Electroforming Molds Or Strips Plates Patents (Class 204/281)
-
Patent number: 7425257Abstract: The disclosure relates to a method of obtaining a good current contact on the support bar of a cathode used in electrolysis. In this method a highly electroconductive layer is formed on the contact piece on the end of the support bar of the cathode, especially at the point that comes into contact with the electrolysis cell busbar. The electroconductive layer forms a metallic bond with the contact piece of the support bar. The disclosure also relates to the cathode support bar, wherein a highly electroconductive layer is formed to the contact piece on the end of said bar, in particular the area that touches the electrolysis cell busbar.Type: GrantFiled: November 6, 2003Date of Patent: September 16, 2008Assignee: Outotec OyjInventors: Karri Osara, Veikko Polvi
-
Publication number: 20080179189Abstract: An electroformed tool has an integrated base with channels contacting the tool with heat exchange fluids flowing through the channels during molding or embossing. A blank base is machined with a network of interconnected open channels on a top surface and end flow through passageways communicating with the channels. The tool is used as an electrode to erode the top surface of the blank base using plunge electro discharge machining by lowering the uneven deposit on the bottom of the electroformed tool down onto the top surface of the blank base in the electro discharge machining environment to form a top contoured surface to mate with the uneven deposit on the non-molding side of the substrate. Thermal management fluid channels are thereby conformal to the mold cavity. The tool and base are sealed together.Type: ApplicationFiled: May 1, 2007Publication date: July 31, 2008Inventor: Robert E. Szokolay
-
Patent number: 7396442Abstract: An ionically conductive ceramic element includes a central unit (703). The central unit (703) is composed of a plurality of integrated manifold and tube modules (IMAT) (22) joined end to end along a central axis (A). Each IMAT module (22) has a tube support portion (804) and a plurality of tubes (802) extending from the first surface (803). The tubes (802) each have a closed end (805) and an open end. The second surface (807) is at least partially open to the atmosphere. The open ends of the tubes (802) are open to the atmosphere through the second surface (807). An interior space (830) is formed in the interior of the IMAT (22) for collecting a desired product gas. A collection tube (710) is operable joined with a first end (714) of the central unit (703) for transporting the desired product gas collected in the interior space (730) of the connected IMAT modules (22).Type: GrantFiled: January 31, 2006Date of Patent: July 8, 2008Assignee: Carleton Life Support Systems, Inc.Inventors: Brad M. Bagby, Scott H. Harvey
-
Publication number: 20080156655Abstract: A cathode plate and method for electro-refining or electro-winning of metal. The cathode includes a cathode blade and hanger bar. A quantity of electrically conductive material is wrapped around the hanger bar and along the cathode blade to a position, in use, proximate the level of electrolyte in the electrolytic bath. The provision of a deeper and preferably thicker coating of electrically conductive material, as compared with conventional cathode plates, reduces power consumption in the electrolytic circuit.Type: ApplicationFiled: March 14, 2008Publication date: July 3, 2008Inventors: Nigel James ASLIN, Wayne Keith Webb, Reville Wayne Armstrong, Tim Robinson
-
Patent number: 7393438Abstract: This invention relates to an apparatus for producing a metal powder product using either conventional electrowinning or alternative anode reaction chemistries in a flow-through electrowinning cell. A new design for a flow-through electrowinning cell that employs both flow-through anodes and flow-through cathodes is described. The present invention enables the production of high quality metal powders, including copper powder, from metal-containing solutions using conventional electrowinning processes, direct electrowinning, or alternative anode reaction chemistry.Type: GrantFiled: July 14, 2005Date of Patent: July 1, 2008Assignee: Phelps Dodge CorporationInventors: John O Marsden, Scot P Sandoval, Antonioni C Stevens, Timothy G Robinson, Stanley R Gilbert
-
Patent number: 7368049Abstract: The present invention relates, generally, to a method and apparatus for electrowinning metals, and more particularly to a method and apparatus for copper electrowinning using the ferrous/ferric anode reaction and a flow-through anode, such as, for example, a dimensionally stable carbon, carbon composite, metal-graphite, or stainless steel anode. In general, the use of a flow-through anode—coupled with an effective electrolyte circulation system—enables the efficient and cost-effective operation of a copper electrowinning system employing the ferrous/ferric anode reaction at a total cell voltage of less than about 1.5 V and at current densities of greater than about 26 Amps per square foot (about 280 A/m2), and reduces acid mist generation. Furthermore, the use of such a system permits the use of low ferrous iron concentrations and optimized electrolyte flow rates as compared to prior art systems while producing high quality, commercially saleable product (i.e.Type: GrantFiled: April 8, 2005Date of Patent: May 6, 2008Assignee: Phelps Dodge CorporationInventors: Scot P. Sandoval, Paul R. Cook, Wesley P. Hoffman, Timothy G. Robinson
