 80-110° C. (preferably 80-100° C., or 90-105° C.) for between one-half-72 hours (typically about 2-4 hours) at a pressure of about 0-15 bar (preferably about 1-5 bar), to dissolve at least about 8% of the wood (preferably about 10-20%) and at least about 15% of the lignin. The alkaline liquid used preferably contains sulfide (e.g. black liquor, green liquor, white liquor, or mixtures thereof), but almost any alkaline liquid having an alkali concentration of about 1.0 mole of NaOH/liter or less (typically about 0.75 m/l or less) is suitable. The wood chips are then raised to a cooking temperature of about 145-180° C. and cooked to produce the cellulose chemical pulp.Type: ApplicationFiled: January 29, 2001Publication date: August 16, 2001Applicant: Kamyr, Inc.Inventors: Kaj O. Henricson, Aki Hannu Vilpponen, Hannu Olavi Ramark, Auvo Kimmo Kettunen, C. Bertil Stromberg
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Patent number: 6261411Abstract: A method of recovering chemicals from spent black liquor used in a kraft pulping process comprising organic materials having oxygen containing functional groups, the method comprising heating the black liquor in the presence of lime at an elevated temperature and at a corresponding pressure at which there is no or substantially no boiling of the black liquor, until all or a portion of the oxygen is converted into carbon dioxide to form a slurry comprising microparticulate char and a white liquor suspension. The heating can be accomplished with any suitable means. For example, black liquor is evaporated in an evaporator train, and the liquor pumped in a high pressure pump to a suitable pressure, as for example, a pressure of from about 1200 psig to about 2000 psig. Thereafter, the liquor is transferred to a heat exchanger and heated to the elevated temperature, as for example a temperature of at least about 475° F.Type: GrantFiled: August 31, 2000Date of Patent: July 17, 2001Inventor: Christopher M. Roberts
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Patent number: 6261412Abstract: The EPA Cluster Rules for cellulose pulp mills are complied with by first collecting foul condensate including hazardous air pollutants (HAPs), such as methanol, at a temperature of between about 140-180° F., and passing the foul condensate into direct contact with heated vapor at a plurality of series connected stations to gradually heat the foul condensate to a temperature desirable for steam stripping. Then the heated foul condensate is steam stripped to produce a high temperature (e.g. about 250-350° F., preferably about 300°) clean condensate. Then the high temperature clean condensate is flashed in a plurality of flash stations to produce a heated vapor in a lower temperature clean condensate, and the heated vapor is used to heat the foul condensate in each of the direct contact heat exchangers.Type: GrantFiled: October 25, 1999Date of Patent: July 17, 2001Assignee: Andritz-Ahlstrom Inc.Inventor: Rolf C. Ryham
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Patent number: 6258206Abstract: A process for evaporating spent liquor or other waste liquids from cellulose cooking, The evaporation is performed in a multiplicity of evaporators which are coupled in series and in which the evaporation is driven using the liquor steam. The condensates from the steam are divided, in one of more effects, into at least two fractions with respect to purity. The parer fraction from one effect is conveyed, at a high level, into a subsequent effect in the direction of movement of the liquor, while the dirtier fraction is conveyed, at a high level or at the very top, into a preceding effect in the direction of movement of the liquor.Type: GrantFiled: August 19, 1998Date of Patent: July 10, 2001Assignee: Kvaerner Pulping ABInventors: Lars Gunnar Olausson, Lars Eric Pettersson, Olof Tryggve Wennberg, Anders Henrik Wernqvist
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Patent number: 6245196Abstract: The process of the present invention purposefully precipitates a portion of the dissolved lignin onto pulp fibers to improve pulp yield of unbleached pulp. The resulting retention of lignin on the pulp creates an increase in pulp yield. Washing the pulp in a series of washer stages sequentially removes entrained lignin. Between each of the washer stages, adding dilution water repulps a pulp mat that exits from a prior washer stage and creates a pulp stream for a next washer stage. After at least one of the washer stages, adding an acidifying agent to the pulp stream forms a pulp product by precipitating the entrained lignin onto cellulosic fibers contained in the pulp stream. Finally, the process removes the pulp product from the series of washer stages with the pulp product having at least about a 1 unit increase in Kappa number.Type: GrantFiled: February 2, 1999Date of Patent: June 12, 2001Assignee: Praxair Technology, Inc.Inventors: Pierre Henri Rene Martin, Jacobo Kogan, Ka Kee Ho, Peter Campbell
