Basket-type Electrode Patents (Class 204/259)
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Patent number: 8551303Abstract: Disclosed are embodiments of an electroplating system and an associated electroplating method that allow for depositing of metal alloys with a uniform plate thickness and with the means to alter dynamically the alloy composition. Specifically, by using multiple anodes, each with different types of soluble metals, the system and method avoid the need for periodic plating bath replacement and also allow the ratio of metals within the deposited alloy to be selectively varied by applying different voltages to the different metals. The system and method further avoids the uneven current density and potential distribution and, thus, the non-uniform plating thicknesses exhibited by prior art methods by selectively varying the shape and placement of the anodes within the plating bath. Additionally, the system and method allows for fine tuning of the plating thickness by using electrically insulating selectively placed prescribed baffles.Type: GrantFiled: February 28, 2012Date of Patent: October 8, 2013Assignee: International Business Machines CorporationInventors: Charles L. Arvin, Raschid J. Bezama, Harry D. Cox, Krystyna W. Semkow
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Patent number: 8262873Abstract: The invention relates to an anode assembly for electroplating comprising (a) an anode body comprising soluble anode material and (b) a shielding covering at least part of the anode body and comprising a self-passivating metal electrically connected to the anode body and allowing electrolyte transport therethrough. The shielding comprises at least one layer of self-passivating metal having no openings larger than 2 mm, preferably 1 mm, in width or the shielding comprises at least two layers of self-passivating metal wherein the openings of at least one layer are at least partially covered by the metal of another layer. The invention also relates to a shielded anode basket, a method for electroplating and the use of the anode assembly and the shielded anode basket.Type: GrantFiled: June 20, 2008Date of Patent: September 11, 2012Assignees: Metakem Gesellschaft fur Schichtchemie der Metalle mbH, M. P. C. Micropulse Plating ConceptsInventors: Jörg Wurm, Stephane Menard, Lothar Schneider
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Patent number: 8252154Abstract: An electroplating apparatus includes an electroplating tank, a first supporting bar, a first holding element, two second supporting bars, a number of spaced crossbars, a number of second holding elements, and a power supply. The first holding element is suspended in the tank from the first supporting bar, and the first holding element is configured for holding a plate-shaped workpiece in a manner that the workpiece is oriented along the first supporting bar. The second holding elements are suspended from the corresponding crossbars, each of the second holding elements arranged between the first and one of the second supporting bars and configured for holding a metal block. The power supply includes a cathode for electrical connection to the workpiece through the first supporting bar and the first holding element and an anode for electrically connection to the metal blocks through the second supporting bars and the second holding elements.Type: GrantFiled: October 28, 2010Date of Patent: August 28, 2012Assignee: Zhen Ding Technology Co., Ltd.Inventor: Chien-Pang Cheng
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Patent number: 8182693Abstract: A method and apparatus for purifying water are provided. A feed water such as seawater can be fed to a filter such as a microporous or nanofiltration membrane to produce a permeate that can, in turn, be fed to an electrodeionization system to produce fresh water.Type: GrantFiled: December 16, 2009Date of Patent: May 22, 2012Assignee: Siemens Industry, Inc.Inventors: Frederick C. Wilkins, Anil Jha, Gary C. Ganzi
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Patent number: 8097132Abstract: A metal-containing material is introduced in the container with an anode inserted therein, the container is introduced in a tank filled with an electrolyte, with a cathode opposed to it, and direct current is passed through ((+) anode and (?) cathode) to recover the desired metal.Type: GrantFiled: June 28, 2007Date of Patent: January 17, 2012Inventor: Luis Antonio Canales Miranda
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Patent number: 7744760Abstract: A method and apparatus for purifying water are provided. A feed water such as seawater can be fed to a filter such as a nanofiltration membrane to produce a permeate that can, in turn, be fed to an electrodeionization system to produce fresh water.Type: GrantFiled: September 20, 2006Date of Patent: June 29, 2010Assignee: Siemens Water Technologies Corp.Inventors: Frederick C. Wilkins, Anil D. Jha, Gary C. Ganzi
