Abstract: Disclosed apparatus and methods permit well-site operators to retrofit existing wells in order to comply with local regulations that restrict the escape of annular natural gas from hydrocarbon wells. Such allows sealing around an exterior of surface and concentric production casings, both above and below the point of their intersection, then assembling a pressure vessel around that point and between those seals so as to capture and hold gas rising up an intercasing annulus, for periodic controlled venting.

Abstract: A technique is provided to limit the number of vehicles required during a well project involving a plurality of well construction related procedures. The technique utilizes a modular unit, e.g. a vehicle, and a plurality of modules that may be interchanged on the modular unit according to the scheduled well procedure. A separate crane unit can be used to move the modules to and from the vehicle as required for specific phases of well construction.

Abstract: A hybrid wellhead system for a hydrocarbon well, having a wellhead supported by a conductor; an intermediate head spool secured to the wellhead by a hammer union; and a tubing head spool secured to the intermediate head spool by a hammer union.

Abstract: A leak detection method uses a comparator to compare fluid values in and from the latch assembly of the latch system for an oilfield device and/or in and from the bearing assembly of a rotating control head.

Abstract: A tubing installer runs a string of tubing into a well while strapping a control line to the tubing string. The installer includes a base having a tubular connector extending downward for connection to an upper end of a blowout preventer. Hydraulic cylinders are mounted to and extend upward from the base. A support floor having support slips is mounted to the hydraulic cylinders at a fixed distance above the base. A traveling slip base containing traveling slips is mounted to upper ends of piston rods of the hydraulic cylinders. A pipe lifting assembly is supported by the base for lifting and positioning an additional joint of tubing to be added to the string of tubing. A pipe make-up mechanism is supported by the base for rotating the additional joint into threaded engagement with the string of tubing. A control line supply source for supplies control line to and alongside the string of tubing at a point between the base and the support floor.

Abstract: An alignment system can include at least one alignment device positioned between two flanges, the alignment device having a greater thickness on one side of the alignment device than on an opposite side of the alignment device. A method of producing a relative angular offset between a first flange and a second flange can include positioning at least one alignment device between the first and second flanges, and securing the alignment device between the first and second flanges, thereby producing the angular offset. A method of aligning an axis of a blowout preventer stack with a rig floor can include positioning at least one alignment device between a first flange, and a second flange of the blowout preventer stack; and securing the alignment device between the first and second flanges, thereby producing an angular offset of the second flange relative to the first flange.

Abstract: A method and system for installing a Christmas tree in place of a blowout preventer on a wellhead. The donut in the wellhead BOP is landed using a coiled tubing injector. Then the wellhead BOP then is removed and the Christmas tree is installed also using the same crane that supported the coiled tubing injector. This employs the coiled tubing rig already in use at the well site for a previous operation, such as plug drilling or perforating and fracturing. Notably, the system provides a second seal, such as a ceramic disk, below the donut, for added safety while the Christmas tree is installed. The tool string used to install the donut includes a safety union so that the tool string can be disconnected after the donut is landed and locked into place.

Abstract: An outer casing string, including a surface casing head, and associated installation method. In some embodiments, the surface casing head includes an outer tubular member insertable through a diverter of an installed conductor system, an inner tubular member at least partially disposed within and moveable relative to the outer tubular member, and a sleeve ring rotatably coupled to the inner tubular. The outer tubular member has an annular recess. The sleeve ring includes a snap ring that is displaceable between an extended position and a retracted position. In the extended position, at least a portion of the snap ring is received within the annular recess, and the outer tubular member is axially immovable relative to the inner tubular member. In the retracted position, no portion of the snap ring is received within the annular recess, and the outer tubular member is axially moveable relative to the inner tubular member.

Abstract: A multi-lock adapter used to inject high-pressure well stimulation fluids through an independent screwed wellhead includes an adapter pin having a central passageway with an internal diameter at least as large as a passageway through the wellhead. A lockdown flange secures the adapter pin to a casing mandrel of the wellhead. The lockdown flange ensures that stress on connection points to the screwed independent wellhead due to elevated fluid pressures used for well stimulation procedures does not exceed engineered specifications.

