Alkali Metal, Ammonium, Alkaline Earth Metal Or Magnesium Hydroxide Or Carbonate In At Least One Stage Patents (Class 162/89)
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Patent number: 8470132Abstract: Final chlorine dioxide bleaching of lignocellulosic materials is most effective at a near-neutral pH but present industrial practice typically targets a final pH of between 3.5 and 4.0 because of the difficulty in achieving and maintaining near-neutral pH cost effectively. The in situ formation of bicarbonate before the addition of chlorine dioxide provides a way of maintaining the required near-neutral pH. Near-neutral final chlorine dioxide bleaching also produces a bleached pulp that is in a state that responds more effectively to fluorescent whitening or optical brightening agents.Type: GrantFiled: February 12, 2007Date of Patent: June 25, 2013Assignee: FPInnovationsInventors: Zhi-Hua Jiang, Richard McKinnon Berry
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Process of chlorine dioxide bleaching of chemical pulps using magnesium hydroxide or magnesium oxide
Publication number: 20110042022Abstract: The present invention provides an improved process for chlorine dioxide bleaching of chemical pulps in an aqueous suspension, which uses magnesium hydroxide or magnesium oxide. The process involves the addition of magnesium hydroxide or magnesium oxide to the pulp, in addition to chlorine dioxide, maintaining the mixture at a pH between about 2.5 to 7.5 for about 1 or more hours, most suitably between about 1-4 hours. This process can be used in the D1 or D2 stage of a typical D0EopD1E2D2 bleaching sequence, as well as in the chlorine dioxide brightening stage of other three, four, five, and six-stage bleaching sequences of either the so-called ECF process, or those containing elemental chlorine (Cl2). The temperature is between about 40 to about 90° C., and the pulp consistency is between about 1 to about 16%.Type: ApplicationFiled: March 25, 2009Publication date: February 24, 2011Applicant: University of BrunswickInventors: Yonghao Ni, Zhibin He -
Publication number: 20100051216Abstract: The present invention relates to a process for the control of pitch in an aqueous medium by adding surface-reacted natural calcium carbonate or an aqueous suspension comprising surface-reacted calcium carbonate and having a pH greater than 6.0 measured at 20° C., to the medium, wherein the surface-reacted calcium carbonate is a reaction product of natural calcium carbonate with carbon dioxide and one or more acids, the use of the surface-reacted natural calcium carbonate for pitch control, as well as to a combination of a surface-reacted natural calcium carbonate and talc for pitch control, and the resulting composites.Type: ApplicationFiled: March 19, 2008Publication date: March 4, 2010Applicant: OMYA DEVELOPMENT AGInventors: Patrick A.C. Gane, Joachim Schölkopf, Daniel Gantenbein
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Publication number: 20090101296Abstract: Final chlorine dioxide bleaching of lignocellulosic materials is most effective at a near-neutral pH but present industrial practice typically targets a final pH of between 3.5 and 4.0 because of the difficulty in achieving and maintaining near-neutral pH cost effectively. The in situ formation of bicarbonate before the addition of chlorine dioxide provides a way of maintaining the required near-neutral pH. Near-neutral final chlorine dioxide bleaching also produces a bleached pulp that is in a state that responds more effectively to fluorescent whitening or optical brightening agents.Type: ApplicationFiled: February 12, 2007Publication date: April 23, 2009Inventors: Zhi-Hua Jiang, Richard McKinnon Berry
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Patent number: 7374637Abstract: The method is for bleaching cellulose pulp in a bleach line that has at least two bleaching steps. The filtrate distribution is led up through the bleaching line counter-currently to the flow of cellulose pulp established in the bleaching line. A single joint main conduit is used for the bleaching steps. Wash filtrates obtained from the wash steps, used after or before the bleaching step, are led in conduits to branch locations on the main conduit that are positioned downstream of the branch location for drawing off of wash and/or dilution liquor for the wash step in question. All branch points in the joint main conduit are in fluid communication with one another along the main conduit.Type: GrantFiled: November 16, 2005Date of Patent: May 20, 2008Assignee: GL&V Management Hungary kftInventors: Vidar Snekkenes, Lennart Gustavsson
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Patent number: 7267744Abstract: This invention provides a process for treating chemical woodpulp, or chemical cellulose including cotton linter, including the step of applying an electron processing technology (EPT) step to chemical woodpulp, or chemical cellulose, as the case may be, on an in-line basis to provide control of pulp viscosity or degree of polymerization (DP). The invention also provides a method of process control in treating the aforementioned woodpulp or cellulose, including the step of using radiation dose-viscosity relationship curve for applying an EPT step on an in-line basis. The in-line EPT step may, in one form of the invention, replace and hence eliminate a chemical DP reduction step.Type: GrantFiled: March 14, 2002Date of Patent: September 11, 2007Assignee: Sappi LimitedInventors: Ian Graveson, Heinzhorst Mobius, Derek Andrew Weightman
