Including Heat By Burning Of Product Patents (Class 201/15)
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Patent number: 11891518Abstract: Disclosed herein are hydrocarbon based compositions derived from pyrolysis of a feedstock comprising post-consumer and/or post-industrial plastics and methods of making and use thereof.Type: GrantFiled: June 1, 2023Date of Patent: February 6, 2024Assignee: Nexus Circular LLCInventors: Jeffrey W. Gold, Connor Cudney
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Integrated coke plant automation and optimization using advanced control and optimization techniques
Patent number: 11788012Abstract: The present technology is generally directed to integrated control of coke ovens in a coke plant in order to optimize coking rate, product recovery, byproducts and/or unit lime consumption Optimization objectives are achieved through controlling certain variables (called control variables) by manipulating available handles (called manipulated variables) subject to constraints and system disturbances that affect the controlled variables.Type: GrantFiled: February 10, 2021Date of Patent: October 17, 2023Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLCInventors: John Francis Quanci, Parthasarathy Kesavan, Jack Ziegler, Katie Russell, Mike Muhlbaier, Rakshak Khanna, Sharla Evatt, Milos Kaplarevic, Peter Chun -
Patent number: 11732197Abstract: Provided is a continuous process for converting waste plastic into recycle for polyethylene polymerization or for normal alpha olefins. The process comprises selecting waste plastics containing polyethylene and/or polypropylene and then passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. The naphtha/diesel fraction is passed to a crude unit in a refinery from which is recovered a straight run naphtha fraction (C5-C8) or a propane/butane (C3-C4) fraction. The straight run naphtha fraction, or propane and butane (C3-C4) fraction, is passed to a steam cracker for ethylene production. The ethylene is converted to normal alpha olefin and/or polyethylene. Also, a heavy fraction from the pyrolysis reactor can be combined with a heavy fraction of normal alpha olefin stream recovered from the steam cracker.Type: GrantFiled: October 30, 2022Date of Patent: August 22, 2023Assignee: Chevron U.S.A. Inc.Inventor: Hye-Kyung Timken
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Patent number: 11692138Abstract: A coke oven includes an oven chamber, an uptake duct in fluid communication with the oven chamber, the uptake duct being configured to receive exhaust gases from the oven chamber, an uptake damper in fluid communication with the uptake duct, the uptake damper being positioned at any one of multiple positions, the uptake damper configured to control an oven draft, an actuator configured to alter the position of the uptake damper between the positions in response to a position instruction, a sensor configured to detect an operating condition of the coke oven, wherein the sensor includes one of a draft sensor, a temperature sensor configured to detect an uptake duct temperature or a sole flue temperature, and an oxygen sensor, and a controller being configured to provide the position instruction to the actuator in response to the operating condition detected by the sensor.Type: GrantFiled: February 16, 2021Date of Patent: July 4, 2023Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLCInventors: John F. Quanci, Peter Chun, Milos J. Kaplarevic, Vince G. Reiling
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Patent number: 11661560Abstract: A pyrolysis waste-to-energy conversion system has a muffle furnace housing a rotating retort drum within the furnace and having an inlet sleeve and an outlet sleeve extending through inlet and outlet ends of the muffle furnace. A rotating retort drum drive applies rotary drive to the inlet rotating retort drum sleeves and an in-feed auger is within a tube within the inlet sleeve. An out-feed auger is within a tube within the outlet sleeve and arranged to deliver char and pyrolysis syngas to a char processing system and a syngas processing system. The inlet sleeve and said outlet sleeve are arranged to provide a gas seal to prevent air ingress or syngas egress to and from the rotating retort drum. A gas cleaning system has a cracking tower arranged to retain inlet gas at an elevated temperature for a residence time, and a gas quench and scrubber system.Type: GrantFiled: December 17, 2020Date of Patent: May 30, 2023Assignee: Premier Green Energy Holdings LimitedInventor: Seán O'Grady
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Patent number: 11518943Abstract: Provided is a continuous process for converting waste plastic into recycle for polyethylene polymerization or for normal alpha olefins. The process comprises selecting waste plastics containing polyethylene and/or polypropylene and then passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. The naphtha/diesel fraction is passed to a crude unit in a refinery from which is recovered a straight run naphtha fraction (C5-C8) or a propane/butane (C3-C4) fraction. The straight run naphtha fraction, or propane and butane (C3-C4) fraction, is passed to a steam cracker for ethylene production. The ethylene is converted to normal alpha olefin and/or polyethylene. Also, a heavy fraction from the pyrolysis reactor can be combined with a heavy fraction of normal alpha olefin stream recovered from the steam cracker.Type: GrantFiled: December 23, 2020Date of Patent: December 6, 2022Assignee: Chevron U.S.A. Inc.Inventor: Hye-Kyung Timken