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Patent number: 6235151Abstract: Calcium carbonate scaling is inhibited in a multi-stage alkaline waste liquor evaporation plant in a chemical cellulose pulp mill having a bleaching plant. Calcium-containing effluent from the bleaching plant is treated together with alkaline waste liquor in the evaporation plant. A portion of the alkaline waste liquor of the evaporation plant is supplied to the bleaching effluent to increase the carbonate content of the effluent. Then the bleaching effluent is heated to 110-160° C. by direct contact with a heating medium (e.g. steam, or secondary vapor) and maintained in a retention tank for a period of about 1-20 minutes to reduce the amount of dissolved calcium in the effluent. Finally the heat-treated bleaching effluent is evaporated with the alkaline waste liquor in the evaporation plant, with minimized scaling.Type: GrantFiled: April 26, 1999Date of Patent: May 22, 2001Assignee: Andritz-Ahlstrom OyInventors: Olof Fagerlind, Heikki Jaakkola, Erkki Kiiskila
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Patent number: 6228213Abstract: This process involves feeding cellulose into an extruder with an acid solution. The extruder is comprised of a screw and a barrel. The screw is rotated so as to pressurize the cellulose, and the cellulose undergoes acid hydrolysis and forms microcrystalline cellulose. The invented process can be accomplished by using pure cellulose or a lignocellulosic material as the starting material. If a lignocellulosic material is used, then a basic solution is added to it and the lignocellulosic material is fed through an extruder so as to obtain a mixture comprising lignin, hemicellulose and cellulose. The lignin and hemicellulose are extracted and the remaining cellulose is processed, as discussed previously, to form microcrystalline cellulose.Type: GrantFiled: September 16, 1998Date of Patent: May 8, 2001Assignee: University of Nebraska-LincolnInventors: Milford Hanna, Gerald Biby, Vesselin Miladinov
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Patent number: 6217711Abstract: A method of treating cellulose pulp mill condensates having an MeOH content using an evaporator and a steam stripper having a reboiler, comprising: (a) Collecting a feed liquor stream having at least 50% of the pulp mill MeOH. (b) Feeding the feed liquor stream to the evaporator having at least two heating element sections separated on a motive steam side. (c) Evaporating the liquor in the evaporator to produce a vapor containing at least 40% of the at least 50% of the pulp mill MeOH. (d) Compressing the vapor from (c) to increase the vapor pressure. (e) Using the vapor from (d) as condensing heating media in (c) for the evaporation in a first heating element section of the evaporator and venting a portion of the vapor through the first heating element section. (f) Compressing the vented vapor from the heating elements of the evaporator from (e) to increase the vapor pressure to be used as heating media in the reboiler.Type: GrantFiled: February 10, 1999Date of Patent: April 17, 2001Assignee: Andritz-Ahlstrom OyInventors: Rolf Ryham, Jarmo Kaila, John Rauscher, Theodora Retsina, Jan Ohman
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Patent number: 6210527Abstract: A method for producing bleached wood pulp in which wood chips are digested in polysulfide liquor to produce brown stock pulp. The brown stock pulp is washed to produce washed brown stock wood pulp and weak black liquor and the washed wood pulp is then delignified in an oxygen delignification stage to produce oxygen delignified wood pulp. The delignified wood pulp is then ozone bleached in an ozone bleaching stage in which a waste stream principally containing ozone, carbon dioxide and oxygen is produced. The ozone-bleached pulp is introduced into an extractive oxidation stage which can include peroxide to further bleach the pulp and the product of the extractive oxidation stage is then either introduced into either a peroxide or chlorine dioxide bleaching stage.Type: GrantFiled: March 14, 1994Date of Patent: April 3, 2001Assignee: The BOC Group, Inc.Inventors: Mark J. Kirschner, Rustam H. Sethna