-
Patent number: 7344624Abstract: A cathode plate and method for electro-refining or electro-winning of metal. The cathode includes a cathode blade and hanger bar. A quantity of electrically conductive material is wrapped around the hanger bar and along the cathode blade to a position, in use, proximate the level of electrolyte in the electrolytic bath. The provision of a deeper and preferably thicker coating of electrically conductive material, as compared with conventional cathode plates, reduces power consumption in the electrolytic circuit.Type: GrantFiled: May 2, 2003Date of Patent: March 18, 2008Assignee: Mount Isa Mines LimitedInventors: Nigel James Aslin, Wayne Keith Webb, Reville Wayne Armstrong, Tim Robinson
-
Patent number: 7332064Abstract: A hangar bar for a cathode plate and a method of producing a cathode for electrolytic recovery of metal. The hanger bar comprises a support element which is preferably stainless steel and hollow. An electrically conductive metal cladding is affixed the stainless steel bar by any appropriate mechanism, eg interference fit, welding, chemical or mechanical fastening or coextrusion or roll forming. Affixing the cladding to the stainless steel support element has significant advantages over conventional electroplating techniques including that a more precise engineering specification can be applied to the cladding thickness. This is important to maintain vertical alignment of the cathode plate in the electrolytic cell.Type: GrantFiled: January 28, 2003Date of Patent: February 19, 2008Assignee: Mount Isa Mines LimitedInventor: Wayne Keith Webb
-
Patent number: 7306706Abstract: A method and apparatus for stripping electro-deposited metal sheets from a cathode blank. The blank has opposite faces, upstream and downstream ends. At least one sheet is provided on at least one blank face to define upstream and downstream edges. The apparatus comprises a stripping assembly for stripping the electro-deposited metal sheets from the cathode blank, a discharge assembly and a metal sheet out-feed assembly. The discharge assembly is positioned downstream of the stripping assembly and includes opposite guide rollers adapted to engage the metal sheet exiting the stripping assembly. The metal sheet out-feed assembly is positioned downstream the discharge assembly for receiving the metal sheet. When the metal sheet has been stripped from the cathode blank, the guide rollers controllably feed the metal sheet to the out-feed assembly. The method comprises stripping the metal sheets from the cathode and controllably discharging the stripped sheets to an out-feed assembly.Type: GrantFiled: January 21, 2004Date of Patent: December 11, 2007Assignee: Falconbridge LimitedInventors: Victor Robinson, Philip Donaldson
-
Patent number: 7285193Abstract: A cathode for use in the refining or winning of metals, typically used in the electro-refining or winning of copper, comprising a substantially flat deposition plate fixedly attached along an upper edge thereof to an elongate hanger bar thereby defining a connection. A protective cladding is attached to the deposition plate and at least partially surrounding the hanger bar such that a cavity is defined in the region of the connection. A corrosion resistant material fills the cavity. In this manner the corrosion resistant material prevents corrosive substances from penetrating the connection. The corrosion resistant material prevents corrosive electrolytic solution and other liquids from corroding the conductive connection between the deposition plate and the hanger bar which would otherwise reduce efficiency of the cathode.Type: GrantFiled: June 17, 2003Date of Patent: October 23, 2007Assignee: Falconbridge LimitedInventors: Victor Robinson, James Joseph Detulleo, Gordon S. Iverson, Ian J. Beales
-