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Patent number: 11441077Abstract: A coke plant includes multiple coke ovens where each coke oven is adapted to produce exhaust gases, a common tunnel fluidly connected to the plurality of coke ovens and configured to receive the exhaust gases from each of the coke ovens, multiple standard heat recovery steam generators fluidly connected to the common tunnel where the ratio of coke ovens to standard heat recovery steam generators is at least 20:1, and a redundant heat recovery steam generator fluidly connected to the common tunnel where any one of the plurality of standard heat recovery steam generators and the redundant heat recovery steam generator is adapted to receive the exhaust gases from the plurality of ovens and extract heat from the exhaust gases and where the standard heat recovery steam generators and the redundant heat recovery steam generator are all connected in parallel with each other.Type: GrantFiled: March 24, 2020Date of Patent: September 13, 2022Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLCInventors: John F. Quanci, Peter U. Chun, Milos J. Kaplarevic, Vince G. Reiling
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Patent number: 11248184Abstract: Processes and systems are provided for converting a carbonaceous feedstock into a reaction gas and a syngas, involving a step of pyrolysing and methanating the feedstock in a pyrolysis chamber to produce the reaction gas and a step of gasifying unconverted feedstock in the presence of a reactant to produce a syngas.Type: GrantFiled: June 15, 2016Date of Patent: February 15, 2022Assignee: Itero Technologies LimitedInventors: John Grainger, Geoff Smith
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Patent number: 11193069Abstract: A coke plant includes multiple coke ovens where each coke oven is adapted to produce exhaust gases, a common tunnel fluidly connected to the plurality of coke ovens and configured to receive the exhaust gases from each of the coke ovens, multiple standard heat recovery steam generators fluidly connected to the common tunnel where the ratio of coke ovens to standard heat recovery steam generators is at least 20:1, and a redundant heat recovery steam generator fluidly connected to the common tunnel where any one of the plurality of standard heat recovery steam generators and the redundant heat recovery steam generator is adapted to receive the exhaust gases from the plurality of ovens and extract heat from the exhaust gases and where the standard heat recovery steam generators and the redundant heat recovery steam generator are all connected in parallel with each other.Type: GrantFiled: December 27, 2019Date of Patent: December 7, 2021Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLCInventors: John Francis Quanci, Gary Dean West, Daniel C. Charles, Ryan L. Yates
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Patent number: 11168259Abstract: A process for the non-oxidative thermal degradation of a rubber containing waste including: transporting the rubber containing waste along a horizontal axis of a hermetically sealed cylindrical reactor including: an inlet and an outlet, one or more thermal reaction zones arranged between the inlet and the outlet, wherein each zone is provided with: one or more heating elements controllable to heat the zone to an operating temperature, and one or more gas outlets for withdrawing volatile gas or gases evolved during the thermal degradation; and a screw auger located within the reactor, the screw augur configured to rotate in both the forward and reverse directions to agitate and transport the rubber containing waste through the reaction zones and to the outlet; heating the said waste, in the one or more thermal zones, to a temperature above the degradation temperature of rubber for a time sufficient to produce the volatile gas or gases and the char product.Type: GrantFiled: December 8, 2017Date of Patent: November 9, 2021Assignee: Keshi Technologies Pty LtdInventors: Andrew Drennan, Phil Erasmus, Bert Huys
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Patent number: 11136507Abstract: A continuous feeding process and device for waste flexible polymer material; wherein the process continuously feeds waste flexible polymer material into a subsequent pyrolysis apparatus following compression, cutting and dispersion; the waste flexible polymer material is pre-treated during compression, cutting and dispersion to achieve continuous sealing feeding, while pyrolysis oil gas preheats and self-lubricates the device; the device used includes a feeding apparatus, a material dispersion apparatus and a screw feeder; the material is compressed, cut and dispersed in the feeding apparatus and the material dispersion apparatus, and then falls into the screw feeder, being preheated and thermally sealed by the pyrolysis oil-gas in the screw feeder; by using such a process, waste flexible polymer material from various sources may be continuously fed for pyrolysis, fully using the temperature of an oil-gas generated in a pyrolysis machine for preheating and device lubrication.Type: GrantFiled: December 3, 2018Date of Patent: October 5, 2021Assignee: NIUTECH ENVIRONMENT TECHNOLOGY CORPORATIONInventors: Xiaolu Niu, Guoqian Han, Jie Niu, Lanying Tong, Haimin Zhang, Zongcai Li, Shengyu Shi, Bin Niu
