With Regeneration, Reclamation, Reuse, Recycling Or Destruction Of Digestion Fluid Patents (Class 162/29)
  • Publication number: 20020134519
    Abstract: A method for eliminating detrimental substances in a process liquid. The process liquid has a first pH and, in addition to said detrimental substances, comprises metal ions and suspended material. Carbon dioxide is added to the process liquid in order to bring the process liquid to a second pH, lower than the first pH. Thereby, the metal ions comprise hydroxide builders, wherein the carbon dioxide (CO2) is added in an amount which causes the second pH to be between 8 and 6.5, so that the carbon dioxide primarily forms bicarbonate ions (HCO3−) having a pH-buffering effect and the metal ions primarily form metal hydroxides. Thereafter, the detrimental substances coagulate or agglomerate with the metal hydroxides and are adhered to the suspended material so that they become inactive. The method is advantageously used in connection with pulp and/or paper making processes.
    Type: Application
    Filed: January 9, 2002
    Publication date: September 26, 2002
    Inventors: Anette Karlsson, Liviu Haias
  • Patent number: 6425975
    Abstract: The invention relates to a process for enhancing the concentration of the fiber derived dissolved and colloidal substances in process water that comes from mechanical pulping. According to the invention, process water is treated with enzyme preparations that have an effect on carbohydrates and that contain mannanase and/or endoglucanase, in particular, which break down the soluble carbohydrate polymers contained by the process water into low molecular weight oligosaccharides. The treatment prevents an increase in viscosity so that process water can be concentrated into a high dry content, or the treatment can be used to lower the viscosity of previously concentrated process water to facilitate after-treatment.
    Type: Grant
    Filed: March 14, 2001
    Date of Patent: July 30, 2002
    Assignee: Valtion teknillinen tutkimuskeskus
    Inventors: Liisa Viikari, Annikka Mustranta, Leena Fagernäs
  • Patent number: 6425973
    Abstract: A method of treating solid containing material derived from effluent or sludge from a plant for de-inking paper, the material containing calcium in the form of one or more insoluble calcium compounds, the method including the steps of treating the material with an acid to cause dissolution of the calcium thereby forming a calcium ion-containing solution in which insoluble solids are suspended, separating the solution from the insoluble solids and incinerating the separated solids. The solution containing calcium ions may be treated by adding one or more reagents to form a calcium compound precipitate, eg calcium carbonate. The particulate solids produced following the incineration step and following the precipitate formation may be employed as pigments or fillers in paper making or paper coating.
    Type: Grant
    Filed: November 22, 2000
    Date of Patent: July 30, 2002
    Assignee: Imerys Minerals Limited
    Inventor: Jonathan Stuart Phipps
  • Patent number: 6425974
    Abstract: The process according to the present invention relates to the treatment of wastewater discharged from a bleach plant and more particularly treatment of bleach plant alkaline wash filtrate from treatment-steps and/or delignification/bleaching-steps of pulp. Further improvements of known processes are needed for solving the problems associated with the recovery of alkaline filtrates into the chemical recovery system. According to the process of the present invention, alkaline wash filtrate from treatment-steps and/or delignification/bleaching-steps of pulp is treated in a process by the following steps: i) treating at least a part of the alkaline filtrate in order to produce an alkaline concentrate enriched in high molecular weight dissolved organic compounds and a stream depleted in organic compounds, where the share of the alkaline concentrate to the total amount of the alkaline filtrate corresponds to a volume reduction factor (VRP) in the range of from about 2.0 up to about 7.
    Type: Grant
    Filed: November 8, 1999
    Date of Patent: July 30, 2002
    Assignee: Akzo Nobel N.V.
    Inventors: Patrick Bryant, Jiri Basta
  • Publication number: 20020088568
    Abstract: A method is provided for the use of borates in the recausticization of alkali-containing liquors such as those produced in the chemical and semi-chemical pulping of wood and in the oxidation and bleaching of wood pulp. Sodium hydroxide is regenerated from sodium carbonate-containing smelts in such pulp processes by autocausticization through the addition of limited amounts of borate. Autocausticization may be carried out at boron to carbonate molar ratios below 2:1 and at sodium to boron molar ratios exceeding 3:1, resulting in high reaction efficiency. Partial autocausticization using borate may also be combined with conventional lime recausticization for the regeneration of sodium hydroxide from sodium carbonate-containing smelts.
    Type: Application
    Filed: January 25, 2001
    Publication date: July 11, 2002
    Inventors: Charles M. Bair, Robert B. McBroom, Honghi N. Tran
  • Publication number: 20020088567
    Abstract: The present invention relates to a method of treating chemical pulp in order to optimize the consumption of bleaching chemicals and to improve the quality of the pulp. Especially the invention relates to a method according to which filtrate obtained from a suitable stage of the washing of brown stock preferably cooked by an alkaline cooking method is treated with an oxidizing chemical prior to the oxygen stage following the brown stock washing.
    Type: Application
    Filed: May 15, 2001
    Publication date: July 11, 2002
    Inventors: Kaj Henricson, Eero Kontturi, Olavi Pikka, Janne Vehmaa
  • Publication number: 20020079075
    Abstract: A method of treating solid containing material derived from effluent or sludge from a plant for de-inking paper, the material containing calcium in the form of one or more insoluble calcium compounds, the method including the steps of treating the material with an acid to cause dissolution of the calcium thereby forming a calcium ion-containing solution in which insoluble solids are suspended, separating the solution from the insoluble solids and incinerating the separated solids. The solution containing calcium ions may be treated by adding one or more reagents to form a calcium compound precipitate, eg calcium carbonate. The particulate solids produced following the incineration step and following the precipitate formation may be employed as pigments or fillers in paper making or paper coating.
