Abstract: An expanding wellbore junction system, apparatus and methods are provided for forming a sealed wellbore intersection in a subterranean well. In one. described method, an expandable wellbore junction is expanded within an under-reamed cavity in a wellbore. Intersecting tubular legs of the wellbore junction are then drifted using a drifting apparatus. A deflection device may be used to direct a drift of the drifting apparatus into a selected one of the wellbore junction legs.

Abstract: A method of anchoring tubing in a bore comprises: providing first tubing having a section with a wall configured to provide outer surface portions describing a diameter less than a first diameter. The tubing is located within a bore comprising a first section having an internal diameter greater than the first diameter and a second section having an internal diameter corresponding to the first diameter, with the tubing section in the first section of the bore. The tubing section is then reconfigured such that the outer surface portions describe a tubing diameter greater than the first diameter. The tubing is then axially translated relative to the bore to locate the tubing section in the second section of the bore such that the outer surface portions are restrained to the first diameter by the bore, and the outer surface portions engage with the bore.

Abstract: A one trip system for expanding a tubular that is solid or perforated or a screen is disclosed. The downhole assembly features a hydraulic anchor that can be set, released and repositioned to repeat the process is used. The anchor is small enough to go through the tubular or screen after initial expansion. The anchor's maximum extension is designed to avoid overstressing the already expanded tubular or screen. An expansion tool is hydraulically driven with the initial portion of the stroke delivering an enhanced force. The expansion tool initially supports the tubular or liner but subsequently releases during the first stroke, after the tubular or screen is fully supported.

Abstract: A wellbore casing is formed simultaneously with the drilling out of the wellbore.

Abstract: A sealed multilateral junction system provides fluid isolation between intersecting wellbores in a subterranean well. In a described embodiment, a method of forming a wellbore junction includes the steps of sealing a tubular string in a branch wellbore to a tubular structure in a parent wellbore. The tubular string may be secured to the tubular structure utilizing a flange which is larger in size than a window formed in the tubular structure. The flange may be sealed to the tubular structure about the window by a metal to metal seal or by adhering the flange to the tubular structure.

Abstract: A gripper assembly for anchoring a tractor within a downhole passage and for assisting movement of the tractor within the passage. The gripper assembly includes an elongated mandrel and flexible toes that can be radially displaced to grip onto the surface of the passage. The toes are displaced by the interaction of a driver slidable on the mandrel and a driver interaction element on the toes. In one embodiment, the toes are displaced by the interaction of rollers and ramps that are longitudinally movable with respect to one another. In another embodiment, the toes are displaced by the interaction of toggles that rotate with respect to the toes.

Abstract: The present invention provides methods and apparatus for cutting tubulars in a wellbore. In one aspect of the invention, a cutting tool having radially disposed rolling element cutters is provided for insertion into a wellbore to a predetermined depth where a tubular therearound will be cut into an upper and lower portion. The cutting tool is constructed and arranged to be rotated while the actuated cutters exert a force on the inside wall of the tubular, thereby severing the tubular therearound. In one aspect, the apparatus is run into the well on wireline which is capable of bearing the weight of the apparatus while supplying a source of electrical power to at least one downhole motor which operates at least one hydraulic pump. The hydraulic pump operates a slip assembly to fix the downhole apparatus within the wellbore prior to operation of the cutting tool. Thereafter, the pump operates a downhole motor to rotate the cutting tool while the cutters are actuated.

Abstract: A tool is provided for preventing the rotation of a downhole tool or rotary pump stator, the tool comprising a tubular housing and a jaw which is biased radially outwardly from the tool to engage the casing wall for arresting tool rotation and providing significant stabilization of a rotary pump. In doing so, the tool housing moves oppositely to rest against the casing opposite the jaw. The tool housing and the downhole tool are thereby restrained and stabilized by the casing wall. The tool's jaw is released by opposite tool rotation. Preferably, the jaw is biased outwardly from the tool housing to a casing-engaging position by a torsional member, housed along the axis of the hinge of the jaw. The tool is released from the casing by opposite tool rotation which increasingly compresses the jaw toward the housing, twisting the torsional member into torsion, which then acts to urge the jaw outwardly again. Overextension of the jaw during assembly is prevented using cooperating stops in the jaw and the housing.

Abstract: A linkage apparatus for selectively gripping and releasing the inside walls of a conduit, the apparatus comprising: a first arm; a bi-directional gripping cam rotatably attached to the arm; and an extension and locking device adapted to selectively radially extend the arm from a tool housing to an inside wall of a conduit and adapted to selectively lock the arm in an extended position.