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Patent number: 7077931Abstract: The method is for bleaching cellulose pulp in a bleach line that has at least two bleaching steps. The filtrate distribution is led up through the bleaching line counter-currently to the flow of cellulose pulp established in the bleaching line. A single joint main conduit is used for the bleaching steps. Wash filtrates obtained from the wash steps, used after or before the bleaching step, are led in conduits to branch locations on the train conduit that are positioned downstream of the branch location for drawing off of wash and/or dilution liquor for the wash step in question. All branch points in the joint main conduit are in fluid communication with one another along the main conduit.Type: GrantFiled: January 13, 2004Date of Patent: July 18, 2006Assignee: Kvaerner Pulping ABInventors: Vidar Snekkenes, Lennart Gustavsson
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Publication number: 20040200587Abstract: Bleached, Kraft chemical pulp having increased hemicellulose content compared to conventional Kraft chemical pulps. In one embodiment, the pulp has a hemicellulose content greater than about 17 weight percent as measured by the 18% caustic solubility test. In another aspect, a method for making wood cellulose pulp having increased hemicellulose content compared to conventional Kraft chemical pulps. In the method, a lignocellulosic material is pulped in caustic sulfide to provide a first brownstock, which is treated with oxygen to provide a second brownstock, which is then bleached to provide the pulp product.Type: ApplicationFiled: April 8, 2003Publication date: October 14, 2004Inventors: William J. Herring, David B. Jack, Grant R. Bourree
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Publication number: 20040200589Abstract: Bleached, Kraft chemical pulp having increased hemicellulose content compared to conventional Kraft chemical pulps. In one embodiment, the pulp has a hemicellulose content greater than about 17 weight percent as measured by the 18% caustic solubility test. In another aspect, a method for making wood cellulose pulp having increased hemicellulose content compared to conventional Kraft chemical pulps. In the method, a lignocellulosic material is pulped in caustic sulfide to provide a first brownstock, which is treated with oxygen to provide a second brownstock, which is then bleached to provide the pulp product.Type: ApplicationFiled: April 8, 2003Publication date: October 14, 2004Inventors: William J. Herring, David B. Jack, Grant R. Bourree
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Publication number: 20040149404Abstract: The invention relates to a method of bleaching cellulose pulp in a bleach line having at least two bleaching steps D1, D2 of alkaline or acidic type, and a bleaching line for the method, in which the filtrate distribution is led up through the bleaching line in counter-current to the flow of cellulose pulp established in the bleaching line. Instead of a conventional filtrate distribution including filtrate tanks, a single joint main conduit 1 is used for the bleaching steps of the same type. Wash filtrate obtained from the wash steps of the same type used after or before the bleaching step, is led to a branch point A2, A4, A6 on the main conduit 1, that is positioned after the branch point for drawing off of wash and/or dilution liquor for the wash step in question A1, A3, A5, A7. All branch points in the joint main conduit are in open communication with each other in the main conduit, at least as seen in a direction from the last bleaching step.Type: ApplicationFiled: January 13, 2004Publication date: August 5, 2004Inventors: Vidar Snekkenes, Lennart Gustavsson
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Publication number: 20040112556Abstract: The present invention relates to a method for end-bleaching of pulp containing metal ions after a sequence comprising alkaline bleaching stages only and optionally treatment with complex forming agent, wherein the end-bleaching comprises two chlorine dioxide stages at a pulp concentration of 8-20% and pH 2.5-4.5 wherein the pulp after the first chlorine dioxide stage is washed and dewatered to a concentration of 12-50% for removal of the out-dissolved metal ions and that alkali thereupon is added to the pulp for fast alkali extraction and increase of pH to 8-14, whereupon the pulp is provided with acid and chlorine dioxide and introduced into the second chlorine dioxide stage.Type: ApplicationFiled: September 22, 2003Publication date: June 17, 2004Inventor: Ann-Sofi Nasholm
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Publication number: 20040112555Abstract: The present invention discloses methods of bleaching chemical pulp that combine xylanase enzymes with hydrogen peroxide, peracids, or a mixture. The method comprises the steps of carrying out a chemical pulping operation, optionally followed by delignifying the pulp with oxygen, then combining xylanase enzymes with hydrogen peroxide, peracids, or a mixture to bleach the pulp. The method allows the mill to use both xylanase and peracids in a single bleaching tower to decrease the usage of chlorine dioxide and other bleaching chemicals. The pulp bleaching method of the present invention may be performed in a pulp mill as part of a complex pulp bleaching process.Type: ApplicationFiled: February 2, 2004Publication date: June 17, 2004Inventors: Jeffrey Tolan, Miro Suchy
