Rotary Patents (Class 202/136)
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Patent number: 11668666Abstract: The present invention relates to a method for early detection of carbonization during the drying of an organic material. The method of the present invention measures temperature variation per unit time of exhaust gas containing water (H2O), carbon monoxide (CO), or carbon dioxide (CO2), which are to be generated by the pyrolysis of an organic material, and the concentration of carbon monoxide/carbon dioxide of the exhaust gas, so as to determine the occurrence of carbonization therethrough, thereby enabling early detection of carbonization within a dryer.Type: GrantFiled: February 23, 2018Date of Patent: June 6, 2023Inventors: Yong Joon Choi, Won Chan Park, Kyung Hyun Song
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Patent number: 11168258Abstract: A retort including a drum, an electric induction coil, a motor, and first and second jacks. The drum includes an inlet port at an inlet end, an outlet port at an outlet end, and a cylindrical tube extending between the inlet end and the outlet end. The electric induction coil is proximate the cylindrical tube for heating the cylindrical tube. The motor is operably and rotatably coupled to the cylindrical tube of the drum. The first jack is coupled to the drum proximate the inlet end, and is configured to raise and lower the inlet end of the drum. And the second jack is coupled to the drum proximate the outlet end, and is configured to raise and lower the outlet end of the drum.Type: GrantFiled: June 28, 2019Date of Patent: November 9, 2021Inventor: Lloyd W. Swain
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Patent number: 10632472Abstract: A machine and a method for transporting a liner into a grinding mill body wherein the machine includes a housing for insertion through an opening of the grinding mill body. The housing has a first end, a second end and a conduit in communication with the first end and the second end, and a conveying device for conveying the liner along the conduit between the first and second ends.Type: GrantFiled: August 18, 2016Date of Patent: April 28, 2020Assignee: OUTOTEC (FINLAND) OYInventors: Jeff Belke, Rory Soutar-Dawson
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Patent number: 9737920Abstract: An apparatus for extracting contaminants from a contaminated material, such as contaminated soil and animal manure, includes an extraction tank having an interior, a heating element that is adapted heat the contaminated material to a temperature where contaminants in the contaminated material are released therefrom to the interior of the extraction tank, and an agitator that is adapted to agitate the contaminated material as it is being heated by the heating element. The apparatus also includes an air pump that generates a series of positive pressure air pulses at an outlet thereof and a series of negative pressure air pulses at the inlet thereof. The apparatus further includes one or more contaminant retaining mechanisms, such as a sediment holding tank, a fluid holding tank, and a gas filter.Type: GrantFiled: February 22, 2006Date of Patent: August 22, 2017Inventors: Dennis D. Winzeler, Patrick J. Stein
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Patent number: 9725654Abstract: A system for producing oil is disclosed. The system may comprise a container for a naturally occurring or synthetically produced hydrocarbon source material. The system may also comprise a material preparation device to physically degrade the hydrocarbon source material into small pieces. The system may further comprise a heat source to heat the hydrocarbon source material indirectly by heating the container, the hydrocarbon source material being heated to a temperature sufficient to gasify hydrocarbons in the hydrocarbon source material and release the hydrocarbons therefrom. The system may still further comprise a fractionation device fluidly coupled to the container to receive the hydrocarbons and separate the hydrocarbons into like components. Additionally, the system may comprise a collection container to receive the like components.Type: GrantFiled: October 21, 2011Date of Patent: August 8, 2017Inventors: Brian Hafen, Lynn Clingo, Michael Ostler
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Patent number: 9393603Abstract: Disclosed is a method and a system of uniform vapor pathways for soil evaporative desorption. In one embodiment, a batch of contaminated soil is placed inside a treatment compartment through a hopper. The contaminated soil is moved across an inner length of the treatment compartment. As the contaminated soil moves toward a far end of the treatment compartment, planes surrounding the contaminated soil vibrates to facilitate mixing and loosening of the contaminated soil, thereby creating uniform vapor pathways around the surface and within the contaminated soil. A plurality of helical stem auger comprising helical flights may rotate to further mix and loosen the contaminated soil. Heat is applied to the contaminated soil to desorb contaminates within the soil. A vapor extraction line within a core of the hollow stem auger suctions vaporized contaminates out of the treatment compartment and into a reclamation system.Type: GrantFiled: September 17, 2014Date of Patent: July 19, 2016Assignee: RETERRO INC.Inventor: Patrick Richard Brady
