Including Means To Apply Coolant To Mold Or Casting Patents (Class 164/348)
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Patent number: 11858034Abstract: A casting and outputting system is provided. The system includes a casting machine, a disc body, a transfer device, a special fixture, a cooling tank, a collection device and a waste plate rack. The transfer device is configured to drive the special fixture to take out anode plates cast on the disc body, place a qualified one of the anode plates in the cooling tank, place an unqualified one of the anode plates on the waste plate rack, lift the anode plate cooled in the cooling tank, and place the cooled anode plate on the collection device for stacking.Type: GrantFiled: August 4, 2022Date of Patent: January 2, 2024Assignee: JIANGXI NERIN EQUIPMENT CO., LTD.Inventors: Aimin Deng, Fangcheng Zeng, Xiaoguang Shao, Zhen Wei, Gang Li, Jingzhang Lin, Minyong Hu, Mulian Tu, Daoshun Cheng, Lei Li, Jialiang Wang, Hongdao Peng, Jianfei Huang
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Patent number: 11441844Abstract: This disclosure provides a method of recycling heat during operation of a plant in which equipment for processing at least two different materials is co-located. The method comprises a first process for processing a first material and a second process for processing a second material. The second material has a melting point that is less than a melting point of the first material. During the first process, the first material is subjected to a first melting process and then subjected to a first cooling process that includes solidification of the first material. During the second process, the second material is subjected to a second melting process and then subjected to a second cooling process that includes solidification of the second material. The method comprises recovering heat from the first cooling process and using at least some of the heat as a heat source for the second melting process.Type: GrantFiled: August 20, 2019Date of Patent: September 13, 2022Assignee: Omachron Intellectual Property Inc.Inventor: Wayne Ernest Conrad
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Patent number: 10974315Abstract: Provided is a production method capable of producing a high-quality continuously cast material. A cooling liquid is supplied to each of outer peripheral surfaces of a plurality of ingots extracted in parallel from a plurality of molds to cool the plurality of ingots. Of the outer peripheral surfaces of the ingot, a region which is open and does not face another ingot is defined as an open region, and a region which faces another ingot is defined as an ingot facing region. The open region is cooled with weak cooling in which the degree of cooling by the cooling liquid in the open region is set to be less than the degree of cooling by the cooling liquid in the ingot facing region.Type: GrantFiled: February 28, 2020Date of Patent: April 13, 2021Assignee: SHOWA DENKO K.K.Inventors: Masanori Kitahara, Saeha Yamane
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Patent number: 10967550Abstract: A machine component is formed of a coalesced metal body of multiple zones of material having at least one high hardness surface, along with high yield strength and good thermal conductivity. The coalesced metal body can have a zone of steel and a zone of copper, and have a transition zone in which the zones of steel and copper coalesce. The coalesced metal body has a machined surface on the zone of steel on a first side of the coalesced metal body. The zone of copper has a proximal boundary disposed proximal to, and separated by, the zone of steel, from the machined surface. Also the zone of copper has a distal boundary distal to the machined surface and proximal to a second surface of the coalesced metal body.Type: GrantFiled: November 9, 2016Date of Patent: April 6, 2021Assignee: Plantronics, Inc.Inventors: Bradley Yearous, Barry J Lee
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Patent number: 10960462Abstract: A method of producing a continuously cast metal rod capable of producing a high-quality continuously cast material is provided. In the method of producing a continuously cast metal rod, a cooling liquid is supplied to each of outer peripheral surfaces of a plurality of ingots extracted from a plurality of molds in parallel to cool each of the plurality of ingots. In a predetermined ingot, the number of adjacent ingots is the number of other ingots arranged around the predetermined so as to face the predetermined ingot, and an ingot small in the number of adjacent ingots is cooled with weak cooling in which the degree of cooling by the cooling liquid is reduced with respect to an ingot large in the number of adjacent ingots.Type: GrantFiled: February 27, 2020Date of Patent: March 30, 2021Assignee: SHOWA DENKO K.K.Inventors: Masanori Kitahara, Saeha Yamane
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Patent number: 10759090Abstract: Techniques for producing panels such as for use in a vehicle, boat, aircraft or other transport structure or mechanical structure using a 3-D-printed tooling shell are disclosed. A 3-D printer may be used to produce a tooling shell containing Invar and/or some other material for use in molding the panels. A channel may be formed in a 3-D printed tooling shell for enabling resin infusion, vacuum generation or heat transfer. Alternatively, or in addition to, one or more hollow sections may be formed within the 3-D printed tooling shell for reducing a weight of the shell. The panel may be molded using the 3-D printed tooling shell.Type: GrantFiled: February 10, 2017Date of Patent: September 1, 2020Assignee: DIVERGENT TECHNOLOGIES, INC.Inventors: Jon Paul Gunner, Narender Shankar Lakshman