    Type: Application
    Filed: November 30, 2001
    Publication date: June 27, 2002
    Applicant: Imerys Minerals Limited
    Inventor: Jonathan Stuart Phipps
  • Publication number: 20020069983
    Abstract: The invention relates to a process for producing cellulose and a fertilizer by-product by using a closed cycle of cooking chemicals and process waters. In the process of the invention, the pulp is bleached by at least partly using potassium hydroxide as a bleaching chemical. Thus, a bleach concentrate rich in potassium is obtained from the bleach filtrate, which bleach concentrate is combined with ashes obtained from the burning of lignin and other organic matter recovered from pulp production as a by-product, in order to be used as a potash fertilizer. The bleach concentrate can also be used as a potash fertilizer as such. The invention also relates to a potash fertilizer obtained this way.
    Type: Application
    Filed: October 3, 2001
    Publication date: June 13, 2002
    Applicant: Chempolis Oy
    Inventors: Pasi P. Rousu, Paivi P. Rousu, Esa J. Rousu
  • Publication number: 20020059994
    Abstract: A novel process has been discovered whereby acid is added to the lignocellulosic material (black liquor containing lignin). The acid renders the lignin insoluble thus enabling it to be separated from the lignocellulosic material. This allows the chemical value of various components to be reclaimed. This process enables important environmental and economic benefits to be achieved. The invention obviates the need for a recovery boiler which burns the sugars and the lignin. Additionally, sodium salts are precipitated out of the process. Sodium carbonate from outside sources is used in the novel process. The supply of energy to the separation process is from a source other than the recovery furnace.
    Type: Application
    Filed: October 10, 2001
    Publication date: May 23, 2002
    Inventor: Kenneth R. Kurple
  • Publication number: 20020060014
    Abstract: Raw material, energy and waste management are arranged in a production plant manufacturing pulp, paper, or board or a combination thereof from recycled fibres which is advantageously placed in the middle of a residential community or in its immediate vicinity. The plant has equipment for the manufacture of pulp and/or paper and/or board as well as equipment for the production of energy for at least the production plant's own needs. The production plant uses as fibre raw material waste paper and/or board generated by the residential community and as the source of energy combustible waste generated by the residential community. Moreover, it utilizes as far as possible waste fractions which are produced as by-products in production processes and which contain raw materials and energy either as raw material or as energy or, alternatively, these fractions are supplied outside the production plant for useful use.
    Type: Application
    Filed: June 14, 2001
    Publication date: May 23, 2002
    Inventors: Kai Sipila, Allan Johansson, Markku Karlsson, Petri Ristola
  • Publication number: 20020046819
    Abstract: A method for obtaining particulate calcium carbonate having an average particle size less than about 12 microns is provided. The method includes the steps of (1) withdrawing from a pulp mill a mixture containing calcium carbonate; (2) treating the mixture to remove contaminants contained in the mixture to produce a treated mixture containing calcium carbonate and further having a chemical composition and/or purity which substantially inhibits the fusing together of calcium carbonate particulates; (3) recovering from the treated mixture particulate calcium carbonate having an average particle size less than about 12 microns. The calcium carbonate produced has a high surface area to volume ratio and is therefore highly reactive and suitable for numerous applications such as in the treatment of soil, filler paper production, paint production, and contaminant containment in coal stack emission assemblies.
    Type: Application
    Filed: December 18, 2001
    Publication date: April 25, 2002
    Inventors: Gary Allen Olsen, John Carl Stuever, Susan Candace Stuever
  • Patent number: 6372139
    Abstract: A method for the treatment of process water or effluent from a papermaking process, in which this water is subjected to at least one anaerobic purification step, an aeration step and a solids separation step and the water is then returned to the production process, and at least two treated water streams of different quality, which originate from a different combination of purification steps, are returned to different points in the production process.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: April 16, 2002
    Assignee: Paques Water Systems B.V.
    Inventors: Leonard Hubertus Alphonsus Habets, Ronald Mulder
  • Patent number: 6364999
    Abstract: Paper and absorbent products having reduced pitch content and enhanced properties, including increased tensile index, tear index, burst index, Scott Bond, smoothness, and stiffness. Further, pulps of the invention, although having slightly reduced brightness, are more responsive to bleach chemicals thereby permitting the use of less chemicals to achieve a specific brightness. The products are produced by a process that includes extracting wood particulates with a solvent for naturally-occurring volatile organic compounds and pitch. The extracted wood particulates are then pulped and formed into paper and absorbent products with enhanced properties. Due to the extraction of volatile organic compounds, the pulping and paperforming stages of the process are substantially free of emissions of volatile organic compounds that occur naturally in wood. Moreover, the extraction of pitch reduces or eliminates pitch fouling of equipment and permits the production of paper products of enhanced qualities.