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Publication number: 20100059389Abstract: The invention relates to an electrode for membrane electrolysis cells comprising a grooved metal support favouring the gas release and the electrolyte renewal on its surface. The grooved geometry of the support may be obtained by erosion of a metal sheet with abrasive media in a continuous process.Type: ApplicationFiled: November 13, 2009Publication date: March 11, 2010Applicant: Industrie De Nora S.p.A.Inventors: Angelo Ottaviani, Leonello Carrettin, Dino Floriano Di Franco, Corrado Mojana, Michele Perego
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Patent number: 7560010Abstract: A diaphragm electrolytic cell is composed of two or more overlaid modules; at least the upper modules having U-shaped anodes with diaphragm-coated cathodes housed within, allowing for a reduced electrode pitch.Type: GrantFiled: February 26, 2003Date of Patent: July 14, 2009Assignee: De Nora Elettrodi S.p.A.Inventor: Giovanni Meneghini
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Patent number: 7488409Abstract: Animal waste is contacted with an electrolyte containing the oxidized form of one or more reversible redox couples, produced electrochemically by anodic oxidation at the anode of an electrochemical cell. The oxidized forms of any other redox couples present are produced either by similar anodic oxidation or reaction with the oxidized form of other redox couples present and capable of affecting the required redox reaction. The oxidized species of the redox couples oxidize the organic waste molecules and are themselves converted to their reduced form, whereupon they are reoxidized by either of the aforementioned mechanisms. The redox cycle continues until all oxidizable waste species, including intermediate reaction products, have undergone the desired degree of oxidation. The entire process takes place between zero degrees centigrade and slightly below the boiling point of the electrolyte, avoiding formation of either dioxins or furans.Type: GrantFiled: October 4, 2002Date of Patent: February 10, 2009Assignee: Scimist, Inc.Inventors: Roger W. Carson, Bruce W. Bremer
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Patent number: 7387719Abstract: Mediated electrochemical oxidation to treats, oxidizes and destroys biological waste, medical, infectious, pathological, animal, sanitary, mortuary, ship, veterinary, pharmaceutical and combined waste. Electrolytes contain oxidized forms of reversible redox couples produced. Oxidized forms of redox couples are produced by anodic oxidation or reaction with oxidized forms of other redox couples. Oxidized species of the redox couples oxidize the biological waste molecules and are reduced and reoxidized. The redox cycle continues until all oxidizable waste and intermediate reaction products have undergone oxidation. Temperatures between ambient and 100° C. avoid formation of dioxins or furans.Type: GrantFiled: April 23, 2002Date of Patent: June 17, 2008Assignee: Scimist, Inc.Inventors: Roger W. Carson, Bruce W. Bremer
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Patent number: 7090751Abstract: A processing chamber comprising a reaction vessel having an electro-reaction cell including a virtual electrode unit, an electrode assembly disposed relative to the electro-reaction cell to be in fluid communication with the virtual electrode unit, and an electrode in the electrode assembly. The virtual electrode unit has at least one opening defining at least one virtual electrode in the electro-reaction cell. The electrode assembly can include an electrode compartment and an interface element in the electrode compartment. The interface element can be a filter, a membrane, a basket, and/or another device configured to hold the electrode. The interface element, for example, can be a filter that surrounds a basket in which the electrode is positioned.Type: GrantFiled: September 3, 2002Date of Patent: August 15, 2006Assignee: Semitool, Inc.Inventor: Kyle M. Hanson
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Patent number: 6843896Abstract: The invention encompasses a method and apparatus for producing high-purity metals (such as, for example, high-purity cobalt), and also encompasses the high-purity metals so produced. The method can comprise a combination of electrolysis and ion exchange followed by melting to produce cobalt of a desired purity. The method can result in the production of high-purity cobalt comprising total metallic impurities of less than 50 ppm. Individual elemental impurities of the produced cobalt can be follows: Na and K less than 0.5 ppm each, Fe less than 10 ppm, Ni less than 5 ppm, Cr less than 1 ppm, Ti less than 3 ppm and O less than 450 ppm.Type: GrantFiled: June 14, 2002Date of Patent: January 18, 2005Assignee: Honeywell International Inc.Inventors: Guangxin Wang, Daniel M. Hydock, John Lehman
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Publication number: 20040238352Abstract: Lightweight and reactive metals can be produced from ore, refined from alloy, and recycled from metal matrix composites using electrolysis in electrolytes including an ionic liquid containing a metal chloride at or near room temperature. Low electric energy consumption and pollutant emission, easy operation and low production costs are achieved.Type: ApplicationFiled: July 12, 2004Publication date: December 2, 2004Applicant: THE UNIVERSITY OF ALABAMAInventors: Banqiu Wu, Ramana G. Reddy, Robin D. Rogers