Abstract: A tubing head adapter which operates to provide a supplemental sealing barrier for a tubing head while maintaining access to the interior of the tubing head. The adapter includes an annular body adapted to be secured in fixed relation to the tubing head and a dummy hanger adapted to be matedly inserted into the annular body. The dummy hanger includes an annular sleeve insert and a removable axial plug disposed within the annular sleeve insert. A plurality of extendable and retractable locking pins secure the dummy hanger in place.

Abstract: A wellhead assembly having a wellhead housing, a casing hanger set within the wellhead housing, and sealing areas provided on opposing surfaces of the wellhead housing and casing hanger. The sealing areas circumscribe an axis of the wellhead assembly along respective axial distances on the wellhead housing and casing hanger. A seal is included with the wellhead assembly that has inner and outer legs that respectively engage the sealing areas and form sealing surfaces against the sealing areas. The axial distances of the sealing areas exceeds the length of the inner and outer legs, so that an original seal can be removed and replaced by a secondary seal, wherein the secondary seal engages sealing areas different from the sealing areas engaged by the original seal.

Abstract: A method and apparatus are provided for installing control lines and pipe into a well. The pipe-holding spider that is normally mounted on the rig floor is adapted for easy disassembly and reassembly when the pipe slips within the spider are not engaged with the outer surface of the pipe string so that upon disassembly, a control line guide becomes vertically movable. The control line guide is adapted for being controllably elevated to a distance above the rig floor, thereby providing personnel access to a portion of the length of the pipe string below the elevated control line guide and above the rig floor for securing control line to the pipe string using a fastener.

Abstract: A technique for securing a subsea well that has had some of its components damaged as a result of a storm or other catastrophic event. The techniques utilizes a casing head assembly that may secured to the casing of the damaged well by tightening a plurality of set screws to drive slips into the casing. The casing head assembly may also comprise a tubing hanger. Tubing head set screws may then be tightened to activate the tubing hanger to secure the production tubing to the casing head. The casing head assembly may also comprise a latch-lock connector that may be secured to the casing head by stabbing the latch-lock connector into the casing head and rotating the connector approximately one-quarter turn. A corrosion cap may then be secured to the latch-lock connector to cover the end of the production tubing.

Abstract: Protection at a hydrocarbon well is enhanced by placing a blowout preventer over a well head. An adapter is connected to the blowout preventer. The adapter includes a valve that when turned off prevents non-production flow from the blowout preventer to a riser pipe.

Abstract: An apparatus to provide electrical coupling between two components in a well system is proposed. The apparatus includes a first component disposed around a well-bore and configured to host electrical connections. A second component is disposed concentrically around the first component and configured for power coupling with the first component. A first power coupling unit is disposed on the first component and configured to host one or more transceivers and resonators. A second power coupling unit is disposed on the second component and configured to host one or more transceivers and resonators. The transceivers and resonators on the first and second power coupling units are configured to transfer power in a contactless manner.

Abstract: The present application is directed to an assembly for controlling an annulus between tubulars. The assembly comprising a first annular member securable to the outer tubular; a second annular member securable to the first annular member; wherein each of the first and second annular members have eccentric bores therethrough.

Abstract: An apparatus for controlling spillage from a well head or other fluid conducting means comprising a channel member having a fluidic conduit and a dynamic collar surrounding at least a portion of the channel member. The channel member and dynamic collar have a total diameter that is less than the well head or other fluid conducting means diameter. Also disclosed is a method for minimizing fluid spillage from a well head opening or other fluid conducting means opening comprising: a) providing the apparatus of the present invention; b) inserting the device into the opening; c) introducing an expansive material into the dynamic collar to expand the collar sufficiently to seal the opening; and d) optionally, collecting the emerging fluids.