Abstract: A six-bar linkage mechanism for conforming to the configuration of a tractored surface having a central link defined by a tool body and a saddle link spaced from the central link and movable for conforming with the tractored surface. A pair of front links each having pivotal connection with respective ends of the saddle link and having linearly movable pivotal connection with the central link to permit angular and spacing changes of the saddle link relative to the central link. A pair of centralizer links are located between the front links and have pivotal connections with the saddle link and pivotal connections with the central link. One of the pivotal connections is linearly movable on the central link. For tractor tools, when the tractored surface is a wellbore or well pipe, a plurality of six-bar linkages radiate from a tool body for surface conforming traction with the tractored surface.

Abstract: A system for forming a patch in a well at a location along a tubular string which has lost sealing integrity includes a central patch body 60, an upper expander body 52 carrying an upper seal 50 or 56, and a lower expander body 98 carrying a lower seal 102, 104. The running tool includes an inner mandrel 14 axially moveable relative to the central patch body, and one or more pistons 20, 30, 20A axially moveable relative to the inner mandrel in response to fluid pressure within the running tool. Top expander 48 is axially moveable downward relative to the upper expander body in response to movement of the one or more pistons, and a bottom expander 120 is axially moveable upward relative to a lower expander body. After the upper expander body and a lower expander body have been moved radially outward into sealing engagement with a downhole tubular string, the running tool is retrieved to the surface.

Abstract: An expansion mandrel includes a lubrication system for lubricating the trailing edge portion of the interface between the expansion mandrel and a tubular member during the radial expansion of the tubular member.

Abstract: An expandable well screen has a desirable thin-wall construction together with a simplified fabrication method. In fabricating the screen, a flexible sheet of metal mesh filter media is diffusion bonded to an inner side of a perforated metal sheet which is then deformed to a tubular shape to form a filter structure having an outer perforated tubular shroud interiorly lined with the filter media. The tubular filter structure is telescoped onto a perforated base pipe and has its opposite ends sealingly secured thereto to complete the expandable well screen.

Abstract: The present invention provides an apparatus and method for expanding a first tubular against a second tubular. In one aspect, an expander tool includes a mandrel coupled to a spline assembly such that an annular space is formed between the same. Seals are placed between the mandrel and the spline assembly to retain a fluid in the annular space. The fluid may be used to actuate one or more expander members disposed on the spline assembly. The spline assembly is movably connected to a housing, which is coupled to a torque anchor. In operation, the mandrel is rotated, which, in turn, rotates the expander members. Rotation of the mandrel also causes the spline assembly to extend axially, thereby pulling a first seal closer to a second seal. As a result, the pressure in the annular space rises due to the compression of the fluid in the annular space. The rise in pressure extends the expander members into contact with the first tubular and expands the first tubular against the second tubular.

Abstract: A method of repairing tubulars downhole is described. A swage is secured to a force magnification tool, which is, in turn, supported by an anchor tool. Applied pressure sets the anchor when the swage is properly positioned. The force magnification tool strokes the swage through the collapsed section. The anchor can be released and weight set down on the swage to permit multiple stroking to get through the collapsed area. The swage diameter can be varied.

Abstract: A downhole completion method and an expandable filtration apparatus are disclosed. The filter assembly comprises a plurality of layers beginning with a coated perforated base pipe. The coating reduces the force required for expansion. A drainage layer overlays the base pipe with the filtration layer above it. The drainage layer improves flow through the filtration layer and protects it from burrs in the base pipe. A filtration enhancement layer fits over the filtration layer and an outer shroud protects the assembly during run in. The assembly can be used as made or expanded downhole in one or a series of expansions.

Abstract: Tools for expanding downhole tubulars into each other or in open hole are disclosed. One embodiment uses a movable cone biased by Bellville washers to move longitudinally against such bias and allow collets to move radially in or out to a predetermined maximum diameter. A release system allows collet retraction to avoid hang up on removal. In an alternate embodiment, more suitable for open hole applications, pressurized gas pushes a movable cone longitudinally against the collets. A stationary cone is on the opposite side of the collets from the movable cone. The collet rides out or in between the cones and raises the gas pressure when forced in. A pressure actuated release allows the lower cone to shift downwardly to allow the collets to retract for removal.

