Abstract: In a dual-gradient drilling apparatus, a subsea solids processing unit includes a housing, a solids processing mechanism disposed in the housing between a drilling mud inlet and a drilling mud outlet, and a flushing mechanism configured to flush the solids processing mechanism with a flushing fluid. A subsea solids processing unit may be controlled by rotating the solids processing mechanism in a forward direction and increasing a drive torque when a measured speed of the solids processing mechanism is below a desired rotation speed. The desired rotation speed may be decreased when a measured torque exceeds a selected maximum and a rotation direction of the solids processing mechanism may be reversed when the measured speed falls below a selected minimum.

Abstract: The invention relates to a water collecting device (30) intended for a core drilling unit (1) that comprises a drilling machine including an electric drilling motor (6), a machine housing (3) with an output shaft (9), that can be composed of many sections, a core drill (4) connected to the machine shaft and means to supply cooling water, as required, to the cylindrical inner part of the of the core drill via the machine shaft (9). The water collecting device (30) comprises a vessel (31) with a bottom (32) and a side wall (33), the bottom (32) positioned below the core drill (4), the vessel (31) arranged to collect spent water as well as drill cuttings from the core drill (4), the vessel (31) further comprising at least a draining duct (58) for drainage of spent water as well as drill cuttings from the vessel (31). The invention also relates to the core drilling unit equipped with the water collecting device.

Abstract: A system for forming a subterranean wellbore may include a pump and an additive supply. The pump pumps a drilling fluid into the wellbore while also generating a pressure differential that draws an additive across a supply line connected to the additive supply. The drilling fluid may be a gas or a liquid. A method for forming a wellbore may include drilling the wellbore, circulating a drilling fluid in the wellbore using a pump; and supplying an additive to the drilling fluid by flowing the additive across a supply line using a pressure differential generated by the pump. The pump may generate a vacuum pressure at a supply line outlet and/or create a pressure differential in the supply line. The flow of additive across the supply line may be regulated and/or stopped when the pump is not operating.

Abstract: A system for storing cuttings including a drilling rig having a deck and at least two support structures, and at least one cuttings storage vessel disposed in at least one of the at least two support structures is disclosed. A method of storing cuttings on a drilling rig including transferring materials from a deck of the drilling rig to a pressurized vessel dispose din a support structure of the drilling rig is also disclosed.

Abstract: A method and system for drilling a wellbore is described. The system includes a wellbore with a variable density drilling mud, drilling pipe, a bottom hole assembly disposed in the wellbore and a drilling mud processing unit in fluid communication with the wellbore. The variable density drilling mud has compressible particles and drilling fluid. The bottom hole assembly is coupled to the drilling pipe while the drilling mud processing unit is configured to separate the compressible particles from the variable density drilling mud. The compressible particles in this embodiment may include compressible hollow objects filled with pressurized gas an configured to maintain the mud weight between the fracture pressure gradient and the pore pressure gradient. In addition, the system and method may also manage the use of compressible particles having different characteristics, such as size, during the drilling operations.

Abstract: A cleanout system and method for removal of metal debris from a fluid flow, such a flow of re-circulated drilling mud employs one or more magnetic unit positioned in the path of the fluid for collecting metal particles from the flow. The magnetic unit has a removable magnet core positioned in a non-magnetic sleeve. When the core is removed from the sleeve the attracted metal particles are allowed to drop from the sleeve under gravity to facilitate their collection and disposal. A fluid deflector is positioned upstream from each magnetic unit, protecting the magnetic unit from direct impact by the strong flow. The magnetic units are allowed to pivot from side-to-side and adjust their position in the flow.

Abstract: A method and apparatus for substantially cleaning fill from a borehole is described variously including running a coiled tubing assembly into the wellbore, creating a fluid vortex by circulating cleaning fluid through the coiled tubing, and pulling the coiled tubing and coiled tubing assembly out of the hole at a speed sufficient to substantially clean the particulate solids from the wellbore. An apparatus for substantially cleaning fill from a hole, including vertical, horizontal, or deviated wells also is provided.

