Abstract: The invention relates to a transport device (10), in particular for transporting cooling blocks (12) in a caterpillar casting machine, comprising a guide rail (16), which forms an endless circulating track (U) for a caterpillar casting machine (14), and a support element (18) having a plurality of rollers (20), by means of which the support element (18) is guided on the guide rail (16) and rolls along same, wherein a cooling block (12) of a caterpillar casting machine (14) can be placed on the support element (18). The guide rail (16) has a first running surface (16.1) and a second running surface (16.2), wherein the running surfaces (16.1, 16.2) are provided on opposite sides of the guide rail (16). The support element (18) has at least three rollers (20.1, 20.2, 20.3), of which two rollers (20.1, 20.2) are in rolling contact with the first running surface (16.1) of the guide rail (16), and at least one further roller (20.3) is in rolling contact with the second running surface (16.

Abstract: A transport device, in particular, for transporting cooling blocks (5) in a casting machine with caterpillar mold, wherein the transport device includes: a plurality of roller elements (4), which circulate endless in a caterpillar-like manner on a circulating path U and is drivable by a drive device (33); at least two parallel guide paths (20), each of which includes one or more roller running surfaces (12a, 12b) and each of which extends over the entire circulating path U; wherein each roller element (4) includes a roller element body (34), which has a first end (35) and a second end (36) in the direction of circulation; each roller element (4) includes at least one roller (10) respectively in the area of the first end (35) and in the area of the second end (36); and the rollers (10) situated in the area of the first end (35) of roller element body (34) roll on roller running surfaces (12a, 12b) different from those of the rollers (10) situated in the area of the second end (36) of the roller element body (3

Abstract: Provided is a method of treating a surface of a mold to achieve good demoldability and capable of preventing wearing of the mold by avoiding load concentration on one part of the surface of the mold. After a first blasting is performed on the surface of the mold to remove a hardened layer produced on the surface and/or to adjust the surface roughness, a second blasting is performed to create fine irregularities on the surface. Then, an elastic abrasive in which abrasive grains are carried on an elastic body, or a plate-like abrasive having a planar shape with a maximum length that is 1.5 to 100 times the thickness thereof, is ejected onto the surface of the mold at an inclined ejection angle such that the abrasive is caused to slide along the mold surface to flatten peaks of the irregularities created on the mold surface.

Abstract: Provided is a twin-roll casting machine capable of suppressing irregularities in crosswise thickness distribution of a strip. The twin-roll casting machine comprises chilled rolls, side weirs, and nozzle pieces. A plurality of openings for supply of molten metal to between the chilled rolls are formed alternately on portions of each of the nozzle pieces adjacent to the one and the other rolls, respectively, and are spaced apart from each other axially of the rolls.

Abstract: The present casting machine and the underlying caterpillar-mold casting method distinguish themselves by the fact that the blocks (4) forming the mold circulate caterpillar-like around one of the casting caterpillars (2;3) and are subdivided in the lateral direction into individual elements that are held together, the elements, which rest on a transport means, being held on the transport means at least over a part of the circumference of the caterpillar by means of stationary magnets.

Abstract: In a method for vertical continuous casting of a steel band, a strand (11) of a parallelogram-like cross section is cast at first in a revolving chill-mold (2) and is thereafter transferred from said initial cross section with completely solidified longitudinal edges (10) and liquid core into a band (1) with plane-parallel cross section, this occurring in such a way that an already solidified shell (9) of the strand (11) which becomes increasingly thicker by cooling is increasingly compressed in the casting direction in a forming device (4) without upsetting deformation of the completely solidified longitudinal edges (10). In order to provide advantageous conditions it is proposed that after the compression into a band (1) the strand (11) with a still liquid core (16) is guided during the complete solidification of the core merely in a forming gap with a constant width corresponding to the thickness of the completely solidified longitudinal edges (10) and is calibrated in this process.

Abstract: A continuous chain caster has upper and lower mold assemblies comprising endless belts and chains traveling at synchronized speeds. The mold assemblies meet to form a mold channel which is filled with molten metal from a headbox and feed tip. As the molten metal passes through the mold channel, the metal solidifies into the shape of the mold channel. Each belt is positioned outside the corresponding chain so that the smooth surface of the belt defines the surface of the mold channel thereby preventing the formation of fins between mold blocks which make up the chain, protecting the chain blocks, and neutralizing deformations in the chain blocks. The upper and lower blocks of the chains have protrusions at opposite ends which engage the opposing blocks to form the sides of the mold channel. By sliding the chains relative to each other, the width of the mold channel is adjustable.