Abstract: The present invention includes a method and apparatus for setting a liner in a wellbore and then expanding a screen in the wellbore in a single trip. In one aspect of the invention, a liner and expandable screen is provided with a slip assembly to fix the liner in the wellbore. An expansion tool and work sting is run into the wellbore in the liner. After the liner is set, the expansion tool is used to expand the screen. In another embodiment, an annular area between the expansion tool and work string is utilized in order to set the slips. Thereafter, cup packers used in forming the annulus are lifted from the liner prior to expanding the screen.

Abstract: A method of isolating a section of downhole tubing comprises: running a length of expandable tubing (20) into a tubing-lined borehole (12, 14) and positioning the expandable tubing (20) across a section of tubing to be isolated; deforming at least portions of the expandable tubing (36, 40) to increase the diameter of the portions to sealingly engage the tubing (14) and to isolate the tubing section.

Abstract: A borehole tool including a tool body having and an anchoring mechanism, the anchoring mechanism having a drive mechanism including a motor, drive shaft, and clutch; an anchor arm moveable between first and second positions relative to the tool body; a push rod connecting the anchor arm to the drive mechanism; and a spring acting to bias the arm into a first position relative to the tool body. The push rod extends through the clutch mechanism and is engaged by the spring to bias the arm into the first position, and is also driven by the drive mechanism through the clutch to move the arm between the first and second position. The push rod may be connected to the anchor arm by a link. Measurement devices may be used to determine the position of the anchor arm or the tool body.

Abstract: An expandable packer or anchor is disclosed. It features a gripping device integral to or mounted in a sleeve over the mandrel. Upon expansion, a sealing element engages an outer tubular and the gripping device, such as wickers on slips, preferably digs into the outer tubular. The expansion is preferably by pressure and can incorporate pressure intensifiers delivered by slick line or wire line. Release is accomplished by a release tool, which is delivered on slick line or wire line. It stretches the anchor or packer longitudinally, getting it to retract radially, for release. The release tool can be combined with packers or anchors that have a thin walled feature in the mandrel, to release by pulling the mandrel apart.

Abstract: In one aspect of the invention apparatus and methods are provided for completing a wellbore using expandable sand screen. An apparatus including a section of expandable sand screen, and an expanding member is disposed in the wellbore on a tubular run-in string. Thereafter, the expandable sand screen is expanded in a producing area of the wellbore.

Abstract: An apparatus and method for forming a wellbore casing. A mandrel is used to position a tubular member within a wellbore. The mandrel is then driven into the bottom of the wellbore. The tubular member is then radially expanded by the mandrel.

Abstract: An apparatus for radially expanding tubular members.

Abstract: A clamped receiver array using tubing conveyed packer elements is disclosed and described. The receiver array can be used for borehole seismology as well as marine bottom surface seismology. The receiver array has a plurality of receivers connected together by a signal cable. The apparatus is further provided with a fluid conduit running essentially parallel to the signal cable. The fluid conduit has a plurality of receiver deployment sections which are located proximate to respective receivers. The receiver deployment sections are responsive to an increase in pressure within the fluid conduit, causing the receiver deployment sections to operate to press the receiver against the inside of a wellbore or to a marine bottom surface. In one example the receiver deployment section uses pistons disposed in openings in the fluid conduit to push the receivers away from the conduit as pressure in the conduit is increased.

Abstract: A method and apparatus to provide a large bore hook hanger system incorporating sand exclusion at a junction in a multilateral wellbore includes the running of a lateral liner having an expandable sleeve positioned thereon to bridge a milled window from the lateral borehole to the primary borehole, expandable sleeve including a pre-machined window and a hook to hang the liner from the primary borehole. The hook further acts to center the pre-machined window in the expandable sleeve to provide access to the primary wellbore. The expandable sleeve is preferably covered on its outer surface with an elastomeric material and is outwardly concentric to an expandable packer for run-in. Once the expandable sleeve is positioned at the appropriate location in the junction, the expandable packer is inflated thus permanently deforming the expandable sleeve into contact with the open hole of the lateral borehole thereby preventing sand or gravel ingress to the primary borehole.

Abstract: The present invention provides apparatus and methods for completing a wellbore using expandable tubulars. In one aspect, the invention includes a tubular member with an expandable portion at a lower end constructed and arranged to be expanded into contact with a previously expanded liner. At an upper end of the tubular is a polish bore receptacle permitting the tubular to be tied back to the surface of the well with production tubing. In another aspect, the invention provides a method of completing a well comprising expanding a liner top into a cased wellbore to hang the liner and, thereafter running a tubular member into the wellbore.