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Patent number: 9234138Abstract: A waste plastic to fuel oil distillation vessel is disclosed. The distillation vessel can be a revolving cone with many traverse supporting tubes therein. This structure allows high temperature air or gas to go through the support tubes, which pass through the vessel, to increase the heating area and increase the temperature of the distillation vessel. Also disclosed is a method of converting waste plastic or rubber into fuel oil.Type: GrantFiled: April 12, 2013Date of Patent: January 12, 2016Assignee: NANTONG TIANYI ENVIRONMENTAL ENERGY TECHNOLOGY LIMITED CORPORATIONInventors: Jianguo Li, Xurong Zhao
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Patent number: 9150791Abstract: The invention provides for torrefaction apparatus which includes a drum (14) having a biomass inlet (18) and a torrefied material outlet (20), furnace means (16) external of the drum (14) for heating the drum (14) so that torrefaction temperature is achieved in the drum, and a gas inlet conduit (42) leading to the drum (14) from a source of inert gas, thereby to create an torrefaction atmosphere in the drum (14).Type: GrantFiled: July 2, 2010Date of Patent: October 6, 2015Inventor: Gershon Ben-Tovim
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Patent number: 9005402Abstract: The present technology describes apparatus, systems, and methods for the thermal decomposition of carbonaceous feedstocks through continuous pyrolysis. A reciprocating reactor is described that includes an inner reactor pipe and an outer reactor pipe. The outer reactor pipe has a first portion that surrounds the inner reactor pipe forming an annulus space, and a second portion that extends beyond the inner reactor pipe and forms a turnaround zone. The inner reactor pipe defines an inner reactor zone that produces partially reacted carbonaceous feedstock, and the annulus space defines an outer reactor zone that produces product gases and solids.Type: GrantFiled: March 16, 2012Date of Patent: April 14, 2015Assignee: Interra Energy, Inc.Inventors: Thomas R. Del Monte, Eren K. Yar
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Patent number: 8956506Abstract: The invention relates to a rotary evaporator comprising a rotary drive having a hub and a clamping insert with a sleeve-like basic shape, in particular a clamping sleeve, for the clamping of a steam leadthrough formed as a hollow glass shaft in the hub of the rotary drive, wherein the clamping insert has a longitudinal axis and a first and a second axial end, wherein the clamping insert has two clamping sections which are arranged spaced apart from one another in the longitudinal direction and which each have an outer cross-section tapering toward the first end and of which the clamping arrangement arranged closer to the second end has a larger maximum outer cross-section.Type: GrantFiled: January 28, 2010Date of Patent: February 17, 2015Assignee: Hans Heidolph GmbH & Co. KGInventor: Joachim Carl
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Patent number: 8882966Abstract: A pyrolytic reactor, comprising an inner drum having a circumferential wall formed with a plurality of apertures, an outer drum surrounding the inner drum and defining a clearance therebetween, a feeding device for feeding a plurality of feedstock pieces to the interior of the inner drum, an inlet port through which heat carrier gases flow and are directed to said clearance, for introduction of the heat carrier gases via said plurality of apertures to the inner drum interior and causing pyrolysis of the fed feedstock pieces, a conveyor for transporting a plurality of solid residue pieces produced from a pyrolytic process, and an outlet port through which product vapors and gases, heat depleted heat carrier gases, and the plurality of solid residue pieces are discharged.Type: GrantFiled: March 16, 2010Date of Patent: November 11, 2014Assignee: T.D.E. Recovery Technologies Ltd.Inventors: Alexander P. Bronshtein, Menachem L. Skop, Moshe Weiss, David Shalom Jakobowitch
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Patent number: 8834682Abstract: A coal material decomposition apparatus includes a sealed rotary kiln body provided with a coal inlet and a coal outlet. A coal decomposition gas collecting pipe is arranged in the kiln body and is provided with two parallel spirals for dividing space in the kiln body into a heating gas bin and a coal material decomposition bin. The coal decomposition gas collecting pipe communicates with the coal material decomposition bin through a gas guide hole arranged in the coal material decomposition bin. As the kiln body is internally divided into the a heating gas bin and a coal material decomposition bin isolated from each other, a large amount of hot gas in the heating gas conducts and radiates the heat to pulverized coal in the coal material decomposition bin, and the pulverized coal fully absorbs the heat to be decomposed into gas, coal tar gas and coal with high heat-value.Type: GrantFiled: November 23, 2010Date of Patent: September 16, 2014Assignee: Xixia Dragon Into Special Material Co., Ltd.Inventor: Shucheng Zhu