Abstract: An apparatus and method for cooling and coating a mold in a continuous caster. The cooling of the mold is controlled in at least one of the x- or y-directions. The coating of the mold is accomplished subsequent to the cooling.

Abstract: An improved sliding chain-type ingot mold for a continuous casting plant, including two pairs of chains arranged in a closed ring system and configured to rotate in opposite directions, each pair including at least one of molding elements and shell-type elements which forms a closed mold, the two pairs of chains being arranged to wind up on respective sprockets, one pair having a first set of the at least one of molding elements and shell-type elements configured to interlock with a second set of the at least one of molding elements and shell-type elements on the other pair to form a cavity for receiving a molten material, external pressurizing rollers configured to act on the first and second sets of the plurality of at least one of molding elements and shell-type elements to detach and approach with each other, and fixed contrasting elements fixedly positioned to counteract the pressurizing rollers.

Abstract: In a sliding chain-type ingot mold (12, 13), each mold is constituted by molding elements (14, 15; 114, 115; 214, 215) representing two half-molds which can be made to face each other so as to form a closed mold shaping a cavity to hold the molten metal. According to the invention, some engaging elements (34, 134, 234) are provided, capable of interacting with cam-shaped surfaces (33, 133, 233) provided on one side on at least one (14, 114, 214) of said molding elements, and on the other side on a fixed frame (35) designed to detach and approach said molding elements.

Abstract: In a sliding chain-type ingot mold (12, 13), each mold is constituted by molding elements (14, 15; 114, 115; 214, 215) representing two half-molds which can be made to face each other so as to form a closed mold shaping a cavity to hold the molten metal. According to the invention, some engaging elements (34, 134, 234) are provided, capable of interacting with cam-shaped surfaces (33, 133, 233) provided on one side on at least one (14, 114, 214) of said molding elements, and on the other side on a fixed frame (35) designed to detach and approach said molding elements.

Abstract: An apparatus (10) for casting metal ingots comprises a series of ingot moulds (12) mounted along an endless conveyor (11) which is arranged to be driven around spaced-apart rotatable members (15) and (17). A molten metal supplying device (20) has a discharge member for supplying molten metal to empty moulds (12) moving along an upper run (14) of the conveyor (11) from a supply end (16) to a discharge end (18) of the upper run (14) of the conveyor (11). A casting hood (13) overlies at least a portion of the moulds (12) on the upper run (14) of the conveyor (11). Adjacent moulds (12) of the portion of moulds are closely contiguous during passage beneath the casting hood (13) whereby passage of protective gas between said adjacent moulds is minimized. The casting hood (13) and the portion of moulds (120) form a substantially gas-tight enclosure above the portion of moulds (12) into which gas can be introduced. The enclosure houses the discharge member of the molten metal supplying device (20).

Abstract: A brush dislodges unwanted matter from a moving mold in a continuous caster. An enclosure contains the dislodged matter and a vacuum collects the dislodged matter. A high pressure fluid removes any left over unwanted matter from the moving mold.

Abstract: The apparatus includes a chilling block and temperature measuring devices disposed in different positions. The output from the temperature measuring devices can be employed to provide ongoing control of cooling of the chilling block in x-, y- and/or z-directions.

Abstract: A continuous chain caster has upper and lower mold assemblies comprising endless belts and chains traveling at synchronized speeds. The mold assemblies meet to form a mold channel which is filled with molten metal from a headbox and feed tip. As the molten metal passes through the mold channel, the metal solidifies into the shape of the mold channel. Each belt is positioned outside the corresponding chain so that the smooth surface of the belt defines the surface of the mold channel thereby preventing the formation of fins between mold blocks which make up the chain, protecting the chain blocks, and neutralizing deformations in the chain blocks. The upper and lower blocks of the chains have protrusions at opposite ends which engage the opposing blocks to form the sides of the mold channel. By sliding the chains relative to each other, the width of the mold channel is adjustable.

Abstract: A block assembly is secured to a support beam and the block assembly is adjusted relative to the support beam. The block assembly is secured to the support beam by actuating at least some of a plurality of discrete fixing devices by application of a force to single point. The block assembly can be adjusted relative to the support beam in the z-direction, the x-direction and/or the y-direction.

Abstract: The continuous block caster includes a block assembly, a support beam and an apparatus for securing the block assembly to the support beam. The securing apparatus includes a plurality of discrete fixing devices actuated simultaneously by applying a force to a single point.