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Patent number: 10252311Abstract: A forming tool for shaping a workpiece, in particular a flat metal sheet, includes a female die, a blank holder, and a male die, all of which are movable relative to one another. The female die, the blank holder and/or the male die may be temperature-controlled in at least some portions thereof.Type: GrantFiled: August 23, 2016Date of Patent: April 9, 2019Assignee: Bayerische Motoren Werke AktiengesellschaftInventors: Joerg Grimm, Matthias Hahnel, Jochen Lietz, Christian Mueller, Horst Reuss, Lutz Sagner, Thomas Schrumpf, Richard Schwimmbeck, Ernst Heinl
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Patent number: 10155264Abstract: In a water-communicating mechanism, provided is a bushing device capable of improving of a tight-fitting structure in which a bushing is tightly pushed into a water-communicating hole. A bushing collar is placed between the bushing and an inner wall of the water-communicating hole. When the bushing is secured to the water-communicating hole, the bushing collar is tightly fit into the water-communicating hole as a result of the wedge-shaped effect exerted between the tapered surfaces of the bushing and the bushing collar. Since the tapered surface of the bushing and the bushing collar are tightly fit, it is possible to significantly improve a heat-conductive efficiency between the bushing and the bushing collar, and reducing procedures needed to exchange casings with a good usability.Type: GrantFiled: August 23, 2016Date of Patent: December 18, 2018Inventor: Kayo Watanabe
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Patent number: 10125818Abstract: A turbomachine comprising a turbomachine shaft for rotation about an axis and for supporting a turbine wheel at one end of the turbomachine shaft; and a bearing housing having a wall defining a bore in which the turbomachine shaft is received with a substantially annular clearance, the turbomachine shaft being supported for rotation in the bore by at least one journal bearing located within the annular clearance. A surface of the turbomachine shaft which radially underlies the or each journal bearing has a surface roughness (Ra) of less than 0.15 microns and the or each journal bearing comprises a bronze alloy incorporating bismuth in an amount of up to around 6 wt %.Type: GrantFiled: December 18, 2015Date of Patent: November 13, 2018Assignee: CUMMINS LTD.Inventors: Michael Burkinshaw, Craig Lancaster, Jason Maxim Hall
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Patent number: 9638466Abstract: An active cooling system for a furnace that establishes steep temperature gradients, reduces temperature variations and performs rapid cooling, improving mechanical and electrical properties of heat-treated materials, increases overall throughput and promotes low compositional variation in the growth of crystals.Type: GrantFiled: December 28, 2012Date of Patent: May 2, 2017Inventor: Jonathan Y. Mellen
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Patent number: 9522423Abstract: Crystallizer for the continuous casting of long metal products such as blooms or billets, of the type cooled by an external cooling jacket, in which, at least in the zone of maximum thermal peak, positioned around the zone of the meniscus or immediately below it, there are means present, made on the walls of the crystallizer, to condition the heat exchange between the walls of the crystallizer and the cast steel. The means to condition the heat exchange comprise concavities or depressions made on the internal wall of the crystallizer, made around the zone of maximum thermal peak, and having a distribution that, in terms of the overall area occupied by them per surface unit, is reduced until it is canceled toward the bottom at a certain distance from said zone of maximum thermal peak.Type: GrantFiled: December 21, 2012Date of Patent: December 20, 2016Assignee: DANIELI & C. OFFICINE MECCANICHE SPAInventors: Marco Rinaldi, Marco Mauro Motta
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Patent number: 9452471Abstract: Provided is a bushing device capable of improving a tight-fitting structure in which a bushing is tightly pushed into a water-communicating hole. A bushing collar is placed between the bushing and an inner wall of the water-communicating hole. An outer surface of the bushing is tapered, and an inner surface of the bushing collar is tapered in accordance with the outer surface of the bushing. When the bushing is secured to the water-communicating hole, the bushing collar is tightly fit into the water-communicating hole as a result of the wedge-shaped effect exerted between the tapered surfaces of the bushing and the bushing collar. Since the tapered surface of the bushing and the bushing collar are tightly fit, it is possible to significantly improve a heat-conductive efficiency between the bushing and the bushing collar, and reducing procedures needed to exchange casings with a good usability.Type: GrantFiled: June 12, 2012Date of Patent: September 27, 2016Inventor: Kayo Watanabe