Patent number: 7267756Abstract: The present invention provides a mold for fine electroforming M having a simple structure. In order to improve the productivity of a metal product, an electrode portion can be arranged with a much higher density, and a metal thin film formed on the electrode portion can easily be peeled off. The present invention provides a manufacturing method for manufacturing the mold M with a higher accuracy and by an easier way. The mold for fine electroforming M has a conductive substrate 1 to function as a cathode during electroforming and insulation layer 2 having an opening 21, which has a shape corresponding to a shape of a plane shape of the metal product P and is through to the conductive substrate 1, and composed of an inorganic insulation material having a thickness T2 of not less than 10 nm and less than one-half the thickness T1 of the metal product P. The surface of the conductive substrate 1 exposed at the opening 21 is adapted to serve as the electrode portion.Type: GrantFiled: February 18, 2003Date of Patent: September 11, 2007Assignee: Sumitomo Electric Industries, Ltd.Inventors: Koji Nitta, Shinji Inazawa, Akihisa Hosoe
-
Patent number: 7223324Abstract: Disclosed in a capping board for use to support hanging legs of anodes and cathodes within adjacent electrolytic cells. This capping board has a main body having a bottom surface shaped to fit onto upper edges of the adjacent cells, and a top surface. A first set of spaced part insulating blocks project from the top surface. This first set of blocks extends in line all over the length of the capping board on one side of the main body. A second set of spaced part insulating blocks also projects from the top surface. This second set of blocks also extends in line all over the length of the capping board at a given lateral distance from the first set of blocks. Thus, the two sets of blocks form two rows that together define a central path on the top surface. Each of the blocks has a recess forming an upwardly and laterally opening compartment to receive and support one of the hanging legs of the anodes and cathodes.Type: GrantFiled: November 26, 2004Date of Patent: May 29, 2007Assignee: Pultrusion Technique Inc.Inventor: Robert P. Dufresne
-
Patent number: 7217345Abstract: Production of pure metals through electro-winning and electro-deposition is accomplished by electrolytic deposition of metal over a reusable stainless-steel plate (cathode). Metal is deposited on both faces of the cathode, as well as on its edges, creating problems when removing the deposited metal. Breaking the deposited edges to remove the metal deposited on both faces produces irregular edges, folding and damages to the surface of the cathode, requiring re-processing, increasing costs of the deposited metal, as well as repairs or replacement of the cathodes. This invention includes a structure made of insulating material to which are fixed electrically energizable cathode guidance profiles with a cross-section similar to an omega and which house the edges of the cathodes, holding them in position during the process.Type: GrantFiled: May 12, 2005Date of Patent: May 15, 2007Assignee: New Tech Copper S.A.Inventor: Manuel Rafael Umana Casanova
-
Patent number: 7204919Abstract: Disclosed is a capping board for use to support anodes and cathodes within adjacent electrolytic cells, which has a plurality of individual seats positioned in spaced apart relationship all along its length to receive and support hanging legs projecting from these anodes and cathodes. This capping board is improved in that it has at least one sheet or wire of electrically conductive material embedded therein. This sheet or wire extends over the length of the board and is shaped and positioned so that part of its extends externally within at least some of the seats so as to allow electrical contact of the legs of either the anodes or the cathodes and to allow fast dissipation of heat in the case of a short circuit.Type: GrantFiled: December 3, 2003Date of Patent: April 17, 2007Assignee: Pultrusion Technique Inc.Inventor: Robert P. Dufresne
-
Patent number: 7003868Abstract: A copper welding rod is used in an arc-welding operation to form a bead that joins a copper starter sheet and a stainless steel hanger bar. The amperage level of the arc-welding equipment is set to generate heat at the weld site which is above the melting point of copper and below the melting point of stainless steel. This results in a welded joint between the copper bead and the hanger bar and a brazed joint between the copper bead and the starter sheet. Since brazing produces little or no fusion, the area of contact between the two dissimilar metals is limited to the interface between them, which significantly reduces the damaging effects of galvanic corrosion. Another improvement lies in the application of a corrosion-resistant metallic coating on the joint between the hanger bar and the starter sheet using a high velocity oxygen fuel flame spray technique.Type: GrantFiled: February 26, 2003Date of Patent: February 28, 2006Assignee: T.A. Caid Industries Inc.Inventor: Neal J. Preimesberger
-
Patent number: 6951600Abstract: A one-piece edge strip to be mounted on the bottom edge of a cathode used in electrolysis has a channel running longitudinally of the edge strip. The channel is designed to receive the bottom edge of the cathode. The edge strip is provided with a receptacle at either end of the channel, and each receptacle can accommodate an end portion of an edge strip mounted on a side edge of the cathode.Type: GrantFiled: October 18, 2002Date of Patent: October 4, 2005Inventor: Manuel G. Santoyo