Abstract: Edge-dam blocks assembled with their upstream faces in keyed mating interengagement with downstream faces of adjacent blocks form an endless edge dam revolvable in a preselected path for defining a boundary of a moving-mold casting region. The edge dam keeps molten metal in the casting region. Upstream and downstream faces of adjacent blocks have mutually complementary shapes for minimizing intrusion of molten metal between abutting blocks. Keying engagement between abutting blocks prevents relative translational slippage of blocks toward or away from molten metal. An abuttable face on each block has at least one protrusion such as an integral elongated key extending perpendicularly to a casting belt associated with the casting region, or the protrusion includes two round pins having projecting tapered ends. Another abuttable face has a recess such as a keyway for snugly receiving a key on an adjacent block or has two tapered recesses for snugly receiving two tapered projections of an adjacent block.

Abstract: A roll support for use in transporting a support beam along a track having two opposed surfaces. Such roll support is particularly useful for transporting a support beam in a continuous block caster for casting metal. The invention can include mechanisms for adjusting the support beam on the roll support, devices for driving the support beam along the track and apparatus for meshing the roll support with the devices for driving.

Abstract: The mold comprises two crawler chains rotating in opposite directions and having facing chain strands, the chain strands comprising chain elements having complementary shells defining an ingot mold cavity of round cross-section therebetween. The complementary shells have intermeshing longitudinal edges movable transversely to the direction of rotation relative to each other, and the complementary shells are guided to reduce the round cross-section of successive ones of the mold cavities while being subjected to a compressive stress.

Abstract: The physical position of a block assembly on a support beam in a continuous block caster is adjusted and maintained. In particular, the apparatus includes at least one device for adjusting and maintaining the physical position of the blocks in a beam chain.

Abstract: The present invention provides novel apparatus for continuously casting molten metal in a block caster. In accordance with the present invention, novel track and drive systems are provided for reducing rotational forces that can be created in a cast by movement of a beam chain through a casting cycle.

Abstract: The present invention provides novel methods and apparatus for continuously casting molten metal in a block caster. In accordance with the present invention, novel track and drive systems are provided for reducing imperfections that can be created in a cast by movement of a beam chain through a casting cycle.

Abstract: The present invention provides novel apparatus for continuously casting molten metal in a block caster. In accordance with the present invention, a prestressed beam chain is provided for reducing imperfections that can be created in a cast.

Abstract: A continuous moulding device for producing building materials includes two pairs of drive sprockets (22) oppositely positioned at the inlet and the outlet of the device, a pair of chain conveyors (24) wound on the drive sprockets (22), with each chain conveyor having a connecting part (24a) on each of its links. A series of bottom plates (26) are connected to opposite connecting parts (24a) of the links. Side wall members (27) are pivotably connected to the sides of each bottom plate to form a transverse unit mould, and end pieces (30, 30') are connected to each bottom plate (26) to resiliently contact the ends of the unit mould. The unit mould can also be formed by separate side wall members (127) and bottom members (128), or by integrally formed bottom walls (210a) and side walls (210b, 210c) defined by a moulding conveyor belt (210). The device is used to form moulded products such as concrete beams, door frames or aluminum blocks with a high degree of dimensional tolerances.

Abstract: The machine has a vertically oriented open-topped mold cavity having downwardly moving containment surfaces that hold a pool of liquid metal. The cavity is wide at the top-center and tapers to the narrow thickness of the strip (34) being cast at the edges of the sides and at the bottom. The two wide sides of the cavity are each delineated by a matrix of contiguous plates (38) separated by narrow fissures, the surface of each plate being subdivided by narrow expansion joints. Each matrix is a many-facetted approximation of a doubly-curved surface, the dynamic changes in the shape of which being facilitated by small changes in the relative linear and angular orientation of the plates with each other as they proceed downwardly through the matrix. A plate supporting arrangement with arcuately grooved tracks precludes lateral shifting of the plates of a given column with respect to each other and provision is made for adjusting both the thickness and the width of the casting.

Abstract: A continuous block caster has a temperature sensor in each of the chilling blocks. The sensor monitor and control temperatures of the chilling blocks in the casting direction (the "x-direction") and the direction transverse to the casting direction (the "y-direction").

Abstract: A block assembly is disposed in close relation to a support beam in a continuous block caster. The block assembly is secured to the support beam by simultaneously actuating a plurality of discreet fixing devices by applying a force to a single point.

Abstract: The machine has a vertically oriented open-topped mold cavity with downwardly moving sides that contain a pool of liquid metal. The cavity is wide at the top-center and tapers to the narrow thickness of the strip being cast at the sides and bottom. The two wide sides of the cavity are each delineated by a matrix of contiguous plates seperated by narrow fissures.

