Abstract: Apparatus and method for injecting molten lead from a reservoir into a die mold cavity formed about an aperture in the wall of a plastic battery for casting lead-alloy battery terminal connectors. Batteries are positioned adjacent the molten lead reservoir of the apparatus and mold portions move together to hold the battery containers in a clamp-like action. Molten lead is die cast under pressure into the mold cavity in which a stainless steel threaded nut is positioned. The lead is forced through a heated chamber into a portion of the mold which may be water cooled. The mold is designed to allow venting of gases, thereby eliminating porosity; and the apparatus is designed to provide casting which is free of jagged projections in the sprue hole.

Abstract: A device as disclosed for operation with mold or die cavities of a die casting machine or injection molding machine for venting the cavity to allow gas therein to escape from the cavity when it is being filled with molten metal or the like. The body of the device includes a plurality of passageways providing communication between the die cavity and the atmosphere.

Abstract: Method for injecting molten lead from a reservoir into a die mold cavity formed about an aperture in the wall of a plastic battery for casting lead-alloy battery terminal connectors. Batteries are positioned adjacent the molten lead reservoir of the apparatus and mold portions move together to hold the battery containers in a clamp-like action. Molten lead is die cast under pressure into the mold cavity in which a stainless steel threaded nut is positioned. The lead is forced through a heated chamber into a portion of the mold which may be water cooled. The mold is designed to allow venting of gases, thereby eliminating porosity; and the apparatus is designed to provide casting which is free of jagged projections in the sprue hole. The aperture in the battery wall is surrounded by a series of plastic annular rings extending outward from the battery wall but being a part thereof. The molten lead surrounds the annular rings and fills the spaces therebetween when it is injected into the cavity.

Abstract: A venting valve arrangement for diecasting molds comprises a venting conduit for venting the mold cavity, a valve piston in the venting conduit, and an actuating piston exposed to the action of the casting material. The actuating piston and the valve piston have substantially parallel axes and are interconnected by a positive interlock of the two pistons, or parts actuated by the pistons in the manner of followers. Several axially parallel adjacent actuating pistons may be provided, all acting upon a common transmission piston.

Abstract: Apparatus for injecting molten lead from a reservoir into a die mold cavity formed about an aperture in the wall of a plastic battery for casting lead-alloy battery terminal connectors. Batteries are positioned adjacent the molten lead reservoir of the apparatus and mold portions move together to hold the battery containers in a clamp-like action. Molten lead is die cast under pressure into the mold cavity in which a stainless steel threaded nut is positioned. The lead is forced through a heated chamber into a portion of the mold which may be water cooled. The mold is designed to allow venting of gases, thereby eliminating porosity; and the apparatus is designed to provide casting which is free of jagged projections in the sprue hole. The aperture in the battery wall is surrounded by a series of plastic annular rings extending outward from the battery wall but being a part thereof. The molten lead surrounds the annular rings and fills the spaces therebetween when it is injected into the cavity.

Abstract: A gas release method in a metal mold comprising two split mold half portions which have opposite inner surfaces to define a gas release path for venting the mold, in which providing a plurality of inclined surface sections along which a charge of molten metal is advanced, in heat-exchange relationship to the inner surfaces whereby the molten metal is effectively cooled and solidified so that the cross-section area of the gas release path is increased without danger of spouting of molten metal out of the gas release path.

Abstract: In a hot chamber method of pore-free die casting in which a reactive gas flushes non-reactive gas such as air from a die before a material is cast therein, the material displaces non-reactive gas from the gooseneck and nozzle through which the die is filled before the reactive gas flushes the die. The material then does not push non-reactive gas into the die as it fills the die. Apparatus for practicing the method comprises servo-control means for filling the gooseneck and nozzle with the material before the reactive gas flushes the die to displace non-reactive gas therefrom and then filling the die with the material after the reactive gas has flushed the die.

Abstract: A low pressure die casting machine for light alloys, of the type in which a charge of molten alloy is received in a charging chamber which is then closed and pressurized to drive the molten alloy into a die chamber formed by a plurality of separable die elements, in which the problems due to head metal and casting sprue in the casting passages and gates is minimized by forming these latter, as well as the charging chamber, as recesses in cooperating faces of two of the die elements, these recesses being so shaped that upon separation of the two die elements the casting sprue and head metal are exposed and can be ejected still attached to the casting without fouling any part of the die casting machine and without leaving any solidified head metal behind which might cause blockage problems unless it were maintained in a molten state.

Abstract: A pressure die-casting block wherein two block halves are assembled together along a parting plane to provide an internal cavity. One of the block halves is provided with a venting valve the port of which opens into the parting plane to thus communicate with the cavity. In the assembled condition of the block an end face of the venting valve abuts an end face of the other half block and means are provided whereby these two abutting faces bear upon one another with a force additional to the force holding the two half blocks together.

Abstract: In a hot chamber method of pore-free die casting, a gas which reacts with the cast material flushes air from a passage in a nozzle, sprue bushing, and at least a portion of a gooseneck through which the material fills the die cavity, as well as from the die cavity. The reactive gas replaces the air in the passage so that air is not forced into the die cavity by the material when it fills the die cavity. Air in the die cavity would form pores in the cast material. Hot chamber apparatus for practicing the method has a bore communicating with the passage for flushing the passage with the gas. A valve closes the bore when the material fills the die cavity so that the material only enters the die cavity. A heating element heats the valve to prevent the material from solidifying about the valve and thereby interfering with its operation.