    Type: Grant
    Filed: February 24, 1999
    Date of Patent: April 2, 2002
    Assignee: Weyerhaeuser Company
    Inventors: Jerry R. Speaks, Roger O. Campbell, Michael A. Veal
  • Patent number: 6350348
    Abstract: A method of cooking pulp in an alkaline batch process (using one or more batch digesters) improves pulp bleachability. The wood material is supplied to the digester; the cellulosic material is pre-treated in the digester with a first liquor, the first liquor is displaced by a second liquor, the displaced first liquor is led to a further treatment, the cellulose material is treated with the second liquor, and the cooked pulp is removed from the digester. The second liquor is displaced as two consecutive parts, i.e. as strong black liquor and weak black liquor, and after cooling in a heat exchanger the strong black liquor thus obtained is fed into the digester as the first liquor in a subsequent batch (in the same, or a different, batch digester).
    Type: Grant
    Filed: July 19, 1999
    Date of Patent: February 26, 2002
    Assignee: Andritz-Ahlstrom Oy
    Inventors: Kaj Henricson, Auvo Kettunen, Hannu Ramark
  • Patent number: 6348128
    Abstract: A method is provided for improving causticizing efficiency in the conventional lime recausticization portion of an alkaline pulping process. Such processes are commonly used in the pulping and bleaching of wood and non-wood cellulose fiber materials. The method of this invention comprises reacting an aqueous solution of sodium carbonate with lime to produce sodium hydroxide (causticization) in the presence of borate in order to improve the causticization reaction efficiency. Borate is added in an amount sufficient to provide a boron to sodium (B/Na) molar ratio in the range of between about 0.001:1 and 0.4:1, and preferably in the range of between about 0.01:1 and 0.3:1, which results in an increased causticization efficiency of up to 8% over the reaction efficiency obtained in the absence of borate.
    Type: Grant
    Filed: March 24, 1999
    Date of Patent: February 19, 2002
    Assignee: U.S. Borax Inc.
    Inventors: Honghi N. Tran, Charles M. Bair, Robert B. McBroom
  • Patent number: 6348129
    Abstract: An aqueous stream such as pulp mill condensate containing one or more sulfur compounds is treated by (a) reacting an aqueous feed stream containing TRS contaminant selected from the group consisting of hydrogen sulfide, methyl mercaptan, dimethyl sulfide, dimethyl disulfide, and mixtures thereof, with ozone to produce a first liquid product stream and a first gaseous product stream, wherein the total amount of said one or more contaminants in said first liquid product stream is less than 1% of the amount thereof in said feed stream, and wherein said first gaseous product stream contains ozone and one or more of said contaminants; and (b) treating said first gaseous product stream with an alkaline aqueous stream to remove essentially all of said one or more contaminants from said first gaseous product stream. Preferably, a second gaseous stream produced in step (b) and containing ozone is reacted with an aqueous stream containing one or more of said contaminants, to consume all the ozone in said stream.
    Type: Grant
    Filed: April 28, 2000
    Date of Patent: February 19, 2002
    Inventors: Jorge Luiz Colodette, Philippe Charlet
  • Patent number: 6346166
    Abstract: By the utilization of a jet ejector (such as a thermocompresser) in a cellulose chemical pulp mill, it is possible to effectively increase the utilization of steam. The volume of steam from a flash tank which flashes black liquor from a pulp digester may be increased (e.g. at least about 10%), while the volume and temperature of the liquor discharged from the flash tank are decreased and its concentration increased, by operatively connecting the jet ejector to the steam discharge from a flash tank. The jet ejector is supplied with higher pressure steam from another source which can result in a low pressure or partial vacuum condition in the flash tank. The flash tank may be a single flash tank or one of a series of flash tanks, and an ejector can be associated with at least another flash tank in the series.
    Type: Grant
    Filed: June 6, 2000
    Date of Patent: February 12, 2002
    Assignee: Andritz-Ahlstrom Inc.
    Inventors: Auvo K. Kettunen, Matti Lautala
  • Patent number: 6336994
    Abstract: The present invention relates to a process for producing pulp which is cooked under alkaline conditions and which is bleached without using chlorine-containing bleaching chemicals, in which process used cooking chemicals are recovered in a first recovery installation and used bleaching chemicals are recovered in a second recovery installation. The used cooking and bleaching chemicals can be regenerated and reused.
    Type: Grant
    Filed: May 2, 1995
    Date of Patent: January 8, 2002
    Assignee: Kvaerner Pulping Aktiebolag
    Inventors: Åke Backlund, Bengt Nilsson, Lars Stigsson
  • Patent number: 6336993
    Abstract: A system and method for feeding a slurry of comminuted cellulosic fibrous material such as wood chips to the top of a treatment vessel such as a continuous digester also treat the material to remove metals before digestion. During pumping of the slurry with at least first and second series connected pumps, at or upstream of at least one of the pumps chemicals (acids and/or chelating agents) which dissolve the metals in the material are added, and preferably some of the liquid is removed so as to purge at least about 10% (e.g. about 20-80%) of the metals in the material. The metal removal preferably takes place substantially immediately before alkaline digestion.
    Type: Grant
    Filed: May 11, 2000
    Date of Patent: January 8, 2002
    Assignee: Andritz-Ahlstrom Inc.
    Inventor: C. Bertil Stromberg
  • Patent number: 6315861
    Abstract: A method for conditioning an ozone gas recycle stream in an ozone pulp bleaching process. The method includes the steps of providing an oxygen containing feed gas to an ozone generator; generating ozone from said feed gas to produce an ozone rich oxygen gas; bleaching pulp with said ozone rich gas, thereby producing an exhaust gas containing contaminants including carbon dioxide and entrained pulp fibers; removing at least some of said contaminants by at least removing entrained pulp fibers from the exhaust gas to produce a recycle gas; directing said recycle gas into the ozone generator to provide at least a portion of said oxygen containing feed gas; and removing carbon dioxide during said contaminant removal step in an amount sufficient to a level of about 6 wt. wt. % to thus allow operation of the ozone generator at or approaching full capacity.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: November 13, 2001
    Assignee: Union Camp Patent Holding, Inc.