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Patent number: 8784616Abstract: A process for the controlled gasification of a carbonaceous feedstock includes pyrolizing the feedstock by conveying the feedstock through a retort surrounded by a plurality of successive heating chambers each comprising an axially adjustable chamber separation wall and each operated at a predetermined temperature, wherein a predetermined dwell time of the feedstock in each of the plurality of successive heating chambers is controlled by a conveyance rate of the feedstock through the retort and a position of each of the axially adjustable chamber separation walls to produce a gas product and a solid product. The gas product includes methane and noxious chemicals and the solid product includes carbon, and the pyrolizing step is controlled using feedback related to constituents of the gas product.Type: GrantFiled: June 8, 2010Date of Patent: July 22, 2014Assignee: Tucker Engineering Associates, Inc.Inventor: Richard D. Tucker
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Patent number: 8764945Abstract: This invention is regarding an industrial continuous cracking device of rubber. The technical program of this invention is as following: including the outer cylinder and the internal cylinder, and the internal cylinder has promoting mechanism; the heating mechanism is provided in one of the outer cylinder and the internal cylinder, wherein the internal cylinder wall is fixed with heat plates. These heat plates adopt different forms, such as separated plate, intermittent or continuous helical ribbon, and so on. According to the instance of other structures of the equipment, they not only are adapted to be fixed in the internal cylinder, but also adapted to be fixed in the wall of the internal cylinder. The simple structure used in this invention has realized the effect of improving the heat efficiency, reducing the energy consumption and decreasing the running cost.Type: GrantFiled: December 29, 2007Date of Patent: July 1, 2014Inventor: Bin Niu
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Patent number: 8728282Abstract: This invention is about an industrial continuous cracking device of plastics. The technical program of this invention is as following: it includes the outer cylinder and the internal cylinder, and the two sides of the internal cylinder are connected with the outer cylinder; at least one of the outer cylinder and the internal cylinder is set with heating mechanism, and the helical ribbon is fixed in the inside of the outer cylinder wall; the transport mechanism is fixed in the internal cylinder, with its direction contrary to the outer cylinder's the feeding direction. The structures of this invention are simple, and it can reduce the possessive space. Furthermore, when cycling in the cylinder, the solid heat carrier has no heat energy loss, and that can substantially reduce the operation cost of the equipment.Type: GrantFiled: December 28, 2007Date of Patent: May 20, 2014Inventor: Bin Niu
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Patent number: 8388813Abstract: Improved, fuel-efficient systems are provided for the processing of biomass, such as wood or crop residues, food waste or animal waste in order to selectively obtain torrefied and/or carbonized final products. In general, the processes involve thermally drying incoming biomass using a dryer employing the hot gas output of a fuel-operated burner. Next, the dried product is torrefied in an indirect torrefaction reactor so as to evolve light volatile organic compounds which are used as a gaseous fuel source for the burner. The torrefied product can be recovered, or some or all of the torrefied product may be directed to a carbonization reactor coupled with a reactor burner. Carbonization serves to remove most of the remaining VOCs which are used as a gaseous fuel input to the dryer. In certain instances, portions of the dried biomass are directed to the burners, as an additional source of fuel.Type: GrantFiled: January 11, 2012Date of Patent: March 5, 2013Assignee: Earth Care Products, Inc.Inventors: Andrew D. Livingston, Bijoy J. Thomas
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Patent number: 8350105Abstract: A system and method of converting tires or other solid carbon based material is disclosed, wherein the system and method includes providing a chamber, feeding tires or other solid carbon based material or both into the chamber, rotating the chamber and heating and reducing the material in the chamber, collecting solid residue from the chamber, collecting vapor from the chamber, and converting vapor collected from the chamber to a liquid. The chamber has an interior surface and can include one or more ribs on the interior surface for rotating and tumbling the material in the chamber while heating the material.Type: GrantFiled: July 8, 2011Date of Patent: January 8, 2013Inventor: Fredrick Taylor
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Patent number: 8246788Abstract: A biomass torrefaction system is provided which enables a continuous torrefaction process that involves the introduction of biomass particles into a rotating reactor drum having a low oxygen environment. The particles are conveyed through the drum by a heated gas stream and simultaneously torrefied thereby. Gas exiting the drum is recirculated back to a heat source for reheating the gas prior to reentering the drum. A method of biomass torrefaction is also provided.Type: GrantFiled: August 25, 2011Date of Patent: August 21, 2012Assignee: Teal Sales IncorporatedInventors: William B. Teal, Richard J. Gobel, Andrew Johnson
