Adding Metal-containing Material Patents (Class 164/57.1)
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Patent number: 12251752Abstract: The invention relates to a device for removing at least one cooling element from an at least partially demoulded cast part, in particular from a cast housing for an electric motor formed from a light metal alloy, which has an apparatus for removing the at least one cooling element. Furthermore, the invention relates to a method for removing at least one cooling element from an at least partially demoulded cast part, a method for introducing at least one cooling element into a mould core of a cast part mould, a cooling element, and a cast part.Type: GrantFiled: April 23, 2020Date of Patent: March 18, 2025Assignee: Nemak, S.A.B. de C.V.Inventors: Matthias Baranzke, Jochen Wilhelm, Gerald Klaus, Thomas Weiser, Dirk Schnubel
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Patent number: 12157165Abstract: A continuous casting process of a steel semi-product is provided. The process includes a step of casting using a hollow jet nozzle located between a tundish and a continuous casting mould. The nozzle includes, in its upper part, a dome for deflecting the liquid metal arriving at the inlet of the nozzle towards the internal wall of the nozzle, defining an internal volume with no liquid metal. A simultaneous step of injecting powder through a hole of the dome occurs. The powder has a particle size of 200 ?m or less. The dome includes a first device to inject the powder without any contact with the dome and a second device to avoid sticking or sintering of the powder onto the first device.Type: GrantFiled: March 28, 2012Date of Patent: December 3, 2024Assignee: ARCELORMITTALInventors: Mathieu Brandt, Jean-Paul Fischbach, Paul Naveau
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Patent number: 11932913Abstract: An inoculant for the manufacture of cast iron with spheroidal graphite is disclosed, the inoculant has a particulate ferrosilicon alloy having between 40 and 80% by weight of Si; 0.02-8% by weight of Ca; 0-5% by weight of Sr; 0-12% by weight of Ba; 0-15% by weight of rare earth metal; 0-5% by weight of Mg; 0.05-5% by weight of Al; 0-10% by weight of Mn; 0-10% by weight of Ti; 0-10 by weight of Zr; the balance being Fe and incidental impurities in the ordinary amount, wherein the inoculant additionally contains, by weight, based on the total weight of inoculant: 0.1 to 15% of particulate Bi2S3, and optionally between 0.1 and 15% of particulate Bi2O3, and/or between 0.1 and 15% of particulate Sb2O3, and/or between 0.1 and 15% of particulate Sb2S3, and/or between 0.1 and 5% of particulate Fe3O4, Fe2O3, FeO, or a mixture thereof, and/or between 0.1 and 5% of one or more of particulate FeS, FeS2, Fe3S4, or a mixture thereof, a method for producing such inoculant and use of such inoculant.Type: GrantFiled: December 21, 2018Date of Patent: March 19, 2024Assignee: ELKEM ASAInventors: Emmanuelle Ott, Oddvar Knustad
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Patent number: 11873545Abstract: A casting of a hypereutectic white iron that, in an as-cast form of the casting, has a microstructure that includes a ferrous matrix that contains 12-20 wt. % chromium in solution in the matrix, eutectic chromium carbides dispersed in the matrix, primary chromium carbides dispersed in the matrix, and optionally secondary carbides dispersed in the matrix. The eutectic carbides are 15-25 vol. % of the casting and the primary carbides are 25-35 vol. % of the casting. When present, the secondary carbides are up to 6 vol. % of the casting.Type: GrantFiled: June 26, 2017Date of Patent: January 16, 2024Inventors: Kevin Francis Dolman, Timothy Justin Lucey
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Patent number: 10683561Abstract: Method for directly producing a pickling-free hot-plated sheet strip product from molten steel comprising: obtaining a refined molten steel; thin strip continuous casting: a mixed gas of an inert gas and a reducing gas is used for protection in the billet casting process; hot rolling: the cast strip is levelled at a high temperature so as to improve the sheet shape and rolled to a suitable thickness so as to change the product specification, or provide a mechanical disruption action on the iron oxide skin on the surface of the cast strip; reduction annealing: a sectional reduction method is used to perform sectional reductions with the temperature held within two ranges, i.e., 450-600° C. and 700-1000° C., wherein the reduction is performed within a range of 450-600° C. for 1-5 minutes and within a range of 700-1000° C.Type: GrantFiled: December 23, 2014Date of Patent: June 16, 2020Assignee: Baoshan Iron & Steel Co., Ltd.Inventors: Jun Li, Ning Tan, Chuang Guan, Yuan Fang, Xinjian Ma
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Patent number: 9038701Abstract: Described herein are systems and methods for producing a hardwearing or wear-resistant material. In one aspect, a first group of materials comprising zirconium dioxide (ZrO2), aluminum oxide (Al2O3), and one or both of calcium oxide (CaO) and yttrium oxide (Y2O3) may be mixed, heated, and cooled to yield a first mixture. The first mixture may be used to generate granules that may then be mixed with a second group of materials comprising iron, nickel, manganese, titanium, carbon, chromium, and optionally, a paraffin, to yield a second mixture. The second mixture may then be compressed, cast, cooled, and heat treated to yield the hardwearing or wear-resistant material.Type: GrantFiled: June 23, 2014Date of Patent: May 26, 2015Inventor: Yuanji Zhu
