Abstract: For use in a twin strand continuous vertical casting operation, a cooler including a steel jacket surrounding a cooling member having a pair of die receiving passages for respectively receiving the dies utilized to form the twin strand or products. Coolant introduced into the jacket is not only circulated about the periphery of the cooling member but also is circulated diametrically through the cooling member itself in the area between the die receiving passages. In one preferred form, two pairs of inlet and outlet ports are provided in the jacket for circulating fluid around and through the cooling member in separate independent paths governed by the shape of the cooling member and a partition within the jacket.

Abstract: An improved cooling system for continuous casting through means of a hollow cylindrical die through the top of which molten metal is poured and from the bottom of which emerges a continuously cast bar conforming to the internal configuration of the die. The cooling system includes a cooling sleeve surrounding and continuously engaging the external surface of the die to withdraw heat from the die. The external surface of the cooling sleeve is provided with a series of grooves arranged in a continuous spiral or helix to increase the surface contact with a coolant which is circulated from an inlet upwardly along the cooling sleeve, as well as downwardly along the cooling sleeve to also contact the bar which is cast as it emerges from the die. Surrounding the cooling sleeve is a jacket and the space between the cooling sleeve and the jacket is divided by a partition to direct cool water which may be used as the coolant.

Abstract: The casting apparatus for a hollow steel ingot is constructed such that: at least three concentric pipes are provided in the central portion of an ordinary mold for a steel ingot; a core is formed by filling up a space formed between the first outer-most pipe having the largest diameter and the second pipe disposed inwardly of the first pipe with granular refractory material wherein zircon or chromite sand is bound by a binder such as an organic resin; a double pipe is disposed inwardly of said core and forming a gas flow course for cooling the core; and pouring gates formed through the stool for feeding molten steel at an intermediate portion between the inner wall of said mold and the core.

Abstract: Foundry moulds are preheated throughout their surface areas, inclusive of bottom portions thereof, prior to being fed to the crystallization zone. Extending through heating, crystallization and cooling zones is a bottom plate formed as a single guide intended for the movement of foundary moulds therealong. The bottom plate is made up of a heated graphite section and of a cooled metallic section with the point of their joining being disposed at the entry to the crystallization zone wherein are arranged heaters movable over the height relative to the bottom plate and interlocked in a manner to permit stepwise control of heating lengthwise of the bottom plate.

Abstract: An apparatus is disclosed for manufacturing splat foils by disintegration and rapid solidification of metallic melts. The apparatus has a self-consuming electrode disposed above a rotatable counter electrode. Attached to the counter-electrode is a conical plate which is cooled by a fluid circulating through its interior. The application of electrical energy to the electrodes causes the self-consuming electrode to melt and drop melt droplets onto the rotating counter-electrode. Centrifugal force causes the melt droplets to fly off the counter-electrode and contact the conical plate at which point they are rapidly cooled to form thin foils. A housing surrounds the electrodes and conical plate to collect the cooled foils and to permit the apparatus to operate in an inert atmosphere, if desired.

Abstract: A die casting system comprises a machine of the balanced, dual movement type wherein the part is cast and trimmed without any lateral movement. Both halves of the molds or dies are moved equal distances to and from the part plane. The machine incorporates a system of metal injection on the mold parting line with a runner-drain provision; provision for supporting the part at a plurality of points after the die opening; hydraulic fluid volumetric flow reduction; various nozzle configuration options and a heat transfer system for the dies. In addition, a part trimming machine is disclosed together with a cable transfer for moving the part from the casting machine to the trimming machine.

Abstract: Disclosed is a mold assembly characterized by efficient and controlled removal of heat from molten metal during continuous casting, providing high casting speeds in conjunction with superior surface finish on the cast product. The mold assembly includes a refractory mold body having a longitudinal solidification chamber therein and a plurality of longitudinal cooling bores spaced around the solidification chamber. The cooling bores extend only partially through the mold body in the direction of the solidification chamber to define an insulating section adjacent the inlet end thereof to minimize heat removal from the molten metal source and a cooling section adjacent the outlet end when cooling probes containing a circulating coolant are inserted into the cooling bores.