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Patent number: 8198493Abstract: Improved, fuel-efficient systems are provided for the processing of biomass, such as wood or crop residues, food waste or animal waste in order to selectively obtain thermally processed final products, such as a combination of torrefied and carbonized final products. The processes involve thermally drying incoming biomass using a dryer employing the hot gas output of a fuel-operated burner. Next, the dried product is torrefied in an indirect torrefaction reactor so as to evolve light volatile organic compounds which are used as a gaseous fuel source for the burner. Some or all of the torrefied product can be recovered, or some or all of the torrefied product is then directed to a separate carbonization reactor coupled with a reactor burner. Carbonization serves to remove most of the remaining VOCs which are used as a gaseous fuel input to the dryer.Type: GrantFiled: February 21, 2012Date of Patent: June 12, 2012Assignee: Earth Care Products, Inc.Inventors: Andrew D. Livingston, Bijoy J. Thomas
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Patent number: 8192586Abstract: Systems for recycling waste plastic can include cartridges that are selectively sealable. Some cartridges can have elongated receptacles that improve heat transfer to plastic feedstock within the cartridges.Type: GrantFiled: March 31, 2010Date of Patent: June 5, 2012Assignee: Agilyx CorporationInventors: Craig W. Garrison, Kevin Clark DeWhitt, Lance Talley
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Patent number: 8193403Abstract: Systems and methods for recycling waste plastic can convert the waste plastic into a form of purified crude oil that includes one or more organic molecular species and that is free, or substantially free, of impurities such as acids and metals. In some systems and methods, the plastic is heated under vacuum conditions to effect depolymerization of the plastic, which yields a vapor, and the vapor is then directly contacted with a pH adjusted solution in a vapor treatment system. In some systems and methods, a continuous batch process is employed.Type: GrantFiled: June 28, 2010Date of Patent: June 5, 2012Assignee: Agilyx CorporationInventor: Kevin Clark DeWhitt
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Patent number: 8188325Abstract: Systems and methods for recycling waste plastic can convert the waste plastic into a form of purified crude oil that includes one or more organic molecular species and that is free, or substantially free, of impurities such as acids and metals. In some systems and methods, the plastic is heated under vacuum conditions to effect depolymerization of the plastic, which yields a vapor, and the vapor is then directly contacted with a pH adjusted solution in a vapor treatment system. In some systems and methods, a continuous batch process is employed.Type: GrantFiled: October 13, 2011Date of Patent: May 29, 2012Assignee: Agilyx CorporationInventor: Kevin Clark DeWhitt
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Patent number: 7758729Abstract: One embodiment of a method of recycling a plastic material includes heating a plastic material in a treatment chamber in incremental steps through a series of graduated temperature set points wherein each graduated temperature set point corresponds to a vaporization temperature of an individual by-product of said plastic material, and pulling a vacuum of inert gas on the treatment chamber at each temperature set point to selectively remove an individual by-product corresponding to the temperature set point.Type: GrantFiled: August 24, 2006Date of Patent: July 20, 2010Assignee: Plas2Fuel CorporationInventor: Kevin C. DeWhitt
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Patent number: 7588665Abstract: An apparatus for converting a process material such as powdered plastic to usable fossil fuel. A hollow cylinder having a piston slidably mounted therein is externally heated to produce an internal temperature of approximately 500.degree. C. The powdered plastic is injected into the heated cylinder utilizing an inert gas, thereby vaporizing the powdered plastic and forming a volatile gas. An electric motor rotates a crankshaft to slide the piston and expel the volatile gas from the cylinder. A condenser receives the volatile gas and condenses the gas into the usable fossil fuel. A first stage condenser condenses oil, and a secondary stage condenses Diesel fuel, kerosene, toluene, gasoline, or natural gas.Type: GrantFiled: September 20, 2005Date of Patent: September 15, 2009Inventor: Steven W. Smith
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Patent number: 7022293Abstract: A method and apparatus for processing a waste product and producing a synthesis gas is provided. The system includes a sealed, heated rotatable drum for preheating and preparing the waste material suitable for a plasma reactor, and processing the material in the reactor. The synthesis gas created by the reactor is used to preheat the waste material by circulating the hot synthesis gas around the drum. In an alternative embodiment, the hot synthesis gas flows through the drum to preheat the waste material and to clean the synthesis gas. Different methods of cooling and cleaning the synthesis gas are used. The system may comprise two plasma reactors in combination with a rotating desorber drum.Type: GrantFiled: June 23, 2003Date of Patent: April 4, 2006Inventor: Jim Smith Hogan
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Patent number: 6849160Abstract: An apparatus and method are for the pyrolysis of waste. The aparatus has a rotating cell formed of a cylinder in combination with a truncated cone rotating on the same axis. The apparatus also has a hopper for charging the waste at one end of the cylinder, an ash box at the other end of the cylinder, a gas recuperator, and a retaining threshold between the cylinder and the truncated cone. A region of intimate contact of the waste with itself is created, whereby the waste is converted into coke which is used as fuel in the pyrolysis of the waste.Type: GrantFiled: October 15, 1997Date of Patent: February 1, 2005Assignee: SanifaInventor: Louis Rousseau