Abstract: Method and apparatus for handling a supported tubular string with a string elevator and a spider on a rig to prevent damaging contact between the string elevator and spider while facilitating further connections of add-on tubular segments. The string elevator and supported tubular string descend toward the spider until reaching a predetermined position. The process of setting the spider into engagement of the tubular string is automatically initiated in response to detecting the predetermined position of the string elevator. With the spider set, the string elevator can be unloaded. Optionally, the method may also automatically terminate the string elevator descent in response to detecting that the spider has been set. A preferred apparatus for detecting the position of the elevator includes a tilt switch secured to a fixed position along the length of the Kelly hose.

Abstract: A connector to secure a blow out preventer to tubing or a casing head of a well or wellhead and a method of securing a blow out preventer to the well utilizing the connector. The connector may be configured to secure the blow out preventer adapter to the wellhead and provide, within fifteen minutes, a seal operable to withstand ten thousand pounds per square inch of pressure. The connector may include both a hydraulically operated locking segment and a separate mechanical locking segment, and wherein both locking segments may be transitioned from a fully retracted position to a fully locked position within fifteen minutes. The connector may be configured to accommodate up to ten degrees of misalignment between the blow out preventer and the tubing.

Abstract: A method and system for installing a Christmas tree in place of a blowout preventer on a wellhead. The donut in the wellhead BOP is landed using a coiled tubing injector. Then the wellhead BOP then is removed and the Christmas tree is installed also using the same crane that supported the coiled tubing injector. This employs the coiled tubing rig already in use at the well site for a previous operation, such as plug drilling or perforating and fracturing. Notably, the system provides a second seal, such as a ceramic disk, below the donut, for added safety while the Christmas tree is installed. The tool string used to install the donut includes a safety union so that the tool string can be disconnected after the donut is landed and locked into place.

Abstract: A system and method for deploying one or more tools in a wellbore according to which a clamp is coupled to a flexible interconnect.

Abstract: A multi-lock adapter used to inject high-pressure well stimulation fluids through an independent screwed wellhead includes an adapter pin having a central passageway with an internal diameter at least as large as a passageway through the wellhead. A lockdown flange secures the adapter pin to a casing mandrel of the wellhead. The lockdown flange ensures that stress on connection points to the screwed independent wellhead due to elevated fluid pressures used for well stimulation procedures does not exceed engineered specifications.

Abstract: A blow out preventor (BOP) apparatus is disclosed including a quick connection system. The quick connection system comprises at least one actuator receiving aperture including at least one female connector having a female engaging profile and at least actuator cylinder including at least one male connector having a male engaging profile, where the male engaging profile is adapted to register with the female engaging profile upon insertion of an actuator into its corresponding receiving aperture and upon rotation of the actuator through a rotational angle.

Abstract: A thread protection member for protecting threads in a threaded joint includes a body formed of a material selected to reduce damage to the threads during a make-up of the threaded joint and a discontinuity reducing remaining clamping forces and thus allowing the body to deform in a predetermined manner when the body is removed from the threaded joint. In one arrangement, the discontinuity is a void at least partially penetrating the body. For example, the void can be a longitudinal slot that extends partially or fully through the body. In another embodiment, the discontinuity is a region in the body that has at least one material property different from a material property of an adjacent portion of the body. To remove the thread protection member from the joint, a suitable tool may be used to deform the body to extract the body from the joint.

Abstract: A horizontal offline stand building system includes a substantially horizontal, elongate catwalk having a frame and a stand lifting arm. The catwalk has a top surface adapted to receive at least two tubulars aligned coaxially along a linear path in a make-up channel on said top surface. The tubulars are threaded together to form preferably at least a triple pipe stand in the make-up channel. The completed stand is then transferred laterally to a delivery channel containing the stand lifting arm. The stand lifting arm is selectively actuable lifting arm for selectively elevating a rig end of a pipe stand from said top surface of the catwalk to the deck of a drilling rig, and then for supporting the mid and rear sections as the stand is hoisted from the delivery channel up the derrick of the drilling rig.