Abstract: The invention relates to auxiliary working apparatus (10) for use with drilling apparatus for drilling holes into the ground and where the drilling apparatus has a platform supported by a support structure (50) thereof through which a drill bit (30) passes, the platform serving as a barrier between chippings blown from a hole being drilled into the ground and the drill motor and drill bit displacement mechanism of the drilling apparatus. The auxiliary working apparatus includes displacement means in the form of a roller-type brush (20) arrangement that, in its operative configuration, is mounted beneath the platform and that is operable for displacing chippings blown from a hole being drilled into the ground to spaced locations from the hole.

Abstract: A display device includes a plurality of scanning lines, a plurality of signal lines, a plurality of pixel circuits and sensor circuits, a signal line drive circuit and scanning line drive circuit which drive the plurality of pixel circuits, and a precharge circuit and sensor control circuit which drive the sensor circuits. A filter subjects image data to an interpolation process to compensate for a gradation value of an output. In a signal processing section, the area of a light receiving area is calculated and it is determined that a light source is set in contact with a display screen.

Abstract: An improved method and apparatus for removing metal cuttings from an oil well drilling mud stream provides a magnetic body or “ditch magnet” having end plates that extend radially and circumferentially from the magnetic body, the plates being positioned at end portions of the magnetic body. A third plate in the form of a wiper is used to dislodge metal cuttings and other metallic material from the magnetic body after the magnetic body has accumulated such metallic parts. One of the end plates can be removable to facilitate a complete scraping or wiping of the metallic parts from the metallic body by the wiper plate.

Abstract: A system to re-inject drill cuttings slurry into a well formation for the storage of the cuttings. The system may include a pressure containing conduit that creates a flow path to an annulus within the well formation. The system may include an injection inlet, a drilling guide base, an injection adapter having a circular gallery, an injection mandrel having at least one injection port, and an annulus created between the injection mandrel and an inner casing. The slurry may be injected into the annulus while still drilling the wellbore. The location of the injection inlet may be positioned relative to the circular gallery of the injection adapter such that a cyclone effect is created within gallery minimizing erosion due to the flow of the slurry. The injection mandrel may be adapted to allow the passage of drilling mud to a downhole drilling location while injecting slurry into the casing annulus.

Abstract: An improved cuttings system located adjacent a drilling rig's shale shaker system utilizing a vacuum collection/gravity fed processing system, thereby eliminating expensive and complicated cuttings transfer systems. The use of a vacuum cuttings collection system combined within a common fluid-filled open tank and submersible grinding pumps eliminate the need for extensive circulating and holding systems. Cuttings are sized and chemically prepared within the same tank and fed directly to an injection pump for discharge to cuttings transport tanks or injected down hole. Other improvements include non-restrictive cuttings sizing, filtering, and an injection pump cuttings relief system.

Abstract: A drilling fluid monitor system includes a pump fluidically connected to the drilling fluid to withdraw fluid from that system and move it to a scale that includes two coils through which the withdrawn fluid is circulated. The coils are positioned on a scale so the withdrawn fluid can be accurately weighed and returned to the drilling system via the pump.

Abstract: To improve drilling performance, a drilling fluid is selected based on one or more criteria and to have at least one target characteristic. Drilling equipment is used to drill a wellbore, and the selected drilling fluid is provided into the wellbore during drilling with the drilling equipment. The at least one target characteristic of the drilling fluid includes an ability of the drilling fluid to penetrate into formation cuttings during drilling to weaken the formation cuttings.

Abstract: An apparatus and system for conveying drill cuttings employing a conveyance gas to induce movement of the non-free flowing drill cuttings in a vessel.

Abstract: A compressible object is described that may be utilized in drilling mud and with a drilling system to manage the density of the drilling mud. The compressible object includes a shell that encloses an interior region. The shell experiences less strain when the external pressure is about equal to the internal pressure than when the external pressure is above or below a predetermined compression interval of the compressible object includes a shell that encloses an interior region.

Abstract: A compressible object is described that may be utilized in drilling mud and with a drilling system to manage the density of the drilling mud. The compressible object includes a shell that encloses an interior region. Also, the compressible object has an internal pressure (i) greater than about 200 pounds per square inch at atmospheric pressure and (ii) selected for a predetermined external pressure, wherein external pressures that exceed the internal pressure reduce the volume of the compressible object and wherein the shell being designed to reduce localized strains of the compressible object during expansion and compression of the compressible object.