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Patent number: 6638396Abstract: A method and apparatus for processing a waste product and producing a synthesis gas is provided. The system includes a sealed, heated rotatable drum for preheating and preparing the waste material suitable for a plasma reactor, and processing the material in the reactor. The synthesis gas created by the reactor is used to preheat the waste material by circulating the hot synthesis gas around the drum. In an alternative embodiment, the hot synthesis gas flows through the drum to preheat the waste material and to clean the synthesis gas. Different methods of cooling and cleaning the synthesis gas are used. The system may comprise two plasma reactors in combination with a rotating desorber drum.Type: GrantFiled: November 4, 2002Date of Patent: October 28, 2003Inventor: Jim Smith Hogan
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Publication number: 20020117390Abstract: An apparatus and method are for the pyrolysis of waste. The aparatus has a rotating cell formed of a cylinder in combination with a truncated cone rotating on the same axis. The apparatus also has a hopper for charging the waste at one end of the cylinder, an ash box at the other end of the cylinder, a gas recuperator, and a retaining threshold between the cylinder and the truncated cone. A region of intimate contact of the waste with itself is created, whereby the waste is converted into coke which is used as fuel in the pyrolysis of the waste.Type: ApplicationFiled: July 16, 1999Publication date: August 29, 2002Inventor: LOUIS ROUSSEAU
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Publication number: 20020100710Abstract: A method and apparatus for desorbtion is disclosed that utilizes enhancements to lessen the amount of entrained particles formed during desorbtion and for lowering the operating and capital costs associated with desorbtion equipment. Multiple stage desorbtion is contemplated using multiple drums, with smaller drums being employed for volatizing the waste components that require high temperatures. The method and apparatus may include an eductor scrubber attached directly or adjacent to the gas extraction port of a drum to prevent fouling of system apparatus. A plunger for cleaning the scrubber suction chamber is provided. The method and process may include injecting hot gas, which may be exhaust gas from a burner apparatus, into one or more desorption drums to lower heating costs.Type: ApplicationFiled: January 26, 2001Publication date: August 1, 2002Inventor: Jim Smith Hogan
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Publication number: 20020029996Abstract: Used oil is treated in a reactor to remove contaminants. The reactor comprises a rotating vessel housed within a heating chamber. The inside of the vessel is indirectly heated by conduction through the vessel walls. The vessel contains a permanently resident charge of non-ablating, coarse granular solids. Within the vessel, the oil is vaporized and pyrolysed, producing a hydrocarbon vapor. Coke is formed as a byproduct. Contaminants, such as metals and halides become associated with the coke. The coarse granular solids scour and comminute the coke to form fine solids. The fine solids are separated from the coarse solids and are removed from the vessel. The hydrocarbon vapors are separated from any fine solids and are routed to a vapor condensation system for producing a substantially contaminant-free product oil. The contaminant-rich solids are collected for disposal.Type: ApplicationFiled: May 22, 2001Publication date: March 14, 2002Applicant: Alberta oil sands Tech and Research AuthorityInventors: William Taciuk, Steve Odut, Gordon Taciuk, Charlie Wheeler
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Patent number: 6270630Abstract: The invention provides a process and apparatus for producing hydrocarbons from residential trash or waste and/or organic waste materials. In particular, the invention provides a process and apparatus for producing hydrocarbons from residential trash or waste and/or organic waste materials in virtue of pyrolysis and catalytic cracking.Type: GrantFiled: May 31, 2000Date of Patent: August 7, 2001Inventor: Li Xing
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Patent number: 5851361Abstract: An apparatus and method for the separation and chemical and physical alteration of organic solid material in which the materials are placed in a sealed rotating drum and exposed to hot products of combustion produced by a flame in the drum. The temperature, oxygen content, material flow rate and dwell time within the drum are controlled so that a substantial portion of the organic molecules is cracked and reformed. Many of these cracked molecules revert to a gas or liquid, and the gas, liquid, and remaining solids from the initial material are separately collected and processed further. The inside of the drum is kept clean by recirculating carriers. The drum wall is cooled by exposure to the ambient temperature and selectively insulating the inside of the drum. The flame is produced with a stoichiometric mixture of oxygen and fuel to produce a temperature to avoid combustion of the solid material.Type: GrantFiled: November 25, 1996Date of Patent: December 22, 1998Inventor: Jim S. Hogan