Abstract: An apparatus for coupling a tubular member to a preexisting structure.

Abstract: The present invention provides an encapsulation for housing instrumentation lines, control lines, or instruments downhole. In one use, the encapsulation resides between an expandable downhole tool, such as an expandable sand screen, and the wall of the wellbore. The encapsulation is specially profiled to allow the downhole tool to be expanded into the wall of the wellbore without leaving a channel outside of the tool through which formation fluids might vertically migrate. The encapsulation is useful in both cased hole and open hole completions.

Abstract: An apparatus and method of creating a seal between two coaxial tubulars so as to create a hanger and a packer. A first tubular is disposed coaxially within a portion of a second, larger tubular. A portion of the first tubular is expanded into frictional contact with the second tubular, thereby creating a liner and a hanger. In one embodiment, a pattern of grooves and profile cuts are formed in the surface of a portion of the first tubular body. The grooves in one aspect define a continuous pattern about the circumference of the tubular body which intersect to form a plurality of substantially identical shapes, such as diamonds. The grooves and profile cuts serve to improve the tensile strength of the tubular body. At the same time, the grooves and profile cuts allow for expansion of the tubular body by use of less radial force.

Abstract: The present invention provides a liner hanger and a method of hanging a liner in a wellbore. In one aspect, a process for setting a liner in a wellbore is provided in which a tubular having a slip formed on an outer diameter of the tubular at a first location and a preformed bypass for circulating a fluid disposed at a second location is set and expanded into substantial contact with an inner diameter of the wellbore, a casing, or another liner. In another aspect, a process for setting a liner in a wellbore is provided in which a tubular having a slip formed on an outer diameter of the tubular at a first location is placed in the wellbore, a bypass for circulating a fluid is formed downhole, the liner is set and expanded into substantial contact with an inner diameter of the wellbore, a casing, or another liner.

Abstract: A method of isolating a section of downhole tubing comprises: running a length of expandable tubing (20) into a tubing-lined borehole (12, 14) and positioning the expandable tubing (20) across a section of tubing to be isolated; deforming at least portions of the expandable tubing (36, 40) to increase the diameter of the portions to sealingly engage the tubing (14) and to isolate the tubing section.

Abstract: A cuttings processing system for treating cuttings produced while drilling wells using a drilling mud containing a hydrocarbon and a method for using the same are disclosed. The processing system can include a fan, a solids removal system, a heater, and a spin flash drying chamber. The fan can be configured to circulate the vapor within the system. The solids removal system can be configured to remove particulates from the vapor to provide filtered vapor. A heater is provided to heat the filtered vapor into the superheated region. The heater can be associated with the solids removal system to receive the filtered vapor therefrom. The drying chamber is configured to receive the cuttings. The drying chamber is connected to the heater to receive the superheated and filtered vapor therefrom to promote the emitting of the vapor from the cuttings. The drying chamber is connected to the solids removal system to convey the vapor and dried particulates thereto to form a substantially closed loop.

Abstract: A linkage apparatus for selectively gripping and releasing the inside walls of a conduit, the apparatus comprising: a first arm; a bi-directional gripping cam rotatably attached to the arm; and an extension and locking device adapted to selectively radially extend the arm from a tool housing to an inside wall of a conduit and adapted to selectively lock the arm in an extended position.

Abstract: Methods and apparatus for shaping pipes, tubes, liners, or casing at downhole locations in wells. Use is made of rollers bearing radially outwards against the inside wall of the pipe (etc.), the rollers being rolled around the pipe to cause outward plastic deformation which expands and shapes the pipe to a desired profile. Where one pipe is inside another, the two pipes can be joined without separate components (except optional seals). Landing nipples and liner hangers can be formed in situ. valves can be deployed to a selected downhole location and there sealed to the casing or liner without separate packers. Casing can be deployed downhole in reduced-diameter lengths and then expanded to case a well without requiring larger diameter bores and casing further uphole. The invention enables simplified downhole working, and enables a well to be drilled & produced with the minimum downhole bore throughout its depth, obviating the need for large bores.

Abstract: A method of providing a downhole seal, such as a packer, in a drilled bore between inner tubing and outer tubing comprises: providing an intermediate tubing section defining a seal arrangement for engaging with the inner tubing; and radially plastically deforming the intermediate tubing section downhole to form an annular extension. The extension creates a sealing contact with the outer tubing.