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Patent number: 11021655Abstract: Systems and methods for removing carbonaceous clinker material from a coke oven are described. A coke oven can be provided including an oven floor, coke, and clinker material deposited on the oven floor. After a temperature of the coke oven has reached a first temperature (e.g., after heating coal in the oven to produce coke), the method includes increasing the temperature of the coke oven to a second temperature that is higher than the first temperature for a predetermined amount of time. After the predetermined amount of time, the temperature is reduced to a third temperature that is lower than the first temperature.Type: GrantFiled: December 27, 2019Date of Patent: June 1, 2021Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLCInventors: John Francis Quanci, Daniel C. Charles, Gary Dean West, Sharla Evatt, Mark Anthony Ball, Jason Francis Crum
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Patent number: 10947455Abstract: A coke oven includes an oven chamber, an uptake duct in fluid communication with the oven chamber, the uptake duct being configured to receive exhaust gases from the oven chamber, an uptake damper in fluid communication with the uptake duct, the uptake damper being positioned at any one of multiple positions, the uptake damper configured to control an oven draft, an actuator configured to alter the position of the uptake damper between the positions in response to a position instruction, a sensor configured to detect an operating condition of the coke oven, wherein the sensor includes one of a draft sensor, a temperature sensor configured to detect an uptake duct temperature or a sole flue temperature, and an oxygen sensor, and a controller being configured to provide the position instruction to the actuator in response to the operating condition detected by the sensor.Type: GrantFiled: April 27, 2016Date of Patent: March 16, 2021Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLCInventors: John F. Quanci, Peter Chun, Milos J. Kaplarevic, Vince G. Reiling
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Patent number: 10889771Abstract: A pyrolysis waste-to-energy conversion system has a muffle furnace housing a rotating retort drum within the furnace and having an inlet sleeve and an outlet sleeve extending through inlet and outlet ends of the muffle furnace. A rotating retort drum drive applies rotary drive to the inlet rotating retort drum sleeves and an in-feed auger is within a tube within the inlet sleeve. An out-feed auger is within a tube within the outlet sleeve and arranged to deliver char and pyrolysis syngas to a char processing system and a syngas processing system. The inlet sleeve and said outlet sleeve are arranged to provide a gas seal to prevent air ingress or syngas egress to and from the rotating retort drum. A gas cleaning system has a cracking tower arranged to retain inlet gas at an elevated temperature for a residence time, and a gas quench and scrubber system.Type: GrantFiled: April 4, 2017Date of Patent: January 12, 2021Assignee: Premier Green Energy Holdings LimitedInventor: Seán O'Grady
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Patent number: 10696904Abstract: The present invention relates to a pyrolysis apparatus comprising a pyrolysis chamber have a first end and a second end, a feed inlet connected adjacent the first end of the pyrolysis chamber, a biochar outlet connected adjacent the second end of the pyrolysis chamber, and a gas outlet in fluid communication with the pyrolysis chamber. The pyrolysis chamber and feed inlet further comprise centreless screw conveyors. The present invention alleviates the problems associated with dust, oils and tars being present in the generated syngas. The present invention can also be used in a method of continuously processing biomass.Type: GrantFiled: April 20, 2016Date of Patent: June 30, 2020Assignee: RAINBOW BEE EATER IP PTY LTDInventors: Ian Stanley, Peter Burgess
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Patent number: 10647572Abstract: A liquid fuel reformer includes a fuel vaporizer which utilizes heat from an upstream source of heat, specifically, an electric heater, operable in the start-up mode of the reformer, and therefore independent of the reforming reaction zone of the reformer, to vaporize fuel in a downstream vaporization zone.Type: GrantFiled: January 8, 2018Date of Patent: May 12, 2020Assignee: Watt Fuel Cell Corp.Inventors: Caine M. Finnerty, Paul DeWald
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Patent number: 10611965Abstract: A coke plant includes multiple coke ovens where each coke oven is adapted to produce exhaust gases, a common tunnel fluidly connected to the plurality of coke ovens and configured to receive the exhaust gases from each of the coke ovens, multiple standard heat recovery steam generators fluidly connected to the common tunnel where the ratio of coke ovens to standard heat recovery steam generators is at least 20:1, and a redundant heat recovery steam generator fluidly connected to the common tunnel where any one of the plurality of standard heat recovery steam generators and the redundant heat recovery steam generator is adapted to receive the exhaust gases from the plurality of ovens and extract heat from the exhaust gases and where the standard heat recovery steam generators and the redundant heat recovery steam generator are all connected in parallel with each other.Type: GrantFiled: July 27, 2018Date of Patent: April 7, 2020Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLCInventors: John F. Quanci, Peter U. Chun, Milos J. Kaplarevic, Vince G. Reiling