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Patent number: 5820736Abstract: This apparatus can effect pyrolysis of hydrocarbon containing material at high temperature of 400.degree. to 500.degree. C. and under vacuum in consecutive batches. The apparatus comprises a cylindrical drum rotatable at a variable speed about a horizontal axis and spacedly surrounded by a heat insulating sheath; a gas burner heats the rotating drum along its entire length from the exterior of the same; a chimney communicates with the space between the drum and the sheath, which has ventilation openings closable by trap doors; the drum is supported by bearings so to allow its axial thermal expansion. A manifold system of filters is stationarily mounted within the rotating drum to filter out fine solid residues from the pyrolytic gases and vapors. This manifold is connected to a discharge tube which exits from one end of the drum and is fitted with a sealing joint to seal the drum around the stationary discharge tube.Type: GrantFiled: December 23, 1996Date of Patent: October 13, 1998Inventors: Richard Bouziane, Rodier Michaud
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Patent number: 5707592Abstract: A method and apparatus for the treatment of waste materials including nuclear contaminated materials is disclosed. The method of the invention includes the steps of: grinding the base material until the maximum grain size is 50 millimeters; drying the ground material to a relative humidity content below 30%; distilling the material at a core temperature of 100.degree.-1200.degree. C. on a negative pressure from 200 N/m.sup.2 to an over pressure of 300 kN/m.sup.2 in an oxygen free, reducing, indirect heated environment; burning or cooling the vapors arising; treating the remaining solid materials by combustion, mineralization, vitrification, or solidification; and pelletizing or granulating the remaining ash. The apparatus of the invention includes a dry distillation reactor that has a rotary, closed, horizontally arranged cylinder with hollow axes on the ends. The axes are separated from input and output houses by seals. The input house is provided with a loading opening and a gas exit branch.Type: GrantFiled: September 29, 1995Date of Patent: January 13, 1998Inventor: Edward Someus
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Patent number: 5670024Abstract: For thermally treating waste and/or residual materials, in particular fiber glass, glass silk, glass wool and glass mat coated with organic materials, a drum (1) with embedded elements is used to make the materials circulate. In this drum the materials are heated up to a temperature at least equal to the carbonization and/or evaporation temperature of the coatings but lower than the softening temperature of the materials. The waste or residual materials are preferably increasingly disaggregated in the drum and are heated by a stream of hot gas which flows in the drum from the discharge side (11) to the inlet side (4) and has its highest temperature at the discharge side.Type: GrantFiled: February 6, 1995Date of Patent: September 23, 1997Assignee: WTU Warmetechnik und Umweltschutz GmbHInventors: Franz Baltzer, Horst Juptner
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Patent number: 5453164Abstract: A pyrolytic converter utilizing a rotatable drum surrounded by an outer drum support structure and disposed in an oven chamber pyrolyzes materials including plastic waste, tires, materials from automobile shredding operations, containers and trays of plastic material, rubber, leather, garbage, sewage sludge, coal, oil shale, broken asphalt and the like. These materials are formed into cartridges by a compactor using a reciprocating ram which forms cartridges in an injection tube wherein another ram injects the cartridges into the converter drum.Type: GrantFiled: May 9, 1994Date of Patent: September 26, 1995Assignee: Wayne Technology Corp.Inventor: Fred A. Breu
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Patent number: 5366596Abstract: The processor is of the type incorporating horizontal, concentric, co-extensive inner and outer tubular members which rotate together. The processor is modified in the following respects:The front end of the inner tubular member is circumferentially corrugated and may be provided in the form of a plurality of parallel tubes arranged in a ring array, to thereby increase the shell area to promote heat transfer through the tube walls;Means are provided for interconnecting the tubular members, which means can accommodate differing rates of thermal expansion; anda rock recycle tube assembly is provided to recover oversize material leaving the corrugated portion of the inner tubular member and reject it from the processor.Type: GrantFiled: June 9, 1993Date of Patent: November 22, 1994Assignee: Alberta Oil Sands Technology and Research AuthorityInventors: William Taciuk, Roderick Caple, Sean Goodwin, Gordon Taciuk