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Patent number: 6183598Abstract: The invention relates to a process for recovering alkali and heat from a black liquor (5) containing silicate from a soda cook of e.g. grass, reed, straw and bagasse. In the process the black liquor (5) is treated with a gas (6) containing carbon dioxide to precipitate silica and lignin, the precipitate (9) is separated (2) from the black liquor, which is evaporated (3) and burnt (4) to generate heat and to recover a sodium carbonate melt. In the invention the black liquor (5) containing silicate is neutralised with a surplus of the gas (6) containing carbon dioxide, which preferably contains over 60% by volume of carbon dioxide. The evaporation (3) of black liquor mainly takes place after the precipitate (9) rich in silica has been separated (2).Type: GrantFiled: October 1, 1998Date of Patent: February 6, 2001Assignee: Jaako Poyry OyInventor: Bertel Myreen
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Patent number: 6176971Abstract: Useable steam, e.g. substantially clean useable steam, is produced from a chemical cellulose pulping system hot spent treatment liquor (e.g. black liquor) with optimum energy efficiency by passing the spent liquor to a reboiler, and then pressurizing (e.g. with an eductor, fan, or compressor) the clean steam discharged from the reboiler. The clean steam can be used to steam incoming chips (e.g. in a chip bin) without significantly increasing the TRS load on the pulp mill NCG system.Type: GrantFiled: November 18, 1998Date of Patent: January 23, 2001Assignee: Andritz-Ahlstrom Inc.Inventors: Ella Sun Yu, C. Bertil Stromberg, Rolf C. Ryham, R. Fred Chasse
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Patent number: 6165316Abstract: An alkaline cellulose pulp pulping process treats soap and fiber-containing liquids to separate fibers from the liquids prior to further treatment of the liquids (e.g. by evaporation and combustion, or by cooking to produce tall oil). Black liquor containing soap, and/or washer filtrate containing soap, are fed to one or more soap separating tanks, and then the soap fraction from the top of the tanks is fed to a pressure screen where fiber separation takes place (preferably at a temperature of at least 70.degree. C.). Black liquor may be added to the soap fraction to dilute it, and preferably simultaneously raise its temperature. The pressure screen has a screen surface with holes of 0.4 mm diameter or less, or slots with a width of 0.2 mm or less.Type: GrantFiled: January 12, 1999Date of Patent: December 26, 2000Assignee: Andritz-Ahlstrom OyInventors: Mauno Iivonen, Kari Koskinen, Jarl Kurkio, Hannu Ramark, Esko Turunen
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Patent number: 6159336Abstract: This invention relates to a new and improved way of continuously cooking fiber material, wherein temperatures and alkaline levels are controlled to be maintained within specific levels in different zones of the digesting process in order to optimize chemical consumption and heat-economy, and, at the same time, achieving very good pulp properties.Type: GrantFiled: October 29, 1997Date of Patent: December 12, 2000Assignee: Kvaerner Pulping ABInventors: Johan Engstrom, Vidar Snekkenes, Krister Olsson, Mikael Lindstrom, Christofer Lindgren, Soren Gustavsson
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Patent number: 6159381Abstract: According to the present invention there is provided a method of treating reject from a plant for de-inking waste paper which reject comprises in an aqueous medium a mixture of suspended solids comprising at least ink particles, inorganic particles and fibers, which method includes the steps of (i) chemically treating an aqueous suspension comprising said reject by adding to the aqueous suspension a source of alkaline earth metal ions and a source of carbonate ions to react with the alkaline earth metal ions to form therein a composite particulate material comprising a substantially white insoluble alkaline earth metal carbonate compound precipitated by the said reaction which compound bonds to and entrains material comprising ink particles, inorganic particles and fibers contained in said reject, whereby the darkness of the reject is reduced by formation of the precipitate of the carbonate compound; and (ii) recovering the composite particulate material and delivering the composite particulate material for rType: GrantFiled: January 27, 1998Date of Patent: December 12, 2000Inventors: Ian Stuart Bleakley, Hannu Olavi Ensio Toivonen