Abstract: An arrangement and a method to control and regulate the bottom hole pressure in a well during subsea drilling at deep waters: The method involves adjustment of a liquid/air interface level in a drilling riser. The arrangement comprises a drilling riser with an outlet at a depth below the water surface. The outlet is connected to a subsea pumping system with a flow return conduit back to a drilling vessel. The intention of the system is to transport the drilling fluid and the formation particles to the surface on the drilling unit prior to setting structural pipe on the seabed and when drilling at least one hole section after the first surface structural casing have been set. The apparatus is used in order to drill all surface hole sections with the riser installed in order to avoid “pump & dump” procedures and to recover all mud and chemicals.

Abstract: A method for the recovery of oil according to which a well is drilled using a drill bit; drilling fluid is introduced to the drill bit and a mixture of the fluid and cuttings from the well is passed to the ground surface. The mixture is passed into a vessel and the vessel is transported from the ground surface to another area where the fluid is separated from the cuttings in the vessel.

Abstract: A method and system for drilling a wellbore is described. The system includes a wellbore with a variable density drilling mud, drilling pipe, a bottom hole assembly disposed in the wellbore and a drilling mud processing unit in fluid communication with the wellbore. The variable density drilling mud has compressible particles and drilling fluid. The bottom hole assembly is coupled to the drilling pipe while the drilling mud processing unit is configured to separate the compressible particles from the variable density drilling mud. The compressible particles in this embodiment may include compressible hollow objects filled with pressurized gas an configured to maintain the mud weight between the fracture pressure gradient and the pore pressure gradient. In addition, the system and method may also manage the use of compressible particles having different characteristics, such as size, during the drilling operations.

Abstract: Vessels, system and methods for conveying drilling cuttings material, which, in certain aspects, include a system for conveying material from a vessel, the system having a vessel for receiving material to be conveyed, a first conduit for conveying air, a second conduit for receiving air from the first conduit and for conveying air into the vessel, a metering screw for receiving material from the vessel and for moving the material from the vessel, a discharge line for receiving the material from the metering screw, the discharge line having an exit end, pressure sensor apparatus for sensing pressure in the discharge line, and control apparatus for automatically controlling the metering screw in response to a pressure sensed by the pressure sensor apparatus.

Abstract: Methods for processing drill cuttings including measuring moisture content of the drill cuttings; systems for doing this; methods for moving drill cuttings using conduits with spaced-apart inlets for applying positive pressure; and feeding apparatuses for loading drill cuttings into a positive pressure conduit.

Abstract: Disclosed are hydrocarbon recovery drill string apparatus, subterranean hydrocarbon recovery drilling methods, and subterranean hydrocarbon recovery methods. In one embodiment, a hydrocarbon recovery drill string apparatus includes an elongated assembly within which a rotatable drill rod is received. The assembly comprises a longitudinal axis, a drill rod entrance end, and a drill rod exit end. The assembly comprises a tailcuttings diverter pipe proximate the drill rod exit end, with the tailcuttings diverter pipe defining an initial fluid flow path of the tailcuttings from the longitudinal axis which is acute from the longitudinal axis. Other apparatus and method aspects are contemplated.

Abstract: A fluid handling system for drilling cuttings utilizes a constant and gravity managed liquid level between a substantially atmospheric separator and a shale shaker to maximize fluid residence time within the separator and ensure substantially all of the gas entrained in the cuttings is evolved and passed to a flare thus preventing evolution of the gas at the shale shaker. Solids from the separator are combined with liquid recirculation from and returning to the shale shaker. Optionally, a vacuum degasser is positioned between the separator and the shale shaker and separated gases are passed from the degasser to the flare. This method and system is particularly applicable to balanced, underbalanced and air drilling operations where the flow of gas is intermittent and unpredictable.

Abstract: A cleanout system and method for removal of metal debris from a fluid flow, such a flow of re-circulated drilling mud employs one or more magnetic unit positioned in the path of the fluid for collecting metal particles from the flow. The magnetic unit has a removable magnet core positioned in a non-magnetic sleeve. When the core is removed from the sleeve the attracted metal particles are allowed to drop from the sleeve under gravity to facilitate their collection and disposal. A fluid deflector is positioned upstream from each magnetic unit, protecting the magnetic unit from direct impact by the strong flow. The magnetic units are allowed to pivot from side-to-side and adjust their position in the flow.