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Publication number: 20150132179Abstract: An advantage of the invention is to provide a master alloy used in a casting of a modified copper alloy, grains of which can be refined during a melt-solidification, and also a method of casting a modified copper alloy using the same. In order to achieve the advantage, master alloy for casting a copper alloy in a form of Cu: 40 to 80%, Zr: 0.5 to 35% and the balance of Zn; and Cu: 40 to 80%, Zr: 0.5 to 35%, P: 0.01 to 3% and the balance of Zn are used, and thus grain-refined copper alloy casting products are obtained.Type: ApplicationFiled: November 6, 2014Publication date: May 14, 2015Inventor: Keiichiro OISHI
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Patent number: 8978734Abstract: Methods of forming at least a portion of an earth-boring tool include providing particulate matter including a hard material in a mold cavity, melting a metal and the hard material to form a molten composition comprising a eutectic or near-eutectic composition of the metal and the hard material, casting the molten composition to form the at least a portion of an earth-boring tool within the mold cavity, and providing an inoculant within the mold cavity. Methods of forming a roller cone of an earth-boring rotary drill bit include forming a molten composition, casting the molten composition within a mold cavity, solidifying the molten composition to form the roller cone, and controlling grain growth using an inoculant as the molten composition solidifies. Articles including components of earth-boring tools are fabricated using such methods.Type: GrantFiled: May 19, 2011Date of Patent: March 17, 2015Assignee: Baker Hughes IncorporatedInventor: John H. Stevens
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Publication number: 20150041095Abstract: The present invention pertains to the field of metal alloy, and discloses an aluminum-zirconium-titanium-carbon grain refiner for magnesium and magnesium alloys, having a chemical composition of: 0.01%˜10% Zr, 0.01%˜10% Ti, 0.01%˜0.3% C, and Al in balance, based on weight percentage. Also, the present invention discloses the method for preparing the grain refiner. The grain refiner according to the present invention is an Al—Zr—Ti—C intermediate alloy having great nucleation ability and in turn excellent grain refining performance for magnesium and magnesium alloys, and is industrially applicable in the casting and rolling of magnesium and magnesium alloy profiles, enabling the wide use of magnesium in industries.Type: ApplicationFiled: October 23, 2014Publication date: February 12, 2015Inventors: Xuemin CHEN, Qingdong YE, Yueming YU, Jianguo LI
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Publication number: 20150027399Abstract: The present disclosure relates to a flake graphite cast iron simultaneously having high strength, good machinability, and fluidity, to a method for manufacturing same, and to an engine body comprising the flake graphite cast iron for an internal combustion engine and, more particularly, to a method for manufacturing a flake graphite cast iron, for an engine cylinder block and head having improved castability, a low possibility of the occurrence of chill due to ferroalloy, stable tensile strength and yield strength, and good machinability by adding a trace of strontium in a cast iron including carbon (C), silicon (Si), manganese (Mn), sulfur (S), and phosphorus (P), which are five elements of the cast iron, molybdenum (Mo), a high strengthening additive, and copper (Cu) while controlling the ratio (S/Sr) of the sulfur (S) content to the strontium (Sr) content in the cast ion.Type: ApplicationFiled: December 7, 2012Publication date: January 29, 2015Inventors: Ki Hwan Jung, Dong Seob Shim, Sik Yang, Jae Hyoung Hwang
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Publication number: 20150000800Abstract: The invention belongs to magnesium alloy design field, and relates to a low-cost high-plasticity wrought magnesium alloy. The magnesium alloy is made from the raw materials with components as follows: between 0.10% and 1.00% by mass of tin, between 0.10% and 3.00% by mass of aluminum, between 0.10% and 1.00% by mass of manganese, and commercially pure magnesium and inevitable impurities in balance. The magnesium alloy is prepared by the steps of: melting magnesium and aluminum, adding tin and then adding microalloyed element manganese, stirring, refining, casting to form ingots followed by homogenized heat treatment, and extruding to obtain a corresponding profile; or directly extruding to obtain a corresponding profile without homogenization. The invention is characterized by controlling the content of the high-cost raw material tin through using the raw material aluminum that is low in cost and low in melting point to obtain a low-cost high-plasticity wrought magnesium alloy.Type: ApplicationFiled: May 23, 2014Publication date: January 1, 2015Applicant: Chongqing UniversityInventors: Fusheng PAN, Jia SHE, Aitao TANG, Jian PENG, Xianhua CHEN