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Patent number: 9016350Abstract: A clean metal ingot mold comprises an ingot mold body and an insulating riser arranged on the ingot mold body. The bottom mold plate of the ingot mold is provided with at least a ridge connected thereto. The region having a V-shape containing impurities produced during the crystallization process of the liquid metal moves upwards because of the ridge, and then the impurities depart from the center of the cast ingot and the impurities are more centralized. A water-cooling device is arranged in the ridge to allow the temperature of the metal in the ingot mold to decrease rapidly, and the crystallization process of the metal to be rapid.Type: GrantFiled: November 23, 2010Date of Patent: April 28, 2015Assignee: Nanyang Xingzhi Patent Technology Service Co., Ltd.Inventor: Shucheng Zhu
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Patent number: 9010403Abstract: A non-electroslag remelting type clean metal ingot mold includes an ingot mold body and a insulating riser arranged on the ingot mold body; an insulated heating and heat preservation device is vertically arranged in the ingot mold body and divides the space in the ingot mold body into a plurality of independent cavity units; and the cavity units are distributed in two rows in the ingot mold body. Because the insulated heating and heat preservation device is arranged in the ingot mold body and divides the space in the ingot mold body into a plurality of independent cavity units, most of impurities and segregates in liquid metals are enriched in the part in contact with the isolation and heat insulation mechanism during the directional solidification and crystallization of the liquid metals and the enriched alloy segregates, and the impurities can be easily eliminated by utilizing flame or other processing methods.Type: GrantFiled: December 24, 2010Date of Patent: April 21, 2015Assignee: Nanyang Xingzhi Patent Technology Service Co., Ltd.Inventor: Shucheng Zhu
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Patent number: 8985188Abstract: Disclosed is a cast pin equipped with circular grooves which are provided at any location. The cast pin (10) is equipped with: an outer tube (11) in the shape of a hollow body the tip of which is closed; an inner tube (20) inserted into the outer tube (11); and a cooling medium pipe (30) that is inserted into the inner tube (20) and supplies a cooling medium to the interior of the inner tube (20). Three circular grooves (22) are formed at prescribed intervals in the longitudinal direction, for example, on the outer circumferential surface (21) of the inner tube (20). The circular grooves (22) are formed in the outer circumferential surface (21) by applying a cutting tool from the radial outward direction of the inner tube (20).Type: GrantFiled: February 29, 2012Date of Patent: March 24, 2015Assignee: Honda Motor Co., Ltd.Inventors: Kiyoshi Shibata, Akihiro Ikegami, Masayuki Numata
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Publication number: 20150041097Abstract: A water jacket core (10) includes a base part (11) and is provided with an intermediate female thread part (15) in that base within a region surrounded by tangent lines (18, 19) that are parallel to a center line (17) passing through the centers of a plurality of bore pin insertion bores (12) for forming cylinder bores and are in contact with the bore pin insertion bores and by an intermediate position for the adjacent bore pin insertion bores.Type: ApplicationFiled: February 22, 2012Publication date: February 12, 2015Applicant: HONDA MOTOR CO., LTD.Inventors: Kiyoshi Shibata, Hideaki Yokoyama, Koichi Sato
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Patent number: 8931543Abstract: The invention relates to a die casting piston (20) and a respective support (2). The piston has a wall (21) in which channels for a coolant flow are obtained: this improves the thermal exchange between the piston and the coolant, leading to greater cooling efficiency.Type: GrantFiled: January 18, 2010Date of Patent: January 13, 2015Assignee: Brondolin S.p.A.Inventor: Davide Brondolin
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Patent number: 8899304Abstract: Crystallizer for continuous casting, having a monolithic tubular structure defined by lateral walls (12) in the thickness of which channels (11) are made in which a cooling liquid flows, wherein two adjacent lateral walls (12) define a corner or s edge zone. On at least one longitudinal portion (C) of at least one of the lateral walls (12) and/or of at least one of the corner zones, defining a zone in correspondence with which, during use, the meniscus of the liquid metal is located, a reduction in thickness (13) is made, starting from the external surface, determining a cross section with a reduced area with respect to the remaining longitudinal portions of the monolithic tubular structure.Type: GrantFiled: November 24, 2011Date of Patent: December 2, 2014Assignee: Danieli & C. Officine Meccaniche SpAInventors: Marco Ansoldi, Gianluca Bazzaro, Andrea De Luca
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Patent number: 8887794Abstract: In a process for casting a piston for an internal combustion engine, boundary layer solidification in the region of the gudgeon-pin bores (12) is followed by the withdrawal of at least one sleeve provided there and the cooling of the region of at least one gudgeon-pin bore (12). An apparatus for casting pistons for internal combustion engines has at least one sleeve which can be withdrawn from the region of a gudgeon-pin bore (12) and a device for cooling the region of the gudgeon-pin bores (12).Type: GrantFiled: March 24, 2011Date of Patent: November 18, 2014Assignee: Federal-Mogul Nurnberg GmbHInventors: Isabella Sobota, Robert Sellner