Abstract: A dual cylinder positive displacement pump is used to move drill cuttings. The pump may include one or more of a self-sealing wear ring member/wear plate member interface, stainless steel pumping cylinders, and a hopper with an inclined surface.

Abstract: A system and method for excavating a subterranean formation, according to which a slurry of liquid and a plurality of impactors are introduced into at least one cavity formed in a body member and are discharged from the cavity so that the impactors remove a portion of the formation. The impactors are separated from at least a portion of the fluid and the materials removed from the formation, so that the impactors can be reused.

Abstract: A coated drill pipe for use in drilling ground such as in rotary drilling for explorative geophysics and associated methods and systems are disclosed and described. A protective coating can be coated over at least a portion of an exterior or interior surface of the drill pipe. The protective coating can include a polyurea such as an aromatic polyurea, a silicone modified polyurea, or an aluminized polyurea. Drill pipes can be shielded by coating a drill pipe with a polyurea composition such as by spray coating. In connection with suitable systems and coated or uncoated well casings, these coated drill pipes can perform for dramatically extended periods of time over conventional drill pipes.

Abstract: A system for handling drill cuttings conveys cuttings into bulk tanks via a conduit. The bulk tanks have a lower portion that converges to an elongated opening. A conveyance member positioned at the elongated opening forces the cuttings out of a discharge port at the bottom of the bulk tank. Once suitable conveyance member is a screw-type conveyor coupled to a motor that applies a motive force to the cuttings. The bulk tank lower portion can be formed as a wedge or trough that generally conforms to the configuration of the conveyance member. The bulk tanks hold the cuttings until it can be discharged via the discharge port to a transport vessel for processing or disposal. For offshore operations, the system includes a separation unit on the rig that forms the cuttings from fluid returning from the wellbore and a cuttings flow unit that conveys the cuttings from the separation unit to the bulk tanks.

Abstract: A drill cuttings handling system apparatus for use on an oil and gas drilling rig located on a drilling platform where the platform has drilling equipment that includes a system for circulating drilling mud through the borehole created by the drilling equipment that includes a drill cuttings shaker for removing drill cuttings from the circulating drilling mud and a drill cuttings collection trough. The drill cuttings handling system is comprised of a cyclone cuttings hopper, a vacuum pump, an engine and a solids pump. Conduit is attached to the cyclone cuttings hopper for delivering by vacuum flow a quantity of drill cuttings from the drill cuttings collection trough of the drilling mud system of the drilling rig to the cyclone cuttings hopper. Discharge conduit is connected to the solids pump to dispense drill cuttings from the solids pump to a desired location such as a cuttings box.

Abstract: A method and apparatus for substantially cleaning fill from a borehole is described variously including running a coiled tubing assembly into the wellbore, creating a fluid vortex by circulating cleaning fluid through the coiled tubing, and pulling the coiled tubing and coiled tubing assembly out of the hole at a speed sufficient to substantially clean the particulate solids from the wellbore. An apparatus for substantially cleaning fill from a hole, including vertical, horizontal, or deviated wells also is provided.

Abstract: A method of separating drilling/production fluids from solid cuttings from a mixture received from down hole, without the use of shale shakers, de-sanders, or de-sanders, through the steps of flowing the mixture from the well bore into a flow line above the surface of a well; next, flowing the mixture into a single separation zone of a size capable of receiving the mixture directly from the flow line on a continuous basis; circulating or centrifuging the mixture to a desired RPM within the separation zone; providing a liquid permeable barrier surrounding the mixture as the mixture is centrifuged within the separation zone; collecting the liquid in a first retrieval zone after the liquid has penetrated permeable barrier; and collecting the solids that could not penetrate the permeable barrier in a second retrieval zone within the barrier.

Abstract: A strainer system having two separate strainers positioned in parallel, where one strainer can be cleaned while still permitting normal flow through the other strainer. The system flow circuit is arranged so that a high pressure backwashing flow can be applied to one strainer while the other strainer is providing its normal straining function. The backwashed strainer is then isolated by valves so that its access flange can be removed and the particulate buildup within the valve plug cleaned out. The strainer is then returned to service following the replacement of the access flange. In this manner, it is possible to alternate between the two strainers so that continuous flow can be maintained to the hydraulic choke located downstream of the strainer system.