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Patent number: 6706143Abstract: The invention relates to methods for reducing the amount of halogenated organics produced during a halogen bleaching process for lignocellulosic pulp fibers. According to the disclosed invention, it has been discovered that the use of a chelating agent prior to a non-halogen containing bleaching stage of a pulp bleaching process is effective to increase the brightness of the resulting bleached pulp without the need to increase the amount of halogen compounds required to obtain the same pulp brightness and without adversely affecting the pulp viscosity and yield.Type: GrantFiled: July 3, 2000Date of Patent: March 16, 2004Assignee: International Paper CompanyInventor: Ted Y. Tsai
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Publication number: 20040026051Abstract: An environmentally friendly (ECF), yet commercially viable, process produces fully bleached (typically having a brightness of over 89 or 90% ISO) cellulose pulp using a (ZEND) treatment. Typically pulp is produced in an essentially sulphur-free pulping process (such as an soda/AQ process), and is then treated by a D-EO-, D-EP-, or D-EOP-sequence before the (ZEND) treatment. Optional oxygen delignification may also be used, and subsequent elemental-chlorine-free bleaching sequences may also be employed, although normally not necessary since the pulp after the (ZEND) treatment has high brightness and good viscosity (e.g. over 21 cP).Type: ApplicationFiled: August 5, 2003Publication date: February 12, 2004Applicant: ANDRITZ INC.Inventor: C. Bertil Stromberg
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Patent number: 6679972Abstract: A process for the bleaching of lignin present in pulp fibers in an aqueous environment such as a pulp suspension. The invention also relates to a process for producing paper or board from pulp containing bleached lignin. According to the invention carbon dioxide is used for the bleaching of lignin.Type: GrantFiled: February 15, 2002Date of Patent: January 20, 2004Assignee: AGA AktiebolagInventor: Anna Tigerström
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Publication number: 20030183351Abstract: The use of low specific gravity wood from thinning operations, for example, will produce a lower brownstock viscosity for a given kappa number target. A differential of 200-cP falling ball pulp viscosity has been detected from Kraft cooks of low and high specific gravity wood. Using low specific gravity wood can reduce the bleach stage temperature and the chemical dose needed in the bleach plant to produce lyocell pulp specifications. Low specific gravity wood also increases the ability to reduce pulp viscosity to very low levels without increasing the copper number of the pulp or the concentration of carbonyl in the pulp above acceptable levels.Type: ApplicationFiled: January 2, 2003Publication date: October 2, 2003Inventors: James E. Sealey, W. Harvey Persinger, Kent Robarge, Mengkui Luo
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Publication number: 20030178163Abstract: A method of bleaching chemical pulp, comprising two bleaching stages (D0 and, respectively, D1) with chlorine dioxide as dominating bleaching chemical and at least one intermediate alkaline bleaching stage (E). The ingoing pulp is dewatered to a concentration of 25-40% before the first chlorine dioxide stage (D0) and to 10-40% after the second chlorine dioxide stage (D1). Filtrate from the dewatering after the second chlorine dioxide stage (D1) is re-cycled and utilized for controlling the pulp concentration to 8-15% of the dewatered pulp to the first chlorine dioxide stage (D0).Type: ApplicationFiled: February 12, 2003Publication date: September 25, 2003Inventors: Lars-Ake Lindstrom, Solveig Norden, Gunnar Carre
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Patent number: 6569284Abstract: The specification discloses an improved bleaching sequence which provides significant reduction in filtrate volumes and amounts of absorbable organic halide (AOX), color, and chemical oxygen demand (COD) in the effluent. These reductions are achieved without adversely affecting the brightness and viscosity properties of the bleached pulp and without a high capital cost and operating cost penalty or impact on existing mill processes. The bleaching sequence according to the invention for reducing filtrate volumes is an EOD1EOPD2 or EOPD1EOPD2 bleaching sequence wherein substantially all of the filtrates from the later bleaching stages are recycled to earlier bleaching stages and eventually treated in the initial EO or EOP stage prior to discharge from the plant.Type: GrantFiled: July 1, 1998Date of Patent: May 27, 2003Assignee: International Paper CompanyInventors: Caifang Yin, Jasper H. Field
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Publication number: 20020088570Abstract: Provided is a process for bleaching pulp with ozone. The process involves preparing a slurry of cellulosic pulp having a consistency in fibers of from 1 up to 5 weight %. Such a low consistency slurry is then mixed with high partial pressure ozone under high shear conditions. The ozone is then maintained in contact with the cellulosic fibers to effect bleaching of the fibers. The present process offers the advantages of bleaching using a low consistency slurry, with the added advantages of employing ozone.Type: ApplicationFiled: May 11, 2001Publication date: July 11, 2002Inventors: V.S. Meenakshi Sundaram, Steven A. Fisher, Sebastien Corbiel, Derek Hornsey