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Patent number: 8863818Abstract: The invention concerns a system for the thermoregulation of dies for die-casting, dies for chill casting and the like. It comprises a tank (11) containing a cooling fluid; a primary hydraulic circuit (12) for a circulation of the cooling fluid from the tank to the die to be cooled and from this to the tank through a heat exchanger (SC); a secondary pneumatic circuit (13) connected to the primary hydraulic circuit (12) for the circulation of an aeriform fluid in the die to be cooled both in alternative, and in a mixed form with the liquid cooling fluid; and a pre-heating hydraulic circuit (112) integrated with the primary hydraulic circuit (12) and assigned to the production and circulation of a hot liquid fluid for pre-heating the die to be thermoregulated.Type: GrantFiled: November 23, 2011Date of Patent: October 21, 2014Assignee: Industrial Frigo, S.R.L.Inventors: Camillo Penocchio, Paolo Bonvicini
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Publication number: 20140262113Abstract: A process and tools for forming spherical metal balls is described incorporating molds, injection molded solder, a liquid or gaseous environment to reduce or remove metal oxides and an unconstrained reflow of metal in a heated liquid or gas and solidification of molten metal in a cooler liquid or gas.Type: ApplicationFiled: March 18, 2013Publication date: September 18, 2014Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventor: INTERNATIONAL BUSINESS MACHINES CORPORATION
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Patent number: 8813823Abstract: An annular clean metal casting mold has a mold body which includes a cold bottom mold plate and a peripheral cold mold plate in connection with the cold bottom mold plate. An annular hot preservation layer is disposed inside the peripheral cold mold plate. A cyclic clean crystalline region is formed between the peripheral cold mold plate and the annular hot preservation layer. A sacrificial crystalline region is formed inside the cyclic hot preservation layer. As the outer race of the annular clean crystallization zone contacts large area of the peripheral low cold mold plate, releasing heat rapidly, while the inner race contacts the annular hot preservation layer 3, heat dissipation is extremely slow, naturally result in forming orientational crystallization.Type: GrantFiled: November 24, 2010Date of Patent: August 26, 2014Assignee: Xixia Dragon Into Special Material Co., Ltd.Inventors: Shucheng Zhu, Xibin Wang, Guochao Cao
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Publication number: 20140174690Abstract: Provided is a bushing device capable of improving a tight-fitting structure in which a bushing is tightly pushed into a water-communicating hole. A bushing collar is placed between the bushing and an inner wall of the water-communicating hole. An outer surface of the bushing is tapered, and an inner surface of the bushing collar is tapered in accordance with the outer surface of the bushing. When the bushing is secured to the water-communicating hole, the bushing collar is tightly fit into the water-communicating hole as a result of the wedge-shaped effect exerted between the tapered surfaces of the bushing and the bushing collar. Since the tapered surface of the bushing and the bushing collar are tightly fit, it is possible to significantly improve a heat-conductive efficiency between the bushing and the bushing collar, and reducing procedures needed to exchange casings with a good usability.Type: ApplicationFiled: June 12, 2012Publication date: June 26, 2014Inventor: Kayo Watanabe
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Patent number: 8757243Abstract: A method for controlling a temperature of a portion of a die casting system having a shot tube plunger, according to an exemplary aspect of the present disclosure includes, among other things, communicating a fluid through a fluid inlet of a fluid passageway of a thermal control scheme of the shot tube plunger. The fluid circulates through the fluid passageway of the thermal control scheme to selectively adjust a temperature of the shot tube plunger. The fluid is discharged through a fluid outlet of the fluid passageway.Type: GrantFiled: December 14, 2012Date of Patent: June 24, 2014Assignee: United Technologies CorporationInventors: Mario P. Bochiechio, Mark F. Bartholomew, Carl R. Verner, John F. Blondin
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Patent number: 8720528Abstract: In a method for casting a piston for an internal combustion engine, after solidification of the surface layer in the region of the piston-pin bores (12), at least one mandrel provided there is withdrawn and the region of at least one piston-pin bore (12) is cooled by coolant supplied through at least one mandrel. A device for casting pistons for internal combustion engines has at least one mandrel which can be withdrawn from the region of a piston-pin bore (12) and through which a coolant for cooling the region of the piston-pin bores (12) can be supplied.Type: GrantFiled: March 24, 2011Date of Patent: May 13, 2014Assignee: Federal-Mogul Nurnberg GmbHInventors: Silvio Stephan, Isabella Sobota, Rolf Pfeifer
