Abstract: A ring member for a downhole apparatus including a swellable material selected to increase in volume on exposure to at least one triggering fluid is described. The ring member is configured to cooperate with a swellable member disposed on a body of the apparatus, and may, for example, function as a gauge ring or a retaining member. The ring member is secured to the apparatus via a coupling arrangement which couples the body to an adjacent well string section. In one embodiment, the ring member is threaded into the well string. In another, it is disposed over an upstanding formation such as a coupling sleeve, for example, by clamping. An assembly and a method of assembly are also described.

Abstract: Downhole tools for anchoring and isolating at least one zone in a wellbore are disclosed. The downhole tools comprise a mandrel having an upper end, a lower end, an outer wall surface, and a longitudinal bore disposed therethrough having an axis. One or more anchors are disposed through the outer wall surface of the mandrel. Each of the anchors has a retracted position and an extended position. An isolation element is disposed along the outer wall surface of the mandrel. The isolation element may cover the anchors or be disposed, above, below, or around the anchors. Engagement of the isolation element with the inner wall surface of the wellbore to isolate at least one zone of the wellbore may be accomplished by piercing the isolation element to permit wellbore fluid to contact a swellable material contained within the isolation element, or by pumping fluid into the isolation element.

Abstract: An isolation tool for use in a tubular. The isolation tool comprising gripping members and sealing members to engage and seal the isolation tool to an inner wall of the tubular at a desired location in the tubular. The isolation tool further comprising a locking system that allows the isolation tool to be set in a desired position within the tubular. The locking system prevents the isolation tool from any further movement which would unset it from the desired position.

Abstract: A method of forming a downhole apparatus and an apparatus formed by the method is described. The method comprising the steps of providing a body having a longitudinal axis and forming an expanding portion on the body from multiple turns of a partially or substantially cured material around the longitudinal axis of the body. The material is selected to increase in volume on exposure to at least one predetermined fluid, such as a wellbore fluid. Embodiments of the invention include wellbore packers formed by the method.

Abstract: A downhole apparatus is described comprising a body and a sealing arrangement located on the body. The body has a longitudinal axis and the sealing arrangement comprises at least one elongated sealing member with an axis of elongation extending around the longitudinal axis. The sealing member comprises a material selected to expand on exposure to at least one predetermined fluid, such as a hydrocarbon or aqueous fluid encountered in a wellbore. A method of forming the apparatus and methods of use are described. Embodiments of the invention relate to wellbore packers.

Abstract: A composition suitable for use in a packer element for a wellbore includes: a hydrocarbon-swellable polymer, the hydrocarbon-swellable polymer present in the composition in an amount between about 10 and 30 percent by weight; an oil-resistant polymer, the oil-resistant polymer present in the composition in an amount between about 10 and 30 percent by weight; and a hydrocarbon swelling agent, the hydrocarbon swelling agent present in the composition in an amount between about 15 and 60 percent by weight. A composition as described may have a good balance of the swelling properties of the hydrocarbon-swellable polymer and the mechanical properties of the oil-resistant polymer. These properties may be useful in a packer element for a wellbore.

Abstract: A packer assembly comprises a tubular member and a packer system that circumferentially overlies the tubular member. The packer system includes end portions and a central portion disposed between the end portions. The central portion and the end portions are formed of material that swells when contacted with a swelling fluid. The central and end portions are constructed to swell upon contact with the swelling fluid so that the central portion swells to a diameter defined by a wall of the wellbore more rapidly than the end portions. In such a configuration, the central portion of the packer system can be fully swollen prior to the full swelling of the end portions.

Abstract: Methods and apparatus include tubing expanded to create a seal in an annulus surrounding the tubing. The tubing includes a sealing material selected to cause forming of undulations in a diameter of the tubing upon expansion of the tubing. Various factors of the sealing material such as deviations in its thickness influence sealing performance of the tubing with the sealing material.

Abstract: A packer system for a wellbore includes a tubular member and a packer element mounted on the tubular member. The packer element is formed of a swellable polymeric material, the packer element having a radially-outward external surface, the surface including a plurality of radially-inwardly extending recesses formed therein. The recesses provide additional surface area that can contact a swelling fluid, thereby increasing the swelling rate of the packer element.

Abstract: Techniques are provided for sealing a communication line within a device positioned in a wellbore. The communication line may be continuous and extends through a pass-through arranged generally longitudinally through the device. Swellable sealing material is positioned about and/or over the communication line which is placed in the pass-through of the device to form and maintain a secure seal once the device is submerged in a fluid that causes the swellable sealing material to expand.