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Patent number: 6375797Abstract: In a method and apparatus for treating pulp, a peroxide treatment of chemical pulp, i.e., both sulphite pulp and kraft pulp, is used to quickly reduce the Kappa number of the pulp. The method involves treating a chemical pulp with at least hydrogen peroxide or its equivalent, the kappa number of which chemical pulp has been brought to a level below 20 by either at least cooking or cooking and delignifying. The pulp is treated in a fast alkaline or neutral peroxide stage (Pk) (e.g. a small reactor having a volume of, or proportional to, less than about 90 cubic meters for 1500 tons per day pulp treatment) to reduce the kappa number by 1-10 units, and preferably by 3-7 kappa units, in which treatment the reaction time is less than 10 minutes, and is preferably less than 5 minutes. The pulp is then transferred substantially without intermediate washing of any type to a bleaching tower, and then bleached further in an acidic bleaching step (e.g. a D or Z step) in the bleaching tower.Type: GrantFiled: May 22, 1998Date of Patent: April 23, 2002Assignee: Andritz-Ahlstrom OyInventors: Kaj Henricson, Olavi Pikka
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Patent number: 6315863Abstract: Collection of a post-chlorination washer filtrate and recycle thereof to acidify a wood pulp stream entering the initial chlorine dioxide bleaching stage is provided in order to reduce the formation of barium scale.Type: GrantFiled: June 18, 1998Date of Patent: November 13, 2001Assignee: Weyerhaeuser CompanyInventor: David B. Jack
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Publication number: 20010020521Abstract: In the treatment of cellulose pulp in connection with bleaching, the pulp is first cooked and, if necessary, oxygen delignified in order to reduce the Kappa number below 24, preferably below 14, and after that the pulp is treated in an acid stage at a pH of 2-5 and at a temperature range of 75-130° C. in order to reduce the Kappa number by 2-9 units. To prevent essential weakening of the strength properties of the pulp in the acid stage treatment tower, the retention time, t min, is 30 to 300 minutes and the treatment temperature, T° C.Type: ApplicationFiled: February 27, 2001Publication date: September 13, 2001Applicant: Andritz-Ahlstrom Inc.Inventor: Kaj O. Henricson
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Patent number: 6258208Abstract: A method for the manufacture of bleached cellulose pulp, in conjunction with which lignocellulose material is digested to form cellulose pulp by means of an alkaline digestion liquor, and the cellulose pulp in the form of a suspension is screened, if necessary, and subjected in series to at least oxygen gas delignification/bleaching (O), if required, chlorine dioxide bleaching (D) and bleaching with non chlorine-containing, oxidative bleaching agent (O, P, Z), with the various bleaching stages interspersed with washing and/or reconcentration of the cellulose pulp in at least one stage, characterized in that complexing agents are added to the cellulose pulp in conjunction with the chlorine dioxide bleaching. It is also important for the mol quotient of the cellulose pulp for magnesium/manganese, during bleaching with a non chlorine-containing, oxidative bleaching agent, to be maintained at or brought to a value exceeding 20, and preferably exceeding 40.Type: GrantFiled: September 27, 1996Date of Patent: July 10, 2001Assignee: Mo Och Domsjo AktiebolagInventors: Otto S. A. G. Lindeberg, Lars A. G. Ahlenius, Jan G. Lidén, Sture E. O. Noréus
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Patent number: 6235153Abstract: A bleached pulp having a high brightness and a satisfactory pulp viscosity is produced from a lignocellulosic material with a high efficiency by subjecting an aqueous slurry of a pulp to a bleaching step including at least one stage in which the pulp is bleached with chlorine dioxide under a pressure of, for example, 0.0980 to 0.883 MPa (1.0 to 9.0 kg/cm2), created by a compressed gas, preferably at a pH of 2 to 5, at a temperature of 50 to 120° C. and in a pulp consistency of 5 to 40%.Type: GrantFiled: August 28, 1998Date of Patent: May 22, 2001Assignee: Oji Paper Co., Ltd.Inventors: Yosuke Uchida, Takahiro Miura, Makoto Iwasaki
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Patent number: 6235154Abstract: A method which enhances the effectiveness of chlorine dioxide bleaching of lignocellulosic materials. It is effected by adding to the chlorine dioxide bleaching stage an aldehyde compound at a concentration of from about 0.01% to about 20%, by weight of the oven-dried lignocellulosic material.Type: GrantFiled: March 12, 1999Date of Patent: May 22, 2001Assignee: Pulp and Paper Research Institute of CanadaInventors: Zhi-Hua Jiang, Barbara van Lierop, Richard McK. Berry