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Patent number: 6780328Abstract: The invention provides the continuous, integrated methods and devices for substantially removing ionized and ionizable carbon compounds from an aqueous stream by first deionization step to produce a first product stream, ionizing nonionized and nonionizable carbon compounds in such stream to form further ionized and ionizable compounds, and removing the latter by a second deionization step. The method can be performed for example in an apparatus including an EDI unit (10), an ionizing unit (60), and EDI unit (100).Type: GrantFiled: March 24, 2000Date of Patent: August 24, 2004Inventor: Li Zhang
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Publication number: 20030155232Abstract: The invention provides an ion exchange membrane electrolyzer ensuring a satisfactory circulation of electrolyte, high electrolytic efficiency and great ridigity. An anode chamber partition in a flat sheet form is joined to a cathode chamber partition in a flat sheet form. An electrode retainer member in a sheet form is joined to at least one partition at a belt-like junction. A projecting strip with an electrode joined thereto is located between adjacent junctions. A space on an electrode surface side of the electrode retainer member defines a path through which a fluid goes up in the electrode chamber, and a space that spaces away from the space defines a path through which an electrolyte separated from a gas at a top portion of the electrode goes down.Type: ApplicationFiled: February 20, 2003Publication date: August 21, 2003Applicant: CHLORINE ENGINEERS CORP., LTD.Inventors: Shinji Katayama, Masaru Mori, Masakazu Kameda
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Patent number: 6569299Abstract: An anode includes an anode cup, a membrane and ion source material, the anode cup and membrane forming an enclosure in which the ion source material is located. The anode cup includes a base section having a central aperture and the membrane also has a central aperture. A jet is passed through the central apertures of the base section of the anode cup and through the membrane allowing plating solution to be directed at the center of a wafer being electroplated.Type: GrantFiled: May 18, 2000Date of Patent: May 27, 2003Assignees: Novellus Systems, Inc., International Business Machines, Corp.Inventors: Jonathan David Reid, Robert J. Contolini, John Owen Dukovic
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Patent number: 6402932Abstract: A mediated electrochemical oxidation process is used to treat, oxidize and dispose of biological waste materials. Waste materials are introduced into an apparatus for contacting the waste with an electrolyte, which comprises one or more oxidizing species in their higher valence states in aqueous solution. The electrolyte, which can be regenerated, is used to oxidize specific molecules of the waste materials, breaking them down and preventing the formation of dioxins. The waste treatment process takes place at a temperature range from room temperature up to a temperature slightly below the boiling point of the electrolyte solution (usually the temperature will be below 100° C.), and can be altered by adding ultraviolet radiation.Type: GrantFiled: July 28, 2000Date of Patent: June 11, 2002Inventors: Bruce W. Bremer, Roger W. Carson
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Patent number: 6306269Abstract: Apparatus for processing parts to be electroplated includes providing a processing fixture for supporting two open top rotating perforated baskets in a plating bath having an electrode in the bath external of the baskets, the baskets being rotatable about an axis of about sixty to sixty-five degrees with respect to the vertical, facilitating flow of plating solution to the parts and ease of loading and unloading the parts, while eliminating barrel doors. This arrangement furthermore enables a clear line of sight between the anode and the electroplated parts to enhance plating efficiency. The baskets may be readily transferred between plating, rinsing and drying stations without having the parts removed from the baskets, saving substantial labor costs.Type: GrantFiled: March 3, 2000Date of Patent: October 23, 2001Inventor: Ronald Landrette
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Patent number: 6251251Abstract: An anode assembly including a perforated anode. A perforated anode holder holds the anode. The anode holder includes perforations at least in a bottom wall such that plating solution may flow through perforations in the anode holder and perforations in the anode. An anode isolator separates the anode and a cathode. The anode isolator includes at least one curvilinear surface.Type: GrantFiled: November 16, 1998Date of Patent: June 26, 2001Assignee: International Business Machines CorporationInventors: Cyprian E. Uzoh, Panayotis C. Andricacos, John Owen Dukovic, Robert P. Westerfield, Jr.