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Patent number: 5258101Abstract: A pyrolytic converter utilizing a rotatable drum surrounded by an outer drum support structure and disposed in an oven chamber pyrolyzes materials including plastic waste, tires, materials from automobile shredding operations, containers and trays of plastic material, rubber, leather, garbage, sewage sludge, coal, oil shale, broken asphalt and the like. These materials are formed into cartridges by a compactor using a reciprocating ram which forms cartridges in an injection tube wherein another ram injects the cartridges into the converter drum. The converter is disposed on a fulcrum near the injection end thereof while the discharge end is suspended by cables to accommodate thermal expansion of the converter. Cables also suspend collection and separation apparatus having water filled chutes, into one of which the products of pyrolyzation of low density (char) and solids of higher density are discharged from the converter drum. Lower and higher density solids are separately collected tanks.Type: GrantFiled: October 11, 1991Date of Patent: November 2, 1993Assignee: Wayne Technology Corp.Inventor: Fred A. Breu
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Patent number: 5227026Abstract: A heat exchanger including one or more rotating drums with a freely rotating helix inside the drum to move material to be heated or cooled longitudinally through the drum, as well as to help clean the surface of the drum, together with carriers to assist in heat transfer and cleaning of the drum surface, and scoops to recycle the carriers through an inner coaxial drum. The drum has a sealed inlet and outlet disposed so that the seals are not exposed to excessive temperatures. Cooling chambers are coaxially mounted on each end of the rotating drums for cooling and condensing vapors and cooling solid particles treated in the drum. An inner drum conveys the carriers back to the starting point by means of a freely rotating helix.Type: GrantFiled: July 12, 1991Date of Patent: July 13, 1993Inventor: Jim S. Hogan
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Patent number: 5217578Abstract: The processor is of the type incorporating horizontal, concentric, co-extensive inner and outer tubular members which rotate together. The processor is modified in the following respects:The front end of the inner tubular member is circumferentially corrugated and may be provided in the form of a plurality of parallel tubes arranged in a ring array, to thereby increase the shell area to promote heat transfer through the tube walls;Means are provided for interconnecting the tubular members, which means can accommodate differing rates of thermal expansion and;a rock recycle tube assembly is provided to recover oversize material leaving the corrugated portion of the inner tubular member and reject it from the processor.Type: GrantFiled: April 23, 1990Date of Patent: June 8, 1993Assignee: Alberta Oil Sands Technology and Research AuthorityInventors: William Taciuk, Roderick Caple, Sean Goodwin, Gordon Taciuk
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Patent number: 5194069Abstract: A method and an apparatus for the refinement of organic material is disclosed. Converting and processing organic material is achieved with or without organic and inorganic additions. The base material uses waste material, i.e. forest industry waste and slaughter-house waste. The method and apparatus produce a packeted end product, specifically carbon powder/granulate as full and charcoal for grilling/smoking, as well as active coal and additives for steel production.Type: GrantFiled: October 3, 1990Date of Patent: March 16, 1993Assignee: Productcontrol LimitedInventor: George E. Someus
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Patent number: 5173921Abstract: In an apparatus and process for the activation of carbon from carbon feedstocks by electrical resistance heating in the presence of steam, which comprises preheating particles of the carbon feedstock in a preheater, having the particles descend by gravity into and through a vertical reactor connected to the preheater, introducing steam at the bottom of the reactor so that it moves upward against the downward flow of the particles, passing an electric current through the particles in the reactor, and discharging the activated carbon from the bottom of the reactor, the improvements that comprise feeding the carbon feedstock through the side of the preheater, controlling the electric input, having the reactor project into the preheater, using a knife-gate valve and a discharge-limiting device to control the discharge of the activated carbon, using a carbon feedstock that contains up to about 25% of organic volatiles, maintaining the preheating temperature within a range from about 550.degree. C. to about 750.Type: GrantFiled: October 31, 1991Date of Patent: December 22, 1992Inventors: E. Mervyn J. Gaylord, Cornelius J. du Plessis
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Patent number: 5167772Abstract: Method and apparatus for pyrolyzing used tires into a char fraction, wire, fiberglass, oil fraction and gas fraction. The tires are continuously conveyed to a preheating chamber where they are heated to a temperature level of 200.degree. F. to 400.degree. F. The heated tires are metered into a cavity having disposed therein a ram system, which shapes and forces the whole tire into a pipe which leads to a pyrolyzing chamber. The tires form a plug at the front end of the system to prevent the release of toxic gases into the atmosphere and also to prevent air from entering the pyrolyzing chamber. Similarly, solid residue produced by pyrolysis of the apparatus is forced into a discharge column, forming a plug to seal the system at its outlet end. An alternate embodiment of the invention apparatus operated manually can also be used for compacting, neutralizing and disposing of medical waste, infectious materials and the like as well as auto tires.Type: GrantFiled: May 21, 1990Date of Patent: December 1, 1992Inventor: Thomas H. Parker, Sr.