Abstract: A method for disposing drill cuttings including transferring a plurality of drill cuttings from a drilling location to a disposal site. The drill cuttings being placed as a first layer onto a drilling cuttings pad located at the disposal site, and impounded onto the drill cuttings pad. Also, a method for disposing drill cuttings including transferring a plurality of drill cuttings from a drilling location to an onsite processing location. The plurality of drill cuttings then being processed into construction materials and used at the drilling location.

Abstract: A method for reclaiming component materials from a drill cuttings mixture of drilling fluid and cuttings material, the method including flowing a drill cuttings mixture of drilling fluid and cuttings material to a dryer, producing with the dryer dry cuttings material, and conveying with a conveyor system the dry cuttings material to a secondary system, the conveyor system including a positive pressure pneumatic conveying apparatus for conveying the dry cuttings material to the secondary system.

Abstract: A drilling system for drilling a bore hole into an earth formation, the bore hole having an inside wall. A drill string reaches into the bore hole from a surface, leaving a drilling fluid return passage between the drill string and the bore hole inside wall. A bottom hole assembly is supported by the drill string, and a drilling fluid discharge conduit is provided in fluid communication with the drilling fluid return passage. A drilling fluid is pumped through the drill string into the bore hole and to the drilling fluid discharge conduit via the drilling fluid return passage. Means are provided for obtaining information on the existing down hole pressure of the drilling fluid in the vicinity of the bottom hole assembly and back pressure means for controlling the drilling fluid back pressure.

Abstract: Drill cuttings associated with drilling fluid are thermally cleaned. The wet cuttings are fed into a vessel chamber having mechanical mixers, such as ribbon blenders, extending lengthwise of the chamber. Direct heating is applied to the chamber contents by introducing hot combustion gas from a heater. A combination of direct heating and mechanical back mixing of wet colder cuttings with drier hotter cuttings results in conditioning and conduction heating of the wet cuttings. The drilling fluid is evaporated and removed as gas. Dried cuttings are separately recovered. Caking and agglomeration of the solids is reduced.

Abstract: An ultrasonic processor for continuous processing of material is disclosed comprising an enclosed processor chamber (12) having opposed end wall (18) and (16) and an input (40) and an output (42) so that material to be processed can be passed through the processor chamber. Ultrasound is applied to the chamber by a bank of ultrasonic converters (22,24) and the input and output are mutually displaced along a connecting wall (14) in a direction perpendicular to the processor wall to which the converter bank is coupled.

Abstract: A rotating diverter head for use on a blow out preventer stack of an oil, gas or geothermal well. While providing for sealing and rotation of a drill pipe through the head, the head additional includes a flange on which the head is rotatable. The flange connects the head to the stack whereupon it can be rotated to align a return flow line before being locked in position.

Abstract: An adjustable fluid collecting device with two shells pivotally movable relative to each other wherein the fluid collecting device is movable between an open position in which the shells are distanced from each other and a closed position in which the shells touch, an actuator and a lever assembly wherein the operation of the actuator results in equal but opposite movement of the shells and the mechanical advantage increases as the shells move toward the closed position. A rigid frame which substantially surrounds the two shells, actuator and lever assembly is provided. Optionally, the apparatus can be equipped with an integral pipe spinner.

Abstract: A cuttings bed removal tool for use on a drill string in a well bore includes: a sub having a region of enlarged outer diameter over the string diameters indicated by its upper end connection and an indicator disposed downhole of the region of enlarged outer diameter and having at least one bypass port extending through the indicator to permit passage of fluid in an upward direction through the indicator.

Abstract: In a drilling operation, where used drilling fluid is screened into a substantially solid portion and a substantially liquid drilling fluid and the drilling fluid is thereafter stored in a storage tank. A method and apparatus for of separating solids from liquids. The apparatus comprises a recirculation tank having a second liquid for receiving the solid portion, and a first rotational particle separator for separating the solid portion from the second liquid. The apparatus further includes a pump for pumping the solid portion and the second liquid from the recirculation tank to the first rotational particle separator and a bin region to receive and retain the separated solids from the first rotational particle separator, wherein the separated second liquid is returned to the recirculation tank.

