Adding Metal-containing Material Patents (Class 164/57.1)
  • Patent number: 11932913
    Abstract: An inoculant for the manufacture of cast iron with spheroidal graphite is disclosed, the inoculant has a particulate ferrosilicon alloy having between 40 and 80% by weight of Si; 0.02-8% by weight of Ca; 0-5% by weight of Sr; 0-12% by weight of Ba; 0-15% by weight of rare earth metal; 0-5% by weight of Mg; 0.05-5% by weight of Al; 0-10% by weight of Mn; 0-10% by weight of Ti; 0-10 by weight of Zr; the balance being Fe and incidental impurities in the ordinary amount, wherein the inoculant additionally contains, by weight, based on the total weight of inoculant: 0.1 to 15% of particulate Bi2S3, and optionally between 0.1 and 15% of particulate Bi2O3, and/or between 0.1 and 15% of particulate Sb2O3, and/or between 0.1 and 15% of particulate Sb2S3, and/or between 0.1 and 5% of particulate Fe3O4, Fe2O3, FeO, or a mixture thereof, and/or between 0.1 and 5% of one or more of particulate FeS, FeS2, Fe3S4, or a mixture thereof, a method for producing such inoculant and use of such inoculant.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: March 19, 2024
    Assignee: ELKEM ASA
    Inventors: Emmanuelle Ott, Oddvar Knustad
  • Patent number: 11873545
    Abstract: A casting of a hypereutectic white iron that, in an as-cast form of the casting, has a microstructure that includes a ferrous matrix that contains 12-20 wt. % chromium in solution in the matrix, eutectic chromium carbides dispersed in the matrix, primary chromium carbides dispersed in the matrix, and optionally secondary carbides dispersed in the matrix. The eutectic carbides are 15-25 vol. % of the casting and the primary carbides are 25-35 vol. % of the casting. When present, the secondary carbides are up to 6 vol. % of the casting.
    Type: Grant
    Filed: June 26, 2017
    Date of Patent: January 16, 2024
    Inventors: Kevin Francis Dolman, Timothy Justin Lucey
  • Patent number: 10683561
    Abstract: Method for directly producing a pickling-free hot-plated sheet strip product from molten steel comprising: obtaining a refined molten steel; thin strip continuous casting: a mixed gas of an inert gas and a reducing gas is used for protection in the billet casting process; hot rolling: the cast strip is levelled at a high temperature so as to improve the sheet shape and rolled to a suitable thickness so as to change the product specification, or provide a mechanical disruption action on the iron oxide skin on the surface of the cast strip; reduction annealing: a sectional reduction method is used to perform sectional reductions with the temperature held within two ranges, i.e., 450-600° C. and 700-1000° C., wherein the reduction is performed within a range of 450-600° C. for 1-5 minutes and within a range of 700-1000° C.
    Type: Grant
    Filed: December 23, 2014
    Date of Patent: June 16, 2020
    Assignee: Baoshan Iron & Steel Co., Ltd.
    Inventors: Jun Li, Ning Tan, Chuang Guan, Yuan Fang, Xinjian Ma
  • Patent number: 9038701
    Abstract: Described herein are systems and methods for producing a hardwearing or wear-resistant material. In one aspect, a first group of materials comprising zirconium dioxide (ZrO2), aluminum oxide (Al2O3), and one or both of calcium oxide (CaO) and yttrium oxide (Y2O3) may be mixed, heated, and cooled to yield a first mixture. The first mixture may be used to generate granules that may then be mixed with a second group of materials comprising iron, nickel, manganese, titanium, carbon, chromium, and optionally, a paraffin, to yield a second mixture. The second mixture may then be compressed, cast, cooled, and heat treated to yield the hardwearing or wear-resistant material.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: May 26, 2015
    Inventor: Yuanji Zhu
  • Publication number: 20150132179
    Abstract: An advantage of the invention is to provide a master alloy used in a casting of a modified copper alloy, grains of which can be refined during a melt-solidification, and also a method of casting a modified copper alloy using the same. In order to achieve the advantage, master alloy for casting a copper alloy in a form of Cu: 40 to 80%, Zr: 0.5 to 35% and the balance of Zn; and Cu: 40 to 80%, Zr: 0.5 to 35%, P: 0.01 to 3% and the balance of Zn are used, and thus grain-refined copper alloy casting products are obtained.
    Type: Application
    Filed: November 6, 2014
    Publication date: May 14, 2015
    Inventor: Keiichiro OISHI
  • Patent number: 8978734
    Abstract: Methods of forming at least a portion of an earth-boring tool include providing particulate matter including a hard material in a mold cavity, melting a metal and the hard material to form a molten composition comprising a eutectic or near-eutectic composition of the metal and the hard material, casting the molten composition to form the at least a portion of an earth-boring tool within the mold cavity, and providing an inoculant within the mold cavity. Methods of forming a roller cone of an earth-boring rotary drill bit include forming a molten composition, casting the molten composition within a mold cavity, solidifying the molten composition to form the roller cone, and controlling grain growth using an inoculant as the molten composition solidifies. Articles including components of earth-boring tools are fabricated using such methods.