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Publication number: 20140374049Abstract: Described herein are systems and methods for producing a hardwearing or wear-resistant material. In one aspect, a first group of materials comprising zirconium dioxide (ZrO2), aluminum oxide (Al2O3), and one or both of calcium oxide (CaO) and yttrium oxide (Y2O3) may be mixed, heated, and cooled to yield a first mixture. The first mixture may be used to generate granules that may then be mixed with a second group of materials comprising iron, nickel, manganese, titanium, carbon, chromium, and optionally, a paraffin, to yield a second mixture. The second mixture may then be compressed, cast, cooled, and heat treated to yield the hardwearing or wear-resistant material.Type: ApplicationFiled: June 23, 2014Publication date: December 25, 2014Inventor: Yuanji Zhu
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Patent number: 8905117Abstract: Methods of forming at least a portion of an earth-boring tool include providing at least one insert in a mold cavity, providing particulate matter in the mold cavity, melting a metal and a hard material to form a molten composition, and casting the molten composition. Other methods include coating at least one surface of a mold cavity with a coating material having a composition differing from a composition of the mold, melting a metal and a hard material to form a molten composition, and casting the molten composition. Articles comprising at least a portion of an earth-boring tool include at least one insert and a solidified eutectic or near-eutectic composition including a metal phase and a hard material phase. Other articles include a solidified eutectic or near-eutectic composition including a metal phase, a hard material phase and a coating material in contact with the solidified eutectic or near-eutectic composition.Type: GrantFiled: May 19, 2011Date of Patent: December 9, 2014Assignee: Baker Hughes IncoporatedInventors: John H. Stevens, Jimmy W. Eason
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Publication number: 20140319956Abstract: A rotor includes a shorting ring defining a plurality of cavities therein, and a plurality of conductor bars each integral with the shorting ring and having an end disposed within a respective one of the plurality of cavities. The shorting ring and each of the conductor bars are formed from an aluminum alloy including a lanthanoid present in an amount of from about 0.1 part by weight to about 0.5 parts by weight based on 100 parts by weight of the aluminum alloy. An aluminum alloy, and a method of forming a rotor are also disclosed.Type: ApplicationFiled: April 26, 2013Publication date: October 30, 2014Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Qigui Wang, Richard Jack Osborne, Yucong Wang, Margarita Thompson
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Patent number: 8865057Abstract: Apparatus and methods for industrial-scale production of metal matrix nanocomposites (MMNCs) are provided. The apparatus and methods can be used for the batch production of an MMNC in a volume of molten metal housed within the cavity of a production chamber. Within the volume of molten metal, a flow is created which continuously carries agglomerates of nanoparticles, which have been introduced into the molten metal, through a cavitation zone formed in a cavitation cell housed within the production chamber.Type: GrantFiled: February 6, 2012Date of Patent: October 21, 2014Assignee: Wisconsin Alumni Research FoundationInventors: Xiaochun Li, Noe Gaudencio Alba-Baena, Daniel Earl Hoefert, David Weiss, Woo-hyun Cho, Ben Peter Slater, Hongseok Choi
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Publication number: 20140305549Abstract: An amorphous and a manufacturing method thereof are provided. The amorphous alloy may have a formula of ZraCubAlcMdNe, M is at least one selected from the group consisting of Ni, Fe, Co, Mn, Cr, Ti, Hf, Ta, Nb and rare earth elements; N is at least one selected from a group consisting of Ca, Mg, and C; 40?a?70, 15?b?35, 5?c?15, 5?d?15, 0?e?2, and a+b+c+d+e=100.Type: ApplicationFiled: December 14, 2012Publication date: October 16, 2014Inventors: Qing Gong, Faliang Zhang, Yunchun Li
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Publication number: 20140286819Abstract: The present disclosure relates to flake graphite cast iron having high workability and a preparation method thereof, and more particularly, to flake graphite cast iron with a uniform graphite shape, low chill formability, a high strength such as a tensile strength of 350 MPa or more, and excellent workability and fluidity by controlling each of the contents of manganese (Mn) and sulfur (S) and carbon (C) and silicon (Si) included in the cast iron and a carbon equivalent (CE) to predetermined ratios, and a preparation method thereof.Type: ApplicationFiled: March 20, 2014Publication date: September 25, 2014Applicant: DOOSAN INFRACORE CO., LTD.Inventors: Jong Kwon CHUNG, Sik YANG, Ki Hwan JUNG, Jae Hyoung HWANG
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Publication number: 20140255233Abstract: Compacted/vermicular (CV) graphite cast iron for an orbital or fixed scroll and a method for manufacturing an orbiting or fixed scroll using the same are provided. The CV graphite cast iron may includes C: 3.4˜3.9%, Si: 1.7˜2.6%, Mn: 0.2˜0.8%, P: 0.02˜0.07%, S: 0.01˜0.03%, Ti: 0.02˜0.1% by weight ratio, with the remainder including iron (Fe) and other impurities. A CV ratio may be 50% or more.Type: ApplicationFiled: March 7, 2014Publication date: September 11, 2014Inventor: Jaebong PARK