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Patent number: 10513660Abstract: An apparatus for pyrolysis of organic material biomass, including: i) a first, horizontal auger tube having inlet for a heat carrier and a second inlet for biomass; and a first outlet for pyrolysis gas and a second outlet for the heat carrier and transformed biomass; ii) a second, inclined auger tube having an inlet at or below the second outlet of the first auger tube, for receiving the heat carrier and transformed biomass from the second outlet of the first auger tube and an outlet at a level above the inlet thereof, the outlet communicating with the first inlet of the first auger tube to deliver heat carrier thereto.Type: GrantFiled: July 10, 2017Date of Patent: December 24, 2019Assignee: ABRI-TECH INC.Inventors: Peter Fransham, Cory Leggett, Henry Leggett
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Patent number: 10450510Abstract: A sealed portable industrial furnace for optimizing the concurrent production of charcoal, fuel gas, pyroligneous extract and tar includes an upright metallic body for receiving wood or biomass. A cover is mounted to the upper end of the upright body and the pressure relief system is incorporated into the cover. A perforated base structure is attached to the lower end of the upright body, and a discharge valve is incorporated into the base structure and is closed during production of the charcoal and then is opened to unload the charcoal produced. A support skirt encircles the base structure to support the body in upright position and defines an expansion chamber for the accumulation of combustion gases generated by the furnace. A series of inlet openings are located along the height of the upright body through which combustion air may be introduced under the action of a control system which receives temperate data from temperature monitoring devices located along the height of the body.Type: GrantFiled: May 7, 2015Date of Patent: October 22, 2019Assignee: BOCAIUVA MECANICA LTDA.Inventors: Ricardo Antônio Vicintin, Adriana De Oliveira Vilela, José Urbano Alves, Thalis Pacceli Da Silva E Souza
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Patent number: 10392563Abstract: A coke oven may comprise an upper oven and a lower oven beneath the upper oven. Crude gas produced in a coking chamber of the upper oven during a coking process is incompletely combusted in the upper oven and may subsequently be conducted into the lower oven via downwardly directed downcomer channels. The crude gas may flow through an outer sole flue, may be deflected in a transition region, may flow through an inner sole flue, and may exit the lower oven via an exhaust gas collecting channel. The outer and inner sole flues may be supplied with secondary air such that the gas initially partially combusted in the upper oven by means of primary combustion is completely combusted in the lower oven by means of secondary combustion. The transition region in which the gas is deflected in the lower oven may be divided into a plurality of flow channels.Type: GrantFiled: October 16, 2015Date of Patent: August 27, 2019Assignees: THYSSENKRUPP INDUSTRIAL SOLUTIONS AG, THYSSENKRUPP AGInventors: Ronald Kim, Patrick Schwöppe, Rafal Grzegorz Buczynski
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Patent number: 10377951Abstract: Pyrolysis apparatus (10) for processing shredded waste material, such as plastic and/or rubber waste, in which apparatus the material is processed continuously in a pyrolysis apparatus (10) that includes a feed device (30), a reactor (30) and an outlet portion (40) that have been equipped with conveyors, such as screw conveyors, and that can be used continuously. The screw (23) of the feed device (20) is at least partially placed in a liquid (22), which forms an air trap to prevent air from entering into the reactor. The outlet portion has a condensing collecting canopy (45) which is used to condense into liquid and recover the vapor formed in the reactor.Type: GrantFiled: December 4, 2014Date of Patent: August 13, 2019Assignee: ECOMATION OYInventors: Juhani Vanttinen, Tommi Pajala
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Patent number: 10329489Abstract: A system and method of converting tires or other solid carbon based material is disclosed, wherein the system and method includes providing a chamber, feeding tires or other solid carbon based material or both into the chamber, rotating the chamber and heating and reducing the material in the chamber, collecting solid residue from the chamber, collecting vapor from the chamber, and converting vapor collected from the chamber to a liquid. The chamber has an interior surface and can include one or more ribs on the interior surface for rotating and tumbling the material in the chamber while heating the material.Type: GrantFiled: June 27, 2016Date of Patent: June 25, 2019Inventor: Fredrick Taylor
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Patent number: 9850433Abstract: Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various e-waste sources into Clean Fuel Gas and Char source are disclosed. The invention processes e-waste sources, such as for example whole circuit boards, to effectively shred and/or grind the waste source, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source, along with the ability to recover precious metals and other valuable components from the Char.Type: GrantFiled: May 24, 2016Date of Patent: December 26, 2017Assignee: CHZ Technologies, LLCInventors: Henry W. Brandhorst, Jr., Ullrich H. Engel, Charles T. Ludwig, Ernest J. Zavoral, Sr.