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Patent number: 6149765Abstract: Resonant tubes of a pulse combustor are immersed in a bed of solid particles in a reaction zone to provide indirect heat from the pulsating combustion gases to the solid particles of the bed. The bed is maintained in an agitated state by a gas or vapor flowing through the bed. Reactant materials are introduced into the agitated bed and undergo reaction at enhanced rates resulting from heat transfer coefficients at least about twice as high as those of steady flow combustors and an intense acoustic pressure level propagated from the pulsating combustor into the reaction zone. The apparatus is useful, for example, to steam reform heavy hydrocarbons and to gasify carbonaceous material, including biomass and black liquor to produce combustible gas at relatively low temperatures, with steam being utilized as the bed fluidizing medium. Black liquor gasification, utilizing sodium carbonate as bed solids, results in liquor energy and chemical content recovery without smelt production.Type: GrantFiled: November 12, 1996Date of Patent: November 21, 2000Assignee: Manufacturing & Technology Conversion International, Inc.Inventors: Momtaz Nosshi Mansour, Kanda-Swamy Durai-Swamy, David Walter Warren
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Patent number: 6143130Abstract: A method for impregnation and chemical digestion of lignocellulosic material and recovery of pulping liquors. A spent impregnating or cooking liquor is withdrawn and sulphurous compounds are recovered therefrom in a partial oxidation reactor. These sulphurous compounds are converted into hot liquid elemental sulphur which thereafter is mixed with a hot sulphide containing liquor to provide a polysulphide liquor with a concentration greater than 10 g/l and which is essentially free from thiosulphate. This polysulphide liquor is used for carbohydrate stabilising impregnation and/or for cooking at a relatively low temperature.Type: GrantFiled: December 17, 1997Date of Patent: November 7, 2000Assignee: Kvaerner Pulping ABInventors: Lars Stigsson, Mikael Linstrom
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Patent number: 6126781Abstract: A process for conditioning an ozone gas recycle stream in an ozone pulp bleaching process, wherein the level of carbon dioxide in the recycle stream is controlled to allow full capacity operation of the ozone generator. Carbon dioxide concentration is identified over the relevant operational ranges and maximum concentration is identified for full capacity/optimum efficiency operation. Specific methods are described for controlling carbon dioxide concentration including purging a portion of the recycle stream, counter-current scrubbing of the recycle stream with an alkaline solution and passing the recycle stream through an adsorbent material. Contaminants entering the system also may be reduced by directing the purged recycle stream, which is relatively oxygen rich, into the dewatering press where pulp consistency is increased. In this manner nitrogen surrounding the pulp is displaced by oxygen and thus, does not enter the bleaching/ozone system with the pulp.Type: GrantFiled: August 1, 1991Date of Patent: October 3, 2000Assignee: Union Camp Patent Holding, Inc.Inventors: James Joseph, Michael A. Pikulin, William H. Friend
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Patent number: 6123806Abstract: A method of recovering chemicals from spent black liquor used in a kraft pulping process comprising organic materials having oxygen containing functional groups, the method comprising heating the black liquor at an elevated temperature and at a corresponding pressure at which there is no or substantially no boiling of the black liquor, until all or a portion of the oxygen is converted into carbon dioxide to form a slurry comprising microparticulate char and a green liquor suspension. The heating can be accomplished with any suitable means. For example, black liquor is evaporated in an evaporator train, and the liquor pumped in a high pressure pump to a suitable pressure, as for example, a pressure of from about 1200 psig to about 2000 psig. Thereafter, the liquor is transferred to a heat exchanger and heated to the elevated temperature, as for example a temperature of at least about 475.degree. F.Type: GrantFiled: July 16, 1998Date of Patent: September 26, 2000Assignee: Champion International CorporationInventor: Christopher M. Roberts