Abstract: Disclosed herein is a methods and systems for completing a well with fluid—gas and liquid—tight lower completion and an apparatus for doing the same which includes a packer located downhole of a formation isolation well control barrier device and a formation isolation device located downhole of a sand control device.

Abstract: A packer-anchoring device between an annular packer and a body, wherein the annular packer is provided, at least at one of its end portions, with an expandable end ring.

Abstract: An apparatus for deploying an instrument usable with a well comprises at least one reversibly expandable structure, at least one actuator operable to change a perimeter dimension of the at least one reversibly expandable structure, at least one instrument disposed interior of the at least one reversibly expandable structure, and having an axial dimension, and tractoring fluid disposed between the at least one reversibly expandable structure and the at least one instrument. The apparatus is operable to perform at least one of exerting thrust to convey the at least one instrument with respect to at least one adjacent surface, creating compensating pressure between the at least one instrument and the at least one adjacent surface, and sealing between the at least one instrument and the at least one adjacent surface.

Abstract: A packer assembly which incorporates a swellable elastomeric packer element and one or more swellable thermoplastic components. The swellable thermoplastic components are support rings that are located at each axial end of the elastomeric element and provide positive mechanical backups for the elastomeric element to limit extrusion of the packer element.

Abstract: Systems and methods for installing an elastomeric element onto a packer mandrel or other existing oil field tubular equipment. In particular aspects, the packer device has a swellable elastomeric packer element.

Abstract: A helical backup element includes a tubular body of material and a helical opening in the tubular body.

Abstract: A device includes a main body adapted to couple between a first element of a working string and a second element of the working string. A seal is provided about the main body and is adapted to substantially sealingly engage a wall of the wellbore. An conductor is carried by the main body. The conductor is adapted to communicate at least one of electrical current or a light signal between an interior of the first element and the second element while the seal is substantially sealingly engaging the wall of the wellbore, while the device is released from sealingly engaging the wall of the wellbore, and/or both.

Abstract: A seal includes a seal body configured to form a teardrop shaped seal member upon axial compression of the seal body; a gauge ring in operable communication with the seal body and capable of applying an axial load on the seal body and method.

Abstract: A support assembly for a deformable sealing element of a downhole tool such as a packer, bridge plug or straddle. The support assembly has first and second support devices at each end of the sealing element with each device having an elastically deformable support member adapted to be located between the respective end of the sealing element and an actuating member of the downhole tool. Additionally, a guide member with an inclined guide surface is provided such that the support member travels along the inclined surface when a force is exerted by the actuating member to expand the sealing element radially into abutment with a surface downhole. The support member moves radially outwards to support the respective end of the sealing element during deformation.

Abstract: A drillable bridge plug comprising a mandrel, a sealing element disposed around the mandrel, a plurality of backup rings adjacent the sealing element, a lower slip assembly disposed around the mandrel, an upper slip assembly disposed around the mandrel, an upper cone adjacent the upper slip assembly and engaged with the mandrel with at least one axial locking apparatus and at least one rotational locking apparatus, and a lower cone adjacent the lower slip assembly and engaged with the mandrel with at least one axial locking apparatus and at least one rotational locking apparatus. A drillable bridge plug comprising a mandrel and at least one slip assembly at least partially made of a material having less than 10% elongation.

Abstract: A downhole tool includes a swellable core, and a coating that encapsulates the swellable core, wherein the coating is made of a material comprising a component soluble in a selected fluid and a component insoluble in the selected fluid. A method for controlling a downhole tool includes disposing a downhole tool in a wellbore, wherein the downhole tool includes a swellable core, and a coating that encapsulates the swellable core, wherein the coating is made of a material comprising a component soluble in a selected fluid and a component insoluble in the selected fluid; and exposing the swellable device to the selected fluid to increase the permeability of the coating to allow the swellable core to swell.

Abstract: A technique utilizes shape memory materials in wellbore applications. Well components are formed with shape memory materials able to transition to a desired state when activated. The well components are moved downhole with the shape memory material in one state. Upon introduction of an activating agent, the automatic transition of the shape memory material is initiated and the well component is changed to a state in which it is able to perform a desired downhole function.