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Patent number: 6228213Abstract: This process involves feeding cellulose into an extruder with an acid solution. The extruder is comprised of a screw and a barrel. The screw is rotated so as to pressurize the cellulose, and the cellulose undergoes acid hydrolysis and forms microcrystalline cellulose. The invented process can be accomplished by using pure cellulose or a lignocellulosic material as the starting material. If a lignocellulosic material is used, then a basic solution is added to it and the lignocellulosic material is fed through an extruder so as to obtain a mixture comprising lignin, hemicellulose and cellulose. The lignin and hemicellulose are extracted and the remaining cellulose is processed, as discussed previously, to form microcrystalline cellulose.Type: GrantFiled: September 16, 1998Date of Patent: May 8, 2001Assignee: University of Nebraska-LincolnInventors: Milford Hanna, Gerald Biby, Vesselin Miladinov
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Patent number: 6174409Abstract: Methods of bleaching cellulose pulp using chlorine dioxide and ozone in one and the same single stage of a bleaching sequence having a plurality of stages are presented. In its broadest embodiment the method comprises controlling a ratio of chlorine dioxide to ozone within a single stage of a first bleaching sequence in a range effective to achieve strength characteristics of a final paper elaborated from the first bleaching sequence at least as great as strength characteristics when compared to a control bleaching sequence, the control bleaching sequence being the same in all respects as the first bleaching sequence except not employing ozone in a stage, and for essentially the same final brightness of pulp elaborated from the first and the control bleaching sequence. Cellulose pulps made using the methods of the invention are also described.Type: GrantFiled: September 19, 1997Date of Patent: January 16, 2001Assignee: American Air Liquide Inc.Inventors: V. S. Meenakshi Sundaram, Steven A. Fisher, Sebastien Corbeil
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Patent number: 6153051Abstract: A method for improving the preparation of chemical cellulosic wood pulp for use in papermaking, and specifically to enhancement of the quality of a kraft pulp which has been subjected to a chlorine dioxide/chlorine bleaching stage and thereafter subjected to ozonation prior to an extraction stage in the bleaching sequence. The improved pulp of the present invention exhibits reduced total organically bound chlorine residues in the wood pulp and adsorbed organic halides (AOX) in the effluent, and has good brightness and viscosity. The advantages of the present invention may be accomplished by means of a bleaching sequence that employs a minimum of stages, namely (D.fwdarw.C)ZED or D.sub.c ZED with attendant relatively lower capital investment than heretofore possible.Type: GrantFiled: June 25, 1992Date of Patent: November 28, 2000Assignee: International Paper CompanyInventor: Ted Yuan Tsai
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Patent number: 6123809Abstract: A process for the delignification and bleaching of chemical pulp utilizes an acid treatment stage aimed at reducing the quantity of hexene uronic acids present in the pulp by at least 30%, and a pH adjustment stage of the pulp aimed at depositing or redepositing ions of alkaline-earth metals on the fibres of the pulp. The process further includes a washing stage of the pulp and a treatment stage of the pulp with an oxidizing agent. A chelating agent is added to the pulp before and/or during the acid treatment stage and/or before or during the pH adjustment stage or between the pH adjustment stage and washing stage.Type: GrantFiled: April 15, 1999Date of Patent: September 26, 2000Assignee: Solvay Interox (Societe Anony.)Inventors: Johan Devenyns, Eric Chauveheid, Lucien Plumet
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Patent number: 6056853Abstract: A process for peroxide bleaching of pulp using magnesium oxide as sole alkaline source wherein said pulp is bleached in the presence of hydrogen peroxide for a maximum period of 180 minutes and achievement of a maximum target ISO brightness of 65 in regard to freshly prepared pulp characterized in that said magnesium oxide is utilized as MgO particles having a particle size of 5-500 microns and a particle surface area (PSA) of between 20-60 m.sup.2 /g. By using such parameters, a peroxide bleaching process may be carried out most efficiently on a commercial scale.Type: GrantFiled: February 19, 1998Date of Patent: May 2, 2000Assignee: Orica Australia Pty. Ltd.Inventors: Adam Hayden Vincent, Ian Alexander McLean
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Patent number: 6048437Abstract: A process for bleaching chemical pulp for paper manufacturing comprising delignifying and bleaching chemical pulp which has been treated by cooking by simultaneous use of chlorine dioxide, a peroxide, and at least one reaction catalyst selected from the group consisting of oxoacids of elements of Groups IV, V and VI and salts of these acids. Formation of organic chlorine compounds as by-products is suppressed by decreasing the amount of chlorine dioxide used in the ECF bleaching process in the first stage, and thus environmental toxicity in the waste water discharged from the bleaching process is decreased. Chemical pulp having a high degree of brightness is economically produced because increase in the production capacity is not required at all or suppressed to the minimum, and the investment cost is reduced to the minimum when the bleaching with chlorine in the first stage is converted into the bleaching with chlorine dioxide which is an ECF bleaching process.Type: GrantFiled: September 19, 1996Date of Patent: April 11, 2000Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Takamasa Fukushima, Tetsuo Koshitsuka, Yuh Miyauchi, Akiyo Shimada, Takahiro Cho