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Patent number: 6190530Abstract: An anode container, electroplating system, method and object so plated. A feature of the invention is that an anode container has an interior cross-sectional area, at or near a lower end thereof, that is larger than an interior cross-sectional area of an upper end thereof. An anode-receiving container also has a body with a plurality of sides and a lower end having a larger cross-sectional interior area than an upper end. The container may also include punched out apertures positioned to provide strength to the container and an apparatus to vibrate the container coupled to a lower end of the container.Type: GrantFiled: April 12, 1999Date of Patent: February 20, 2001Assignee: International Business Machines CorporationInventors: William Louis Brodsky, Donald W. Henderson, Lawrence Philip Lehman
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Patent number: 6156169Abstract: An electroplating anode titanium basket including a fixing section, a resolution section and a surrounding section. The surrounding section can effectively increase the area of the insoluble anode and enhance the load ability of the anode. The increased area of the soluble anode can effectively work without quickly increasing the concentration of the electroplating bath. The supplier is resolved on the face opposite to the work piece so that the effective resolution of the supplier is enhanced to truly increase the production ability of the electroplating operation. In addition, the supplier is prevented from being stuck so that the supplementation of the supplier is facilitated and the using effect is improved.Type: GrantFiled: October 6, 1999Date of Patent: December 5, 2000Assignees: Jyu Lenq Enterprises Co., Ltd., Chu Li Enterprises Co. Ltd.Inventors: Chin-Chang Yang, Sheng-Hsiung Chang
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Patent number: 6113759Abstract: An anode assembly includes a perforated anode and an electrical contact assembly attached to the anode. A perforated anode holder holds the anode. The anode holder includes perforations at least in a bottom wall such that plating solution may flow through perforations in the anode holder and perforations in the anode. An anode isolator separates the anode and a cathode. The anode isolator includes at least one curvilinear surface. The contact assembly includes a closed or substantially closed cylinder member of titanium or titanium alloy, a copper lining or disk disposed within the cylinder, and a titanium or titanium alloy post fixed and in electrical engagement with the lining or disk.Type: GrantFiled: December 18, 1998Date of Patent: September 5, 2000Assignee: International Business Machines CorporationInventor: Cyprian E. Uzoh
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Patent number: 5938899Abstract: An anode containment basket for holding soluble anodes in a horizontal plane within the plating bath of a continuous electroplating line. The basket includes a nonconductive conduit having a continuous sidewall, an interior space and open ends. One open end includes an end cap having a nonconductive open web plastic mesh that covers an open space defined by the conduit end. The conduit is positioned within the bath to place the nonconductive open web plastic mesh adjacent and across the horizontal surface of the substrate being electroplated. A conductive grid is housed within the interior space of the conduit, and the grid includes at least one hanger attached to an electrical energy source. The conductive grid both supports and delivers electrical energy to the soluble anodes contained within the basket.Type: GrantFiled: October 28, 1997Date of Patent: August 17, 1999Inventor: James L. Forand
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Patent number: 5766430Abstract: An anode basket according to the present invention for use in electroplating operations includes a container for suspending anode metal in plating solution. The container has mesh walls formed of conductive, corrosion resistant material and is connected to an electrical power source by a wire attached to the container at a location below the surface of the plating solution.Type: GrantFiled: June 6, 1996Date of Patent: June 16, 1998Inventor: Vern A. Mehler
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Patent number: 5620586Abstract: The present invention is concerned with a method for electrorefining silver in a Moebius cell whereby the anode is completely dissolved and the gold mud is removed without handling of any partially dissolved anodes. The cell is conventional except that the anodes are placed in a basket made of a thermoplastic material and surrounded by a cloth, the electrical contact between the anode and the power source takes place outside the electrolyte. The bottom of the basket is provided with apertures allowing the gold mud produced to tall into the cloth until the anode is completely dissolved.Type: GrantFiled: November 27, 1995Date of Patent: April 15, 1997Assignee: Noranda, Inc.Inventors: Pierre Claessens, John L. Cromwell
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Patent number: 5478458Abstract: A water purifier capable of accomplishing water purification in a water area in which water purification is desired by merely dipping it in water without any additional operation. The water purifier includes a hollow cylindrical cell chamber member, a seal member arranged at each of both ends of the cell chamber member so as to pressedly seal the end, a terminal inserted through the seal member and electrically connected at one side thereof to each of the cells received in the cell chamber member, an annular tightening member threadedly fitted on each end of the cell chamber member to press the seal member into each end of the cell chamber member, an electrode plate connected to the other side of the terminal, and a water-permeable agent basket having a calcium fluoride agent and an iron salt agent received therein and releasably mounted on the tightening member through locking members so as to surround the electrode plate.Type: GrantFiled: July 1, 1994Date of Patent: December 26, 1995Inventor: Masakuni Kanai