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Patent number: 9770704Abstract: The present invention discloses a dust removing and coding method for an active coke regeneration apparatus. When the active coke regeneration apparatus is operating, the method includes the following: generating two negative pressure regions respectively at a discharge end and a feeding end; sucking out leaked vapor and dust by means of the negative regions; and cooling down the active coke regeneration apparatus by using gas flow generated by the negative pressure. Moreover, the present invention provides a device for implementing the method as described above.Type: GrantFiled: September 14, 2012Date of Patent: September 26, 2017Assignees: MISSISSIPPI INTERNATIONAL WATER INC.Inventor: Dawei Zhang
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Patent number: 9534175Abstract: Systems and methods are disclosed for pyrolysis of waste feed material. Some systems include a main retort and a secondary retort. Syngas is produced by pyrolysis in the main retort, and is then mixed with combustion air and ignited, in some cases to produce energy. Carbon char travels to the secondary retort and is exhausted from the system through an airlock.Type: GrantFiled: June 29, 2016Date of Patent: January 3, 2017Inventor: Frank Reed
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Patent number: 9376625Abstract: A system and method of converting tires or other solid carbon based material is disclosed, including providing a chamber, feeding the solid carbon based material into the chamber, rotating the chamber, heating and reducing the material in the chamber, collecting solid residue from the chamber, collecting vapor from the chamber, and converting vapor collected from the chamber to a liquid. In an embodiment, the material includes a whole tire. The tire is heated in the chamber causing the tire to collapse and liquefy, exposing the metal in the tire which aids in grinding the carbon material in the tire as it tumbles, collecting solid residue, for example tire carbons, and collecting vapor, for example vaporized oil, and benzene and methane gas from the chamber and converting the oil. The chamber may be heated to a temperature from about 500° F. to about 1000° F. using gases reclaimed from the material.Type: GrantFiled: January 7, 2013Date of Patent: June 28, 2016Inventor: Fredrick Taylor
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Patent number: 9243186Abstract: A coke plant includes multiple coke ovens where each coke oven is adapted to produce exhaust gases, a common tunnel fluidly connected to the plurality of coke ovens and configured to receive the exhaust gases from each of the coke ovens, multiple standard heat recovery steam generators fluidly connected to the common tunnel where the ratio of coke ovens to standard heat recovery steam generators is at least 20:1, and a redundant heat recovery steam generator fluidly connected to the common tunnel where any one of the plurality of standard heat recovery steam generators and the redundant heat recovery steam generator is adapted to receive the exhaust gases from the plurality of ovens and extract heat from the exhaust gases and where the standard heat recovery steam generators and the redundant heat recovery steam generator are all connected in parallel with each other.Type: GrantFiled: August 17, 2012Date of Patent: January 26, 2016Assignee: SunCoke Technology and Development LLC.Inventors: John F. Quanci, Peter U. Chun, Milos J. Kaplarevic, Vince G. Reiling
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Patent number: 9057023Abstract: A process for keeping coke oven chambers hot during the stoppage of a waste heat boiler. The coke oven chambers are kept hot after emptying using externally heated burners, in which a flue gas low in pollutants is obtained from the burners. The waste heat boilers which, during normal operation, cool the flue gases can be shut off and overhauled, and a flue gas low in pollutants which can be dissipated directly into the atmosphere is obtained by the burner operation. Also disclosed is an apparatus for keeping coke oven chambers hot, the apparatus has a coke oven chamber bench, a flue gas collection line, a flue gas chimney, a waste heat boiler, a waste gas collection line and a waste gas purification system, wherein the flue gas chimney and the waste heat boiler can be shut off on the flue gas side and on the waste gas side.Type: GrantFiled: May 5, 2010Date of Patent: June 16, 2015Assignee: THYSSENKRUPP UHDE GMBHInventors: Hans-Joachim Reichelt, Helmut Schulte
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Patent number: 9039869Abstract: A device for feeding and controlling secondary air from secondary air ducts into flue gas channels of horizontal coke oven chambers is shown. The flue gas channels are located underneath the coke oven chamber floor on which coal carbonization is realized. The flue gas channels serve for combustion of partly burnt coking gases from the coke oven chamber. The partly burnt gases are burnt with secondary air, thus heating the coke cake also from below to ensure even coal carbonization. Secondary air comes from the secondary air ducts connected to atmospheric air and to the flue gas channels. Controlling elements are mounted in the connecting channels between the flue gas channels and secondary air ducts which can precisely control the air flow into the flue gas channels. Thereby, it is possible to achieve a much more regular heating and heat distribution in coke oven chambers. The actual controlling devices in the connecting channels can be formed by turnable pipe sections, wall bricks, or metal flaps.Type: GrantFiled: December 4, 2008Date of Patent: May 26, 2015Assignee: UHDE GMBHInventors: Ronald Kim, Ralf Schumacher