-
Patent number: 6949171Abstract: This invention is a method of providing conductive tracks on a printed circuit including coating a substrate carrying printed tracks with an electro-plating solution with a tool which provides a first electrode of an electro-plating circuit and a second electrode provided by the tracks which are to be electroplated, and a tool suitable for use in electro-plating electrically conductive regions of a substrate, the tool including an absorptive member in which plating solution can be carried; a first electrode of an electro-plating circuit adapted to make electrical contact with plating solution carried by the absorptive member; and at least one tool second electrode electrically insulated from the first electrode and spaced from the absorptive member, the tool second electrode being so positioned that as the absorptive member is wiped across a surface of a substrate, the second electrode contactor can be wiped across the surface of the substrate to contact electrically conductive regions of the substrate to forType: GrantFiled: September 25, 2002Date of Patent: September 27, 2005Assignee: TDAO LimitedInventor: John Michael Lowe
-
Patent number: 6846395Abstract: The present invention relates to an edge insulation member for an electrode plate used for electrolytic refinement of metal, and to a fixing method for it. On a tip portion 22A of a main body 22, a fitting groove 23 and a jaw portion 24 for tightly fitting an electrode plate 1 are formed to extend along the lengthwise direction of the main body 22. On a base end portion of the main body 22, an engagement notch 25 for fitting a support rod 26 is formed to extend along the lengthwise direction of the main body 22. A plurality of pin insertion holes 27 are formed on the side surface of the jaw portion 24. Fitting jigs made up from a pin 30 and a stopper 40 is removably fitted in this pin insertion hole 27. The support rod 26 is removably fitted in the engagement notch 25.Type: GrantFiled: June 12, 2001Date of Patent: January 25, 2005Assignee: Mitsubishi Materials CorporationInventors: Hiroshi Tanaka, Fumihiko Shimizu
-
Patent number: 6843896Abstract: The invention encompasses a method and apparatus for producing high-purity metals (such as, for example, high-purity cobalt), and also encompasses the high-purity metals so produced. The method can comprise a combination of electrolysis and ion exchange followed by melting to produce cobalt of a desired purity. The method can result in the production of high-purity cobalt comprising total metallic impurities of less than 50 ppm. Individual elemental impurities of the produced cobalt can be follows: Na and K less than 0.5 ppm each, Fe less than 10 ppm, Ni less than 5 ppm, Cr less than 1 ppm, Ti less than 3 ppm and O less than 450 ppm.Type: GrantFiled: June 14, 2002Date of Patent: January 18, 2005Assignee: Honeywell International Inc.Inventors: Guangxin Wang, Daniel M. Hydock, John Lehman
-
Patent number: 6835489Abstract: A double layered oxygen electrode impregnated with an active catalyst material and method of making. The design of the oxygen electrode promotes oxygen dissociation and absorption within the oxygen electrode. The oxygen electrode has differing layers of hydrophobicity which allow chemical impregnation of the active catalyst material into the oxygen electrode where the active catalyst material is needed most.Type: GrantFiled: August 15, 2002Date of Patent: December 28, 2004Assignee: Texaco Ovonic Fuel Cell LLCInventors: Srinivasan Venkatesan, Hong Wang, Boyko Aladjov, Subhash Dhar, Stanford R. Ovshinsky
-
Patent number: 6797133Abstract: A mobile zinc stripping device for stripping zinc from cathodes comprising a moveable base frame, a cathode support frame to support the cathodes during stripping, a stripping assembly for stripping the zinc sheets from the cathodes and at least one power source for powering the stripping assembly. The stripping assembly includes a lateral stripper for separating an upper edge of a zinc sheet from each of the cathodes, the lateral stripper being adapted to bias away from the cathode immediately upon entering between the zinc sheet and the cathode, and a scraping device for completing removal of the sheet from each said cathode. The device also includes a cathode cleaner and a bottom up stacker assembly for stacking zinc sheets.Type: GrantFiled: May 30, 2001Date of Patent: September 28, 2004Assignee: Outokumpu Technology Ltd.Inventors: Barry John Smith, Leopoldo Escobedo Asensio, Jan Bosscher
-