Abstract: A system and methodology for controlled entry of a tubing string, and cable adjacent thereto, into a wellbore. A stationary housing is fit to a wellhead and has a bore in communication with the wellbore. The cable can be laterally displaced from the bore into a cable access formed into the housing's side wall for fitting a sealing assembly to the bore and engages a sealing surface therein. The sealing assembly seals tubulars passing therethrough. The cable access interrupts the sealing surface. A cable bypass sub is fit to the cable access and permits the cable to extend sealingly from above the sealing surface to the wellbore wherein the cable bypasses the sealing assembly and sealing surface. A seal reconstitutes the interrupted portion of the sealing surface at the cable access.

Abstract: An alignment system can include at least one alignment device positioned between two flanges, the alignment device having a greater thickness on one side of the alignment device than on an opposite side of the alignment device. A method of producing a relative angular offset between a first flange and a second flange can include positioning at least one alignment device between the first and second flanges, and securing the alignment device between the first and second flanges, thereby producing the angular offset. A method of aligning an axis of a blowout preventer stack with a rig floor can include positioning at least one alignment device between a first flange, and a second flange of the blowout preventer stack; and securing the alignment device between the first and second flanges, thereby producing an angular offset of the second flange relative to the first flange.

Abstract: Well bore servicing equipment is provided. The well bore servicing equipment comprises a first manipulator to grip a well bore work string, to raise the work string, and to lower the work string. The well bore servicing equipment further comprises a controller to receive a work string trajectory input and to automatically control the first manipulator to raise and lower the work string substantially in conformance with the work string trajectory input.

Abstract: Apparatuses and methods are disclosed herein to cut a control line and/or to run a control line on a rig. The apparatuses may include a movable cutting apparatus to cut a control line, a load transfer member to engage a control line, a load measuring device to measure a load imparted to a load transfer member, and a drive member to engage and drive a control line. The apparatuses and methods may be used with a control line positioning apparatus, a pipe engaging apparatus, and/or may be used by themselves.

Abstract: A method of sealing annular space between an upright outer tube and an upright inner tube extending within the outer tube along an axial direction thereof involves pouring a liquid seal material into the annular space onto a support member fitted within the annular space between the outer tube and the inner tube in a manner substantially closing around the inner tube. The liquid seal material is poured in an amount sufficient to fill radial space between the inner tube and the outer tube fully around the inner tube, the liquid seal material is then cured to form an annular seal between the inner tube and the outer tube. The method is useful in sealing of the annular spacing between the surface and production casing of a gas well and installing a venting system to facilitate controlled venting of the annular space.

Abstract: A wellhead system, connector, and method of assembling a wellhead system. The connector includes a member having a set of left-hand threads and a set of right-hand threads on its interior surface. The connector provides a quick connection to threads on wellhead components such as a tubing head and a casing head.

Abstract: An actuator control system includes a housing assembly having at least one line therein for controlling operation of an actuator, and a modular controller attached externally to the housing assembly and interconnected to the line. A method of constructing an actuator control system includes the steps of: assembling a modular controller, the modular controller including a control valve therein for controlling operation of an actuator via a hydraulic line; testing the modular controller, including functionally testing the control valve; and then attaching the modular controller to a housing assembly having the line formed therein. Another actuator control system includes a housing assembly having at least one line therein for controlling operation of an actuator, and a modular controller attached separately to the housing assembly and interconnected to the line via a manifold of the modular controller, the manifold including a concave interface surface which receives the housing assembly therein.

Abstract: A single or multi-bowl wellhead may be positioned in a diverter housing over the wellbore. An overshot running tool protects the wellhead during placement and certain operations. Protrusions on the wellhead may be installed after the diverter housing is removed.