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Publication number: 20140251510Abstract: A cam ring of a vane pump and a method of manufacturing a cam ring are provided. The cam ring may be formed of a material including approximately 3.0% to 3.5% of carbon (C), approximately 2.0% to 2.5% of silicon (Si), approximately 0.5% to 1.0% of manganese (Mn), approximately 0.5% to 1.0% of chromium (Cr), approximately 0.2% to 0.5% of copper (Cu), approximately 0.1% to 0.3% of phosphor (P), approximately 0.02% to 0.06% of boron (B), approximately 0.06% to 0.1% of sulfur (S), and approximately 0.043% or more of titanium (Ti) by weight ratio, and iron (Fe) and any inevitable impurity for the remainder, and may have a tempered martensite matrix including a carbide.Type: ApplicationFiled: March 7, 2014Publication date: September 11, 2014Inventor: Jaebong PARK
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Publication number: 20140212324Abstract: Provided by the present invention are a fine crystallite high-function metal alloy member, a method for manufacturing the same, and a business development method thereof, in which a crystallite of a metal alloy including a high-purity metal alloy whose crystal lattice is a face-centered cubic lattice, a body-centered cubic lattice, or a close-packed hexagonal lattice is made fine with the size in the level of nanometers (10?9 m to 10?6 m) and micrometers (10?6 m to 10?3 m), and the form thereof is adjusted, thereby remedying drawbacks thereof and enhancing various characteristics without losing superior characteristics owned by the alloy.Type: ApplicationFiled: April 10, 2012Publication date: July 31, 2014Applicant: THREE-O CO., LTD.Inventor: Kazuo Ogasa
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Patent number: 8770261Abstract: A method of making a degradable alloy includes adding one or more alloying products to an aluminum or aluminum alloy melt; dissolving the alloying products in the aluminum or aluminum alloy melt, thereby forming a degradable alloy melt; and solidifying the degradable alloy melt to form the degradable alloy. A method for manufacturing a product made of a degradable alloy includes adding one or more alloying products to an aluminum or aluminum alloy melt in a mold; dissolving the one or more alloying products in the aluminum or aluminum alloy melt to form a degradable alloy melt; and solidifying the degradable alloy melt to form the product. A method for manufacturing a product made of a degradable alloy includes placing powders of a base metal or a base alloy and powders of one or more alloying products in a mold; and pressing and sintering the powders to form the product.Type: GrantFiled: February 24, 2009Date of Patent: July 8, 2014Assignee: Schlumberger Technology CorporationInventor: Manuel Marya
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Publication number: 20140186207Abstract: According to one embodiment of the present invention, a cast alloy material is provided. The cast alloy material includes a matrix metal and an alloy element, wherein oxide particles in a nanometer scale are decomposed in the matrix metal, so that a new phase including a metal element that is a component of the oxide particles and the alloy element forms a band or network structure, wherein the metal element and the alloy element have a relationship of a negative heat of mixing, and wherein oxygen atoms formed by decomposition of the oxide particles are dispersed in the matrix metal and do not form an oxide with the matrix metal.Type: ApplicationFiled: June 22, 2012Publication date: July 3, 2014Applicant: INDUSTRY-ACADEMIC COOPERATION FOUNDATION, YONSEI UNIVERSITYInventors: Dong Hyun Bae, Hun Kang
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ALUMINUM ALLOY INCLUDING IRON-MANGANESE COMPLETE SOLID SOLUTION AND METHOD OF MANUFACTURING THE SAME
Publication number: 20140170018Abstract: Provided are an aluminum alloy including an iron-manganese complete solid solution and a method of manufacturing the same. According to an embodiment of the present invention, iron-manganese alloy powder is provided. The iron-manganese alloy powder is introduced into an aluminum melt. An aluminum alloy including an iron-manganese complete solid solution is manufactured by die casting the aluminum melt.Type: ApplicationFiled: July 26, 2012Publication date: June 19, 2014Applicant: KOREA AUTOMOTIVE TECHNOLOGY INSTITUTEInventors: Si Young Sung, Beom Suck Han -
Patent number: 8726974Abstract: A method to produce cast iron articles with various graphite morphologies is disclosed that provides cast iron with tailored properties at different locations of the article. Flake graphite morphology is preferably created at locations requiring excellent thermal conductivity or lubricity. Spheroidal graphite morphology is preferably created at locations requiring excellent strength or mechanical fatigue life. These methods may be particularly valuable for the production of heavy duty diesel engine components.Type: GrantFiled: January 28, 2011Date of Patent: May 20, 2014Assignee: Caterpillar Inc.Inventors: James O. Barlow, Marvin G. McKimpson, George B. Kokos