Abstract: An anchoring device to secure a packer assembly within a casing, including a frangible ring having a plurality of grips on an outer circumference, wherein a first end of the frangible ring includes a plurality of circumferentially spaced slots, and an expansion ring having a plurality of castellations configured to engage the slots of the first end of the frangible ring is disclosed. A method to secure a packer assembly in a casing, including engaging a plurality of arcuate segments of a segmented ring with a plurality of slots in a first end of a frangible ring, engaging a plurality of castellations of an expansion ring with the plurality of slots on a second end of the frangible ring, and moving the expansion ring in an axial direction towards the frangible ring and splitting the frangible ring into a plurality of slip segments, thereby radially extending the plurality of slip segments and segmented ring into the casing is also disclosed.

Abstract: A downhole tool with a mandrel that is expanded downhole is further actuated due to relative longitudinal movement between the mandrel and a member that accommodates radial expansion without undergoing as much shrinkage as the expanded mandrel or any shrinkage at all. In a packer application, the packer can be set in open hole or cased hole and the relative longitudinal movement that results from mandrel expansion leaves a residual longitudinal compressive force on the sealing element and a tensile reaction force on the underlying mandrel.

Abstract: A packing element includes a mandrel, at least one seal member having a Chevron shape and composed of a metal material, and an energizer in operable communication with the at least one seal member and a method for packing a tubular.

Abstract: Disclosed herein is a packer system. The packer system includes, a first packing element settable to create a seal against a downhole structure, and a contingency packing element in operable communication with the first packing element, maintainable in reserve and settable at a time after which the first packing element is set.

Abstract: A drillable bridge plug comprising a mandrel, a sealing element disposed around the mandrel, a plurality of backup rings adjacent the sealing element, a lower slip assembly disposed around the mandrel, an upper slip assembly disposed around the mandrel, an upper cone adjacent the upper slip assembly and engaged with the mandrel with at least one axial locking apparatus and at least one rotational locking apparatus, and a lower cone adjacent the lower slip assembly and engaged with the mandrel with at least one axial locking apparatus and at least one rotational locking apparatus. A drillable bridge plug comprising a mandrel and at least one slip assembly at least partially made of a material having less than 10% elongation.

Abstract: A casing patch includes a deformable seal configurable to a deformed and undeformed position for sealing and unsealing respectively with a target stub and a pressure based subsystem in operable communication with the deformable seal. The patch may also contain a stop ring to prevent overcompression of the seal.

Abstract: A swelling packer system uses modules that can be joined together and mounted over a tubular using a vertical split that can be drawn closed with a tapered pin in overlapping loops. The pins are circumferentially spaced apart as between adjacent modules. End rings can protect the modules for run in and act as extrusion barriers during and after the swelling is complete. The module ends can be overlapped in an interlocking fashion which allows multiple elements to be joined together to make a packer assembly as long as desired with any combination of swelling elements in a single packer assembly. Optionally, interior grooves in the swelling material can hold split ring seals or o-ring type seals that are slipped over a tubular end before a module is clamped on. The sealing elements can be triggered with water or hydrocarbons or with other materials already in the wellbore or introduced to it or other surface or locally actuated triggers.

Abstract: A swellable packer with enhanced sealing capability. A packer assembly includes multiple seal elements, each seal element being swellable downhole, each seal element having at least one face inclined relative to a longitudinal axis of the assembly, and the inclined faces of adjacent seal elements contacting each other. A method of constructing a packer assembly having a desired differential pressure sealing capability includes: providing a base pipe and multiple seal elements, each seal element being swellable in a downhole environment, and each seal element having a predetermined differential pressure sealing capability less than the desired sealing capability; and after the desired sealing capability is determined, installing a selected number of the seal elements on the base pipe, so that the combined predetermined differential pressure sealing capabilities of the installed seal elements is at least as great as the desired sealing capability.

Abstract: A wellbore system is provided including a wellbore formed in an earth formation, the wellbore extending into a salt layer of the earth formation. The wellbore system comprises a tubular conduit arranged in the wellbore whereby at least a portion of the tubular conduit is surrounded by the salt layer whereby an annular space is formed between said portion of the tubular conduit and the wellbore wall. The wellbore system further comprises an annular body of a resilient material arranged in said annular space and extending substantially the length of said portion of the tubular conduit surrounded by the salt layer.

Abstract: A method and apparatus for forming an elastic memory foam into an expansion element with an outer diameter larger than a borehole, heating the expansion element to its transition temperature and compressing it to a smaller run-in diameter, cooling the compressed expansion element below its transition temperature and running it into the borehole, then raising the expansion element to its transition temperature to cause it to expand and seal against the borehole wall. Expansion can be enhanced by expanding a mandrel on which the expansion element is formed.