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Patent number: 5091157Abstract: A recycle conduit insulation assembly for use with a helical recycle conduit of a rotary reactor of the type having a rotating, horizontally-oriented, cylindrical chamber for burning materials therein and a quantity of particulate, inorganic material within the chamber for conveying heat energy to material to be burned. The insulation assembly includes a plurality of shell elements, each comprising a cylinder enclosing a portion of the conduit and being arranged in overlapping relation, a plurality of mounting rings, each attached to and extending radially from the conduit and having a T-shape in section for supporting the shell elements at ends thereof, and a pumpable refractory mixture substantially filling the insulating space between the shell elements and conduit.Type: GrantFiled: April 30, 1990Date of Patent: February 25, 1992Assignee: Rollins Environmental Services (TX) Inc.Inventors: Harold L. Byerly, Bruno R. Kuhn
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Patent number: 5078836Abstract: An apparatus and a method are disclosed for the thermal treatment of feed material containing solids and liquids such as solid waste or the like. The apparatus includes one or more coaxial rotatable drums and one or more free rotating spirals advancing the material in the drums. The material flowing through the drums is heated to form solids and vapors. In one or more embodiments of the apparatus, the hot solids and vapors exchange heat with the cold feed material. An extruder for preparing the solids being produced from the apparatus for disposal and a means for rotating the drums are also disclosed.Type: GrantFiled: July 21, 1989Date of Patent: January 7, 1992Inventor: Jim S. Hogan
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Patent number: 4881947Abstract: A high efficiency gasifier employs a rotary kiln having an indirect fired gasifier and a recycle system. The rotary kiln provides an essentially oxygen-free gasifying chamber into which raw feed material is introduced. Radiant tubes within the chamber transfer heat to the incoming raw feed material to pyrolyze it and convert it to char and product gas as the material advances toward the outlet end. The recycle system within the chamber returns both product gas and hot char to a receiving end of the kiln to aid in heat transfer to the raw feed material. The feed is thus heated more rapidly, and less heat input is required. Efficiency is further aided by providing additional residence time and gasification of the char.Type: GrantFiled: June 28, 1988Date of Patent: November 21, 1989Inventors: Thomas H. Parker, Virgil J. Flanigan
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Patent number: 4790910Abstract: An apparatus and method for extracting hydrocarbons from tar sands. Stationary heater plates have a central opening therethrough through which a horizontal axle extends. Rotors having a central hub and a number of arms are splined on the axle, one closely sandwiched between every two heater plates. A ring is provided between the heater plates closely outward of the rotor arms. Sand retaining pockets are defined between adjacent arms of each rotor, the rotor hub, the ring and adjacent heater plates. Sand is retained in the sand retaining pockets for about one revolution about the axis between feed and removal positions. While retained in the pockets, the sand is heated and hydrocarbons driven off are collected.Type: GrantFiled: November 9, 1987Date of Patent: December 13, 1988Inventor: Jaroslav J. Havlik
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Patent number: 4563246Abstract: A method and apparatus is disclosed for retorting particulate solid materials, particularly hydrocarbon-containing materials such as oil shale, oil sands, tar sands, coal shale, coal tailings, and the like, for the recovery of a volatile constituent such as oil or gas. A rotary retorting apparatus is employed which consists of a cylindrical drum, or other similar regularly shaped chamber, with a substantially horizontal axis of rotation and having multiple compartments for retorting and combustion and, optionally, spent solids cooling. The apparatus further includes solids transport chutes for forward and backward circulation of solids, arranged for the intercompartmental transfer of solids with the capability of additions at one or more points in each compartment. Employing the method and apparatus, particulate solids feedstock is heated by recycled spent solids material to remove the volatile constituent of the feedstock in the retort section.Type: GrantFiled: April 9, 1984Date of Patent: January 7, 1986Assignee: PEDCo, Inc.Inventors: Leland M. Reed, William A. Reed, Walter C. Saeman
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Patent number: 4495032Abstract: A shale oil retort apparatus is provided for retorting oil shale under airtight conditions. The retort apparatus employs a split hub wheel device which allows for the axial feeding of crushed oil shale and the axial dispensing of spent oil shale. The retort apparatus utilizes a rotatable shaft on a stationary axle, said shaft containing three spokes that are set approximately equidistant apart. The spokes serve to feed raw oil shale, dip it into a hot oil bath and dispense spent oil shale out of the apparatus.Type: GrantFiled: October 17, 1983Date of Patent: January 22, 1985Inventor: Carl G. Everman
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Patent number: 4492039Abstract: The present invention relates to a method and apparatus for drying and handling sludge. Sludge is conveyed or transferred into a rotary drying chamber that may be housed within a structure such as a solar drying structure. The rotary drying chamber is provided with a perforated side wall structure. As the rotary drying chamber is rotated, the action of the sludge within the drying chamber results in the sludge being transferred from the drying chamber through the side wall structure thereof. In particular, as the sludge is dried, the movement of the sludge within the drying chamber and particularly the impact of the sludge against the internal side wall structure of the drying chamber causes the sludge to be forced outwardly through the perforated side wall structure of the drying chamber in a spaghetti-like fashion. That is, the dried sludge is emitted through the side wall portion of the drying chamber in the form of relatively small spaghetti-like portions.Type: GrantFiled: May 10, 1983Date of Patent: January 8, 1985Inventors: Allen C. Chao, Barney K. Huang, James S. J. Wang