    Type: Grant
    Filed: May 19, 2011
    Date of Patent: March 17, 2015
    Assignee: Baker Hughes Incorporated
    Inventor: John H. Stevens
  • Publication number: 20150041095
    Abstract: The present invention pertains to the field of metal alloy, and discloses an aluminum-zirconium-titanium-carbon grain refiner for magnesium and magnesium alloys, having a chemical composition of: 0.01%˜10% Zr, 0.01%˜10% Ti, 0.01%˜0.3% C, and Al in balance, based on weight percentage. Also, the present invention discloses the method for preparing the grain refiner. The grain refiner according to the present invention is an Al—Zr—Ti—C intermediate alloy having great nucleation ability and in turn excellent grain refining performance for magnesium and magnesium alloys, and is industrially applicable in the casting and rolling of magnesium and magnesium alloy profiles, enabling the wide use of magnesium in industries.
    Type: Application
    Filed: October 23, 2014
    Publication date: February 12, 2015
    Inventors: Xuemin CHEN, Qingdong YE, Yueming YU, Jianguo LI
  • Publication number: 20150027399
    Abstract: The present disclosure relates to a flake graphite cast iron simultaneously having high strength, good machinability, and fluidity, to a method for manufacturing same, and to an engine body comprising the flake graphite cast iron for an internal combustion engine and, more particularly, to a method for manufacturing a flake graphite cast iron, for an engine cylinder block and head having improved castability, a low possibility of the occurrence of chill due to ferroalloy, stable tensile strength and yield strength, and good machinability by adding a trace of strontium in a cast iron including carbon (C), silicon (Si), manganese (Mn), sulfur (S), and phosphorus (P), which are five elements of the cast iron, molybdenum (Mo), a high strengthening additive, and copper (Cu) while controlling the ratio (S/Sr) of the sulfur (S) content to the strontium (Sr) content in the cast ion.
    Type: Application
    Filed: December 7, 2012
    Publication date: January 29, 2015
    Inventors: Ki Hwan Jung, Dong Seob Shim, Sik Yang, Jae Hyoung Hwang
  • Publication number: 20150000800
    Abstract: The invention belongs to magnesium alloy design field, and relates to a low-cost high-plasticity wrought magnesium alloy. The magnesium alloy is made from the raw materials with components as follows: between 0.10% and 1.00% by mass of tin, between 0.10% and 3.00% by mass of aluminum, between 0.10% and 1.00% by mass of manganese, and commercially pure magnesium and inevitable impurities in balance. The magnesium alloy is prepared by the steps of: melting magnesium and aluminum, adding tin and then adding microalloyed element manganese, stirring, refining, casting to form ingots followed by homogenized heat treatment, and extruding to obtain a corresponding profile; or directly extruding to obtain a corresponding profile without homogenization. The invention is characterized by controlling the content of the high-cost raw material tin through using the raw material aluminum that is low in cost and low in melting point to obtain a low-cost high-plasticity wrought magnesium alloy.
    Type: Application
    Filed: May 23, 2014
    Publication date: January 1, 2015
    Applicant: Chongqing University
    Inventors: Fusheng PAN, Jia SHE, Aitao TANG, Jian PENG, Xianhua CHEN
  • Publication number: 20140374049
    Abstract: Described herein are systems and methods for producing a hardwearing or wear-resistant material. In one aspect, a first group of materials comprising zirconium dioxide (ZrO2), aluminum oxide (Al2O3), and one or both of calcium oxide (CaO) and yttrium oxide (Y2O3) may be mixed, heated, and cooled to yield a first mixture. The first mixture may be used to generate granules that may then be mixed with a second group of materials comprising iron, nickel, manganese, titanium, carbon, chromium, and optionally, a paraffin, to yield a second mixture. The second mixture may then be compressed, cast, cooled, and heat treated to yield the hardwearing or wear-resistant material.
    Type: Application
    Filed: June 23, 2014
    Publication date: December 25, 2014
    Inventor: Yuanji Zhu
  • Patent number: 8905117
    Abstract: Methods of forming at least a portion of an earth-boring tool include providing at least one insert in a mold cavity, providing particulate matter in the mold cavity, melting a metal and a hard material to form a molten composition, and casting the molten composition. Other methods include coating at least one surface of a mold cavity with a coating material having a composition differing from a composition of the mold, melting a metal and a hard material to form a molten composition, and casting the molten composition. Articles comprising at least a portion of an earth-boring tool include at least one insert and a solidified eutectic or near-eutectic composition including a metal phase and a hard material phase. Other articles include a solidified eutectic or near-eutectic composition including a metal phase, a hard material phase and a coating material in contact with the solidified eutectic or near-eutectic composition.