    Inventors: James Joseph, Michael A. Pikulin, William H. Friend
  • Publication number: 20010032711
    Abstract: Yield, particularly when treating hardwood chips, can be improved by at least 1-2% in a kraft cellulose pulping process by keeping the temperature and effective alkali (EA) low during impregnation, and by keeping the EA low in at least a first cook stage. After cooking, the pulp is subjected to cooling low EA liquor, e.g. to reduce its temperature to below 120° C. (preferably below 100° C.) with an EA below about 5 g/L (expressed as NaOH). Continuous treatment in a continuous digester system is preferred, with the EA below about 20 g/L during impregnation and the first cook.
    Type: Application
    Filed: October 26, 1998
    Publication date: October 25, 2001
    Inventors: C. BERTIL STROMBERG, AUVO K. KETTUNEN, JIAN E. JIANG, KAJ O. HENRICSON
  • Patent number: 6294048
    Abstract: A method is provided for the use of borates in the recausticization of alkali-containing liquors such as those produced in the chemical and semi-chemical pulping of wood and in the oxidation and bleaching of wood pulp. Sodium hydroxide is regenerated from sodium carbonate-containing smelts in such pulp processes by autocausticization through the addition of limited amounts of borate. Autocausticization may be carried out at boron to carbonate molar ratios below 2:1 and at sodium to boron molar ratios exceeding 3:1, resulting in high reaction efficiency. Partial autocausticization using borate may also be combined with conventional lime recausticization for the regeneration of sodium hydroxide from sodium carbonate-containing smelts.
    Type: Grant
    Filed: January 28, 1999
    Date of Patent: September 25, 2001
    Assignee: U.S. Borax Inc.
    Inventors: Charles M. Bair, Robert B. McBroom, Honghi N. Tran
  • Patent number: 6290812
    Abstract: A method treats process water containing metal ions, in connection with bleaching of lignocellulosic pulp. The method is characterized by the steps of a) adjusting the Mg2+ content of the process water to form a flocculating base for metals and an organic substance; b) supplying a carbonate source to the process water to precipiate calcium as calcium carbonate; c) increasing the pH of the process water by adding white liquor to precipipate metals such as metal hydroxides; d) adding a flocculating agent to the process water; and e) separating the precipitated, flocculated metal compounds from the process water by flotation.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: September 18, 2001
    Assignee: Kemira Kemi AB
    Inventors: Christos Rampotas, Viveka Svensson, Jonny Hansson, Margareta Nilsson
  • Publication number: 20010013398
    Abstract: The strength properties of chemical cellulose pulp (particularly kraft pulp) are improved by substituting a cold impregnation soak for conventional impregnation procedures. After steaming, wood chips are soaked in an alkaline liquid at a temperature of about 80-110° C. (preferably 80-100° C., or 90-105° C.) for between one-half-72 hours (typically about 2-4 hours) at a pressure of about 0-15 bar (preferably about 1-5 bar), to dissolve at least about 8% of the wood (preferably about 10-20%) and at least about 15% of the lignin. The alkaline liquid used preferably contains sulfide (e.g. black liquor, green liquor, white liquor, or mixtures thereof), but almost any alkaline liquid having an alkali concentration of about 1.0 mole of NaOH/liter or less (typically about 0.75 m/l or less) is suitable. The wood chips are then raised to a cooking temperature of about 145-180° C. and cooked to produce the cellulose chemical pulp.
    Type: Application
    Filed: January 29, 2001
    Publication date: August 16, 2001
    Applicant: Kamyr, Inc.
    Inventors: Kaj O. Henricson, Aki Hannu Vilpponen, Hannu Olavi Ramark, Auvo Kimmo Kettunen, C. Bertil Stromberg
  • Patent number: 6261411
    Abstract: A method of recovering chemicals from spent black liquor used in a kraft pulping process comprising organic materials having oxygen containing functional groups, the method comprising heating the black liquor in the presence of lime at an elevated temperature and at a corresponding pressure at which there is no or substantially no boiling of the black liquor, until all or a portion of the oxygen is converted into carbon dioxide to form a slurry comprising microparticulate char and a white liquor suspension. The heating can be accomplished with any suitable means. For example, black liquor is evaporated in an evaporator train, and the liquor pumped in a high pressure pump to a suitable pressure, as for example, a pressure of from about 1200 psig to about 2000 psig. Thereafter, the liquor is transferred to a heat exchanger and heated to the elevated temperature, as for example a temperature of at least about 475° F.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: July 17, 2001
    Inventor: Christopher M. Roberts
  • Patent number: 6261412
    Abstract: The EPA Cluster Rules for cellulose pulp mills are complied with by first collecting foul condensate including hazardous air pollutants (HAPs), such as methanol, at a temperature of between about 140-180° F., and passing the foul condensate into direct contact with heated vapor at a plurality of series connected stations to gradually heat the foul condensate to a temperature desirable for steam stripping. Then the heated foul condensate is steam stripped to produce a high temperature (e.g. about 250-350° F., preferably about 300°) clean condensate. Then the high temperature clean condensate is flashed in a plurality of flash stations to produce a heated vapor in a lower temperature clean condensate, and the heated vapor is used to heat the foul condensate in each of the direct contact heat exchangers.