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Publication number: 20140093420Abstract: Provided are an alloy production method that may easily distribute a compound in a matrix of an alloy while maintaining the quality of a molten metal, and an alloy produced by the same. In accordance with an exemplary embodiment, the method includes forming a molten metal in which a mother alloy including at least one kind of first compound and a casting metal are melted, and casting the molten metal, wherein the mother alloy is a magnesium mother alloy or aluminum mother alloy.Type: ApplicationFiled: May 16, 2012Publication date: April 3, 2014Applicant: KOREA INSTITUTE OF INDUSTRIAL TECHNOLOGYInventor: Se-Kwang Kim
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Publication number: 20140037494Abstract: A method of stably preparing an aluminum composite with excellent mechanical properties while the temperature of molten aluminum is maintained at 950° C. or less, includes mixing aluminum powder, a source material for titanium, a source material for a nonmetallic element that is able to be combined with titanium to form a compound, and an active material to prepare a precursor; adding the precursor to molten aluminum; and casting the molten aluminum.Type: ApplicationFiled: March 16, 2012Publication date: February 6, 2014Applicant: KOREA INSTITUTE OF MACHINERY & MATERIALSInventors: Jung Moo Lee, Su Hyeon Kim, Suk Bong Kang, Young Hee Cho
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Patent number: 8603266Abstract: Alloys and methods of preparing the same are provided. The alloys are represented by the general formula of (ZraMbNc)100-xQx, in which M is at least one transition metal except Zr; N is Be or Al; Q is selected from the group consisting of CaO, MgO, Y2O3, Nd2O3, and combinations thereof; a, b, and c are atomic percents of corresponding elements; and 45?a?75, 20?b?40, 1?c?25, a+b+c=100, and 1?x?15. A method of recycling a Zr-based amorphous alloy waste is also provided.Type: GrantFiled: November 8, 2010Date of Patent: December 10, 2013Assignee: BYD Company LimitedInventors: Qing Gong, Yunchun Li, Yongxi Jian, Faliang Zhang
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Publication number: 20130305880Abstract: The present invention concerns a new type of grain refiners for steel, in the form of a particulate composite material, containing a high volume fraction of tailor-made dispersed particles, with the purpose of acting as potent heterogeneous nucleation sites for iron crystals during solidification and subsequent thermo-mechanical treatment of the steel.Type: ApplicationFiled: June 18, 2013Publication date: November 21, 2013Inventors: Oystein GRONG, Casper VAN DER EIJK, Gabriella Maria TRANELL, Leiv Olav KOLBEINSEN
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Publication number: 20130280121Abstract: A magnesium alloy that forms a stable protective film on the surface of molten metal, having excellent ignition resistance restricting natural ignition of a chip thereof as well as having excellent strength and ductility, so that the Mg alloy can be melted and cast in the air or a common inert atmosphere. The magnesium alloy includes, by weight, 7.0% or greater but less than 11% of Al, 0.05% to 2.0% of Ca, 0.05% to 2.0% of Y, greater than 0% but not greater than 6.0% of Zn, and the balance of Mg, and the other unavoidable impurities. The total content of the Ca and the Y is equal to or greater than 0.1% but less than 2.5% of the total weight of the magnesium alloy.Type: ApplicationFiled: October 4, 2011Publication date: October 24, 2013Applicant: KOREA INSTITUTE OF MACHINERY & MATERIALSInventors: Young Min Kim, Ha Sik Kim, Bong Sun You, Chang Dong Yim
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Publication number: 20130236351Abstract: Provided are an extruded aluminum (Al)-magnesium (Mg) material and a method of producing the same. An Al—Mg master alloy having a first Mg content is provided. An Al—Mg alloy having a second Mg content less than the first Mg content is prepared by adding the Al—Mg master alloy into molten Al and then casting the molten Al. An extruded Al—Mg material is prepared by extruding the Al—Mg alloy.Type: ApplicationFiled: November 21, 2011Publication date: September 12, 2013Applicant: KOREA AUTOMOTIVE TECHNOLOGY INSTITUTEInventors: Si Young Sung, Beom Suck Han
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Publication number: 20130189151Abstract: The present invention provides a process for reinforced aluminum matrix composite. The aluminum matrix composite is reinforced with compound selected from the group consisting of Titanium carbide, Titanium boride, Vanadium and Zirconium compounds. The process is carried out pneumatically using pressurized carrier gas. The pressurized carrier gas also provides efficient stirring during the process which leads to uniform dispersion of the particulate in the aluminum matrix.Type: ApplicationFiled: July 20, 2012Publication date: July 25, 2013Applicant: Aditya Birla Science and Technology Company LimitedInventors: Srivastava Vivek, Giri Anirban