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Patent number: 6042690Abstract: A process for bleaching cellulosic pulp to a G.E. brightness of at least about 75 and a viscosity of at least about 14 wherein the effluent from the bleaching process is of reduced colored matter content and exhibits reduced COD. The process comprises DZD stages without interstage treatment of the pulp other than by an optional water wash.Type: GrantFiled: April 13, 1998Date of Patent: March 28, 2000Assignee: International Paper CompanyInventors: Shyam S. Bhattacharjee, Jean J. Renard
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Patent number: 5938892Abstract: A process for bleaching wood pulp is provided comprising subjecting the wood pulp, after brown stock washing, to an oxygen delignification stage, a washing sequence, a first chlorine dioxide bleaching stage, an oxidative extraction stage, at least one final chlorine dioxide bleaching stage and then recycling the filtrate from the oxidative extraction stage countercurrently through the bleaching plant and brown stock washing. Additionally, and quite beneficially, the filtrate from the first chlorine dioxide bleaching stage is also recycled countercurrently through the brown stock washing thereby significantly reducing the environmental impact associated with the manufacture of bleach wood pulp.Type: GrantFiled: April 8, 1994Date of Patent: August 17, 1999Assignee: Champion International CorporationInventors: Gerald E. Maples, Raman Ambady
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Patent number: 5876561Abstract: A post-digestion treatment method for cellulosic pulps which reduces the generation of dioxins and other chlorinated organics in the pulp, treatment effluent and/or the paper product produced from the pulp. In the treatment, the pulp, following digestion, is washed with a liquid that is essentially free of dioxins or dioxin precursors and simultaneously adjusted in consistency to at least a medium, and preferably a high consistency. Thereafter, the pulp is contacted with a chlorination agent selected from the group consisting of gaseous chlorine dioxide, gaseous chlorine, and gaseous chlorine dioxide which contains a minor amount of gaseous chlorine.Type: GrantFiled: February 28, 1992Date of Patent: March 2, 1999Assignee: International Paper CompanyInventor: Ted Yuan Tsai
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Patent number: 5853535Abstract: A process for bleaching wood pulp is provided comprising subjecting the wood pulp, after brown stock washing, to an oxygen delignification stage, a washing sequence, a first chlorine dioxide bleaching stage, an oxidative extraction stage, optionally at least one final chlorine dioxide bleaching stage and then recycling the filtrate from the oxidative extraction stage counter-currently through the bleaching plant and brown stock washing. Additionally, and quite beneficially, the filtrate from the first chlorine dioxide bleaching stage is also recycled counter-currently through the brown stock washing thereby significantly reducing the environmental impact associated with the manufacture of bleach wood pulp.Type: GrantFiled: November 7, 1994Date of Patent: December 29, 1998Assignee: Champion International CorporationInventors: Gerald E. Maples, Joseph R. Caron, John A. Fleck
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Patent number: 5792316Abstract: In the bleaching of kraft cellulosic pulps employing a stage in which the pulp is contacted simultaneously with gaseous chlorine and ozone, the improvement in which the pulp at a low to high consistency is initially chlorinated with hypochlorous acid and thereafter is contacted substantially simultaneously with gaseous chlorine and ozone. The pulp so processed exhibits enhanced brightness and good viscosity, and the process produces low quantities of environmentally undesirable chlorinated organics. The bleaching sequence of M(C+Z).sub.g ED is disclosed.Type: GrantFiled: October 6, 1993Date of Patent: August 11, 1998Assignee: International Paper CompanyInventor: Ted Yuan Tsai
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Patent number: 5770011Abstract: An elementally chlorine-free method for the delignification and bleaching of pulp which involves the use of a neutral monoperoxysulfate bleaching step to delignify and thus brighten the pulp. The process achieves good selectivities above about 3 even at high delignification degrees of 60% or greater.Type: GrantFiled: November 17, 1995Date of Patent: June 23, 1998Assignee: International Paper CompanyInventors: Jamshed N. Lam, Vacheslav M. Yasnovsky, Shyam S. Bhattacharjee
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Patent number: 5728264Abstract: The use of hot water extraction (pH 7-8, 165.degree. F.) in place of an alkaline extraction in pulp bleaching sequences between an ozone delignification stage alkaline wash and a brightening stage allows higher strength pulp to be achieved at essentially the same brightness levels using reduced overall amounts of bleaching chemicals. In addition, effluents from pulp washing stages following these treatments can be recycled without generating scale in process equipment because the solubility of salts that could form such scale is significantly greater in these effluents.Type: GrantFiled: October 25, 1995Date of Patent: March 17, 1998Assignee: Union Camp Patent Holding, Inc.Inventor: George Pangalos