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Patent number: 6090240Abstract: A method of inhibiting calcium carbonate scaling in a multi-stage evaporation plant of black liquor by heat-treating calcium-containing liquor includes a first stage wherein the calcium-containing liquor is heated to about 110-145.degree. C. with direct contact with the heating medium; a second stage wherein the liquor is maintained at this temperature in a retention tank for 1-20 minutes to reduce the amount of calcium in the liquor by precipitating calcium carbonate; and a third stage wherein the heat-treated liquor is evaporated for combustion.Type: GrantFiled: February 20, 1998Date of Patent: July 18, 2000Assignee: Ahlstrom Machinery OyInventors: Henrik Eneberg, Jarmo Kaila, Erkki Kiiskila
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Patent number: 6074521Abstract: A method of separating impurities from lime or the calcium carbonate or the lime sludge produced in the chemical recovery system of a pulp mill so that lime sludge or lime is dissolved in a solution containing carbonate or hydrocarbonate in order to dissolve impurities. Subsequently the lime sludge or lime is separated from the solution containing dissolved impurities. A method of causticizing green liquor containing impurities, such as silicon, in two stages. In the first stage green liquor is causticized with such an amount of lime that impurities substantially remain in the liquor. The lime produced in this stage is removed from the liquor and the rest of the lime required in the causticizing is added to this liquor, so that impurities precipitate with the lime sludge produced in the second stage and at least a portion of the lime sludge rich in impurities is discharged from the process.Type: GrantFiled: January 8, 1998Date of Patent: June 13, 2000Assignee: Ahlstrom Machinery OyInventors: Holgor Engdahl, Jouni Jantti, Kurt Siren, Juhani Vehmaan-Kreula, Pasi Vanttinen
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Patent number: 6071380Abstract: A method of papermaking having zero liquid discharge. A pulp slurry is produced from recycled cellulosic material and the slurry contains suspended cellulosic fiber material, solid contaminants and dissolved water soluble solids. The pulp slurry is subjected to a cleaning operation to produce a first flow stream containing the cellulosic fiber material and dissolved solids and a second flow stream containing dissolved solids along with solid contaminants. The first flow stream is washed with water to remove a substantial portion of the dissolved solids and provide a washed pulp which is used in a papermaking machine to produce a paper sheet. The second flow stream from the cleaning operation is compacted to produce a solid residue that can be landfilled and a liquid residue containing dissolved solids that can be recycled to the pulp cleaning operation.Type: GrantFiled: March 9, 1998Date of Patent: June 6, 2000Assignee: Hoffman Environmental Systems, Inc.Inventor: Roger P. Hoffman
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Patent number: 6063237Abstract: A method of treating solid-containing material contained in or produced from an effluent or waste from a process for the treating of waste paper. The solid-containing material includes constituents of the waste paper and organic material including cellulose fibers and inorganic particulate material including calcium carbonate and other inorganic particulate material included in the waste paper. The solid-containing material is subjected to a heat treatment that incinerates the organic material present and forms from the inorganic particulate material present a calcined product including calcium oxide from thermal decomposition of calcium carbonate. The calcined product is formed into an aqueous suspension wherein calcium oxide is converted to calcium hydroxide.Type: GrantFiled: February 27, 1997Date of Patent: May 16, 2000Assignee: ECC International Ltd.Inventors: John Michael Adams, Jonathan Stuart Phipps