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Publication number: 20130183193Abstract: A magnesium alloy that has excellent ignition resistance and is excellent in both strength and ductility. The magnesium alloy includes, by weight, 1.0% or greater but less than 7.0% of Al, 0.05% to 2.0% of Ca, 0.05% to 2.0% of Y, greater than 0% but not greater than 6.0% of Zn, and the balance of Mg, and the other unavoidable impurities. The total content of the Ca and the Y is equal to or greater than 0.1% but less than 2.5% of the total weight of the magnesium alloy. The Mg alloy forms a dense composite oxide layer that acts as a protective film. Thus the Mg alloy has very excellent oxidation resistance and ignition resistance, can be melted, cast and machined in the air or a common inert atmosphere (Ar or N2), and can reduce the spontaneous ignition of chips that are accumulated during the process of machining.Type: ApplicationFiled: October 4, 2011Publication date: July 18, 2013Applicant: KOREA INSTITUTE OF MACHINERY & MATERIALSInventors: Young Min Kim, Ha Sik Kim, Bong Sun You, Chang Dong Yim
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Publication number: 20130146454Abstract: A method of forming targets for cathodic arc deposition of alloy bond coats for turbine engines components consists of melting a base alloy containing aluminum and other metals, adding grain boundary strengthening alloy additions, and casting the melt to form a cylindrical billet that is subsequently sectioned into puck shaped targets. The grain boundary strengthening additions minimize intergranular fracture of the targets during high current operation of the arc coating process.Type: ApplicationFiled: December 9, 2011Publication date: June 13, 2013Applicant: UNITED TECHNOLOGIES CORPORATIONInventors: Reade R. Clemens, Neil B. Ridgeway
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Patent number: 8449816Abstract: A composition suitable for use as a target containing antimony to be irradiated by accelerated charged particles (e.g., by protons to produce tin-117m) comprises an intermetallic compound of antimony and titanium which is synthesized at high-temperature, for example, in an arc furnace. The formed material is powdered and melted in an induction furnace, or heated at high gas pressure in gas static camera. The obtained product has a density, temperature stability, and heat conductivity sufficient to provide an appropriate target material.Type: GrantFiled: April 16, 2009Date of Patent: May 28, 2013Assignee: Brookhaven Science AssociatesInventors: Yurii D. Seropeghin, Boris L. Zhuikov
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Publication number: 20130121870Abstract: A ferritic stainless steel comprising Cr: max 24 mass %, Ti: 200 to 1000 mass ppm, Zr: at least 200 mass ppm, whereby the Zr/Ti ratio is greater than 0.3, O: 10 to 150 mass ppm, N: at least 70 mass ppm, whereby the N/O ratio is greater than 1.5, C: max. 0.03 mass %, and balance Fe and residual elements.Type: ApplicationFiled: April 26, 2011Publication date: May 16, 2013Inventors: Keiji Nakajima, Jesper Janis, Andrey Karasev, Pär Jönsson, Stefan Jonsson
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Publication number: 20130112362Abstract: The present invention relates to a desulfurizing agent of improved oxidation resistance, ignition resistance and productivity, and a method for manufacturing the desulfurizing agent. The desulfurizing agent may include a plurality of magnesium-aluminum alloy grains with grain boundaries, and a compound of one selected from consisting of magnesium and aluminum and one selected from consisting of alkaline metal and alkaline earth metal, the compound exists in the grain boundaries and is not inside but outside of the magnesium-aluminum alloy grains.Type: ApplicationFiled: December 6, 2012Publication date: May 9, 2013Applicant: Korea Institute of Industrial TechnologyInventor: Korea Institute of Industrial Technology
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Publication number: 20130101458Abstract: A magnesium alloy includes about 7.0 to about 8.0 wt % aluminum, about 0.45 wt % to about 0.90 wt % zinc, about 0.17 wt % to about 0.40 wt % manganese, about 0.50 wt % to about 1.5 wt % rare earth elements, about 0.00050 wt % to about 0.0015 wt % beryllium, and the rest being magnesium and unavoidable impurities. A method for making the magnesium alloy is also provided.Type: ApplicationFiled: December 6, 2011Publication date: April 25, 2013Applicants: FOXCONN TECHNOLOGY CO., LTD., FU ZHUN PRECISION INDUSTRY (SHEN ZHEN) CO., LTD.Inventors: JIE WANG, HSIEN-TSUNG LI, KAM-SHAU CHAN, XING-XING WANG, RUI-FENG FAN, YI LI, JUN-FENG ZHAO
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Publication number: 20130092296Abstract: This invention relates to antimicrobial martensitic stainless steels with nano precipitation and their manufacturing method of melting, forging, heat treatment. As the nano ?-Cu phases are precipitated in the matrix dispersedly, the martensitic stainless steels have excellent antimicrobial properties. The martensitic stainless steels may comprise from 0.35 to 1.20 weight percent C, from 12.00 to 26.90 weight percent Cr, from 0.29 to 4.60 weight percent Cu, 0.27 weight percent as less Ag, from 0.15 to 4.60 weight percent W, from 0.27 to 2.80 weight percent Ni, from 0.01 to 1.125 weight percent Nb, from 0.01 to 1.35 weight percent V, 1.8 percent or less Mn, from 0.15 to 4.90 weight percent Mo, 2.6 weight percent or less Si, 3.6 weight percent or less RE (rare earth) and the balance Fe and incidental impurities.Type: ApplicationFiled: April 2, 2012Publication date: April 18, 2013Inventor: Dexin Qui