    Type: Grant
    Filed: May 19, 2011
    Date of Patent: December 9, 2014
    Assignee: Baker Hughes Incoporated
    Inventors: John H. Stevens, Jimmy W. Eason
  • Publication number: 20140319956
    Abstract: A rotor includes a shorting ring defining a plurality of cavities therein, and a plurality of conductor bars each integral with the shorting ring and having an end disposed within a respective one of the plurality of cavities. The shorting ring and each of the conductor bars are formed from an aluminum alloy including a lanthanoid present in an amount of from about 0.1 part by weight to about 0.5 parts by weight based on 100 parts by weight of the aluminum alloy. An aluminum alloy, and a method of forming a rotor are also disclosed.
    Type: Application
    Filed: April 26, 2013
    Publication date: October 30, 2014
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Qigui Wang, Richard Jack Osborne, Yucong Wang, Margarita Thompson
  • Patent number: 8865057
    Abstract: Apparatus and methods for industrial-scale production of metal matrix nanocomposites (MMNCs) are provided. The apparatus and methods can be used for the batch production of an MMNC in a volume of molten metal housed within the cavity of a production chamber. Within the volume of molten metal, a flow is created which continuously carries agglomerates of nanoparticles, which have been introduced into the molten metal, through a cavitation zone formed in a cavitation cell housed within the production chamber.
    Type: Grant
    Filed: February 6, 2012
    Date of Patent: October 21, 2014
    Assignee: Wisconsin Alumni Research Foundation
    Inventors: Xiaochun Li, Noe Gaudencio Alba-Baena, Daniel Earl Hoefert, David Weiss, Woo-hyun Cho, Ben Peter Slater, Hongseok Choi
  • Publication number: 20140305549
    Abstract: An amorphous and a manufacturing method thereof are provided. The amorphous alloy may have a formula of ZraCubAlcMdNe, M is at least one selected from the group consisting of Ni, Fe, Co, Mn, Cr, Ti, Hf, Ta, Nb and rare earth elements; N is at least one selected from a group consisting of Ca, Mg, and C; 40?a?70, 15?b?35, 5?c?15, 5?d?15, 0?e?2, and a+b+c+d+e=100.
    Type: Application
    Filed: December 14, 2012
    Publication date: October 16, 2014
    Inventors: Qing Gong, Faliang Zhang, Yunchun Li
  • Publication number: 20140286819
    Abstract: The present disclosure relates to flake graphite cast iron having high workability and a preparation method thereof, and more particularly, to flake graphite cast iron with a uniform graphite shape, low chill formability, a high strength such as a tensile strength of 350 MPa or more, and excellent workability and fluidity by controlling each of the contents of manganese (Mn) and sulfur (S) and carbon (C) and silicon (Si) included in the cast iron and a carbon equivalent (CE) to predetermined ratios, and a preparation method thereof.
    Type: Application
    Filed: March 20, 2014
    Publication date: September 25, 2014
    Applicant: DOOSAN INFRACORE CO., LTD.
    Inventors: Jong Kwon CHUNG, Sik YANG, Ki Hwan JUNG, Jae Hyoung HWANG
  • Publication number: 20140255233
    Abstract: Compacted/vermicular (CV) graphite cast iron for an orbital or fixed scroll and a method for manufacturing an orbiting or fixed scroll using the same are provided. The CV graphite cast iron may includes C: 3.4˜3.9%, Si: 1.7˜2.6%, Mn: 0.2˜0.8%, P: 0.02˜0.07%, S: 0.01˜0.03%, Ti: 0.02˜0.1% by weight ratio, with the remainder including iron (Fe) and other impurities. A CV ratio may be 50% or more.
    Type: Application
    Filed: March 7, 2014
    Publication date: September 11, 2014
    Inventor: Jaebong PARK
  • Publication number: 20140251510
    Abstract: A cam ring of a vane pump and a method of manufacturing a cam ring are provided. The cam ring may be formed of a material including approximately 3.0% to 3.5% of carbon (C), approximately 2.0% to 2.5% of silicon (Si), approximately 0.5% to 1.0% of manganese (Mn), approximately 0.5% to 1.0% of chromium (Cr), approximately 0.2% to 0.5% of copper (Cu), approximately 0.1% to 0.3% of phosphor (P), approximately 0.02% to 0.06% of boron (B), approximately 0.06% to 0.1% of sulfur (S), and approximately 0.043% or more of titanium (Ti) by weight ratio, and iron (Fe) and any inevitable impurity for the remainder, and may have a tempered martensite matrix including a carbide.
    Type: Application
    Filed: March 7, 2014
    Publication date: September 11, 2014
    Inventor: Jaebong PARK
  • Publication number: 20140212324
    Abstract: Provided by the present invention are a fine crystallite high-function metal alloy member, a method for manufacturing the same, and a business development method thereof, in which a crystallite of a metal alloy including a high-purity metal alloy whose crystal lattice is a face-centered cubic lattice, a body-centered cubic lattice, or a close-packed hexagonal lattice is made fine with the size in the level of nanometers (10?9 m to 10?6 m) and micrometers (10?6 m to 10?3 m), and the form thereof is adjusted, thereby remedying drawbacks thereof and enhancing various characteristics without losing superior characteristics owned by the alloy.