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Patent number: 6039837Abstract: When closing the process of manufacturing cellulose pulp of high brightness, i.e. including the recovery of essentially all waste liquor, there is an untenable enrichment of certain basic elements, such as sodium and sulphur. The present invention provides a partial solution to this problem and is concerned with a method in bleaching with ozone lignocellulosic material, e.g. cellulose pulp, which has been at least partially manufactured chemically, in the presence of water at a degre of acidity, expressed as pH, of 2-5. The method is characterized in that the acidity is maintained during the ozone bleaching process by adding a sulphuric acid solution or an acid sodium sulphate solution produced by electrolysis or electrodialysis of an essentially neutral sodium sulphate solution obtained by recycling chemicals in a system to which waste liquor from the ozone bleaching process is added.Type: GrantFiled: July 9, 1998Date of Patent: March 21, 2000Assignee: Mo Och Domsjo AktiebolagInventors: Rolf C. A. Brannland, Sture E. O. Noreus
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Patent number: 6004467Abstract: There is disclosed a process for improving one or more properties of kaolin comprising:(a) providing an aqueous suspension of particulate kaolin clay;(b) introducing into the aqueous suspension a first reagent comprising a source of alkaline earth metal ions and a second reagent comprising a source of carbonate ions to precipitate an alkaline earth metal carbonate in the said aqueous suspension of the said particulate kaolin clay whereby the said particulate kaolin clay present at the start of the process becomes entrained by and bonded to the alkaline earth metal carbonate to form a composite particulate product which may be used in paper making or paper coating or as a filler or extender in compositions for other applications. The alkaline earth metal ions may be calcium ions provided by calcium hydroxide obtained by slaking lime either in the aqueous suspension or separately. The carbonate ions may be provided by carbon dioxide.Type: GrantFiled: November 2, 1998Date of Patent: December 21, 1999Assignee: ECC International Ltd.Inventor: Ian Stuart Bleakley
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Patent number: 5980689Abstract: Methods for separating metal ions from pulp material are disclosed including treating the pulp with a chelating agent to produce a pulp flow with dissolved metal ions, washing that pulp flow prior to bleaching with hydrogen peroxide or ozone and mixing the washed liquid containing metal ions with another flow of lignocellulose-containing material in order to bind the metal ions to that flow, washing that flow, and subsequently washing that flow at a reduced pH to produce a wash flow containing metal ions.Type: GrantFiled: April 11, 1996Date of Patent: November 9, 1999Assignee: Sunds Defibrator Industries ABInventor: Ulf Germg.ang.rd
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Patent number: 5976318Abstract: A method for burning secondary sludge in a recovery boiler, in which method secondary sludge is mixed with black liquor. According to the method, an alkali is added to the secondary sludge so as to obtain a mixture having a pH of over 7, whereafter the mixture of alkali and secondary sludge is heated to a temperature of over 80.degree. C. and kept at this temperature for over 30 minutes. Thereafter the heat treated mixture of alkali and secondary sludge is supplied to the thick end of a black liquor evaporation plant.Type: GrantFiled: January 15, 1998Date of Patent: November 2, 1999Assignee: Tampella Power OyInventors: Matti Knuutila, Jarmo Kaila, Jukka Vaistomaa, Keijo Imelainen, Pauli Harila, Veli-Antti Kivilinna, Ahti Klami
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Patent number: 5976375Abstract: A process for reducing the production of biomass during activated sludge treatment of pulp and paper mill effluents, involving a conditioning of the recycled activated sludge (RAS) prior to its return into the aeration tank is described. The conditioning is typically performed within the sludge return line and involves RAS exposure to a waste acidic effluent originating from bleach plants of kraft, sulphite mills or other mill sources.Type: GrantFiled: March 31, 1999Date of Patent: November 2, 1999Assignee: Pulp and Paper Research Institute of CanadaInventors: Joseph G. Dorica, Allan R. Elliott