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Patent number: 8714235Abstract: A high-temperature die casting die includes a first die plate with a first recess and a second die plate with a second recess, the first and second recesses defining a main part cavity and gating. A grain selector is in fluid communication with the main cavity, and an in situ zone refining apparatus is adapted to apply a localized thermal gradient to at least one of the first and second die plates. The localized thermal gradient and the at least one die plate are movable relative to each other so as to apply the localized thermal gradient along a first direction extending from the grain selector longitudinally across the main part cavity.Type: GrantFiled: December 30, 2011Date of Patent: May 6, 2014Assignee: United Technologies CorporationInventors: Steven J. Bullied, John Joseph Marcin, Mario P. Bochiechio
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Publication number: 20140027085Abstract: Disclosed is a cast pin equipped with circular grooves which are provided at any location. The cast pin (10) is equipped with: an outer tube (11) in the shape of a hollow body the tip of which is closed; an inner tube (20) inserted into the outer tube (11); and a cooling medium pipe (30) that is inserted into the inner tube (20) and supplies a cooling medium to the interior of the inner tube (20). Three circular grooves (22) are formed at prescribed intervals in the longitudinal direction, for example, on the outer circumferential surface (21) of the inner tube (20). The circular grooves (22) are formed in the outer circumferential surface (21) by applying a cutting tool from the radial outward direction of the inner tube (20).Type: ApplicationFiled: February 29, 2012Publication date: January 30, 2014Applicant: HONDA MOTOR CO., LTD.Inventors: Kiyoshi Shibata, Akihiro Ikegami, Masayuki Numata
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Patent number: 8631852Abstract: An investment casting process is provided in which a molten aluminum metal is cast into a refractory mold and thereafter cooled to solidify the metal in the mold. The improvement includes the step of cooling the mold and solidifying the metal therein which is carried out by placing the mold in a chamber adapted to retain a liquid. The mold is mounted in a stationary condition in the chamber. A coolant liquid is introduced into the chamber to immerse the mold in the liquid while maintaining the mold in a stationary condition.Type: GrantFiled: June 10, 2011Date of Patent: January 21, 2014Inventor: Steven Kennerknecht
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Publication number: 20140008031Abstract: A temperature control device for a casting die and which includes a connection part having an inlet and an outlet for a temperature control medium, and a heat transfer part having a closed outer body and which is configured for insertion into a corresponding opening in the casting die and by way of which a heat exchange is carried out between the temperature control medium and the casting die.Type: ApplicationFiled: December 16, 2011Publication date: January 9, 2014Applicant: MAGNA BDW technologies GmHInventors: Holger Angermeier, Dirk E.O. Westerheide
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Patent number: 8622113Abstract: A method and apparatus for directionally controlled rapid solidification of a molten metal casting provides modified mold flasks containing mold media defining a mold cavity into which molten metal is poured and thereafter solidified. The mold media is fluid permeable and electrically and thermally conductive so that coolants passing through the media conduct heat away from the molten metal to promote solidification. Apparatus carried upon and within the mold flask allow controlled application of coolants to dissipate heat in a controlled manner to promote solidification in a controlled direction. Ports defined in the flasks, spaces between the mold media particulates and coolant, directionally applied by a movable cooling ring provide controlled directional cooling and castings having improved mechanical characteristics, with greater speed and increased efficiency.Type: GrantFiled: September 16, 2012Date of Patent: January 7, 2014Inventor: Charles B. Rau, III
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Publication number: 20130299118Abstract: A non-electroslag remelting type clean metal ingot mold includes an ingot mold body and a insulating riser arranged on the ingot mold body; an insulated heating and heat preservation device is vertically arranged in the ingot mold body and divides the space in the ingot mold body into a plurality of independent cavity units; and the cavity units are distributed in two rows in the ingot mold body. Because the insulated heating and heat preservation device is arranged in the ingot mold body and divides the space in the ingot mold body into a plurality of independent cavity units, most of impurities and segregates in liquid metals are enriched in the part in contact with the isolation and heat insulation mechanism during the directional solidification and crystallization of the liquid metals and the enriched alloy segregates, and the impurities can be easily eliminated by utilizing flame or other processing methods.Type: ApplicationFiled: December 24, 2010Publication date: November 14, 2013Applicant: XIXIA DRAGON INTO SPECIAL MATERIAL CO., LTD.Inventors: Shucheng Zhu, Xibin Wang, Gouchao Cao