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Patent number: 8980063Abstract: A device for proportioning of secondary combustion air into the secondary air soles of coke oven chamber ovens is shown. The device is formed by a slide gate or a parallelepiped device or by plates moved by means of a thrust bar, the thrust bar being moved longitudinally in parallel to the coke oven chamber wall so that the plates move away from the secondary air apertures and open or close these. The thrust bar is moved by means of a positioning motor, with the power transmission being effected hydraulically or pneumatically. Via suitable measuring parameters, it is thus possible to optimize secondary heating so that heating is provided evenly from all sides, thus achieving an improvement in coke quality.Type: GrantFiled: August 25, 2009Date of Patent: March 17, 2015Assignee: Uhde GmbHInventors: Ronald Kim, Alfred Mertens
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Patent number: 8940136Abstract: Improvement in carbonization in a carbonization furnace and simultaneous reduction in NOx emissions is achieved by recirculation of waste gas from a coking oven back to the oven chamber, the downcomers, or the sole channel system.Type: GrantFiled: February 1, 2010Date of Patent: January 27, 2015Assignee: ThyssenKrupp Uhde GmbHInventors: Ronald Kim, Rainer Worberg
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Patent number: 8821693Abstract: A heat-resistant door device for closing a horizontal coke oven chamber is made of a refractory material, using a material containing silica or a material containing silica and aluminum oxides, in particular. The material has a low temperature expansion coefficient and it is thermally well insulating so that the door is not deformed and/or distorted during the coal carbonization process. The door device is built of a coke oven wall mainly located above the door and embracing the door as well as of a mobile door located underneath. Thereby less cold ambient air enters into the coke oven chamber and radiation losses are minimized. The door may be comprised of an ellipsoidal bulge by which the coke can be better pushed into the coking chamber. The oven wall embracing the oven door can also be made of a refractory material containing silica or of a material containing silica and aluminum oxides.Type: GrantFiled: November 27, 2008Date of Patent: September 2, 2014Assignee: Thyssenkrupp Uhde GmbHInventors: Ronald Kim, Werner Hippe, Ulrich Kochanski
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Patent number: 8764944Abstract: A coke oven of horizontal construction (non-recovery/heat recovery type) includes at least one coking chamber, laterally arranged vertical downcomers as well as bottom flues arranged horizontally and extending underneath the coking chamber for indirect reheating of said coking chamber. One or more gas space dividing walls are arranged in the oven free space which in the intended operation of the coke oven is not destined for being filled with solid matter so that the gas routing is improved and a homogenisation of radiation in the coking chamber is achieved.Type: GrantFiled: September 7, 2007Date of Patent: July 1, 2014Assignee: Uhde GmbHInventor: Ronald Kim
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Publication number: 20130240343Abstract: A char making apparatus comprises a longitudinal pyrolyzer furnace housing wherein coal-bearing material may be heated to a temperature to fluidize volatile materials therein and plasticize coal in the coal-bearing material. At least two rotatable drive screws are laterally positioned and interleaved within the longitudinal furnace housing and capable of conveying coal-bearing materials through the pyrolyzer furnace housing, each drive screw having a hollow drive shaft and a diverter positioned within the drive shaft to provide heating to the coal-bearing material. A heating jacket about the longitudinal furnace housing provides additional heating to the coal-bearing material. Multiple combustion chambers adjacent the heating jacket and hollow drive shaft burn fluidized volatile materials and exhaust combustion fluids through the jacket and shaft.Type: ApplicationFiled: September 10, 2012Publication date: September 19, 2013Applicant: NUCOR CORPORATIONInventor: Richard A. WOLFE
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Publication number: 20130189181Abstract: A system and method of converting tires or other solid carbon based material is disclosed, including providing a chamber, feeding the solid carbon based material into the chamber, rotating the chamber, heating and reducing the material in the chamber, collecting solid residue from the chamber, collecting vapor from the chamber, and converting vapor collected from the chamber to a liquid. In an embodiment, the material includes a whole tire. The tire is heated in the chamber causing the tire to collapse and liquefy, exposing the metal in the tire which aids in grinding the carbon material in the tire as it tumbles, collecting solid residue, for example tire carbons, and collecting vapor, for example vaporized oil, and benzene and methane gas from the chamber and converting the oil. The chamber may be heated to a temperature from about 500° F. to about 1000° F. using gases reclaimed from the material.Type: ApplicationFiled: January 7, 2013Publication date: July 25, 2013Inventor: Fredrick Taylor
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Patent number: 8465626Abstract: This invention relates to a coking oven in flat-type construction, a non-recovery or heat-recovery coking oven, which has at least one measuring apparatus for measuring the concentration of gaseous constituents of the coke oven retort, the coke oven hearth and/or the off gas duct, and in which, on the basis of these data, a process control computer determines and regulates the optimal supply of primary and/or secondary air. Also embraced by the invention is a coking method employing a coking oven of this kind.Type: GrantFiled: October 11, 2006Date of Patent: June 18, 2013Assignee: Uhde GmbHInventors: Franz-Josef Schuecker, Ronald Kim