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Publication number: 20130068352Abstract: Novel aluminum alloys are provided for use in an impact extrusion manufacturing process to create shaped containers and other articles of manufacture. In one embodiment blends of recycled scrap aluminum are used in conjunction with relatively pure aluminum to create novel compositions which may be formed and shaped in an environmentally friendly process. Other embodiments include methods for manufacturing a slug material comprising recycled aluminum for use in the impact extraction process.Type: ApplicationFiled: September 14, 2012Publication date: March 21, 2013Applicant: BALL CORPORATIONInventors: John L. Siles, Samuel Melancon, Stanley M. Platek, Anthony Chatey
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Publication number: 20120321508Abstract: The present invention relates to a process for the production of ductile iron comprising the sequential steps of:—(i) treating liquid iron with an initialiser comprising an effective amount of a group IIa metal other than Mg, (ii) at a predetermined time after step (i), treating the liquid iron with a magnesium containing nodulariser, (iii) treating the liquid iron with a eutectic graphite nucleation-inducing inoculant, and (iv) casting the iron. The invention allows for the variability of oxygen content in the base iron to be processed such that the mechanical properties of components cast from the processed iron are independent of the original oxygen content of the base iron.Type: ApplicationFiled: July 16, 2012Publication date: December 20, 2012Applicant: Foseco International LimitedInventor: Emmanuel Berthelet
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Patent number: 8297340Abstract: Process for producing ductile iron by treating liquid iron with an initializer which is a ferrosilicon alloy comprising an effective amount of barium sufficient to inactivate the oxygen activity of the liquid iron. This is followed at a predetermined time thereafter by treating the liquid iron with a magnesium containing nodularizer, followed by treating the liquid iron with a eutectic graphite nucleation-inducing inoculant, and casting the iron.Type: GrantFiled: June 22, 2007Date of Patent: October 30, 2012Assignee: Foseco International LimitedInventor: Emmanuel Berthelet
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Publication number: 20120269674Abstract: A magnesium alloy includes about 7.2 to about 7.8 wt % aluminum, about 0.45 wt % to about 0.90 wt % zinc, about 0.17 wt % to about 0.40 wt % manganese, about 0.30 wt % to about 1.5 wt % rare earth elements, about 0.00050 wt % to about 0.0015 wt % beryllium, and the rest being magnesium and unavoidable impurities. A method of making the magnesium alloy is further provided.Type: ApplicationFiled: October 23, 2011Publication date: October 25, 2012Applicants: FOXCONN TECHNOLOGY CO., LTD., FU ZHUN PRECISION INDUSTRY (SHEN ZHEN) CO., LTD.Inventors: HSIEN-TSUNG LI, KAM-SHAU CHAN, BIN-FEI WEI, JIE WANG, XIN DONG
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Publication number: 20120090803Abstract: A process for production of compacted graphite iron using in-mould addition of a magnesium alloy is disclosed. The process is characterised by a step of pre-treating the base iron in a ladle or in a furnace with an alloy containing cerium and performing a structure forming treatment in a reaction chamber in the mould using an alloy containing magnesium and lanthanum.Type: ApplicationFiled: December 19, 2011Publication date: April 19, 2012Applicant: NOVACAST TECHNOLOGIES ABInventor: Rudolf SILLEN
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Publication number: 20120093679Abstract: The invention relates to a method for the production of tools for a chip-removing machining of metallic materials and to a tool with improved wear resistance and/or high toughness. The invention further provides an alloyed steel with a chemical composition comprising carbon, silicon, manganese, chromium, molybdenum, tungsten, vanadium, and cobalt as well as aluminum, nitrogen, and iron. The alloyed steel may be used to make tools to a hardness of greater than 66 HRC and increased chip-removing machining performance.Type: ApplicationFiled: October 17, 2011Publication date: April 19, 2012Applicant: BOEHLER EDELSTAHL GMBH & CO. KGInventors: Gert KELLEZI, Devrim CALISKANOGLU, Andreas BAERNTHALER
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Patent number: 8136571Abstract: A process is used for applying carbiding agents to the surface of ferrous metal castings, using the “lost foam” method. Carbiding agents are applied to the foam form at selected places so that the final product has the desired amount of carbidic content at the right locations to endure high stress applications on the casting.Type: GrantFiled: May 18, 2010Date of Patent: March 20, 2012Inventor: Mark DeBruin