Patent number: 6790325Abstract: A method for creating a mandrel for electroforming orifice sheets with tapered bores is described. The method uses photo-imagable polymer or photoresist to create the desired profile. This is followed by electroforming a parent mandrel over which a mandrel-quality sheet of glass is melted. An array of pillars with defined location and shape is formed with a desired profile for the mandrel to be used for the electroforming process. The glass is then metalized. A photoresist mask is formed on the metalized glass and a dielectric is deposited onto the pillars.Type: GrantFiled: April 9, 2001Date of Patent: September 14, 2004Assignee: Hewlett-Packard Development Company, L.P.Inventors: Craig M. Gates, Niranjan Thirukkovalur
-
Patent number: 6746581Abstract: Cathode plate edge protector systems formed by secondary and tertiary molding processes, in which fluid plastic is molded around and/or introduced into previously manufactured plastic edge protectors. A U-shaped edge protector system is formed by bevel-cutting abutting ends of edge protector strips, securing the strips in the desired configuration a molding jig, and molding corner pieces around the abutting ends. The system is then removed from the jig and slip-installed over the two sides and the bottom edge of a cathode plate. In an optional tertiary molding process, fluid plastic may be introduced into the remaining void between the edge protector system and the cathode plate. Another edge protector system is formed by mounting edge protector strips on opposing side edges of a cathode plate, damming the open ends, and introducing fluid plastic in the contained voids between the strips and the cathode plate.Type: GrantFiled: October 22, 2002Date of Patent: June 8, 2004Inventor: William A. Ebert
-
Patent number: 6702933Abstract: An improved plastic border utilized in cathodes used in the processes for the electrolytic refinement of minerals, characterized in that the plastic border presents a transversal aperture of a conical like base section with straight walls, thereafter converging with another quadrangular aperture, to end in an oblong section aperture opening.Type: GrantFiled: September 7, 2001Date of Patent: March 9, 2004Assignee: Refining Technologies, Inc.Inventor: Graeme Alexander
-
Patent number: 6635159Abstract: The invention relates to a device for at least partly removing a deposit created in the electrolytic refining or electrowinning of metal from the surface of the mother plate used as an electrode in the refining or electrowinning process, said device comprising at least one member for removing the deposit and at least one member for controlling the removal member with respect to the deposit to be removed. According to the invention, the device comprises at least one gripping element that is used for creating a mechanical contact between the deposit and the removal member, said gripping element being connected to a control member, to which there are coupled both the shaft part of the gripping element and the deposit removal member.Type: GrantFiled: November 27, 2001Date of Patent: October 21, 2003Assignee: Outokumpu OyjInventor: Tom Marttila
-
Patent number: 6610183Abstract: The present invention relates to a metal cathode sheet assembly for use in the electrolytic recovery of pure metals, especially copper, in an electrolysis tank. The metal cathode sheet is provided at its side edges with an edge protector formed by a grooved profile strip. The edge protector is secured to the side edge by engaging at least one trapezoidal holding wedge that has back surfaces facing away from the narrow sides. The wedge is able to be secured in a cutout on the edge. The edge protector grips behind the back surface with counter-support surfaces.Type: GrantFiled: November 15, 2001Date of Patent: August 26, 2003Assignee: KM Europa Metal AGInventor: Gunter Knies
-
Publication number: 20030143492Abstract: A system and method are provided for fabricating an orifice plate for use in an ink jet printing system. Initially, a substrate base is provided, and a controlled-release layer is applied to a surface of the substrate base. A conductive metal layer is adherently coated on the controlled-release layer. At least one dielectric peg is created on a portion of the conductive metal layer, and a nozzle layer is applied on the conductive metal layer to partially cover the dielectric peg. Photolithography is used to define a trench that covers the nozzles prior to formation of a second reinforcing layer. The controlled-release layer is removed to separate the orifice plate from the substrate base. The conductive metal layer is selectively etched from the nozzle layer to produce a completed multi-layer orifice plate.Type: ApplicationFiled: January 31, 2002Publication date: July 31, 2003Applicant: Scitex Digital Printing, Inc.Inventor: Richard W. Sexton
-