Abstract: In a continuous casting apparatus having a pair of moving mold walls between which is defined a molten metal reservoir, the surface of molten metal is covered with an insulating member disposed within the molten metal reservoir. Projecting from opposite sides of the insulating member at locations adjacent the moving mold walls and toward the direction of movement of the mold walls are immersion walls which are immersed into the molten metal. The horizontal distance between the surface of each immersion wall and the surface of the moving mold wall closer thereto is more than 3 mm but not more than 10 mm. The molten metal within the gap between the moving mold wall and the immersion wall steadily flows outward following the movement of the mold wall, and accordingly fresh molten metal flows into the gap and circulates within the gap without stagnation. Therefore, even if slag flows into the gap, the slag positively flows outward without becoming accummulated therein.

Abstract: Apparatus consists of an articulated continuous casing machine (1) in which a mould for casting bar (18) moves endlessly from an upstream end to a downstream end of a path on the urging of an engine (15). To enable the cast bar to be fed directly into a continuous extrusion machine (2), the engine (15) engages the mould via a slipping clutch (15A) so that in operation an axial compressive force is applied to the cast bar in the mould.

Abstract: A continuous block caster is provided with a mold block assembly having an internal anchor pin which is insulated. One end of a support pin, many of which are used to support each block, is threaded into the anchor pin, the other end is demountably secured in a fastening member in turn fastened to a carriage block. All the fastening members except only one at the center, are y- or x-y slides, so termed because they permit lateral movement of the support pin. A stepped lock-down key which provides a camming means, allows an entire mold block assembly and supporting pin assembly to be connected and disconnected quickly from the carriage block by rotating the key. Insulating the support pin in this manner allows the planarity of a casting face to be maintained in a lateral plane within 5 mils (127 micrometers) of vertical movement. Such limited distortion does not adversely affect the planarity of the upper and lower faces of the cast slab.

Abstract: A continuous casting machine ("block caster") is provided with chain-wise interlinking of mold block assemblies. Such chain-wise interlinking maintains the mold block assemblies essentially contiguous and is essential to provide operation of a continuous casting machine essentially free of mechanical noise. Each mold block assembly is elastically independently hinged by dual parallel hingepins, spaced-apart in the casting direction (x-axis), as the mold block assembly is carried between opposed, transversely (y-axis) spaced-apart guide rails of each carriage track. The elastic hinge means compensates for variation in block-to-block (centerline) distance caused by kinematic phenomena, including thermally induced variations in the dimensions of individual blocks as a function of their position in each track during operation. Guide rollers guided in generally horizontal guide roller-ways are afforded no measurable tolerance relative to their vertical displacement, when the roller-ways are off-set.

Abstract: A side dam block disposed along the widthwise end portion of a block mold is supported by springs such that the side dam block is pressed against the casting flat surface of the opposing block mold so that gap between the opposing block molds can be suitably adjusted.

Abstract: A dummy nozzle is used for alignment of a pouring nozzle upon insertion of the pouring nozzle in communication with a tundish into a mold cavity of an endless track type moving-block mold continuous casting machine.

Abstract: Downward force resulting from the block mold and its carrier of the upper mold assembly which move downwardly toward the upstream end of the mold cavity defined by the vertically spaced-apart upper and lower mold assemblies is transmitted to the block mold and its carrier of the upper mold assembly passing the upward path extending upwardly from the downstream end of the mold cavity so that the distortions of the cross-sectional configuration and size of the mold cavity due to the weight of the block molds and their carriers are prevented.

Abstract: In a mold cavity and/or in horizontal cooling zones, upstream- and downstream-side gears are drivingly coupled to each other through an endless-track-like member to which the tensile force is exerted by a tensioner, so that gaps between the adjacent block molds can be eliminated and therefore intrusion and leakage of a cooling liquid and melt are prevented.

Abstract: A method and apparatus for building a workpiece of a desired geometry by deposit welding with a reusable preform. The reusable preform forms, supports, and cools the deposited molten weld material puddle while the weld material is solidifying thereby eliminating the need for a conventional preform. The reusable preform may be mobile or stationary in any shape, e.g., a block, a cylinder, or a belt. It is manufactured from either a combination of or exclusively of, a ceramic material or a material with high thermal conductivity.

Abstract: A tundish nozzle is independent from a tundish so that thermal deformations of the tundish are not transmitted to the tundish nozzle.