    Type: Application
    Filed: April 10, 2012
    Publication date: July 31, 2014
    Applicant: THREE-O CO., LTD.
    Inventor: Kazuo Ogasa
  • Patent number: 8770261
    Abstract: A method of making a degradable alloy includes adding one or more alloying products to an aluminum or aluminum alloy melt; dissolving the alloying products in the aluminum or aluminum alloy melt, thereby forming a degradable alloy melt; and solidifying the degradable alloy melt to form the degradable alloy. A method for manufacturing a product made of a degradable alloy includes adding one or more alloying products to an aluminum or aluminum alloy melt in a mold; dissolving the one or more alloying products in the aluminum or aluminum alloy melt to form a degradable alloy melt; and solidifying the degradable alloy melt to form the product. A method for manufacturing a product made of a degradable alloy includes placing powders of a base metal or a base alloy and powders of one or more alloying products in a mold; and pressing and sintering the powders to form the product.
    Type: Grant
    Filed: February 24, 2009
    Date of Patent: July 8, 2014
    Assignee: Schlumberger Technology Corporation
    Inventor: Manuel Marya
  • Publication number: 20140186207
    Abstract: According to one embodiment of the present invention, a cast alloy material is provided. The cast alloy material includes a matrix metal and an alloy element, wherein oxide particles in a nanometer scale are decomposed in the matrix metal, so that a new phase including a metal element that is a component of the oxide particles and the alloy element forms a band or network structure, wherein the metal element and the alloy element have a relationship of a negative heat of mixing, and wherein oxygen atoms formed by decomposition of the oxide particles are dispersed in the matrix metal and do not form an oxide with the matrix metal.
    Type: Application
    Filed: June 22, 2012
    Publication date: July 3, 2014
    Applicant: INDUSTRY-ACADEMIC COOPERATION FOUNDATION, YONSEI UNIVERSITY
    Inventors: Dong Hyun Bae, Hun Kang
  • Publication number: 20140170018
    Abstract: Provided are an aluminum alloy including an iron-manganese complete solid solution and a method of manufacturing the same. According to an embodiment of the present invention, iron-manganese alloy powder is provided. The iron-manganese alloy powder is introduced into an aluminum melt. An aluminum alloy including an iron-manganese complete solid solution is manufactured by die casting the aluminum melt.
    Type: Application
    Filed: July 26, 2012
    Publication date: June 19, 2014
    Applicant: KOREA AUTOMOTIVE TECHNOLOGY INSTITUTE
    Inventors: Si Young Sung, Beom Suck Han
  • Patent number: 8726974
    Abstract: A method to produce cast iron articles with various graphite morphologies is disclosed that provides cast iron with tailored properties at different locations of the article. Flake graphite morphology is preferably created at locations requiring excellent thermal conductivity or lubricity. Spheroidal graphite morphology is preferably created at locations requiring excellent strength or mechanical fatigue life. These methods may be particularly valuable for the production of heavy duty diesel engine components.
    Type: Grant
    Filed: January 28, 2011
    Date of Patent: May 20, 2014
    Assignee: Caterpillar Inc.
    Inventors: James O. Barlow, Marvin G. McKimpson, George B. Kokos
  • Publication number: 20140093420
    Abstract: Provided are an alloy production method that may easily distribute a compound in a matrix of an alloy while maintaining the quality of a molten metal, and an alloy produced by the same. In accordance with an exemplary embodiment, the method includes forming a molten metal in which a mother alloy including at least one kind of first compound and a casting metal are melted, and casting the molten metal, wherein the mother alloy is a magnesium mother alloy or aluminum mother alloy.
    Type: Application
    Filed: May 16, 2012
    Publication date: April 3, 2014
    Applicant: KOREA INSTITUTE OF INDUSTRIAL TECHNOLOGY
    Inventor: Se-Kwang Kim
  • Publication number: 20140037494
    Abstract: A method of stably preparing an aluminum composite with excellent mechanical properties while the temperature of molten aluminum is maintained at 950° C. or less, includes mixing aluminum powder, a source material for titanium, a source material for a nonmetallic element that is able to be combined with titanium to form a compound, and an active material to prepare a precursor; adding the precursor to molten aluminum; and casting the molten aluminum.
    Type: Application
    Filed: March 16, 2012
    Publication date: February 6, 2014
    Applicant: KOREA INSTITUTE OF MACHINERY & MATERIALS
    Inventors: Jung Moo Lee, Su Hyeon Kim, Suk Bong Kang, Young Hee Cho
  • Patent number: 8603266
    Abstract: Alloys and methods of preparing the same are provided. The alloys are represented by the general formula of (ZraMbNc)100-xQx, in which M is at least one transition metal except Zr; N is Be or Al; Q is selected from the group consisting of CaO, MgO, Y2O3, Nd2O3, and combinations thereof; a, b, and c are atomic percents of corresponding elements; and 45?a?75, 20?b?40, 1?c?25, a+b+c=100, and 1?x?15. A method of recycling a Zr-based amorphous alloy waste is also provided.