Patent number: 6576098Abstract: The present invention relates to a metal cathode sheet as component of cathode equipment for an electrolysis tank for the electrolytic recovery of pure metals, especially copper. The cathode sheet is provided, at its side edges which come into contact with the electrolyte and are vertically aligned in the electrolysis tank, with an edge protector, made of a ceramic material. The edge protector is electrically insulating, of dense porosity and resistant to electrolyte. Sharp-edged breakthroughs and the outer cathode cutting edges are completely coated by edge protector. In this manner flux line concentrations at these locations are forestalled.Type: GrantFiled: August 16, 2001Date of Patent: June 10, 2003Assignee: KM Europa Metal AGInventor: Gunter Knies
-
Patent number: 6569300Abstract: An electrolytic cathode consists of a solid copper hanger bar and a stainless-steel mother plate attached to a receiving groove in the underside of the hanger bar. In the preferred embodiment of the invention, the entire length of connection is welded, thereby establishing a large boundary surface for good electrical conductance. The solid hanger bar further includes a cladding of stainless steel wrapped over the copper bar and the upper portion of the mother plate, leaving only the ends of the copper bar exposed for electrical connection with conventional bus-bars. The lower edges of the cover are attached to the mother plate by a steel-to-steel weld that produces a strong and durable connection. The lateral edges of the cover are also connected to the copper bar by a conventional copper weld that completely seals the cover over the copper bar, thereby preventing contamination from the electrolytic solution. The cover is then welded to the mother plate and sealed around the copper bar.Type: GrantFiled: February 15, 2000Date of Patent: May 27, 2003Assignee: T. A. Caid Industries Inc.Inventor: William Assenmacher
-
Patent number: 6551475Abstract: A corner insert for edge strips used with modified electrodes for electrolytic processes. An electrode that is at least partially submerged in an electrolyte is protected by edge strips to prevent depositions and metallic bridges. The edge strips are typically mitered to abut one another at the corners of the electrode and it is difficult to seal this junction. One solution is to remove the corners of the electrode, provide non-mitered edge strips, and close the gap at the corner with an insert adapted to seal to the additional edges of the electrode created by removing the comers. Another solution is to provide a corner insert having one or more anchors for anchoring the corner insert to the electrode and to respective adjacent edge strips, the corner insert sealing against the edge strips and against opposite sides of the electrode whether or not the corner portion has been removed.Type: GrantFiled: October 15, 2001Date of Patent: April 22, 2003Assignee: Quadna, Inc.Inventors: Michael P. Dwyer, Manuel G. Santoyo, David Watson, Stephen R. Lopez
-
Patent number: 6540202Abstract: Mold pins for use in a mold matrix, as used in the production of electroforms, are provided with means to alter the longitudinal axis of the pins relative to that of adjacent pins so that the longitudinal axis of the pins are tapered with respect to one another towards the operative ends of the pins. In one embodiment of the invention a dowel is inserted into a sidewall of the pin and extends normal thereto to space the pin from an adjacent one. In another embodiment, a spacing member of a desired thickness is applied to the shank of the pin at a location remote from the operative end thereof.Type: GrantFiled: February 18, 2000Date of Patent: April 1, 2003Assignee: DBM Reflex Enterprises, Inc.Inventors: Denis Vecrin, George Iatan
-
Patent number: 6537439Abstract: A method and apparatus are described for removing a chemical product species produced by electrochemical action at an electrode or by a chemical reaction which occurs at the surface of a solid catalyst. The method involves providing a flow of a host solution generally parallel to a surface at which a chemical reaction occurs. The flow of the host solution causes the products from the chemical reaction to be entrained in a thin boundary layer which moves along the surface. These products can be removed from a cell by withdrawing the boundary layer from the cell as it reaches the trailing edge of the surface.Type: GrantFiled: January 29, 2001Date of Patent: March 25, 2003Assignee: Noram Engineering & Constructors Ltd.Inventors: Edward Gerald Hauptmann, Clive M. H. Brereton, Glenn R. Stefurak
-
Patent number: 6531038Abstract: A cathode arrangement having a mounting rail (1) and a cathode plate (2) bonded to the mounting rail (1). Two parallel, flanges extending in its longitudinal direction are formed on the underside (5) of the mounting rail (1). The cathode plate (2) is accommodated and bonded to the flanges (8, 9) by explosion welding between the parallel flanges. A full-surface metal-to-metal bond is thus obtained, which has very good current-conducting properties at the contact surfaces between the flanges (8, 9) and the cathode plate (2). The ends of the mounting rail (1) projecting over the cathode plate (2) have a flangeless design and have oblique surfaces (6, 7) intersecting in the shape of a wedge on the underside.Type: GrantFiled: January 24, 2001Date of Patent: March 11, 2003Assignee: KM Europa Metal AGInventors: Gunter Knies, Reinhardt Ax