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Patent number: 5698075Abstract: A process for bleaching a chemical paper pulp, including, in the order recited, subjecting the chemical paper pulp to treatment with oxygen in a preliminary delignification stage which does not employ chlorine in an acidic medium or a combination of chlorine and chlorine dioxide in an acidic medium; subjecting the chemical paper pulp to treatment with peroxymonosulphuric acid in a peroxymonosulphuric acid stage carried out at a temperature ranging between 75.degree. and 100.degree. C. for a period ranging between 70 and 150 minutes and at a pulp consistency of ranging between 12 and 25% of dry matter; and subjecting the chemical paper pulp to treatment with alkaline hydrogen peroxide in an alkaline hydrogen peroxide stage.Type: GrantFiled: September 3, 1993Date of Patent: December 16, 1997Assignee: Solvay Interox (Societe Anonyme)Inventors: Nicholas Troughton, Marc Hoyos, Marcel Robberechts, Gilbert Vrambout
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Patent number: 5662773Abstract: The present invention discloses a process for treating filter rods comprising cellulose acetate tow waste comprising the steps of:a. cutting said filter rods so that fiber of said cellulose acetate have a fiber length of less than about 4 inches; andb. treating said cut filter rods with an aqueous base until at least 5% of acetyl groups on said cellulose acetate has been hydrolyzed.Filter rods treated in this manner are suitable for use in various paper products. The process of the present invention may further include a step for repulping the cut filter rods to repulp any included plugwrap.Modified fiber comprising cellulose acetate wherein at least 5% of acetyl groups on said cellulose acetate have been hydrolyzed, said fiber having a length of less than about 4 inches, are also disclosed.Paper products comprising between about 5 and about 90% of the fiber of claim 21 and paper pulp are also disclosed.Type: GrantFiled: January 19, 1995Date of Patent: September 2, 1997Assignee: Eastman Chemical CompanyInventors: Tim J. Frederick, Melvin G. Mitchell, Lee R. Partin
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Patent number: 5645687Abstract: A process for bleaching wood pulp is provided comprising subjecting the wood pulp, after brown stock washing, to an oxygen delignification stage, a washing sequence, a first chlorine dioxide or ozone bleaching stage, an oxidative extraction stage, an ozone activation stage followed by a chlorine dioxide bleaching stage in the absence of an intermediate washing stage.Type: GrantFiled: July 10, 1995Date of Patent: July 8, 1997Assignee: Champion International CorporationInventors: Raman Ambady, Dale E. Nutter, Jr., Dewey W. Barnes
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Patent number: 5589031Abstract: A method of bleaching chemical pulp in a sequence comprising at least four bleaching steps with final bleaching in a first and a second chlorine dioxide step. Between the chlorine dioxide steps an alkaline extraction is carried out, and washing takes place between the first chlorine dioxide step and extraction. Immediately after said washing step, NaOH is charged in an amount of 4-10 kg/ton pulp. Thereafter an oxidizing agent is admixed in an amount of at maximum 2 kg/ton pulp. After 15-120 seconds an acid is added for terminating the oxidation treatment and for lowering the pH-value, but without effecting a complete neutralization of residual alkaline.Type: GrantFiled: October 2, 1992Date of Patent: December 31, 1996Assignee: Sunds Defibrator Industries AktiebolagInventors: Per-.ANG.ke Farnstrand, Lars T. Sjodin, Lars-.ANG.ke Lindstrom, K. Solveig E. Norden
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Patent number: 5411635Abstract: A process for delignifying a lignocellulosic material comprising exposing the material to a mixture of peracid and ozone. Preferred peracids include Caro's acid and peracetic acid. Also disclosed is a kraft pulp delignification mixture comprising in combination: (a) water; (b) a kraft pulp at 1-40% consistency; (c) a peracid; and (d) from 0.1 to 5.0% ozone on pulp.Type: GrantFiled: March 22, 1993Date of Patent: May 2, 1995Assignees: The Research Foundation of State University of New York, Solvay InteroxInventors: Raymond C. Francis, Xioa-Zhu Zhang, Nicholas A. Troughton
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Patent number: 5389201Abstract: In a multi-stage bleaching sequence for kraft pulps employing a chlorine-containing bleaching agent in the first and final stages thereof and an intermediate alkaline extraction stage, the improvement for enhancing the brightness of the pulp and reducing the quantity of dioxin or chlorinated organics comprising contacting the pulp, in a mixer, at an acidic pH and a temperature of below about 60.degree. C. with a mixture of ozone and oxygen at a pressure of between about 60 and 80 psig wherein the quantity of ozone introduced to the pulp is between about 0.2% and about 0.4%, based on pulp.Type: GrantFiled: October 18, 1993Date of Patent: February 14, 1995Assignee: International Paper CompanyInventor: Ted Y. Tsai