Abstract: A seal comprising a polymeric material having a first swelling phase having a first swelling characteristic and a second swelling phase having a second swelling characteristic, the first swelling characteristic is greater than the second swelling characteristic is utilized to seal an upper portion from a lower portion of a wellbore. A wellbore seal tool is further disclosed comprising a swellable layer, a supporting assembly disposed adjacent the swellable layer, and an inflatable bladder.

Abstract: A downhole plug is provided. In one or more embodiments, the plug includes a body and an element system disposed about the body. The plug further includes a first and second back-up ring member having two or more tapered wedges. The tapered wedges are at least partially separated by two or more converging grooves. First and second cones are disposed adjacent the first and second back-up ring members.

Abstract: An expandable slip ring is used to secure attachment of an expanded tubular to a surrounding tubular. It features elongated generally axially oriented openings separated by narrow segments. As a swage is advanced within a tubular that has the slip ring outside it the narrow segments or tabs expand and can break but the ring is still held to its shape as the expansion progresses due to the integrity of other tabs that can subsequently break as the swage advances within the tubular that is surrounded by the slip ring. The integrity of the slip ring is enhanced for storage and run in while the expansion characteristics are more uniform as the ring retains some structural integrity during much of the expansion process.

Abstract: A deformable member can be used in a well tool for use in downhole oil/gas wells. In one embodiment, a deformable member is described which is deformable between undeformed and deformed positions, and comprises a generally hollow cylindrical body defining a wall. The wall includes three circumferential lines of weakness in the form of grooves, with two grooves provided in an outer surface of the member wall and the other groove provided in an inner surface. The member is deformed outwardly by folding about the lines of weakness and is used in particular to obtain sealing contact with a tube in which the member is located.

Abstract: A downhole tool having a body or structural component comprises a material that is at least partially consumed when exposed to heat and a source of oxygen. The material may comprise a metal, such as magnesium, which is converted to magnesium oxide when exposed to heat and a source of oxygen. The downhole tool may further comprise a torch with a fuel load that produces the heat and source of oxygen when burned. The fuel load may comprise a flammable, non-explosive solid, such as thermite.

Abstract: Downhole plug, especially designed for closing an annular conduit in an oil or gas well, under high pressure and temperature. It has two radially expandable ring elements 13, 15, which are arranged on a carrying cylindrical element 32, between two mutually axially movable pressure elements 12, 14, having an expansion sleeve in between. The ring elements can, by insertion of the downhole plug in a well, be expanded from an inner position, seen radially, to a sealing position against the wall of the well. The radially expandable ring elements 13, 15, comprises a closed series of circumferentially overlapping seal elements 13A, 15 A. By the expanding movement they are mutually moved in the circumferential direction, thereby maintaining a seal against each other. They form an outer sealing surface 38, which can provide a seal against a cylindrical pipe wall, and they have an inwards facing sealing surface 47.

Abstract: A method and apparatus for forming an elastic memory foam into an expansion element with an outer diameter larger than a borehole, heating the expansion element to its transition temperature and compressing it to a smaller run-in diameter, cooling the compressed expansion element below its transition temperature and running it into the borehole, then raising the expansion element to its transition temperature to cause it to expand and seal against the borehole wall. Expansion can be enhanced by expanding a mandrel on which the expansion element is formed.

Abstract: A disposable downhole tool includes an elongated body and a compression element. The compression element is disposed about the elongated body. The compression element includes at least one preconfigured division at disposal of the disposable downhole tool.

Abstract: A retrievable well plug has a through shaft (12) with link connections (62, 64) and a packer element (66). By pushing the link connections (62, 64) and the packer element towards each other, the link connections (62, 64) and the packer element (66) expand radially, such that a mechanical barrier for the packer element (66) is formed. The links (76; 174, 176) have a generally T-shaped cross sectional profile and include an arm (78) with an end (80) meant for fastening to the fastening devices (72, 74). The other end of the arm (78) fastens to the second link (77) of the link connection (62, 64). Upper supporting surfaces (84, 86; 184; 192, 194) of the links (76; 174, 176) form an approximately tight mechanical barrier against the packer element (66) in an expanded position. The anchoring device (20) has a number of gripping devices (22), wherein the gripping devices (22) at setting of the well plug (10) expand radially, thereby providing an anchoring of the well plug (10) to the well bore wall.