-
Patent number: 6531039Abstract: An anode for use in electroplating semiconductor wafers, comprising a metal plate formed from a generally continuous casting process that is essentially free of voids or cracks, the casting being thermo-mechanically worked until the anode has an average grain size of less than 100 &mgr;m.Type: GrantFiled: February 21, 2001Date of Patent: March 11, 2003Assignee: Nikko Materials USA, Inc.Inventor: Stephen J. Kohut
-
Publication number: 20030010630Abstract: A method for manufacturing an electrode used in the electrolysis of metals, in which method and electrode plate element (2) is attached to a suspension bar (1), which also serves as a power conductor. The plate element (2) is attached to the suspension bar (1) by means of a diffusion joint. The invention also relates to an electrode.Type: ApplicationFiled: August 14, 2002Publication date: January 16, 2003Inventors: Veikko Polvi, Pekka Taskinen, Tuija Suortti
-
Patent number: 6485621Abstract: An improvement to a cathode used in an electrorefining or electrowinning of copper. The cathode has a solid copper head bar with a horizontal groove on its undersurface. The upper edge of a stainless steel flat sheet has several holes along its width and is vertically inserted into the groove. The stainless steel sheet is then mechanically attached to the copper head bar by pressing the copper head bar against the stainless steel at the perforated points along the head bar. To increase the joint strength, the stainless steel sheet may be welded to the copper head bar at its upper edges at the underside of the head bar.Type: GrantFiled: March 8, 2001Date of Patent: November 26, 2002Assignee: Noranda Inc.Inventors: Eduardo Del Rincon, Nosrat Benhood
-
Patent number: 6461489Abstract: A cathode plate particularly adapted for zinc and copper electro-winning and refining includes a panel of aluminum having a top and two opposed side edges, a sloped plastic shield along the top and plastic ribbons along the side. A head bar with two hooks is welded on the top of the plate. The top plastic molding and the side edge ribbons are manufactured simultaneously by a specially devised injection machine. When the cathode plates are immersed into the electrolyte, the top plastic shield keeps the zinc deposit level uniform and prevents the top portion and the liquid contact area of cathode plates from corrosion by acid mist generated during electrochemical reactions. The sloped lower part of top plastic shield facilitates inserting a stripping knife between the zinc deposit and the cathode plate.Type: GrantFiled: October 9, 2000Date of Patent: October 8, 2002Assignee: Korea Zinc. Co., Ltd.Inventor: Chang-Young Choi
-
Publication number: 20020066667Abstract: The present invention relates to a metal cathode sheet as component of cathode equipment for an electrolysis tank for the electrolytic recovery of pure metals, especially copper. The cathode sheet is provided, at its side edges which come into contact with the electrolyte and are vertically aligned in the electrolysis tank, with an edge protector, made of a ceramic material. The edge protector is electrically insulating, of dense porosity and resistant to electrolyte. Sharp-edged breakthroughs and the outer cathode cutting edges are completely coated by edge protector. In this manner flux line concentrations at these locations are forestalled.Type: ApplicationFiled: August 16, 2001Publication date: June 6, 2002Inventor: Gunter Knies
-
Patent number: 6391170Abstract: An anode box sized and configured for retaining an anode plate therein is disclosed for use in an electrolytic tank of the type used for electrowinning or electrorefining. The anode box is unitarily formed, thereby rendering the device more resistant to degradation typically caused by the harsh environment of the electrolytic tank. The anode box is also formed with spacer structures which protect and isolate the anode plate from contact with the diaphragm, when used, and from contact with adjacent cathode frames. The anode box may include other elements, such as a port through which liberated gases may be withdrawn.Type: GrantFiled: December 1, 2000Date of Patent: May 21, 2002Assignee: EnviroTech Pumpsystems, Inc.Inventors: Forrest B. Day, Michael Rytting, Steven S. Davis
-
Patent number: 6383351Abstract: An electrode assembly for the electrowinning of copper includes an electrode in the form of a plate. An edge strip is mounted on one edge of the electrode and serves to mask the edge from an electrolyte in which the assembly is immersed. A gap exists between the edge strip and the electrode on either side of the electrode. A sealing strip is located in each gap, and the sealing strips are discrete from the electrode and the edge strip. The sealing strips are resilient and can be stretched to remove the sealing strips from the gaps so that the sealing strips can be replaced.Type: GrantFiled: August 18, 2000Date of Patent: May 7, 2002Assignee: Quadna, Inc.Inventor: Manuel G. Santoyo