    Type: Grant
    Filed: November 8, 2010
    Date of Patent: December 10, 2013
    Assignee: BYD Company Limited
    Inventors: Qing Gong, Yunchun Li, Yongxi Jian, Faliang Zhang
  • Publication number: 20130305880
    Abstract: The present invention concerns a new type of grain refiners for steel, in the form of a particulate composite material, containing a high volume fraction of tailor-made dispersed particles, with the purpose of acting as potent heterogeneous nucleation sites for iron crystals during solidification and subsequent thermo-mechanical treatment of the steel.
    Type: Application
    Filed: June 18, 2013
    Publication date: November 21, 2013
    Inventors: Oystein GRONG, Casper VAN DER EIJK, Gabriella Maria TRANELL, Leiv Olav KOLBEINSEN
  • Publication number: 20130280121
    Abstract: A magnesium alloy that forms a stable protective film on the surface of molten metal, having excellent ignition resistance restricting natural ignition of a chip thereof as well as having excellent strength and ductility, so that the Mg alloy can be melted and cast in the air or a common inert atmosphere. The magnesium alloy includes, by weight, 7.0% or greater but less than 11% of Al, 0.05% to 2.0% of Ca, 0.05% to 2.0% of Y, greater than 0% but not greater than 6.0% of Zn, and the balance of Mg, and the other unavoidable impurities. The total content of the Ca and the Y is equal to or greater than 0.1% but less than 2.5% of the total weight of the magnesium alloy.
    Type: Application
    Filed: October 4, 2011
    Publication date: October 24, 2013
    Applicant: KOREA INSTITUTE OF MACHINERY & MATERIALS
    Inventors: Young Min Kim, Ha Sik Kim, Bong Sun You, Chang Dong Yim
  • Publication number: 20130236351
    Abstract: Provided are an extruded aluminum (Al)-magnesium (Mg) material and a method of producing the same. An Al—Mg master alloy having a first Mg content is provided. An Al—Mg alloy having a second Mg content less than the first Mg content is prepared by adding the Al—Mg master alloy into molten Al and then casting the molten Al. An extruded Al—Mg material is prepared by extruding the Al—Mg alloy.
    Type: Application
    Filed: November 21, 2011
    Publication date: September 12, 2013
    Applicant: KOREA AUTOMOTIVE TECHNOLOGY INSTITUTE
    Inventors: Si Young Sung, Beom Suck Han
  • Publication number: 20130189151
    Abstract: The present invention provides a process for reinforced aluminum matrix composite. The aluminum matrix composite is reinforced with compound selected from the group consisting of Titanium carbide, Titanium boride, Vanadium and Zirconium compounds. The process is carried out pneumatically using pressurized carrier gas. The pressurized carrier gas also provides efficient stirring during the process which leads to uniform dispersion of the particulate in the aluminum matrix.
    Type: Application
    Filed: July 20, 2012
    Publication date: July 25, 2013
    Applicant: Aditya Birla Science and Technology Company Limited
    Inventors: Srivastava Vivek, Giri Anirban
  • Publication number: 20130183193
    Abstract: A magnesium alloy that has excellent ignition resistance and is excellent in both strength and ductility. The magnesium alloy includes, by weight, 1.0% or greater but less than 7.0% of Al, 0.05% to 2.0% of Ca, 0.05% to 2.0% of Y, greater than 0% but not greater than 6.0% of Zn, and the balance of Mg, and the other unavoidable impurities. The total content of the Ca and the Y is equal to or greater than 0.1% but less than 2.5% of the total weight of the magnesium alloy. The Mg alloy forms a dense composite oxide layer that acts as a protective film. Thus the Mg alloy has very excellent oxidation resistance and ignition resistance, can be melted, cast and machined in the air or a common inert atmosphere (Ar or N2), and can reduce the spontaneous ignition of chips that are accumulated during the process of machining.
    Type: Application
    Filed: October 4, 2011
    Publication date: July 18, 2013
    Applicant: KOREA INSTITUTE OF MACHINERY & MATERIALS
    Inventors: Young Min Kim, Ha Sik Kim, Bong Sun You, Chang Dong Yim
  • Publication number: 20130146454
    Abstract: A method of forming targets for cathodic arc deposition of alloy bond coats for turbine engines components consists of melting a base alloy containing aluminum and other metals, adding grain boundary strengthening alloy additions, and casting the melt to form a cylindrical billet that is subsequently sectioned into puck shaped targets. The grain boundary strengthening additions minimize intergranular fracture of the targets during high current operation of the arc coating process.
    Type: Application
    Filed: December 9, 2011
    Publication date: June 13, 2013
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: Reade R. Clemens, Neil B. Ridgeway
  • Patent number: 8449816
    Abstract: A composition suitable for use as a target containing antimony to be irradiated by accelerated charged particles (e.g., by protons to produce tin-117m) comprises an intermetallic compound of antimony and titanium which is synthesized at high-temperature, for example, in an arc furnace. The formed material is powdered and melted in an induction furnace, or heated at high gas pressure in gas static camera. The obtained product has a density, temperature stability, and heat conductivity sufficient to provide an appropriate target material.