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Patent number: 8444828Abstract: A pyrolyzer and method is provided for devolatizing coal and other volatile materials. The pyrolyzer has a pyrolyzer furnace housing having at least two screws laterally positioned adjacent and overlapping rotatably mounted within the furnace for moving volatile material through the pyrolyzer furnace housing. The screws have hollow drive shafts with a diverter inside for converging heated fluid to heat the volatile material moving through the pyrolyzer furnace housing. A combustion chamber combusts fuel to create heated exhaust gas for directing through the hollow drive shafts to heat the volatile material. The pyrolyzer furnace housing may have a double wall with a cavity between, capable of receiving heated fluid for further heating of volatile material moving through the pyrolyzer furnace housing.Type: GrantFiled: December 19, 2007Date of Patent: May 21, 2013Assignee: Nucor CorporationInventor: Richard A. Wolfe
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Patent number: 8425731Abstract: A carbonization process of rubber products, such as shredded waste tires, in a sealed carbonizing vessel whose operating pressure is below atmospheric pressure and under controlled high temperature environment while continuously being moved in a defined path at a controlled speed thus enabling the shredded tires to be fed constantly into the vessel while the by-products of the carbonization process are continually discharged.Type: GrantFiled: July 15, 2010Date of Patent: April 23, 2013Assignee: Advanced Pyrotech SDN. BHD.Inventors: Mazlan Ali, Siti Fatimah Mohd Shariff, Christopher John Webb
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Patent number: 8394240Abstract: A process for treating bituminous coal includes providing dried, pulverized coal, and treating the pulverized coal in a vessel with a gas stream having an oxygen content sufficient to form oxides on surface of coal particles. The treated coal is transferred into a pyrolyzing chamber and passed into contact with an oxygen deficient sweep gas, the sweep gas being at a higher temperature than the temperature of the coal so that heat is supplied to the coal. The process further includes providing additional heat to the coal indirectly by heating the chamber, wherein the heating of coal by the sweep gas and by the indirect heating from the chamber causes condensable volatile components to be released into the sweep gas. Some of the oxides are converted into paramagnetic mineral components, which are removed from coal to form a coal char having reduced ash and sulfur.Type: GrantFiled: September 10, 2009Date of Patent: March 12, 2013Assignee: C2O Technologies, LLCInventor: Franklin G. Rinker
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Patent number: 8323454Abstract: Described is a method for the coking of coal, in particular coal with a high or alternating volatility, in coking plants comprising coking chambers, according to the non-recovery method or the heat-recovery method. Also described is device, which can be used to carry out said method simply, as the overheating of the coking furnace is prevented by the injection of water vapor. If a battery of coking furnaces is used, the disclosed method can be carried out irrespective of the number of said furnaces.Type: GrantFiled: January 24, 2007Date of Patent: December 4, 2012Assignee: UHDE GmbHInventors: Ronald Kim, Franz-Josef Schuecker
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Publication number: 20120111715Abstract: The invention relates to a method for reclaiming biogenic mass, in particular sludge, wherein the product to be reclaimed is first dried and then thermally decomposed in a pyrolysis reactor for the purpose of creating pyrolysis gas. The method according to the invention is characterized in that the product is thermally dried in at least two drier stages arranged after one another, wherein the waste heat of the drier stage downstream of the product in the transport direction is used as process heat for the respectively upstream drier stages. The invention further relates to a system for reclaiming biogenic mass, in particular sludge.Type: ApplicationFiled: January 29, 2010Publication date: May 10, 2012Applicant: E.ON ANLAGENSERVICE GMBHInventor: Bernd Johannes Krois
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Patent number: 8002972Abstract: A system for producing petroleum products from oil shale includes one or plural kiln lines made up of plural series-connected, indirect-fired, inclined rotary kilns. Plural kiln lines are operated for parallel processing. Oil shale is advanced through kilns in succession and exhausted from each kiln line substantially free of hydrocarbons. Successive kilns along the advancement of oil shale are maintained at successively higher temperatures. A fuel distinct from hydrocarbons in oil shale, such as syngas from a gasifier or hydrogen gas from a separator, drives pyrolysis to extract hydrocarbons. A refining unit located proximate to the kiln lines upgrades extracted hydrocarbons into petroleum products and separates the petroleum products by criteria. A heat extraction unit recovers heat from exhausted oil shale for reuse in kilns. A method involves drying oil shale followed by heating dry oil shale in successively hotter pyrolysis environments.Type: GrantFiled: October 12, 2007Date of Patent: August 23, 2011Assignee: EnShale, Inc.Inventors: Robert D. Morris, Jr., Robert D. Morris, III
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Publication number: 20110198206Abstract: A device for proportioning of secondary combustion air into the secondary air soles of coke oven chamber ovens is shown. The device is formed by a slide gate or a parallelepiped device or by plates moved by means of a thrust bar, the thrust bar being moved longitudinally in parallel to the coke oven chamber wall so that the plates move away from the secondary air apertures and open or close these. The thrust bar is moved by means of a positioning motor, with the power transmission being effected hydraulically or pneumatically. Via suitable measuring parameters, it is thus possible to optimize secondary heating so that heating is provided evenly from all sides, thus achieving an improvement in coke quality.Type: ApplicationFiled: August 25, 2009Publication date: August 18, 2011Applicant: UHDE GMBHInventors: Ronald Kim, Alfred Mertens