Abstract: A packer, and operation of the same, which forms elastomeric seals and non-elastomeric seals. The packer may be constructed from a non-elastomeric tubular core having a frustoconical shaped inner diameter. The outer diameter of the core may be substantially smooth and carry one or more elastomeric sealing elements. The packer is set by causing the diametrical expansion of the tubular core. The construction of the tubular core is preferably such that its diametrical expansion causes the formation of radial raised portions (upsets) on the outer surface. These raised portions form the non-elastomeric seals and also prevent extrusion of the elastomeric sealing elements.

Abstract: A device for keeping liquids separate in a pipe, especially for use in a petroleum well, where the device comprises a diaphragm, which in its operative position and through use of pretensioned slats is stretched across the cross section of the pipe, and where each of the two end portions of the slats is connected to a boss, respectively, in a manner such that each the slats forms an outward bow relative to the common axis of the bosses, when in the neutral position.

Abstract: A non-metallic element system is provided which can effectively seal or pack-off an annulus under elevated temperatures. The element system can also resist high differential pressures without sacrificing performance or suffering mechanical degradation, and is considerably faster to drill-up than a conventional element system. In one aspect, the composite material comprises an epoxy blend reinforced with glass fibers stacked layer upon layer at about 30 to about 70 degrees. A downhole tool, such as a bridge plug, frac-plug, or packer, is also provided. The tool comprises a first and second support ring having one or more tapered wedges, a first and second expansion ring, and a sealing member disposed between the expansion rings and the support rings.

Abstract: The present inventions relate to improved apparatus and methods for radially expanding tubulars, such as tubing, casing and sand-control screen assemblies in a subterranean oil or gas well, and more specifically, to a variable diameter expansion tool for expanding downhole tubulars to varying diameters. In general, the inventions provide apparatus and methods for radially expanding a tubular, such as pipe, tubing, screen or screen assembly, deployed in a subterranean well by moving an expansion tool axially through the well. An automatically infinitely variable-diameter expansion cone tool is provided. A variable-diameter cone is provided, movable between an expanded position and a retracted position. The cone is enlarged to its expanded position and advanced through expandable components until a restriction is reached. At the restriction, the variable-diameter cone automatically retracts enough to allow the tool to continue advancing through the wellbore.

Abstract: A method of anchoring tubing in a bore comprising: providing tubing having a section with outer surface portions defining a tubing profile, and configured to describe an outer diameter less than a first diameter. The tubing is located within a bore having an internal diameter equal to the first diameter and defining a bore profile. The tubing is then reconfigured such that the tubing profile engages with the bore profile, anchoring the tubing within the bore.

Abstract: An anchor assembly for a downhole tool has upper and lower frictional engagement member for engaging with an inner wall of the casing. The upper frictional members are spring-tensioned, while the lower frictional engagement members slide, to certain degrees, in relation to a longitudinal axis of the anchor assembly. At the same time conical engagement between the lower frictional members and the supporting surface causes the lower frictional members to extend outwardly and engage the inner surface of the casing. As a result, the working tool, for instance a sand cutter secured to the anchor assembly is stabilized in the casing, and an even cut may be performed.

Abstract: A downhole force generator (60) adapted to be moved to a target location within a wellbore (70) for interaction with a well tool (74) previously positioned in the wellbore (70) comprises a downhole power unit (62) having a moveable shaft (68). An anchor (64) is operably associated with the downhole power unit (62). The anchor (64) has an anchoring configuration and a running configuration. In the anchoring configuration, the anchor (64) longitudinally secures the downhole force generator (60) within the wellbore (70). An operating tool (66) is operably associated with the downhole power unit (62) and is operably engageable with the well tool (74) such that when the operating tool (66) is operably engaged with the well tool (74) and the anchor (64) is in the anchoring configuration, movement of the moveable shaft (68) will transmit a force to the well tool (74).

Abstract: The present invention generally relates to methods and apparatus for sealing a tubular. In one embodiment, the apparatus includes a packer having a body, a sealing element, and a cleaning device operatively connected to the body. In one aspect, the apparatus may clean a surface of the tubular before the sealing element expanded into contact therewith.

Abstract: A slip element and a method of manufacturing same according to which two or more inserts are placed in corresponding openings formed in a body member. The material forming the insert in one of the openings is stronger than the material forming the insert in another of the openings.