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: May 28, 2013
    Assignee: Brookhaven Science Associates
    Inventors: Yurii D. Seropeghin, Boris L. Zhuikov
  • Publication number: 20130121870
    Abstract: A ferritic stainless steel comprising Cr: max 24 mass %, Ti: 200 to 1000 mass ppm, Zr: at least 200 mass ppm, whereby the Zr/Ti ratio is greater than 0.3, O: 10 to 150 mass ppm, N: at least 70 mass ppm, whereby the N/O ratio is greater than 1.5, C: max. 0.03 mass %, and balance Fe and residual elements.
    Type: Application
    Filed: April 26, 2011
    Publication date: May 16, 2013
    Inventors: Keiji Nakajima, Jesper Janis, Andrey Karasev, Pär Jönsson, Stefan Jonsson
  • Publication number: 20130112362
    Abstract: The present invention relates to a desulfurizing agent of improved oxidation resistance, ignition resistance and productivity, and a method for manufacturing the desulfurizing agent. The desulfurizing agent may include a plurality of magnesium-aluminum alloy grains with grain boundaries, and a compound of one selected from consisting of magnesium and aluminum and one selected from consisting of alkaline metal and alkaline earth metal, the compound exists in the grain boundaries and is not inside but outside of the magnesium-aluminum alloy grains.
    Type: Application
    Filed: December 6, 2012
    Publication date: May 9, 2013
    Applicant: Korea Institute of Industrial Technology
    Inventor: Korea Institute of Industrial Technology
  • Publication number: 20130101458
    Abstract: A magnesium alloy includes about 7.0 to about 8.0 wt % aluminum, about 0.45 wt % to about 0.90 wt % zinc, about 0.17 wt % to about 0.40 wt % manganese, about 0.50 wt % to about 1.5 wt % rare earth elements, about 0.00050 wt % to about 0.0015 wt % beryllium, and the rest being magnesium and unavoidable impurities. A method for making the magnesium alloy is also provided.
    Type: Application
    Filed: December 6, 2011
    Publication date: April 25, 2013
    Applicants: FOXCONN TECHNOLOGY CO., LTD., FU ZHUN PRECISION INDUSTRY (SHEN ZHEN) CO., LTD.
    Inventors: JIE WANG, HSIEN-TSUNG LI, KAM-SHAU CHAN, XING-XING WANG, RUI-FENG FAN, YI LI, JUN-FENG ZHAO
  • Publication number: 20130092296
    Abstract: This invention relates to antimicrobial martensitic stainless steels with nano precipitation and their manufacturing method of melting, forging, heat treatment. As the nano ?-Cu phases are precipitated in the matrix dispersedly, the martensitic stainless steels have excellent antimicrobial properties. The martensitic stainless steels may comprise from 0.35 to 1.20 weight percent C, from 12.00 to 26.90 weight percent Cr, from 0.29 to 4.60 weight percent Cu, 0.27 weight percent as less Ag, from 0.15 to 4.60 weight percent W, from 0.27 to 2.80 weight percent Ni, from 0.01 to 1.125 weight percent Nb, from 0.01 to 1.35 weight percent V, 1.8 percent or less Mn, from 0.15 to 4.90 weight percent Mo, 2.6 weight percent or less Si, 3.6 weight percent or less RE (rare earth) and the balance Fe and incidental impurities.
    Type: Application
    Filed: April 2, 2012
    Publication date: April 18, 2013
    Inventor: Dexin Qui
  • Publication number: 20130068352
    Abstract: Novel aluminum alloys are provided for use in an impact extrusion manufacturing process to create shaped containers and other articles of manufacture. In one embodiment blends of recycled scrap aluminum are used in conjunction with relatively pure aluminum to create novel compositions which may be formed and shaped in an environmentally friendly process. Other embodiments include methods for manufacturing a slug material comprising recycled aluminum for use in the impact extraction process.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 21, 2013
    Applicant: BALL CORPORATION
    Inventors: John L. Siles, Samuel Melancon, Stanley M. Platek, Anthony Chatey
  • Publication number: 20120321508
    Abstract: The present invention relates to a process for the production of ductile iron comprising the sequential steps of:—(i) treating liquid iron with an initialiser comprising an effective amount of a group IIa metal other than Mg, (ii) at a predetermined time after step (i), treating the liquid iron with a magnesium containing nodulariser, (iii) treating the liquid iron with a eutectic graphite nucleation-inducing inoculant, and (iv) casting the iron. The invention allows for the variability of oxygen content in the base iron to be processed such that the mechanical properties of components cast from the processed iron are independent of the original oxygen content of the base iron.
    Type: Application
    Filed: July 16, 2012
    Publication date: December 20, 2012
    Applicant: Foseco International Limited
    Inventor: Emmanuel Berthelet
  • Patent number: 8297340
    Abstract: Process for producing ductile iron by treating liquid iron with an initializer which is a ferrosilicon alloy comprising an effective amount of barium sufficient to inactivate the oxygen activity of the liquid iron. This is followed at a predetermined time thereafter by treating the liquid iron with a magnesium containing nodularizer, followed by treating the liquid iron with a eutectic graphite nucleation-inducing inoculant, and casting the iron.