Abstract: A method for using a top drive is disclosed herein. The method can include: actuating a motor to provide power to the top drive, thereby rotating a stem with a saver sub mounted to a top drive housing having a bearing disposed about the rotatable stem; grabbing, lifting, and positioning tubulars using an elevator; and suspending weight of the top drive to prevent damage to threads of the tubulars during threadable engagement and disengagement of the tubulars using an airbag of an airlift thread compensator. The method can further include: positioning a torque wrench assembly along the tubulars for connecting the tubulars using a hydraulic cylinder disposed inside a torque supporting telescoping tubes; and movably positioning a single hollow cylinder rod of the hydraulic cylinder to extend into a first and second protected area, thereby preventing axial movement of a flexible hose during operation of the torque wrench assembly.

Abstract: A casing mandrel for an independent screwed wellhead includes a seal bore for receiving a fixed-point packoff connected to a high-pressure mandrel of a pressure isolation tool, and a pin thread adapted for engagement with a box thread of a tubing head supported by the casing mandrel.

Abstract: Wellhead assembly and method for providing a power connection to a downhole electrical device, such as a heater. Pressure-containing wellhead body members enclose a vertical wellbore and support therein an isolated tubing hanger and a grounding tubing hanger. The isolated tubing hanger suspends a conducting tubing string, while the grounding tubing hanger suspends a grounding tubing string concentrically spaced from the conducting tubing string. The isolated tubing hanger has an outer housing, an inner electrically conducting portion supported by the outer housing operative to provide electrical connection with, and suspend, the conducting tubing string, and insulation between the housing and conducting portion to electrically isolate the housing portion. Hot electrical connection is made for electrical connection to the conducting portion of the isolated tubing hanger or the conducting tubing string.

Abstract: An assembly for connecting a drilling adapter to a wellhead comprising external threads on an end portion thereof.

Abstract: A hybrid wellhead system is assembled using a plurality of threaded unions, such as spanner nuts or hammer unions, for securing respective tubular heads and a flanged connection for securing a flow control stack to a top of a tubing head spool. The tubing head spool is secured by a threaded union to an intermediate head spool. The intermediate head spool is secured by another threaded union to a wellhead. Each tubular head secures and suspends a tubular string in the well bore. The hybrid wellhead system is capable of withstanding higher fluid pressures than a conventional independent screwed wellhead, while providing a more economical alternative to a flanged, or ranged, wellhead system because it is less expensive to construct and faster to assemble.

Abstract: Method, crane system and crane for moving a component of a device. The crane includes a supporting mechanism configured to be fixedly attached to the device, an arm mechanism connected to the supporting mechanism and configured to move in a horizontal plane, a sliding mechanism connected to the arm mechanism and configured to move substantially perpendicular to the horizontal plane, and a grabbing mechanism configured to be removably attached to the sliding mechanism and configured to grab the component of the device.

Abstract: A well cap rod hanger for securing a well head having an upper portion adapted to be attached to a rod elevator, a body having a lower cylindrical portion with a threaded outer surface adapted to be threadedly attached to the inside diameter of a well head, and a second cylindrical portion extending downward from the body, the second cylindrical portion adapted to be threadedly attached to a rod string.

Abstract: A stable vertical lift structure that raises pre-assembled equipment with flexibility in the positioning in relation to the well head location. The invention includes pre-assembled drilling and well-head equipment, such as a blow-out preventer and a stripper assembly supported by a vertical support structure, all of which is transported to the drilling site on a trailer assembly. The pivot point for the pre-assembled equipment is placed on a rail transport mounted on the trailer assembly, and the pivot point is laterally pushed to a locking point on the rail assembly before the pre-assembled equipment is vertically raised to its vertical alignment near the well head. After being raised to its vertical alignment position, the pre-assembled equipment can be placed over the well head at the drilling site.

Abstract: The present invention generally relates to methods and apparatus for improving top drive operations. A method of ensuring safe operation of a top drive includes operating a top drive, thereby exerting torque on a first tubular to makeup or breakout a first threaded connection between the first tubular and a second tubular. The method further includes monitoring for break-out of a second connection between a quill of the top drive and the first tubular; and stopping operation of the top drive and/or notifying an operator of the top drive if break-out of the second connection is detected.