Abstract: In a mold apparatus for an endless track type continuous casting machine of the type in which a plurality of cooling blocks are interconnected with each other in the form of an endless chain to assemble a cooling block chain which can define a straight wall; a pair of said cooling block chains are disposed such that the straight wall thereof define a mold; and the cooling block chains are moved in synchronism with the casting speed or rate, a plurality of cooling holes are extended through each cooling block in the direction perpendicular to the direction of the movement thereof and in parallel with the straight wall section thereof; one or more cooling water pipes are disposed along one side surface of said straight wall section of each cooling block chain and are provided with a plurality of nozzles in line with the cooling holes of the cooling blocks so that the cooling water is injected through the nozzles to their corresponding cooling holes of the cooling blocks which are moving, thereby cooling the coo

Abstract: The invention relates to an apparatus for the continuous production of pipes with cross-profiled walls from a pipe strand of thermoplastic plastic emerging in still plastic state from an extrusion nozzle.

Abstract: In a block type moving mold continuous casting machine of the type wherein a pair of block molds group each consisting of a plurality of block molds interconnected with each other in the form of an endless track are disposed in opposed relationship to define a mold cavity therebetween; and molten metal is supplied from one open end of the mold cavity and a solidified casting is continuously withdrawn out of the other open end of said mold cavity, a method and installation capable of removing a block mold which has been thermally deformed during the casting process from a carrier in a simple manner and quickly replacing with a new or repaired block mold.

Abstract: A metal casting device employs a number of pairs of mold members which can be opened or closed with respect to each other. The mold chamber pairs cooperate, in their closed state, to form a linear mold chamber. In order to compensate for shrinkage as the metal cools, the mold member pairs are movably supported by an endless chain, with the pairs of cooperating mold members being provided with contact faces having the same angle of inclination. Each mold member pair is also equipped with supporting rollers with which the associated mold chamber section can be closed or opened, as required.

Abstract: Net shape or near net shape metal rod or wire 3 is rapidly solidified. Molten metal 7 is delivered to a semi-cylindrical casting channel 2 in a chill block 1 from a tundish 4 through a critically-designed metering system comprising a drain 6, an orifice formed of the casting channel 2 and a complementary volume control channel 5, and a barrier 8 which directs molten metal to the volume-control orifice.

Abstract: In an endless track type continuous casting installation of the type in which a mold cavity having variable thickness for a casting is defined by the combination of block molds each of which is of an L-shaped cross section and which are connected with each other in the form of a loop, thereby providing each of a pair of endless tracks, safety is ensured with the block molds of the pair of endless tracks are combined to define a mold cavity.

Abstract: Herein disclosed is a loop type continuous metal casting machine in which two side dams are revolved in a loop passing along a casting zone from the entrance end thereof between upper and lower endless revolving casting belts to define a downhill moving mold and in which each of the side dams is formed of a multiplicity of metal dam blocks so strung onto a flexible metal strap loop that the metal dam blocks abut in end-to-end relationship against one another but are allowed to slide on and relative to the metal strap loop.

Abstract: A nozzle which can be used repeatedly for the supply of liquid metal is made up of individual, hollow, refractory sections fitted together side by side in a metal frame. The hollow elements of the nozzle may feature, in addition to at least one longitudinal channel for the supply of liquid metal, channels to accommodate heating elements also running in the longitudinal direction.

Abstract: A machine for continuously casting metal features a caterpillar type mold with a mold link which bears a plate forming the actual mold workface. At least one of the long edges of this plate is chamfered towards the mold workface. As a result thermal expansion occurring during operation of the machine is taken into account so that the work face of the mold is not deformed.

Abstract: A process and nozzle for the continuous casting of molten metal to the mold of a caterpillar track type mold wherein the distance of the nozzle from the moving mold belts is regulated during the casting operation by altering the temperature at a plurality of places inside the nozzle body and/or by creating a pressurized gas cushion at a plurality of locations between the nozzle and the moving mold belts. The nozzle for feeding molten metal to the mold includes heating elements for altering the temperature of the nozzle and, if desired, at least one gas channel for forming a gas cushion between the nozzle and the moving mold belts.

Abstract: A continuous chain caster has upper and lower mold assemblies comprising endless belts and chains traveling at synchronized speeds. The mold assemblies meet to form a mold channel which is filled with molten metal from a headbox and feed tip. As the molten metal passes through the mold channel, the metal solidifies into the shape of the mold channel. Each belt is positioned outside the corresponding chain so that the smooth surface of the belt defines the surface of the mold channel thereby preventing the formation of fins between mold blocks which make up the chain, protecting the chain blocks, and neutralizing deformations in the chain blocks. The upper and lower blocks of the chains have protrusions at opposite ends which engage the opposing blocks to form the sides of the mold channel. By sliding the chains relative to each other, the width of the mold channel is adjustable.