    Type: Grant
    Filed: October 25, 1999
    Date of Patent: July 17, 2001
    Assignee: Andritz-Ahlstrom Inc.
    Inventor: Rolf C. Ryham
  • Patent number: 6258206
    Abstract: A process for evaporating spent liquor or other waste liquids from cellulose cooking, The evaporation is performed in a multiplicity of evaporators which are coupled in series and in which the evaporation is driven using the liquor steam. The condensates from the steam are divided, in one of more effects, into at least two fractions with respect to purity. The parer fraction from one effect is conveyed, at a high level, into a subsequent effect in the direction of movement of the liquor, while the dirtier fraction is conveyed, at a high level or at the very top, into a preceding effect in the direction of movement of the liquor.
    Type: Grant
    Filed: August 19, 1998
    Date of Patent: July 10, 2001
    Assignee: Kvaerner Pulping AB
    Inventors: Lars Gunnar Olausson, Lars Eric Pettersson, Olof Tryggve Wennberg, Anders Henrik Wernqvist
  • Patent number: 6245196
    Abstract: The process of the present invention purposefully precipitates a portion of the dissolved lignin onto pulp fibers to improve pulp yield of unbleached pulp. The resulting retention of lignin on the pulp creates an increase in pulp yield. Washing the pulp in a series of washer stages sequentially removes entrained lignin. Between each of the washer stages, adding dilution water repulps a pulp mat that exits from a prior washer stage and creates a pulp stream for a next washer stage. After at least one of the washer stages, adding an acidifying agent to the pulp stream forms a pulp product by precipitating the entrained lignin onto cellulosic fibers contained in the pulp stream. Finally, the process removes the pulp product from the series of washer stages with the pulp product having at least about a 1 unit increase in Kappa number.
    Type: Grant
    Filed: February 2, 1999
    Date of Patent: June 12, 2001
    Assignee: Praxair Technology, Inc.
    Inventors: Pierre Henri Rene Martin, Jacobo Kogan, Ka Kee Ho, Peter Campbell
  • Patent number: 6235151
    Abstract: Calcium carbonate scaling is inhibited in a multi-stage alkaline waste liquor evaporation plant in a chemical cellulose pulp mill having a bleaching plant. Calcium-containing effluent from the bleaching plant is treated together with alkaline waste liquor in the evaporation plant. A portion of the alkaline waste liquor of the evaporation plant is supplied to the bleaching effluent to increase the carbonate content of the effluent. Then the bleaching effluent is heated to 110-160° C. by direct contact with a heating medium (e.g. steam, or secondary vapor) and maintained in a retention tank for a period of about 1-20 minutes to reduce the amount of dissolved calcium in the effluent. Finally the heat-treated bleaching effluent is evaporated with the alkaline waste liquor in the evaporation plant, with minimized scaling.
    Type: Grant
    Filed: April 26, 1999
    Date of Patent: May 22, 2001
    Assignee: Andritz-Ahlstrom Oy
    Inventors: Olof Fagerlind, Heikki Jaakkola, Erkki Kiiskila
  • Patent number: 6228213
    Abstract: This process involves feeding cellulose into an extruder with an acid solution. The extruder is comprised of a screw and a barrel. The screw is rotated so as to pressurize the cellulose, and the cellulose undergoes acid hydrolysis and forms microcrystalline cellulose. The invented process can be accomplished by using pure cellulose or a lignocellulosic material as the starting material. If a lignocellulosic material is used, then a basic solution is added to it and the lignocellulosic material is fed through an extruder so as to obtain a mixture comprising lignin, hemicellulose and cellulose. The lignin and hemicellulose are extracted and the remaining cellulose is processed, as discussed previously, to form microcrystalline cellulose.
    Type: Grant
    Filed: September 16, 1998
    Date of Patent: May 8, 2001
    Assignee: University of Nebraska-Lincoln
    Inventors: Milford Hanna, Gerald Biby, Vesselin Miladinov
  • Patent number: 6217711
    Abstract: A method of treating cellulose pulp mill condensates having an MeOH content using an evaporator and a steam stripper having a reboiler, comprising: (a) Collecting a feed liquor stream having at least 50% of the pulp mill MeOH. (b) Feeding the feed liquor stream to the evaporator having at least two heating element sections separated on a motive steam side. (c) Evaporating the liquor in the evaporator to produce a vapor containing at least 40% of the at least 50% of the pulp mill MeOH. (d) Compressing the vapor from (c) to increase the vapor pressure. (e) Using the vapor from (d) as condensing heating media in (c) for the evaporation in a first heating element section of the evaporator and venting a portion of the vapor through the first heating element section. (f) Compressing the vented vapor from the heating elements of the evaporator from (e) to increase the vapor pressure to be used as heating media in the reboiler.
    Type: Grant
    Filed: February 10, 1999
    Date of Patent: April 17, 2001
    Assignee: Andritz-Ahlstrom Oy
    Inventors: Rolf Ryham, Jarmo Kaila, John Rauscher, Theodora Retsina, Jan Ohman
  • Patent number: 6210527
    Abstract: A method for producing bleached wood pulp in which wood chips are digested in polysulfide liquor to produce brown stock pulp. The brown stock pulp is washed to produce washed brown stock wood pulp and weak black liquor and the washed wood pulp is then delignified in an oxygen delignification stage to produce oxygen delignified wood pulp. The delignified wood pulp is then ozone bleached in an ozone bleaching stage in which a waste stream principally containing ozone, carbon dioxide and oxygen is produced. The ozone-bleached pulp is introduced into an extractive oxidation stage which can include peroxide to further bleach the pulp and the product of the extractive oxidation stage is then either introduced into either a peroxide or chlorine dioxide bleaching stage.