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Publication number: 20120043050Abstract: The present invention relates to the field of magnesium and magnesium alloy processing, and discloses a use of aluminum-zirconium-carbon (Al—Zr—C) intermediate alloy in wrought processing of magnesium and magnesium alloys, wherein the aluminum-zirconium-carbon intermediate alloy has a chemical composition of: 0.01% to 10% Zr, 0.01% to 0.3% C, and Al in balance, based on weight percentage; the wrought processing is plastic molding; and the use is to refine the grains of magnesium or magnesium alloys. The present invention further discloses the method for using the aluminum-zirconium-carbon (Al—Zr—C) intermediate alloy in casting and rolling magnesium and magnesium alloys. The present invention provides an aluminum-zirconium-carbon (Al—Zr—C) intermediate alloy and the use thereof in the plastic wrought processing of magnesium or magnesium alloys as a grain refiner.Type: ApplicationFiled: April 22, 2011Publication date: February 23, 2012Applicant: Sun Xing Chemical & Metallurgical Materials (Shenzhen) Co., Ltd.Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li
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Publication number: 20120037333Abstract: The present invention discloses a method for producing an aluminum-zirconium-titanium-carbon (Al—Zr—Ti—C) intermediate alloy; the Al—Zr—Ti—C intermediate alloy comprises 0.01% to 10% Zr, 0.01% to 10% Ti, 0.01% to 0.3% C, and Al in balance; the producing method comprising the steps of: preparing commercially pure aluminum, zirconium, titanium, and graphite material according to the weight percentages of the aluminum-zirconium-titanium-carbon intermediate alloy; the graphite powder is subjected to the following treatments: being added to the aqueous solution of KF, NaF, K2ZrF6, K2TiF6 or the combination thereof, soaked for 12 to 72 hours, filtrated or centrifuged, and dried at 80° C. to 200° C. for 12 to 24 hours; melting the commercially pure aluminum and keeping it at 700° C. to 900° C. to provide aluminum liquid, in which the prepared zirconium, the titanium and the treated graphite powder are added and melted to provide an alloy solution; and keeping the alloys solution at 700° C. to 900° C.Type: ApplicationFiled: July 18, 2011Publication date: February 16, 2012Applicant: Sun Xing Chemical & Mettallurgical Materials (Shenzhen) Co., Ltd.Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li
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Publication number: 20120037332Abstract: The present invention relates to the field of magnesium and magnesium alloy processing, and discloses the use of aluminum-zirconium-titanium-carbon (Al—Zr—Ti—C) intermediate alloy in wrought processing of magnesium and magnesium alloys, wherein the aluminum-zirconium-titanium-carbon intermediate alloy has a chemical composition of: 0.01% to 10% Zr, 0.01% to 10% Ti, 0.01% to 0.3% C, and Al in balance, based on weight percentage; the wrought processing is plastic molding; and the use is to refine the grains of magnesium or magnesium alloys. The present invention further discloses the method for using the aluminum-zirconium-titanium-carbon (Al—Zr—Ti—C) intermediate alloy in casting and rolling magnesium and magnesium alloys. The present invention provides an aluminum-zirconium-titanium-carbon (Al—Zr—Ti—C) intermediate alloy and the use thereof in the plastic wrought processing of magnesium or magnesium alloys as a grain refiner.Type: ApplicationFiled: July 18, 2011Publication date: February 16, 2012Applicant: Sun Xing Chemical & Metallurigical Materials (Shenzhen) CO., Ltd.Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li
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Publication number: 20120039745Abstract: The present invention pertains to the field of metal alloy, and relates a grain refiner for magnesium and magnesium alloys, which is an aluminum-zirconium-carbon (Al—Zr—C) intermediate alloy, having a chemical composition of: 0.01%˜10% Zr, 0.01%˜0.3% C, and Al in balance, based on weight percentage. Also, the present invention discloses the method for preparing the grain refiner. The grain refiner according to the present invention is an intermediate alloy having great nucleation ability and in turn excellent grain refining performance for magnesium and magnesium alloys, and is industrially applicable in the casting and rolling of magnesium and magnesium alloy profiles, enabling the wide use of magnesium in industries.Type: ApplicationFiled: April 22, 2011Publication date: February 16, 2012Applicant: Sun Xing Chemical & Metallurgical Materials (Shenzhen) Co., Ltd.Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li
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Publication number: 20120039746Abstract: The present invention pertains to the field of metal alloy, and discloses an aluminum-zirconium-titanium-carbon grain refiner for magnesium and magnesium alloys, having a chemical composition of: 0.01%˜10% Zr, 0.01%˜10% Ti, 0.01%˜0.3% C, and Al in balance, based on weight percentage. Also, the present invention discloses the method for preparing the grain refiner. The grain refiner according to the present invention is an Al—Zr—Ti—C intermediate alloy having great nucleation ability and in turn excellent grain refining performance for magnesium and magnesium alloys, and is industrially applicable in the casting and rolling of magnesium and magnesium alloy profiles, enabling the wide use of magnesium in industries.Type: ApplicationFiled: July 21, 2011Publication date: February 16, 2012Applicant: Sun Xing Chemical & Metallurgical Materials (Shenzhen) Co., Ltd.Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li