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Publication number: 20130269904Abstract: An annular clean metal casting mold has a mold body which includes a cold bottom mold plate and a peripheral cold mold plate in connection with the cold bottom mold plate. An annular hot preservation layer is disposed inside the peripheral cold mold plate. A cyclic clean crystalline region is formed between the peripheral cold mold plate and the annular hot preservation layer. A sacrificial crystalline region is formed inside the cyclic hot preservation layer. As the outer race of the annular clean crystallization zone contacts large area of the peripheral low cold mold plate, releasing heat rapidly, while the inner race contacts the annular hot preservation layer 3, heat dissipation is extremely slow, naturally result in forming orientational crystallization.Type: ApplicationFiled: November 24, 2010Publication date: October 17, 2013Applicant: XIXIA DRAGON INTO SPECIAL MATERIAL CO., LTD.Inventors: Shucheng Zhu, Xibin Wang, Guochao Cao
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Publication number: 20130233504Abstract: The invention concerns a system for the thermoregulation of dies for die-casting, dies for chill casting and the like. It comprises a tank (11) containing a cooling fluid; a primary hydraulic circuit (12) for a circulation of the cooling fluid from the tank to the die to be cooled and from this to the tank through a heat exchanger (SC); a secondary pneumatic circuit (13) connected to the primary hydraulic circuit (12) for the circulation of an aeriform fluid in the die to be cooled both in alternative, and in a mixed form with the liquid cooling fluid; and a pre-heating hydraulic circuit (112) integrated with the primary hydraulic circuit (12) and assigned to the production and circulation of a hot liquid fluid for pre-heating the die to be thermoregulated.Type: ApplicationFiled: November 23, 2011Publication date: September 12, 2013Applicant: Industrial Frigo SrlInventors: Camillo Penocchio, Paolo Bonvicini
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Publication number: 20130213598Abstract: A clean metal ingot mold comprises an ingot mold body and an insulating riser arranged on the ingot mold body. The bottom mold plate of the ingot mold is provided with at least a ridge connected thereto. The region having a V-shape containing impurities produced during the crystallization process of the liquid metal moves upwards because of the ridge, and then the impurities depart from the centre of the cast ingot and the impurities are more centralized. A water-cooling device is arranged in the ridge to allow the temperature of the metal in the ingot mold to decrease rapidly, and the crystallization process of the metal to be rapid.Type: ApplicationFiled: November 23, 2010Publication date: August 22, 2013Applicant: XIXIA DRAGON INTO SPECIAL MATERIAL CO., LTD.Inventor: Shucheng Zhu
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Publication number: 20130177448Abstract: A core for a casting process includes a core body and a first cooling hole forming portion that extends from the core body. The core body includes a varying thickness along a length of the core body. The core body can include an undulating shaped section and can be a ceramic core body.Type: ApplicationFiled: January 11, 2012Publication date: July 11, 2013Inventor: Brandon W. Spangler
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Publication number: 20130126119Abstract: This manufacturing apparatus for a multi-channel tube having a plurality of parallel channels includes: a crucible; and a die set for forming the multi-channel tube from molten copper supplied from the crucible, the die set including: a hollow portion having an inner surface shaped like the profile of the multi-channel tube; punches which are inserted into the hollow portion from an inlet end of the hollow portion to define a space between the inner surface of the hollow portion and each of the punches; and a feed passage which is disposed between the crucible and the space, and configured to feed the molten copper from the crucible to the space, the molten copper being supplied from the crucible to the space within the die set through the feed passage to solidify as it passes through the hollow portion.Type: ApplicationFiled: November 16, 2012Publication date: May 23, 2013Applicants: MITSUBISHI MATERIALS CORPORATION, CTA TECHNOLOGY (PROPRIETARY) LIMITEDInventors: CTA TECHNOLOGY (PROPRIETARY) LIMITED, MITSUBISHI MATERIALS CORPORATION
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Publication number: 20130092341Abstract: In a method for casting a piston for an internal combustion engine, after solidification of the surface layer in the region of the piston-pin bores (12), at least one mandrel provided there is withdrawn and the region of at least one piston-pin bore (12) is cooled by coolant supplied through at least one mandrel. A device for casting pistons for internal combustion engines has at least one mandrel which can be withdrawn from the region of a piston-pin bore (12) and through which a coolant for cooling the region of the piston-pin bores (12) can be supplied.Type: ApplicationFiled: March 24, 2011Publication date: April 18, 2013Inventors: Silvio Stephan, Isabella Sobota, Rolf Pfeifer
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Publication number: 20130092342Abstract: In a process for casting a piston for an internal combustion engine, boundary layer solidification in the region of the gudgeon-pin bores (12) is followed by the withdrawal of at least one sleeve provided there and the cooling of the region of at least one gudgeon-pin bore (12). An apparatus for casting pistons for internal combustion engines has at least one sleeve which can be withdrawn from the region of a gudgeon-pin bore (12) and a device for cooling the region of the gudgeon-pin bores (12).Type: ApplicationFiled: March 24, 2011Publication date: April 18, 2013Inventors: Isabella Sobota, Robert Sellner