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Patent number: 5413646Abstract: A method for depositing chromium and iron metals on substrates is disclosed in which the chromium hardens when heated. The electrolytic plating bath preferably includes: (a) water soluble Cr(III) produced by reducing Cr(VI) with sufficient amounts of methanol or formic acid; (b) ammonium formate; (c) a sulfate catalyst, such as sodium sulfate; (d) an inorganic iron compound, such as iron sulfate; (e) sufficient amounts of boric acid to substantially saturate the bath; and (f) a sufficient amount of sulfuric acid to provide a bath pH of from about 1.0 to about 1.5. The heat-hardenable chromium deposit allows the plated substrate to be heat tempered after plating to provide a KHN of greater than about 1200. This eliminates the necessity of removing oxidation products from an unplated heated substrate. Moreover, the amount of toxic Cr(VI) present in the bath is greatly diminished, and is replaced with a Cr(III) species that is environmentally safer.Type: GrantFiled: March 16, 1993Date of Patent: May 9, 1995Assignee: Blount, Inc.Inventors: John Dash, John DeHaven
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Patent number: 5318683Abstract: The present invention provides an electrodeposition apparatus and a method for reconditioning gravure cylinders through electrodeposition. The electrodeposition apparatus includes a container for holding an ionic fluid bath and a reservoir for holding a supply of deposition material in fluid communication with the ionic fluid bath. An object, such as a gravure cylinder, is held in contact with the ionic fluid bath. Charges of opposite polarity are applied to the object and to the supply of deposition material. A barrier member and a diffusion member disposed between the supply of electrodeposition material and the object prevent contaminants from moving into contact with the object and also facilitate the dispersion of ions moving through the fluid bath between the supply of electrodeposition material and the object.Type: GrantFiled: February 1, 1993Date of Patent: June 7, 1994Assignee: Quad/Tech, Inc.Inventors: Robert Smith, Ron E. Toby, John H. Germanson
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Patent number: 5100528Abstract: A continuous silver refining cell comprises a tank containing an electrolyte, at least one vertical cathode disk mounted on a rotating horizontal shaft placed above the tank so that slightly less than half of the disk is immersed in the electrolyte, at least one anode basket containing impure silver anodes immersed in the electrolyte adjacent the cathode disk, and a diaphragm separating the cathode disk from the anode basket to form cathode and anode compartments. A scraper is provided for continuously removing pure silver crystals from the cathode and directing it to the side of the cell. A chain tubular conveyor may be provided for continuously or semi-continuously withdrawing a mud containing gold and other precious metals from the bottom of the cell.Type: GrantFiled: March 14, 1990Date of Patent: March 31, 1992Assignee: Noranda, Inc.Inventors: Pierre L. Claessens, Bernard H. Morrison, John L. Cromwell, Paul Spira
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Patent number: 4776941Abstract: A cathode for metal electrowinning is a hollow electrode, with orifices in the cathodic plates, formed in such a way that the catholyte, introduced with the necessary pressure in the interior of the cathode, goes to the interelectrodic space through those orifices, and is subjected there to the existing electrical field, taking place then the electrodeposition of the cations on the external surface of the cathodic plates.Type: GrantFiled: June 18, 1986Date of Patent: October 11, 1988Inventor: Enrique H. Tezanos
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Patent number: 4090931Abstract: An anode-structure for liquid-phase electrolysis comprising an anode and a polymer containing a cation exchange group, said polymer being laminated in the form of a film on one surface of said anode.Type: GrantFiled: July 1, 1976Date of Patent: May 23, 1978Assignee: Tokuyama Soda Kabushiki KaishaInventors: Kensuke Motani, Toshikatsu Sata, Masakatsu Nishimura
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Patent number: 4061557Abstract: An assembly of electrodes suitably for use in electrochemical processes, comprising a plurality of elongated conductive elements as electrodes arranged substantially in parallel in a vertical plane and spaced apart from each other. At least one elongated non-conductive element is interposed between every two adjacent conductive elements. Preferably, both the conductive and non-conductive elements are flexible and the assembly comprises a base fabric of non-conductive material and a plurality of conductive elements incorporated in said base fabric.Type: GrantFiled: May 19, 1975Date of Patent: December 6, 1977Assignees: Marubishi Yuka Kogyo Kabushiki Kaisha, Kazuo NishizawaInventors: Kazuo Nishizawa, Ken Higashitsuji, Yuji Mori
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Patent number: 3984303Abstract: Electrolytic cell in which hollow cylindrical electrodes are arranged concentrically, anode within the cathode, and having a tubular ion permeable membrane supported on the outside of the anode separating the anolyte and the catholyte. The anolyte is contained within the membrane-anode structure, affording reduced construction cost and greater efficiency per unit of cell volume.Type: GrantFiled: July 2, 1975Date of Patent: October 5, 1976Assignee: Diamond Shamrock CorporationInventors: Edward J. Peters, J. Edward Loeffler, Jr.