Abstract: A furnace including a cooled mould having its bottom sealed with a bottom plate and its top sealed with a cooled vacuum chamber fitted with a cover carrying an electrode holder movably fixed therein. Mounted in the cooling spaces of the furnace units, filled with a liquid-metal cooling agent, are tubular heat exchangers intercommunicating with each other to form a closed circulation circuit filled with a coolant which is chemically neutral to the liquid-metal cooling agent and to water. The cooling spaces of the furnace units are filled with a liquid-metal coolant and communicate with an expansion chamber, as well as with a water heat exchanger through a heat-transfer circuit. Arranged intermediate the mould inner wall and its tubular heat exchanger is a shield made in the form of a hollow cylindrical wall.

Abstract: A composite mold construction for casting on the connector straps, posts, and terminals for lead acid electrical storage batteries according to the techniques of U.S. Pat. Nos. 3,718,174 and 3,802,488 wherein the mold cavity areas are alternately heated by direct flame on one face and then chilled by a coolant on their opposite face to freeze metal in the cavities without freezing molten metal flowing in adjacent flow channels. A plurality of mold cavity partition inserts are arranged to be interchangeable in the main mold assembly to enable a single mold assembly to be utilized for several arrangements of battery cells, strappings, and terminals. Thermal distortion of the mating parts is minimized to maintain the cavities free of leaks by interfitting under cuts and pinned or otherwise keyed couplings between the relatively thin inserts and the more massive primary portions of the mold assembly.

Abstract: Disclosed are a method and apparatus for molding articles in which a highly planar solidification front is desired. A charge of liquefied alloy to be molded into the desired article is placed in a mold and submerged in a heat-exchange bath of liquid metal forming a cylindrical column which is heated in an upper portion and cooled in a lower portion to define an intermediate level at which the bath temperature corresponds to the melting point of the alloy. Upon a progressive lowering of the mold within the bath, a solidification front formed in the alloy at that intermediate level advances from the bottom to the top of the charge.

Abstract: A method and apparatus for producing filamentary articles from an open bath of molten material. A quench wheel having a peripheral chill surface is rotated upon the surface of a portion of the bath provided with a baffle that defines a puddle of molten material free from fluid turbulence, thereby permitting high production rates and precise control of product configuration.

Abstract: A jacketted mold for the continuous casting of molten metal is surrounded by an enclosed cooling space holding an electromagnetic inductor for moving the molten metal in the open-ended mold. A cooling liquid is supplied to the cooling space through an inlet chamber and is removed therefrom through an outlet chamber after it has passed through a primary circuit along the tubular mold element. The outlet chamber is divided into two liquid flow circuits, one circulating the liquid from the primary circuit across the inductor at a reduced flow velocity, and the second one being arranged in parallel with the first one for directly, removing the liquid from the primary circuit to the discharge conduit immediately after it has circulated along the tubular mold element.

Abstract: This disclosure covers a process and mechanisms for controlling the temperature and heat balance of molds. More particularly, this invention relates to molds with built-in devices for heating and cooling various regions within molds. These devices are so constructed that each device is capable of heating and cooling independent of the other devices. The intensity of heating and cooling of these devices can be varied by regulating the flow of the heating/cooling medium in impulses for variable intervals of time. Prior to filling of the mold, the mold is heated to the desired working temperature by injecting a heated medium into the various heating/cooling devices. During or immediately after filling the mold, the flow of the heated medium to the device furthest from the casting riser (feeder) is discontinued and is replaced by a flow of cooling medium. When the material within the mold in the immediate vicinity of this device is solidified, the flow of cooling medium to this device is decreased or stopped.

Abstract: A copper liner for a mold utilized in the electroslag refining process of a character to reduce thermal creep distortion and simultaneously increase the cooling effect obtained by circulating cold water, the liner being composed of copper and provided with a multiplicity of vertically disposed slots which may be straight or sinuous to receive cooling water, the structure between the slots dimensioned to function as cooling fins and at the same time structurally reinforce the mold liner to prevent creep.