    Type: Grant
    Filed: March 14, 1994
    Date of Patent: April 3, 2001
    Assignee: The BOC Group, Inc.
    Inventors: Mark J. Kirschner, Rustam H. Sethna
  • Patent number: 6183598
    Abstract: The invention relates to a process for recovering alkali and heat from a black liquor (5) containing silicate from a soda cook of e.g. grass, reed, straw and bagasse. In the process the black liquor (5) is treated with a gas (6) containing carbon dioxide to precipitate silica and lignin, the precipitate (9) is separated (2) from the black liquor, which is evaporated (3) and burnt (4) to generate heat and to recover a sodium carbonate melt. In the invention the black liquor (5) containing silicate is neutralised with a surplus of the gas (6) containing carbon dioxide, which preferably contains over 60% by volume of carbon dioxide. The evaporation (3) of black liquor mainly takes place after the precipitate (9) rich in silica has been separated (2).
    Type: Grant
    Filed: October 1, 1998
    Date of Patent: February 6, 2001
    Assignee: Jaako Poyry Oy
    Inventor: Bertel Myreen
  • Patent number: 6176971
    Abstract: Useable steam, e.g. substantially clean useable steam, is produced from a chemical cellulose pulping system hot spent treatment liquor (e.g. black liquor) with optimum energy efficiency by passing the spent liquor to a reboiler, and then pressurizing (e.g. with an eductor, fan, or compressor) the clean steam discharged from the reboiler. The clean steam can be used to steam incoming chips (e.g. in a chip bin) without significantly increasing the TRS load on the pulp mill NCG system.
    Type: Grant
    Filed: November 18, 1998
    Date of Patent: January 23, 2001
    Assignee: Andritz-Ahlstrom Inc.
    Inventors: Ella Sun Yu, C. Bertil Stromberg, Rolf C. Ryham, R. Fred Chasse
  • Patent number: 6165316
    Abstract: An alkaline cellulose pulp pulping process treats soap and fiber-containing liquids to separate fibers from the liquids prior to further treatment of the liquids (e.g. by evaporation and combustion, or by cooking to produce tall oil). Black liquor containing soap, and/or washer filtrate containing soap, are fed to one or more soap separating tanks, and then the soap fraction from the top of the tanks is fed to a pressure screen where fiber separation takes place (preferably at a temperature of at least 70.degree. C.). Black liquor may be added to the soap fraction to dilute it, and preferably simultaneously raise its temperature. The pressure screen has a screen surface with holes of 0.4 mm diameter or less, or slots with a width of 0.2 mm or less.
    Type: Grant
    Filed: January 12, 1999
    Date of Patent: December 26, 2000
    Assignee: Andritz-Ahlstrom Oy
    Inventors: Mauno Iivonen, Kari Koskinen, Jarl Kurkio, Hannu Ramark, Esko Turunen
  • Patent number: 6159336
    Abstract: This invention relates to a new and improved way of continuously cooking fiber material, wherein temperatures and alkaline levels are controlled to be maintained within specific levels in different zones of the digesting process in order to optimize chemical consumption and heat-economy, and, at the same time, achieving very good pulp properties.
    Type: Grant
    Filed: October 29, 1997
    Date of Patent: December 12, 2000
    Assignee: Kvaerner Pulping AB
    Inventors: Johan Engstrom, Vidar Snekkenes, Krister Olsson, Mikael Lindstrom, Christofer Lindgren, Soren Gustavsson
  • Patent number: 6159381
    Abstract: According to the present invention there is provided a method of treating reject from a plant for de-inking waste paper which reject comprises in an aqueous medium a mixture of suspended solids comprising at least ink particles, inorganic particles and fibers, which method includes the steps of (i) chemically treating an aqueous suspension comprising said reject by adding to the aqueous suspension a source of alkaline earth metal ions and a source of carbonate ions to react with the alkaline earth metal ions to form therein a composite particulate material comprising a substantially white insoluble alkaline earth metal carbonate compound precipitated by the said reaction which compound bonds to and entrains material comprising ink particles, inorganic particles and fibers contained in said reject, whereby the darkness of the reject is reduced by formation of the precipitate of the carbonate compound; and (ii) recovering the composite particulate material and delivering the composite particulate material for r
    Type: Grant
    Filed: January 27, 1998
    Date of Patent: December 12, 2000
    Inventors: Ian Stuart Bleakley, Hannu Olavi Ensio Toivonen
  • Patent number: 6149765
    Abstract: Resonant tubes of a pulse combustor are immersed in a bed of solid particles in a reaction zone to provide indirect heat from the pulsating combustion gases to the solid particles of the bed. The bed is maintained in an agitated state by a gas or vapor flowing through the bed. Reactant materials are introduced into the agitated bed and undergo reaction at enhanced rates resulting from heat transfer coefficients at least about twice as high as those of steady flow combustors and an intense acoustic pressure level propagated from the pulsating combustor into the reaction zone. The apparatus is useful, for example, to steam reform heavy hydrocarbons and to gasify carbonaceous material, including biomass and black liquor to produce combustible gas at relatively low temperatures, with steam being utilized as the bed fluidizing medium. Black liquor gasification, utilizing sodium carbonate as bed solids, results in liquor energy and chemical content recovery without smelt production.