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Patent number: 5352332Abstract: A process for bleaching wood pulp is provided comprising subjecting the wood pulp, after brown stock washing, to an oxygen delignification stage, a washing sequence, a first chlorine dioxide bleaching stage, an oxidative extraction stage, at least one final chlorine dioxide bleaching stage and then recycling the filtrate from the oxidative extraction stage countercurrently through the bleaching plant and brown stock washing. Additionally, and quite beneficially, the filtrate from the first chlorine dioxide bleaching stage is also recycled countercurrently through the brown stock washing thereby significantly reducing the environmental impact associated with the manufacture of bleach wood pulp.Type: GrantFiled: September 14, 1992Date of Patent: October 4, 1994Inventors: Gerald E. Maples, Raman Ambady
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Patent number: 5346588Abstract: A process for the chlorine-free bleaching of pulps in an aqueous suspension which comprises forming the suspension with a consistency of 3 to 20 mass percent; introducing into the suspension an ozone-containing gas having an ozone content of 20 to 300 g/m.sup.3 in an amount corresponding to at most 2 mass percent ozone calculated on dry pulp of the suspension during vigorous agitation of the suspension to form a reaction mixture; maintaining a pressure of the ozone-containing gas at a pressure of 1 to 15 bar during introduction into the suspension; and controlling reaction conditions during contact of the ozone-containing gas with the suspension to maintain a reaction temperature of 15.degree. to 80.degree. and a pH value of 1 to 8.Type: GrantFiled: March 26, 1992Date of Patent: September 13, 1994Assignee: Lenzing AktiengesellschaftInventors: Herbert Sixta, Gerhard Gotzinger, Anton Hoglinger, Peter Hendel, Wilfried Ruckl, Walter Peter, Friedrich Kurz, Alfred Schrittwieser, Manfred Schneeweisz
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Patent number: 5296099Abstract: A process for delignifying and bleaching a lignocellulosic pulp without the use of elemental chlorine by partially delignifying the pulp to a K No. of about 10 or less and a viscosity of greater than about 13 cps; and further delignifying the partially delignified pulp with an effective amount of ozone for a sufficient time to obtain a substantially delignified pulp having a K No. of about 5 or less, a viscosity of greater than about 10, and a GE brightness of at least about 50%. The substantially delignified pulp may be brightened by the addition of a bleaching agent such as chlorine dioxide or a peroxide to obtain a final product having a GE brightness of at least about 65%, preferably above 70% to as high as 90%. Because of the absence of elemental chlorine in this sequence, filtrate from all stages but the chlorine dioxide stage (if used) can be recovered without sewering. Major environmental improvements are thus achieved.Type: GrantFiled: August 28, 1992Date of Patent: March 22, 1994Assignee: Union Camp Holding, Inc.Inventors: Bruce F. Griggs, Thomas P. Gandek, Michael A. Pikulin, Allen Rosen
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Patent number: 5268075Abstract: A high-efficiency wood pulp bleaching process to produce wood pulps with higher brightness at equal chlorine dioxide usage or of equal brightness at significantly reduced chlorine dioxide usage. The process comprises reacting the chlorine dioxide with wood pulp at a pH of about 5-10 for about 5-40 minutes and then acidifying the mixture to a pH of about 1.9-4.2. The mixture is then allowed to react for about 2 or more hours to complete the two-step high/low pH bleaching process.Type: GrantFiled: February 1, 1991Date of Patent: December 7, 1993Assignee: North Carolina State UniversityInventors: Hou-min Chang, Hasan Jameel, Geoffrey E. Seger
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Patent number: 5234544Abstract: Secondary pulp is deinked and bleached by contacting the pulp simultaneously with oxygen, alkali, and a surfactant in a reaction zone followed by washing to recover a secondary fiber product. Simultaneous contacting with oxygen and surfactant yields higher pulp brightness than sequential contacting in oxygen bleaching and washing stages, and enhances bleachability in further bleaching stages.Type: GrantFiled: November 13, 1991Date of Patent: August 10, 1993Assignee: Air Products and Chemicals, Inc.Inventor: Ronald C. Naddeo
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Patent number: 5211811Abstract: A process for delignifying and bleaching a lignocellulosic pulp without the use of elemental chlorine by partially delignifying the pulp to a K No. of about 10 or less and a viscosity of greater than about 13 cps; and further delignifying the partially delignified pulp with an effective amount of ozone for a sufficient time to obtain a substantially delignified pulp having a K No. of about 5 or less, a viscosity of greater than about 10, and a GE brightness of at least about 50%. The substantially delignified pulp may be brightened by the addition of a bleaching agent such as chlorine dioxide or a peroxide to obtain a final product having a GE brightness of at least about 65%, preferably above 70% to as high as 90%. Because of the absence of elemental chlorine in this sequence, filtrate from all stages but the chlorine dioxide stage (if used) can be recovered without sewering. Major environmental improvements are thus achieved.Type: GrantFiled: August 26, 1991Date of Patent: May 18, 1993Assignee: Union Camp Patent Holding, Inc.Inventors: Bruce F. Griggs, Thomas P. Gandek, Michael A. Pikulin, Allen Rosen