Abstract: Methods, apparatus, and systems for low-flow sampling of a fluid source. One illustrative embodiment of the invention is directed to a method for manually sampling a fluid source in a well, including exerting a downward pressure on a sample tube, disposed within a well insert, to allow fluid to pass from the well through a portion of the well insert and into the sample tube to fill at least a portion of the sample tube with the fluid. Another illustrative embodiment of the invention is directed to a method for securing a well insert to an inner wall of a well, including arranging stabilizers on the well insert in a non-extended position, introducing the well insert into the well, arranging the stabilizers on the well insert in an extended position, and expanding a portion of a gasket on the well insert such that the portion of the gasket conforms to a circumference of the inner wall of the well.

Abstract: A method and apparatus to provide a large bore hook hanger system incorporating sand exclusion at a junction in a multilateral wellbore includes the running of a lateral liner having an expandable sleeve positioned thereon to bridge a milled window from the lateral borehole to the primary borehole, expandable sleeve including a pre-machined window and a hook to hang the liner from the primary borehole. The hook further acts to center the pre-machined window in the expandable sleeve to provide access to the primary wellbore. The expandable sleeve is preferably covered on its outer surface with an elastomeric material and is outwardly concentric to an expandable packer for run-in. Once the expandable sleeve is positioned at the appropriate location in the junction, the expandable packer is inflated thus permanently deforming the expandable sleeve into contact with the open hole of the lateral borehole thereby preventing sand or gravel ingress to the primary borehole.

Abstract: The present invention provides apparatus and methods for expanding tubulars in a wellbore. In one aspect, a process of sealing an annular area in a wellbore is provided in which a tubular having perforations at a predetermined location and a sleeve concentrically covering substantially all of the perforations is expanded into substantial contact with an inner diameter of a tubular, such as a casing or a liner. In another aspect, a process of sealing an annular area in a wellbore is provided in which a tubular having perforation at a predetermined location and a sleeve concentrically coving substantially all of the perforations is expanded into substantial contact with a junction between two tubulars, such as a liner and a casing, or between two liners.

Abstract: A tubing coupling method comprises the steps: providing a length of expandable tubing (72) and a length of larger diameter non-expanding tubing (74); connecting an end portion of the expandable tubing (72) to an end portion of the non-expanding tubing (74) with a portion of expandable tubing (76); running the tubing (72, 74, 76) into a bore; and expanding the expandable tubing (72, 76). The expandable tubing (72) may form part of an expandable well or sand screen, or may be expandable bore liner (12).

Abstract: An expandable well screen provides increased collapse, torsional and tensile strength. In a described embodiment, an expandable well screen includes a generally tubular base pipe and an external filtering media. The well screen is configured to have sufficient torsional and tensile strength for conveyance and positioning in a wellbore, while also having sufficient strength to prevent collapse when the screen is radially expanded.

Abstract: A completion technique to replace cementing casing, perforating, fracturing, and gravel packing with an open hole completion is disclosed. Each zone to be isolated by the completion assembly features a pair of isolators, which are preferably tubular with a sleeve of a sealing material such as an elastomer on the outer surface. The screen is preferably made of a weave in one or more layers with a protective outer, and optionally an inner, jacket with openings. The completion assembly can be lowered on rigid or coiled tubing which, internally to the completion assembly, includes the expansion assembly. The expansion assembly is preferably an inflatable design with features that provide limits to the delivered expansion force and/or diameter. A plurality of zones can be isolated in a single trip.

Abstract: A method and apparatus to provide a large bore hook hanger system incorporating sand exclusion at a junction in a multilateral wellbore includes the running of a lateral liner having an expandable sleeve positioned thereon to bridge a milled window from the lateral borehole to the primary borehole, expandable sleeve including a pre-machined window and a hook to hang the liner from the primary borehole. The hook further acts to center the pre-machined window in the expandable sleeve to provide access to the primary wellbore. The expandable sleeve is preferably covered on its outer surface with an elastomeric material and is outwardly concentric to an expandable packer for run-in. Once the expandable sleeve is positioned at the appropriate location in the junction, the expandable packer is inflated thus permanently deforming the expandable sleeve into contact with the open hole of the lateral borehole thereby preventing sand or gravel ingress to the primary borehole.