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Publication number: 20130087242Abstract: A method for manufacturing a bi-material sleeve is provided. The sleeve includes an annular outer sleeve and an annular inner sleeve bonded to each other. The bottom pouring of the outer sleeve is carried out in a casting space delimited by a wall of a first ingot mold and by an outer upwardly moveable wall of a second ingot mold concentric with the first. The moveable wall of the second ingot mold is raised so as to uncover the skin of the outer sleeve which has solidified thereagainst. The bottom pouring and the solidification of the inner sleeve are carried out in a casting space delimited by said skin and an inner stationary wall of said second ingot mold, the bonding of both sleeves being effected by diffusion between said sleeves. Forging and/or machining of one of said bonded sleeves are optionally carried out. A device for using this method and a sleeve produced by this method are also provided.Type: ApplicationFiled: April 1, 2011Publication date: April 11, 2013Applicant: AREVA CRUESOT FORGEInventor: Frederic Perdriset
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Publication number: 20130068176Abstract: A casting mould may include a soluble and substantially ring-shaped casting core forming a cooling duct and having at least one support which bears the casting core during a casting process. The at least one support may have a pin with a needle-like point configured to penetrate the casting core and fix it onto the support.Type: ApplicationFiled: September 18, 2012Publication date: March 21, 2013Inventors: Julian Medvedec, Robert Wonart
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Patent number: 8360134Abstract: A method and system for eliminating near-surface porosity and surface tear defects in metal castings. The system includes a complex casting mold having at least one core pin or other regions susceptible to new surface porosity and surface tears. The system further includes a copper rod fused internally to the core pin to extract heat from a molten metal introduced in the mold. The copper rod extracts heat at a low thermal flux, preventing near surface porosity and surface tears. Moreover, the copper rod extracts heat from the hotter regions of the casting causing it to solidify at a rate comparable to the rate of solidification of other portions of the casting, thereby allowing uniform solidification of the casting.Type: GrantFiled: October 11, 2010Date of Patent: January 29, 2013Assignee: Ford Global Technologies, LLCInventors: Philip M. Durham, Bradley D. Guthrie
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Patent number: 8360135Abstract: At the operation of a suction pump, a negative pressure is generated in a supply-side pipe line, a cooling passageway of a mold, and a return-side pipe line. Cooling water stored in a water tank is sucked by the negative pressure, flows from a first feed-water inlet to the supply-side pipe line, flows through the supply-side pipe line, and enters the cooling passageway of the mold. After the cooling water cools down the mold while flowing through the cooling passageway of the mold, it flows out to the return-side pipe line. Additionally, at the operation of the suction pump, a negative pressure is also generated in a bypass pipe line. The cooling water stored in the water tank is sucked by the negative pressure, flows from a second feed-water port to the bypass pipe line, and enters the return-side pipe line via the bypass pipe line.Type: GrantFiled: March 1, 2006Date of Patent: January 29, 2013Assignee: J. F. T. Co., Ltd.Inventors: Masayuki Minemoto, Yoshitaka Sueki
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Patent number: 8356655Abstract: A shot tube plunger of a die casting system includes a tip portion and a thermal control scheme at least partially disposed within the shot tube plunger. The thermal control scheme includes a fluid passageway having at least one coiled portion that receives a fluid to adjust a temperature of the shot tube plunger.Type: GrantFiled: February 9, 2011Date of Patent: January 22, 2013Assignee: United Technologies CorporationInventors: Mario P. Bochiechio, Mark F. Bartholomew, Carl R. Verner, John F. Blondin
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Publication number: 20120325424Abstract: To eliminate the need for a riser and for reduction in tilt speed and to enable molten metal contained in a mold to be pressurized by gas appropriately, a tilt type gravity molding device including a mold which can tilt between a fallen position and a standing position raised approximately 90 degrees from the fallen position, a pouring gate mold in which a pouring gate guiding the molten metal to a cavity of a molded article is formed, and a bowl-like member which stores the molten metal and pours the molten metal into the pouring gate in accordance with tilt of the mold includes closing means which is provided between the pouring gate and the cavity and can open and close the pouring gate, a gas inlet 9 which is provided at an upper portion of the mold at the standing position, prevents the molten metal from flowing out of the mold, and allows only gas to pass therethrough, and gas supplying means which allows high-pressure gas to be supplied to the gas inlet.Type: ApplicationFiled: January 22, 2010Publication date: December 27, 2012Inventors: Shunichi Morikawa, Hirofumi Ide, Tadayuki Yano