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Patent number: 7988830Abstract: Waste processing system, for performing a waste processing process, the system including a shredder, a grinder and a steam explosion device such as a cooking extruder. The waste processing system is used to process raw waste, such as consumer waste, into an end product such as pellets. The waste processing includes an acid treatment step to sanitize, purify and/or increase a cellulose content of the waste. The acid is preferably a weak acid and/or an organic acid.Type: GrantFiled: August 11, 2008Date of Patent: August 2, 2011Inventor: Warren Vanderpool
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Patent number: 7951212Abstract: Method and apparatus for producing synthesis gas comprising the steps of combusting (4) a combustible gas to form hot flue gasses (7), passing the flue gasses (7) through heat storing means (1) so as to heat the heat storing means (1) to an elevated temperature, using the heat thus stored to heat biomass (2) to an elevated temperature so as to form synthesis gas, and withdrawing at least part of the synthesis gas formed, wherein following heating of the heat storing means (1) gaseous medium is circulated through the heat storing means (1), the biomass (2) and back to the heat storing means (1). Furthermore computer program product for performing the method of the invention and the use of the produced biogas are disclosed.Type: GrantFiled: September 16, 2004Date of Patent: May 31, 2011Inventor: Anker J. Jacobsen
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Patent number: 7947155Abstract: This invention involves pyrolysis of feedstock by introducing carbonaceous feedstock, into a hopper and moving it into a reactor tube enclosed in an oven, generating heat within the oven that is in part transferred to the feedstock, heating it to sufficient temperature to pyrolyze the feedstock into useful volatiles and char. A Venturi system produces a negative pressure directing volatiles into a pyro-gas oven producing heat necessary for pyrolysis and generating useful excess heat. The extruded pyrolysis char has uses including charcoal fuel, soil amendments, and activated charcoal while liquids can be produced for processing into fuels. Excess heat may be used to heat water, steam, and air, may be used in air heating and cooling systems, perform mechanical work with a Stirling engine or generate electricity on the order of 100 kW and higher. The system may be operated in a carbon neutral or even carbon negative manner, allowing sequestration of atmospheric carbon dioxide.Type: GrantFiled: November 17, 2009Date of Patent: May 24, 2011Assignee: Green Liquid and Gas TechnologiesInventors: Alex E. S. Green, Bruce A. Green
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Publication number: 20100300866Abstract: A method of forming a pyrolysed biocarbon from a pyrolyzable organic material is delineated. The method involves the conversion of pyrolyzable organic materials to biocarbon for subsequent use. A carbonization circuit is employed with individual feedstock segments being advanced through the circuit. The method facilitates user manipulation of rate of advancement of the feedstock through the circuit, selective collation of volatiles from pyrolyzing feedstock, selective exposure of predetermined feedstock segments to collated volatiles as well as thermal recovery and redistribution as desired by the user. This results in the capacity for a customizable biocarbon product, the latter being an auxiliary feature of the methodology.Type: ApplicationFiled: May 26, 2009Publication date: December 2, 2010Inventors: Hendrik van Aardt, Phil Marsh, Hugh McLaughlin
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Publication number: 20100025217Abstract: This invention relates to a ventilation device for non-recovery coke ovens, said ventilation device consisting of at least one vent port extending through the wall or built-in internals, e.g. a coke oven door, and connecting the oven interior with the outer atmosphere surrounding said oven and wherein said vent port can be closed entirely or partly by means of a locking element. Two locking elements or more are coupled to each other by at least one mechanical coupling element by fastening said coupling element to said locking elements directly or via a lever, and wherein each coupling element is connected to at least one central adjusting element such that said locking elements can be moved, with it being possible for the relevant vent ports to be closed, completely opened or moved into any intermediate position. Ideally this coupling element should be a chain or a screw spindle.Type: ApplicationFiled: October 11, 2006Publication date: February 4, 2010Inventors: Franz-Josef Schuecker, Ronald Kim
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Publication number: 20080202913Abstract: The present invention relates to a method and apparatus for waste tyres pyrolysis wherein whole tyres are directly heated with flue gases from the combustion of pyrolysis gases, in a tunnel type furnace. The process produces thermal energy, carbon black and mineral oil; the cooled flue gases are cleaned from sulfur oxides before released into the atmosphere.Type: ApplicationFiled: May 3, 2006Publication date: August 28, 2008Inventors: Dimitar Nikolaev Kolev, Radka Borisova Ljutzkanova, Stefan Todorov Abadjiev
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Patent number: 6972085Abstract: A system for refining hydrocarbon containing materials in a continuous coking mode may provide a pyrolyzer (1) which may be inclined to effect a liquid seal between a liquid conduction environment (6) and a gaseous conduction environment (7). A heat source (9) may heat the material past the coking point and the system may include a screw or auger (10) which can continuously remove the coke while simultaneously outputting refined products.Type: GrantFiled: November 21, 2000Date of Patent: December 6, 2005Assignee: The University of Wyoming Research CorporationInventors: Lee E. Brecher, Lyle A. Johnson, Jr., Vijay K. Sethi