    Type: Grant
    Filed: November 12, 1996
    Date of Patent: November 21, 2000
    Assignee: Manufacturing & Technology Conversion International, Inc.
    Inventors: Momtaz Nosshi Mansour, Kanda-Swamy Durai-Swamy, David Walter Warren
  • Patent number: 6143130
    Abstract: A method for impregnation and chemical digestion of lignocellulosic material and recovery of pulping liquors. A spent impregnating or cooking liquor is withdrawn and sulphurous compounds are recovered therefrom in a partial oxidation reactor. These sulphurous compounds are converted into hot liquid elemental sulphur which thereafter is mixed with a hot sulphide containing liquor to provide a polysulphide liquor with a concentration greater than 10 g/l and which is essentially free from thiosulphate. This polysulphide liquor is used for carbohydrate stabilising impregnation and/or for cooking at a relatively low temperature.
    Type: Grant
    Filed: December 17, 1997
    Date of Patent: November 7, 2000
    Assignee: Kvaerner Pulping AB
    Inventors: Lars Stigsson, Mikael Linstrom
  • Patent number: 6126781
    Abstract: A process for conditioning an ozone gas recycle stream in an ozone pulp bleaching process, wherein the level of carbon dioxide in the recycle stream is controlled to allow full capacity operation of the ozone generator. Carbon dioxide concentration is identified over the relevant operational ranges and maximum concentration is identified for full capacity/optimum efficiency operation. Specific methods are described for controlling carbon dioxide concentration including purging a portion of the recycle stream, counter-current scrubbing of the recycle stream with an alkaline solution and passing the recycle stream through an adsorbent material. Contaminants entering the system also may be reduced by directing the purged recycle stream, which is relatively oxygen rich, into the dewatering press where pulp consistency is increased. In this manner nitrogen surrounding the pulp is displaced by oxygen and thus, does not enter the bleaching/ozone system with the pulp.
    Type: Grant
    Filed: August 1, 1991
    Date of Patent: October 3, 2000
    Assignee: Union Camp Patent Holding, Inc.
    Inventors: James Joseph, Michael A. Pikulin, William H. Friend
  • Patent number: 6123806
    Abstract: A method of recovering chemicals from spent black liquor used in a kraft pulping process comprising organic materials having oxygen containing functional groups, the method comprising heating the black liquor at an elevated temperature and at a corresponding pressure at which there is no or substantially no boiling of the black liquor, until all or a portion of the oxygen is converted into carbon dioxide to form a slurry comprising microparticulate char and a green liquor suspension. The heating can be accomplished with any suitable means. For example, black liquor is evaporated in an evaporator train, and the liquor pumped in a high pressure pump to a suitable pressure, as for example, a pressure of from about 1200 psig to about 2000 psig. Thereafter, the liquor is transferred to a heat exchanger and heated to the elevated temperature, as for example a temperature of at least about 475.degree. F.
    Type: Grant
    Filed: July 16, 1998
    Date of Patent: September 26, 2000
    Assignee: Champion International Corporation
    Inventor: Christopher M. Roberts
  • Patent number: 6090240
    Abstract: A method of inhibiting calcium carbonate scaling in a multi-stage evaporation plant of black liquor by heat-treating calcium-containing liquor includes a first stage wherein the calcium-containing liquor is heated to about 110-145.degree. C. with direct contact with the heating medium; a second stage wherein the liquor is maintained at this temperature in a retention tank for 1-20 minutes to reduce the amount of calcium in the liquor by precipitating calcium carbonate; and a third stage wherein the heat-treated liquor is evaporated for combustion.
    Type: Grant
    Filed: February 20, 1998
    Date of Patent: July 18, 2000
    Assignee: Ahlstrom Machinery Oy
    Inventors: Henrik Eneberg, Jarmo Kaila, Erkki Kiiskila
  • Patent number: 6074521
    Abstract: A method of separating impurities from lime or the calcium carbonate or the lime sludge produced in the chemical recovery system of a pulp mill so that lime sludge or lime is dissolved in a solution containing carbonate or hydrocarbonate in order to dissolve impurities. Subsequently the lime sludge or lime is separated from the solution containing dissolved impurities. A method of causticizing green liquor containing impurities, such as silicon, in two stages. In the first stage green liquor is causticized with such an amount of lime that impurities substantially remain in the liquor. The lime produced in this stage is removed from the liquor and the rest of the lime required in the causticizing is added to this liquor, so that impurities precipitate with the lime sludge produced in the second stage and at least a portion of the lime sludge rich in impurities is discharged from the process.
    Type: Grant
    Filed: January 8, 1998
    Date of Patent: June 13, 2000
    Assignee: Ahlstrom Machinery Oy
    Inventors: Holgor Engdahl, Jouni Jantti, Kurt Siren, Juhani Vehmaan-Kreula, Pasi Vanttinen
  • Patent number: 6071380
    Abstract: A method of papermaking having zero liquid discharge. A pulp slurry is produced from recycled cellulosic material and the slurry contains suspended cellulosic fiber material, solid contaminants and dissolved water soluble solids. The pulp slurry is subjected to a cleaning operation to produce a first flow stream containing the cellulosic fiber material and dissolved solids and a second flow stream containing dissolved solids along with solid contaminants. The first flow stream is washed with water to remove a substantial portion of the dissolved solids and provide a washed pulp which is used in a papermaking machine to produce a paper sheet. The second flow stream from the cleaning operation is compacted to produce a solid residue that can be landfilled and a liquid residue containing dissolved solids that can be recycled to the pulp cleaning operation.