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Patent number: 8302662Abstract: A continuous casting plant in particular for long steel products is provided with a mould (1), from which a cast strand (2) is continuously cast. The cast strand (2) is guided along a, in particular curved, guideway formed by guide rollers (11, 12, 13, 14) arranged one after the other, and at the same time in a cooling chamber having spray members. The guide rollers (12, 13, 14) and/or the spray members are contained in a plurality of centring modules (10) or spray modules (3) arranged one after the other and are adjustable in a controlled manner substantially concentrically with respect to the desired axis of the cast strand. As a result, on the one hand, the risk of thermally overloading the rollers and damaging the strand surface is considerably reduced and symmetrical cooling is ensured.Type: GrantFiled: January 14, 2008Date of Patent: November 6, 2012Assignee: SMS Concast AGInventors: Franz Kawa, Christian Dratva
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Publication number: 20120241118Abstract: The invention provides a method of reducing butt curl during DC casting of a metal ingot. The ingot is cast in at least two stages, including an initial casting stage and then a steady-state casting stage carried out at higher casting speed. The emerging ingot is cooled by directing a liquid coolant onto its outer surface. During the first casting stage, the liquid coolant is directed in the form of at least two streams, including a constant first stream in the form of a series of first jets, and an intermittent second stream in the form of a series of second jets. The first and second jets impact the outer surface at locations spaced from each other peripherally and/or longitudinally of the ingot. Both the first and second streams experience film boiling when they contact the ingot. The invention includes apparatus for the method.Type: ApplicationFiled: March 15, 2012Publication date: September 27, 2012Inventors: Robert Bruce WAGSTAFF, Mark D. ANDERSON, Aaron David SINDEN
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Patent number: 8210234Abstract: A cooling chamber design that increases the heat transfer over conventional designs during the casting process of an aluminum cylinder head.Type: GrantFiled: February 10, 2011Date of Patent: July 3, 2012Assignee: GM Global Technology Operations LLCInventor: David D. Goettsch
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Patent number: 8171983Abstract: A mold for the continuous casting of blooms, slabs or billets is provided with a mold tube (2) and a supporting shell (4) surrounding said mold tube. The mold tube (2) is supported by support profiles (15) on the supporting shell (4) extending in its longitudinal direction and distributed over the periphery and is positively connected thereto via connecting profiles (20) extending in the longitudinal direction. The connecting profiles (20) are respectively configured as profile strips (21, 22) outwardly projecting from the outer periphery of the mold tube (2) and inwardly projecting from the inner periphery of the supporting shell (4), which engage in one another such that in the peripheral direction of the mold a clearance is present. As a result, the stresses, permanent deformation and fatigue cracks produced by the thermal expansion in the mold tube are substantially avoided.Type: GrantFiled: May 21, 2008Date of Patent: May 8, 2012Assignee: SMS Concast AGInventors: Franz Kawa, Adalbert Roehrig
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Patent number: 8122935Abstract: The invention relates to a soluble and essentially annular casting core (2) for forming a cooling channel that transitions into two areas (14, 15) which are approximately parallel to the piston axis (16) and are facing away from the piston head (3), via a respective bending of the core (17, 18) in the shape of a quadrant, wherein the second area (14) transitions into a part of the casting core (2) that forms the feed opening (12) of the cooling channel, and the first area (15) transitions into a part of the casting core (2) that forms the discharge opening (13) of the cooling channel. The two areas (14, 15) of the casting core (2) are disposed at a distance from one another, which corresponds at a maximum to two times the cross-sectional diameter of one of the two areas (14, 15). As a result, the throughflow of the cooling oil traversing the cooling channel is accelerated and the cooling of the piston improved.Type: GrantFiled: April 25, 2008Date of Patent: February 28, 2012Assignee: MAHLE International GmbHInventor: Helmut Kollotzek
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Patent number: 8108982Abstract: In one embodiment, a tool for forming an article in a molding operation has a tool body formed from a non-particulate material, with a particulate material bonded to the body. The body provides a forming surface for forming the article. The particulate material, or the particulate material and the tool body collectively provide a duct for conveying a fluid for transfer of heat with the forming surface. In another embodiment, the tool has a tool body formed from a non-particulate material with a cavity and the particulate material is disposed within the cavity. A heat transfer material is disposed in the cavity bonding the particulate material to the tool body. Methods for manufacturing such tools are also disclosed.Type: GrantFiled: July 19, 2007Date of Patent: February 7, 2012Assignee: Floodcooling Technologies, L.L.C.Inventors: Mark Manuel, Thomas N. Greaves, Matthew T. Lowney, Michael Wasylenko