    Type: Grant
    Filed: June 22, 2007
    Date of Patent: October 30, 2012
    Assignee: Foseco International Limited
    Inventor: Emmanuel Berthelet
  • Publication number: 20120269674
    Abstract: A magnesium alloy includes about 7.2 to about 7.8 wt % aluminum, about 0.45 wt % to about 0.90 wt % zinc, about 0.17 wt % to about 0.40 wt % manganese, about 0.30 wt % to about 1.5 wt % rare earth elements, about 0.00050 wt % to about 0.0015 wt % beryllium, and the rest being magnesium and unavoidable impurities. A method of making the magnesium alloy is further provided.
    Type: Application
    Filed: October 23, 2011
    Publication date: October 25, 2012
    Applicants: FOXCONN TECHNOLOGY CO., LTD., FU ZHUN PRECISION INDUSTRY (SHEN ZHEN) CO., LTD.
    Inventors: HSIEN-TSUNG LI, KAM-SHAU CHAN, BIN-FEI WEI, JIE WANG, XIN DONG
  • Publication number: 20120090803
    Abstract: A process for production of compacted graphite iron using in-mould addition of a magnesium alloy is disclosed. The process is characterised by a step of pre-treating the base iron in a ladle or in a furnace with an alloy containing cerium and performing a structure forming treatment in a reaction chamber in the mould using an alloy containing magnesium and lanthanum.
    Type: Application
    Filed: December 19, 2011
    Publication date: April 19, 2012
    Applicant: NOVACAST TECHNOLOGIES AB
    Inventor: Rudolf SILLEN
  • Publication number: 20120093679
    Abstract: The invention relates to a method for the production of tools for a chip-removing machining of metallic materials and to a tool with improved wear resistance and/or high toughness. The invention further provides an alloyed steel with a chemical composition comprising carbon, silicon, manganese, chromium, molybdenum, tungsten, vanadium, and cobalt as well as aluminum, nitrogen, and iron. The alloyed steel may be used to make tools to a hardness of greater than 66 HRC and increased chip-removing machining performance.
    Type: Application
    Filed: October 17, 2011
    Publication date: April 19, 2012
    Applicant: BOEHLER EDELSTAHL GMBH & CO. KG
    Inventors: Gert KELLEZI, Devrim CALISKANOGLU, Andreas BAERNTHALER
  • Patent number: 8136571
    Abstract: A process is used for applying carbiding agents to the surface of ferrous metal castings, using the “lost foam” method. Carbiding agents are applied to the foam form at selected places so that the final product has the desired amount of carbidic content at the right locations to endure high stress applications on the casting.
    Type: Grant
    Filed: May 18, 2010
    Date of Patent: March 20, 2012
    Inventor: Mark DeBruin
  • Publication number: 20120043050
    Abstract: The present invention relates to the field of magnesium and magnesium alloy processing, and discloses a use of aluminum-zirconium-carbon (Al—Zr—C) intermediate alloy in wrought processing of magnesium and magnesium alloys, wherein the aluminum-zirconium-carbon intermediate alloy has a chemical composition of: 0.01% to 10% Zr, 0.01% to 0.3% C, and Al in balance, based on weight percentage; the wrought processing is plastic molding; and the use is to refine the grains of magnesium or magnesium alloys. The present invention further discloses the method for using the aluminum-zirconium-carbon (Al—Zr—C) intermediate alloy in casting and rolling magnesium and magnesium alloys. The present invention provides an aluminum-zirconium-carbon (Al—Zr—C) intermediate alloy and the use thereof in the plastic wrought processing of magnesium or magnesium alloys as a grain refiner.
    Type: Application
    Filed: April 22, 2011
    Publication date: February 23, 2012
    Applicant: Sun Xing Chemical & Metallurgical Materials (Shenzhen) Co., Ltd.
    Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li
  • Publication number: 20120039746
    Abstract: The present invention pertains to the field of metal alloy, and discloses an aluminum-zirconium-titanium-carbon grain refiner for magnesium and magnesium alloys, having a chemical composition of: 0.01%˜10% Zr, 0.01%˜10% Ti, 0.01%˜0.3% C, and Al in balance, based on weight percentage. Also, the present invention discloses the method for preparing the grain refiner. The grain refiner according to the present invention is an Al—Zr—Ti—C intermediate alloy having great nucleation ability and in turn excellent grain refining performance for magnesium and magnesium alloys, and is industrially applicable in the casting and rolling of magnesium and magnesium alloy profiles, enabling the wide use of magnesium in industries.
    Type: Application
    Filed: July 21, 2011
    Publication date: February 16, 2012
    Applicant: Sun Xing Chemical & Metallurgical Materials (Shenzhen) Co., Ltd.
    Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li
  • Publication number: 20120037333
    Abstract: The present invention discloses a method for producing an aluminum-zirconium-titanium-carbon (Al—Zr—Ti—C) intermediate alloy; the Al—Zr—Ti—C intermediate alloy comprises 0.01% to 10% Zr, 0.01% to 10% Ti, 0.01% to 0.3% C, and Al in balance; the producing method comprising the steps of: preparing commercially pure aluminum, zirconium, titanium, and graphite material according to the weight percentages of the aluminum-zirconium-titanium-carbon intermediate alloy; the graphite powder is subjected to the following treatments: being added to the aqueous solution of KF, NaF, K2ZrF6, K2TiF6 or the combination thereof, soaked for 12 to 72 hours, filtrated or centrifuged, and dried at 80° C. to 200° C. for 12 to 24 hours; melting the commercially pure aluminum and keeping it at 700° C. to 900° C. to provide aluminum liquid, in which the prepared zirconium, the titanium and the treated graphite powder are added and melted to provide an alloy solution; and keeping the alloys solution at 700° C. to 900° C.
    Type: Application
    Filed: July 18, 2011
    Publication date: February 16, 2012
    Applicant: Sun Xing Chemical & Mettallurgical Materials (Shenzhen) Co., Ltd.
    Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li
  • Publication number: 20120037332
    Abstract: The present invention relates to the field of magnesium and magnesium alloy processing, and discloses the use of aluminum-zirconium-titanium-carbon (Al—Zr—Ti—C) intermediate alloy in wrought processing of magnesium and magnesium alloys, wherein the aluminum-zirconium-titanium-carbon intermediate alloy has a chemical composition of: 0.01% to 10% Zr, 0.01% to 10% Ti, 0.01% to 0.3% C, and Al in balance, based on weight percentage; the wrought processing is plastic molding; and the use is to refine the grains of magnesium or magnesium alloys. The present invention further discloses the method for using the aluminum-zirconium-titanium-carbon (Al—Zr—Ti—C) intermediate alloy in casting and rolling magnesium and magnesium alloys. The present invention provides an aluminum-zirconium-titanium-carbon (Al—Zr—Ti—C) intermediate alloy and the use thereof in the plastic wrought processing of magnesium or magnesium alloys as a grain refiner.
    Type: Application
    Filed: July 18, 2011
    Publication date: February 16, 2012
    Applicant: Sun Xing Chemical & Metallurigical Materials (Shenzhen) CO., Ltd.
    Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li
  • Publication number: 20120039745
    Abstract: The present invention pertains to the field of metal alloy, and relates a grain refiner for magnesium and magnesium alloys, which is an aluminum-zirconium-carbon (Al—Zr—C) intermediate alloy, having a chemical composition of: 0.01%˜10% Zr, 0.01%˜0.3% C, and Al in balance, based on weight percentage. Also, the present invention discloses the method for preparing the grain refiner. The grain refiner according to the present invention is an intermediate alloy having great nucleation ability and in turn excellent grain refining performance for magnesium and magnesium alloys, and is industrially applicable in the casting and rolling of magnesium and magnesium alloy profiles, enabling the wide use of magnesium in industries.
    Type: Application
    Filed: April 22, 2011
    Publication date: February 16, 2012
    Applicant: Sun Xing Chemical & Metallurgical Materials (Shenzhen) Co., Ltd.
    Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li
  • Publication number: 20120020829
    Abstract: Disclosed is a heat-resistant aluminum alloy including aluminum and two types of alloy elements which are combined while forming a homogeneous solid solution reinforcing phase. The disclosed heat-resistant aluminum alloy includes the alloy elements that form a homogeneous solid solution and do not have a solvus line with respect to aluminum as a matrix metal and, therefore, the formed homogeneous solid solution reinforcing phase does not react with aluminum even at a temperature up to 300° C., thus not becoming coarse or undergoing phase decomposition. Consequently, the disclosed aluminum alloy may have remarkably enhanced heat resistance.
    Type: Application
    Filed: January 25, 2010
    Publication date: January 26, 2012
    Applicant: KOREA AUTOMOTIVE TECHNOLOGY INSTITUTE
    Inventors: Si Young Sung, Beom Suck Han, Young Jig Kim, Bong Jae Choi, Yung Mun Ryu, Dong Ok Kim, Sang Ho Noh, Chang Su Hahn
  • Publication number: 20120014828
    Abstract: In a non-oriented electrical steel sheet, Si: not less than 1.0 mass % nor more than 3.5 mass %, Al: not less than 0.1 mass % nor more than 3.0 mass %, Ti: not less than 0.001 mass % nor more than 0.01 mass %, Bi: not less than 0.001 mass % nor more than 0.01 mass %, and so on are contained. (1) expression described below is satisfied when a Ti content (mass %) is represented as [Ti] and a Bi content (mass %) is represented as [Bi]. [Ti]?0.8×[Bi]+0.
    Type: Application
    Filed: May 25, 2010
    Publication date: January 19, 2012
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masafumi Miyazaki, Hideaki Yamamura, Takeshi Kubota, Yousuke Kurosaki, Kazuto Kawakami, Kazumi Mizukami, Takeaki Wakisaki