Abstract: A mobile solids control system for the processing of drilling fluids. The solids control system includes a suction tank skid, a suction platform skid, a shaker tank skid, and an equipment platform skid. The suction tank skid and shaker tank skid include the drilling fluid storage tanks, pumps to effectuate the flow of fluid through the system, and agitators to circulate fluid within the tanks. The pumps are preferably centrifugal pumps mounted vertically within notches or recesses built into the sides of the tank skids. The suction platform skid and the equipment platform skid are installed on top of the tank skids, and include solids control equipment used to process the drilling fluid.

Abstract: A process for the recovery of drilling fluid additives, including industrial carbon, calcium carbonate, natural and synthetic fibers, and other materials from a mixture. The mixture may include drilling fluids, drilled solids, and drilling fluid additives from a mud system. The process may include: separating at least a portion of the drilled solids from the mixture to form a first effluent and a drilled solids fraction; separating at least a portion of the drilling fluid additives from the first effluent to form a second effluent and a recovered additives fraction; and recycling at least a portion of the recovered additives fraction to the mud system. The drilling fluid additives may have a specific gravity greater than 1.4, and may include particles having an average size greater than 2 microns.

Abstract: A controlled leakage seal assembly having a first stationary portion adapted to be connected in substantially fluid-tight relation to a source of drilling fluid and a second portion adapted to be connected in substantially fluid-tight relation to a rotary portion including a washpipe. The seal includes a first housing and a stack of radially inwardly extending, spaced apart annular stators, and a second seal housing and stack of spaced apart radially outwardly extending annular rotors interleaved with one another. The seal assembly, a cartridge, permits the first and second housings to rotate relative to each other in substantially fluid-tight relation except for the drilling fluid entering an outlet region at greatly reduced pressure. In a preferred embodiment, the seal is held by a sleeve that permits the cartridge to be removed and replaced while the fluid connections to the sleeve remains.

Abstract: Vessels for selectively holding drilling cuttings material and methods employing such vessels; the vessels, in at least certain aspects, having a body with a hollow container with an interior space for receiving drilling cuttings material and from which the material may exit from the body; a first opening through which the material enters into the container; a second opening through which the material passes out from the container; and movement apparatus with a movement member within the container movable adjacent the second opening to facilitate passage of the material into the second opening; and in certain aspects, the vessels having moisture-content sensor apparatus on the body for sensing moisture content of material within a vessel; conduit apparatus for conducting drilling cuttings from the exit opening; valve apparatus for selectively controlling flow of material in the conduit apparatus; and a controller in communication with the moisture-content sensor apparatus and the valve apparatus for selective

Abstract: A drilling system for drilling a bore hole into a subterranean earth formation, wherein at least a portion of the mud flow from the primary mud pump is diverted to the mud discharge outlet, thereby creating a backpressure system to readily increase annular pressure.

Abstract: The present invention provides apparatus and methods for handling fluids returning from a well. The fluids are introduced into a separator and a separated gas stream is recovered or recycled. The gas stream may comprise more than one phase. The separated gas stream is urged through a multiphase pump before it is recovered. Alternatively, the return fluids may pass through a multiphase pump before it is introduced into the separator.

Abstract: A method for recirculating fluid in a well system includes drilling a first well bore from a surface to a subterranean zone, and drilling an articulated well bore that is horizontally offset from the first well bore at the surface and that intersects the first well bore at a junction proximate the subterranean zone. The method also includes drilling a drainage bore from the junction into the subterranean zone, and receiving gas, water and particles produced from the subterranean zone at the junction via the drainage bore. The gas, water, and particles are received from the junction at the surface, and the water is separated from the gas and the particles. The method also includes determining an amount of water to circulate, and recirculating a portion of the separated water according to this determination.

Abstract: Apparatus and methods for diverting a portion of the drilling fluid that flows into a drilling assembly comprise diverting the drilling fluid into the annulus of a deviated wellbore at a flow rate corresponding to a velocity that is sufficient to transport cuttings to the surface while drilling progresses. The diverted drilling fluid is directed into the annulus at an angle to prevent erosion of the wellbore wall. The flow rate of the diverted drilling fluid is controlled to establish a fixed flow rate, or alternatively, a variable flow rate. Pressure is dissipated and fluid velocity is reduced as the diverted drilling fluid flows between a high fluid pressure within the drilling assembly to a lower pressure in the wellbore annulus.