    Type: Grant
    Filed: March 9, 1998
    Date of Patent: June 6, 2000
    Assignee: Hoffman Environmental Systems, Inc.
    Inventor: Roger P. Hoffman
  • Patent number: 6063237
    Abstract: A method of treating solid-containing material contained in or produced from an effluent or waste from a process for the treating of waste paper. The solid-containing material includes constituents of the waste paper and organic material including cellulose fibers and inorganic particulate material including calcium carbonate and other inorganic particulate material included in the waste paper. The solid-containing material is subjected to a heat treatment that incinerates the organic material present and forms from the inorganic particulate material present a calcined product including calcium oxide from thermal decomposition of calcium carbonate. The calcined product is formed into an aqueous suspension wherein calcium oxide is converted to calcium hydroxide.
    Type: Grant
    Filed: February 27, 1997
    Date of Patent: May 16, 2000
    Assignee: ECC International Ltd.
    Inventors: John Michael Adams, Jonathan Stuart Phipps
  • Patent number: 6039837
    Abstract: When closing the process of manufacturing cellulose pulp of high brightness, i.e. including the recovery of essentially all waste liquor, there is an untenable enrichment of certain basic elements, such as sodium and sulphur. The present invention provides a partial solution to this problem and is concerned with a method in bleaching with ozone lignocellulosic material, e.g. cellulose pulp, which has been at least partially manufactured chemically, in the presence of water at a degre of acidity, expressed as pH, of 2-5. The method is characterized in that the acidity is maintained during the ozone bleaching process by adding a sulphuric acid solution or an acid sodium sulphate solution produced by electrolysis or electrodialysis of an essentially neutral sodium sulphate solution obtained by recycling chemicals in a system to which waste liquor from the ozone bleaching process is added.
    Type: Grant
    Filed: July 9, 1998
    Date of Patent: March 21, 2000
    Assignee: Mo Och Domsjo Aktiebolag
    Inventors: Rolf C. A. Brannland, Sture E. O. Noreus
  • Patent number: 6004467
    Abstract: There is disclosed a process for improving one or more properties of kaolin comprising:(a) providing an aqueous suspension of particulate kaolin clay;(b) introducing into the aqueous suspension a first reagent comprising a source of alkaline earth metal ions and a second reagent comprising a source of carbonate ions to precipitate an alkaline earth metal carbonate in the said aqueous suspension of the said particulate kaolin clay whereby the said particulate kaolin clay present at the start of the process becomes entrained by and bonded to the alkaline earth metal carbonate to form a composite particulate product which may be used in paper making or paper coating or as a filler or extender in compositions for other applications. The alkaline earth metal ions may be calcium ions provided by calcium hydroxide obtained by slaking lime either in the aqueous suspension or separately. The carbonate ions may be provided by carbon dioxide.
    Type: Grant
    Filed: November 2, 1998
    Date of Patent: December 21, 1999
    Assignee: ECC International Ltd.
    Inventor: Ian Stuart Bleakley
  • Patent number: 5980689
    Abstract: Methods for separating metal ions from pulp material are disclosed including treating the pulp with a chelating agent to produce a pulp flow with dissolved metal ions, washing that pulp flow prior to bleaching with hydrogen peroxide or ozone and mixing the washed liquid containing metal ions with another flow of lignocellulose-containing material in order to bind the metal ions to that flow, washing that flow, and subsequently washing that flow at a reduced pH to produce a wash flow containing metal ions.
    Type: Grant
    Filed: April 11, 1996
    Date of Patent: November 9, 1999
    Assignee: Sunds Defibrator Industries AB
    Inventor: Ulf Germg.ang.rd
  • Patent number: 5976318
    Abstract: A method for burning secondary sludge in a recovery boiler, in which method secondary sludge is mixed with black liquor. According to the method, an alkali is added to the secondary sludge so as to obtain a mixture having a pH of over 7, whereafter the mixture of alkali and secondary sludge is heated to a temperature of over 80.degree. C. and kept at this temperature for over 30 minutes. Thereafter the heat treated mixture of alkali and secondary sludge is supplied to the thick end of a black liquor evaporation plant.
    Type: Grant
    Filed: January 15, 1998
    Date of Patent: November 2, 1999
    Assignee: Tampella Power Oy
    Inventors: Matti Knuutila, Jarmo Kaila, Jukka Vaistomaa, Keijo Imelainen, Pauli Harila, Veli-Antti Kivilinna, Ahti Klami
  • Patent number: 5976375
    Abstract: A process for reducing the production of biomass during activated sludge treatment of pulp and paper mill effluents, involving a conditioning of the recycled activated sludge (RAS) prior to its return into the aeration tank is described. The conditioning is typically performed within the sludge return line and involves RAS exposure to a waste acidic effluent originating from bleach plants of kraft, sulphite mills or other mill sources.
    Type: Grant
    Filed: March 31, 1999
    Date of Patent: November 2, 1999
    Assignee: Pulp and Paper Research Institute of Canada
    Inventors: Joseph G. Dorica, Allan R. Elliott