Abstract: A continuous slab casting mold having spaced apart forward and rear walls joined by opposed side walls to form an open top and bottom, roughly rectangular shaped box-like shape. The mold is cooled so that molten metal is received through the open top and continuously cast into slab while moving through the mold and downwardly out through the open bottom thereof. A downwardly depending extension plate is formed on each of the side walls for extending a considerable distance beneath the mold. The extension plates are provided with hollow interior chambers which communicate through holes to their interior faces for passing water from the chambers through the holes and upon the adjacent side edges of the cast slab immediately as such slab's side edge leaves the bottom of the mold.

Abstract: A cooling conveyor control system which selectively controls a mold cooling conveyor assembly adapted to receive poured molds from the pouring rails of an automatic molding machine and transport them to a collecting conveyor or shakeout mechanism in a continuous or selectively spaced apart mold string. A cooling conveyor control system is provided whereby the cooling conveyor is indexed to move synchronously in response to corresponding operation of the molding machine. The control system includes an electronic controller which processes information received from the control system of the molding machine with feedback information from the hydrostatic drive of the cooling conveyor so as to produce a signal which operates a servo valve to correspondingly control the drive system of the cooling conveyor assembly.

Abstract: There is disclosed a mold assembly for casting posts and plate connector straps onto stacks of plates of lead acid type batteries wherein molten metal is circulated through one or more channels in the assembly and selectively damned to overflow into adjacent mold cavities. Cycle time and properties of the posts and connector straps are improved by constructions which impart a large thermal mass to the channel walls and a small thermal mass to the mold cavity walls. Thermal isolation of the mold cavity walls from the channel walls further enhances these conditions whereby the molds can be elevated in temperature prior to the casting operation and rapidly cooled during that operation. Cooling of the post mold cavities earlier and at a faster rate than the strap mold cavities increases post strength. A mold frame construction containing the molten metal flow channel and one or more inserts for the frame provide the desirable thermal properties while lending flexibility to the apparatus.

Abstract: A mould for the electroslag casting of faceted metal ingots has longitudinal flutes on the internal surfaces of at least two walls thereof. The depth of these flutes decreases in a horizontal direction from the middle of the walls to the corners of the mould chamber.

Abstract: The two half sections of a battery grid mold are provided with means for cooling the portions of the mold sections directly adjacent the grid cavity and for heating the larger rear portions of the mold sections. The means for cooling the mold sections comprise a plurality of coolant passageways disposed forwardly of the vertical mid-plane of each mold section.

Abstract: An apparatus for producing directionally solidified castings wherein a mold having an open bottom is supported on a chill plate with metal poured into the mold initially solidifying adjacent the chill plate and thereafter progressively solidifying away from the chill plate. The chill plate is provided with a plug member, and the metal being cast initially solidifies around this plug member whereby the metal is securely held in intimate contact with the plug member and adjacent chill plate surfaces so that the withdrawal of heat from the casting through the chill plate is greatly facilitated.

Abstract: An apparatus for cooling tools of glass-forming machines, especially plungers and molds, in which the tool surface to be cooled is substantially covered by cover means in contact with the tool surface and in which a cooling liquid is applied to the cover means so that the liquid will evaporate and cool the cover means, as well as the tool surface in contact therewith.

Abstract: The invention relates to a process for forming a part including a bore with a bearing integrally cast thereto, the thus formed part and apparatus for this forming the part. The process includes hot machining a bore into a billet in a non-oxidizing atmosphere and introducing molten bearing material, e.g., molten bronze about a mandrel positioned in the bore while maintaining the billet, the mandrel and the bearing material in the non-oxidizing atmosphere. The mandrel is drawn from the bore while the bearing material is cooled by cooling and solidifying means therein adjacent an end of the mandrel which is last to exit the bore. The cooling is sufficient to progressively solidify the material as the mandrel is drawn through it and out of the bore.

Abstract: An automated apparatus for sequentially forming integrally fused battery terminals on a plurality of storage batteries is described wherein a head means having a mold means adjustably mounted thereon is automatically movable with respect to a vertical axis, and has slidably mounted thereon a burning means for automatically producing a variable intensity flame for melting said battery elements to form said integrally fused battery terminal during a vertical stroke thereof. A novel molding means is described comprising a structural member composed of aluminum or other high heat transfer material, which is adapted to interchangeably engage an aluminum mold member which mates with a structural housing and which actually forms the voids in which the melting and casting processes take place. The mold members, which are also composed of aluminum or other high heat transfer material, are provided with a novel mold coating consisting essentially of aluminum oxide formed through a hard surface anodizing process.