Abstract: A robotic system coupled to a racking platform of an oil well service or drilling rig comprising a base coupled to the racking platform at a fixed location, a mast pivotally coupled to the base by a mast pivot joint allowing rotation of the mast about a mast axis, a mast actuator for controllably rotating the mast about the mast pivot joint, an arm coupled to the mast and moveable along a radial direction with respect to the mast axis, an arm actuator for controllably moving the arm along the radial direction, an end effector pivotally coupled to an end of the arm by an end effector pivot joint allowing rotation of the end effector about an end effector axis oriented generally parallel to the mast axis, and an end effector actuator for controllably rotating the end effector about the end effector pivot joint. The end effector comprises at least one grabbing member operable to selectively grab an elongated object under control of a grabbing member actuator.

Abstract: The present invention relates to a split seal for a progressive cavity pump (PCP) drive head stuffing box. In one embodiment, a mechanical seal assembly for a pump is provided. The mechanical seal assembly includes a seal housing; first and second semi-annular mechanical seals, each at least partially disposed in the seal housing bore, and a seal sleeve rotatable relative to the seal housing; third and fourth semi-annular mechanical seals, each disposed at least partially in the seal sleeve bore, at least one of the third and fourth seals rotationally coupled to the seal sleeve; and one or more biasing members biasing the mechanical seals into engagement.

Abstract: Well bore servicing equipment is provided. The well bore servicing equipment comprises a first manipulator to grip a well bore work string, to raise the work string, and to lower the work string. The well bore servicing equipment further comprises a controller to receive a work string trajectory input and to automatically control the first manipulator to raise and lower the work string substantially in conformance with the work string trajectory input.

Abstract: A configurable wellhead system is used to efficiently accomplish well completion, re-completion or workover. The configurable wellhead system includes a permanent fracturing spool that is mounted to a casing head of the well and provides a high pressure seal around a top of a casing of the well. The permanent fracturing spool provides full-bore direct access to the casing without the use of a pressure isolation mandrel. A tubing head is mounted to a top of the permanent fracturing spool to complete the configurable wellhead system. A fracturing spool plug secured in a seal bore of the permanent fracturing spool permits equipment mounted above the permanent fracturing spool to be removed without killing the well or inserting a wireline casing plug.

Abstract: A pipe gripping assembly having a quill, an actuator and a drive assembly mounts to a top drive of a drilling rig. The quill is connected to a mandrel in the drive assembly. The drive assembly has a tapered mandrel and a set of slips that move along the taper into and out of engagement with the pipe. The actuator is connected to both the quill and a portion of the drive assembly. The actuator includes a motor and at least two sleeves that are threaded together. One sleeve has a spline on its outside diameter that mates to the motor and a gear. Power applied to the motor causes the actuator to move slips in the drive assembly into an engagement position that grips the pipe for lifting and rotating the pipe.

Abstract: Disclosed apparatus and methods permit well-site operators to retrofit existing wells in order to comply with local regulations that restrict the escape of annular natural gas from hydrocarbon wells. Such allows sealing around an exterior of surface and concentric production casings, both above and below the point of their intersection, then assembling a pressure vessel around that point and between those seals so as to capture and hold gas rising up an intercasing annulus, for periodic controlled venting.

Abstract: A method and apparatus for providing additional torque in a top drive system for rotating a tubular during tubular drilling, running, and/or handling operations. In one embodiment, a gear arrangement is operatively connected to a top drive of the top drive system to increase the amount of available torque for rotating a tubular. In another embodiment, a gear box is operatively connected to the top drive to boost the amount of torque available for rotating the tubular.

Abstract: For use with a top drive power unit supported for connection with a well string in a well bore to selectively impart longitudinal and/or rotational movement to the well string, a feeder for supplying a pumpable substance such as cement and the like from an external supply source to the interior of the well string in the well bore without first discharging it through the top drive power unit including a body having flow passages for communicating the pumpable substance from an external source to discharge through the sub and into the interior of the well string below the top drive power unit, and a brace which reduces and/or eliminates the transfer of forces from the chicksan line to the valve and inlet of the side entry sub.