Abstract: A downhole completion method and an expandable filtration apparatus are disclosed. The filter assembly comprises a plurality of layers beginning with a coated perforated base pipe. The coating reduces the force required for expansion. A drainage layer overlays the base pipe with the filtration layer above it. The drainage layer improves flow through the filtration layer and protects it from burrs in the base pipe. A filtration enhancement layer fits over the filtration layer and an outer shroud protects the assembly during run in. The assembly can be used as made or expanded downhole in one or a series of expansions.

Abstract: The present invention relates to methods and apparatus for expanding tubulars in a wellbore. In one aspect of the invention, an expansion tool with hydraulically actuated, radially expandable members is disposed on a string of coil tubing. In another aspect of the invention the apparatus is utilized to expand a tubular lining a lateral wellbore into contact with a window of a larger tubular lining a central wellbore. The tubular lining can comprise nonporous or porous material.

Abstract: Circulation flow apertures in a wellbore pipe, tubing, casing or casing liner screen may be selectively closed by an internal pipe sleeve that is formed of a thin, malleable material. One axial end of the sleeve is flared and secured to the inner bore surface of the pipe as by welding or by clamping between the ends of axially adjacent pipe joints joined by a threaded coupling. The remaining length of the sleeve extends along the pipe and over any pipe apertures to form an annular space between the outer cylinder surface of the sleeve and the inner bore surface of the pipe. A perimeter seal element such as an O-ring is placed around the sleeve outer perimeter beyond the apertures in a direction opposite from the sleeve flare. The flow aperture in the pipe is closed by a swaging tool that expands the sleeve against the pipe bore wall sufficiently to close the annulus and compress the O-ring seal against the pipe borewall.

Abstract: Invert emulsion compositions including an oleaginous, a non-oleaginous and an amine surfactant that are useful in the oil and gas well drilling art are disclosed. The amine surfactant is selected so that the invert emulsion can be converted form a water-in-oil type emulsion to a oil-in-water type emulsion upon the protonation of the amine surfactant. Deprotonation of the amine surfactant reverses the conversion. This solution also permits the conversion of oil-wet solids in the fluid into water-wet solids.

Abstract: A method and apparatus for use in a subterranean well is described. The apparatus typically includes a subterranean plug including a mandrel having an outer surface and a non-circular cross-section and a packing element arranged about the mandrel, the packing element having a non-cylindrical inner surface matching the mandrel outer surface such that concentric rotation between the mandrel and the packing element is precluded. The apparatus may include slips having cavities to facilitate quick drill-out of the plug.

Abstract: A tool is provided for preventing the rotation of a downhole tool or rotary pump stator, the tool comprising a tubular housing and a jaw which is biased radially outwardly from the tool to engage the casing wall for arresting tool rotation and providing significant stabilization of a rotary pump. In doing so, the tool housing moves oppositely to rest against the casing opposite the jaw. The tool housing and the downhole tool are thereby restrained and stabilized by the casing wall. The tool's jaw is released by opposite tool rotation. Preferably, the jaw is biased outwardly from the tool housing to a casing-engaging position by a torsional member, housed along the axis of the hinge of the jaw. The tool is released from the casing by opposite tool rotation which increasingly compresses the jaw toward the housing, twisting the torsional member into torsion, which then acts to urge the jaw outwardly again.

Abstract: A wellbore casing formed by extruding a tubular liner off of a mandrel. The tubular liner and mandrel are positioned within a new section of a wellbore with the tubular liner in an overlapping relationship with an existing casing. A hardenable fluidic material is injected into the new section of the wellbore below the level of the mandrel and into the annular region between the tubular liner and the new section of the wellbore. The inner and outer regions of the tubular liner are then fluidicly isolated. A non hardenable fluidic material is then injected into a portion of an interior region of the tubular liner to pressurize the portion of the interior region of the tubular liner below the mandrel. The tubular liner is then extruded off of the mandrel.

Abstract: The weapon barrel comprises a liner and at least one jacket tube. The liner is made of a highly wear-resistant material, like a cobalt or nickel base alloy, and the jacket tube is made of a tough alloy, like steel. In the manufacturing process the liner material is packed into the jacket tube in the form of a powdery material which may be pre-pressed or pre-sintered. The packing is arranged such as to leave a central free space in the jacket tube, and the jacket tube may be surrounded by an encapsulating tube. The jacket tube or the encapsulating tube is closed either before or after evacuation, and the closed tube arrangement is subjected to a combined heat and pressure treatment at temperatures of at least 900.degree. C., but below the melting point of the relevant materials and at pressures of at least 900 bar. The compound body thus obtained is formed with a full-area metallic bond between the liner and the jacket tube.