Abstract: A mold for continuously casting of billets comprises an inner copper mold and an outer steel envelope surrounding the mold. The outer envelope is affixed to the inner mold by threaded tie rods which are anchored to parallel longitudinally extending ribs on the exterior faces of the inner mold. These ribs define grooves therebetween and the interior faces of the envelope have parallel longitudinally extending ribs facing the grooves. The facing ribs and grooves define therebetween longitudinal channels for a cooling liquid for the mold.

Abstract: Chill mold for casting piston blanks, e.g. for internal combustion engines, from metals such as aluminum alloys, includes a steel cylinder, an inner core for reproducing the inner contours of a piston, and a spray ring which surrounds the cylinder. The spray ring delivers cooling water to the exterior of the cylinder which flows down forming a water curtain around the cylinder.

Abstract: An ingot mold is detachably fixed on an oscillating chassis. A first tubing supplies a fluid cooling medium to the mold and a second tubing is mounted on the oscillating chassis for feeding the cooling medium to the first tubing and for removing it therefrom. Means for interconnecting the first and second tubings comprises a first mount independent of the mold, to which the first tubing is attached, a second mount carried by, but independent of, the chassis, to which the second tubing is attached, and means for attaching the two superposed mounts to each other independently of the means fixing the mold on the chassis.

Abstract: A mold with a cooling jacket for the continuous vertical casting of metal billets, comprising between the lower part of the mold and the jacket a tubular wall the upper part of which is surrounded by ribs forming with the external side of the wall and with the internal side of the jacket a plurality of channels, said tubular wall forcing the cooling liquid introduced laterally into the jacket first to rise, then to divide itself regularly between the said ribs and to form simultaneously a laminar flow, then to flow down in that state along the mold and to leave in that state the cooling space through an annular slot.

Abstract: Molding apparatus and method for producing die castings having high, closely spaced projections extending therefrom formed by mold portions which are re-entrant or interleaved between the projections of the casting. Such re-entrant mold portions do not cool rapidly between casting shots and their tips are liable to stick to the casting, making it difficult or impossible to release. The invention provides a die mold having such re-entrant portions and a method of rapidly cooling such portions between casting shots in order to provide acceptable production rates.

Abstract: An installation for producing bimetallic solid bodies of cylindrical shape comprises a movable base which, together with a runner means is adapted to eliminate a clearance between the runner means and a casting mould having a stationary horizontal axis of rotation.

Abstract: The invention relates to an improved method of casting superalloy articles and more particularly to an apparatus for directionally solidifying eutectic superalloy compositions to produce a composite structure of a superalloy matrix reinforced with aligned carbide fibers. The improvement includes positioning a movable bed of a ceramic insulation around the mold such that as the mold is lowered the bed forms a continuous heat insulating barrier around the sides of the mold to prevent lateral heat transfer.

Abstract: Seamless tubular products made of metal, particularly steel, by the apparatus and method are manufactured by casting molten metal into a round, downwardly converging mold cavity having a coaxial removable cooled core of substantially uniform diameter throughout and which is less than the cavity's minimum diameter, the metal solidifying initially where it contacts the cavity wall and the core with solidification proceeding upwardly with incidental possible formation of pipe in the upper portion of the casting. Prior to the resulting casting cooling below a forging temperature, the core is removed and replaced by a mandrel having a flaring portion and which is pressed into the casting under pressure forging the casting radially outwardly and upwardly against the mold cavity wall with consequent closing and welding of any pipe.

Abstract: A jacketted mold for the continuous casting of molten metal is surrounded by a laterally confined space holding an electromagnetic inductor for moving the molten metal in the open-ended mold. Liquid cooling medium is supplied to the mold jacket through an inlet chamber at one end and is evacuated therefrom through an outlet chamber at the other end. The outlet chamber is in communication with the confined space so that the liquid cooling medium cools not only the mold but also the inductor.