-
Patent number: 6350355Abstract: The object of this invention was to create starting copper cathodes which prevent a memory effect during copper electrolysis, achieving a high production output of electrolytic copper and which can also be manufactured from directly shaped copper sheeting material in the form of a coil. A suitable method of producing starting cathodes for processing copper sheet produced by conventional methods. The proposed starting cathodes are made of milled copper sheets with a thickness of 0.3 to 1.2 mm, is soft annealed after milling and has a strength of 210 to 240 N/mm2. The copper sheet is cut to the length and width determined by the dimensions of the electrolysis bath and has a flat, fat-free, burless surface. Ear strips of copper sheet with a thickness of 0.3 to 0.6 mm are mounted on the suspension side.Type: GrantFiled: May 31, 2000Date of Patent: February 26, 2002Assignee: Lamitref Industries N.V.Inventor: Leon Raphael Lucienne G. Cloostermans-Huwaert
-
Publication number: 20020017457Abstract: A corner insert for edge strips used with modified electrodes for electrolytic processes. An electrode that is at least partially submerged in an electrolyte is protected by edge strips to prevent depositions and metallic bridges. The edge strips are typically mitered to abut one another at the corners of the electrode and it is difficult to seal this junction. One solution is to remove the corners of the electrode, provide non-mitered edge strips, and close the gap at the corner with an insert adapted to seal to the additional edges of the electrode created by removing the corners. Another solution is to provide a corner insert having one or more anchors for anchoring the corner insert to the electrode and to respective adjacent edge strips, the corner insert sealing against the edge strips and against opposite sides of the electrode whether or not the corner portion has been removed.Type: ApplicationFiled: October 15, 2001Publication date: February 14, 2002Inventors: Michael P. Dwyer, Manuel G. Santoyo, David Watson, Stephen R. Lopez
-
Patent number: 6312573Abstract: A nonconductive insert is provided to fill the void resulting from the removal of mother-plate corners wrapped within the abutting ends of side and bottom edge strips. The insert includes at least one anchor, adapted to frictionally engage the end of a strip mounted along the edge of the mother plate. The insert and its anchors are designed to completely fill the void left by the missing mother-plate corner, thereby preventing penetration of electrolyte and accumulation of deposits. According to other embodiments of the invention, the insert may be incorporated into the edge-strip end as an integral component of the strip.Type: GrantFiled: May 26, 2000Date of Patent: November 6, 2001Assignee: Quadna, Inc.Inventors: Michael P. Dwyer, Manuel G. Santoyo, David Watson
-
Patent number: 6287433Abstract: An insoluble anode for sulfate electrolytes composed of, generally, from 1 to 99 wt % titanium or titanium alloy and the remainder lead or lead alloy, comprising a titanium-lead active layer, or a titanium-lead active layer covering and a core being made from titanium or lead. The anode is produced by infiltration of porous titanium with lead, either by consolidation of the mixture of titanium and lead powders. The anode formed of the active layer, or of the active layer covering and a sheet core is fabricated in the shape of a plate. The anode formed of the active layer covering and a rod or tube core is fabricated in the shape of a lattice. Advantageously, the titanium-lead active layer is dispersion-strengthened by zirconium carbide or titanium carbide particles, and it's surface is released of a portion of lead.Type: GrantFiled: May 15, 2000Date of Patent: September 11, 2001Inventor: Alla Sapozhnikova
-
Patent number: 6274012Abstract: An electrode edge protector includes two distinct components that cooperate to provide a tight and durable fit over the edge of an electrode. The first component is an elongated core member with a longitudinal slot for receiving the edge of the electrode. This core member is made of relatively flexible material and includes multiple transverse perforations for housing retaining pins passed through corresponding holes in the electrode plate in substantially the same manner as in conventional edge strips. The second component is an elongated sleeve with a cross-section conforming to the geometry of the core member so as to provide a snug support structure that wraps around the core and contains the pins in place. The sleeve is made of relatively rigid material that is inert to the electrolytic solution.Type: GrantFiled: November 5, 1999Date of Patent: August 14, 2001Assignee: Quadna, Inc.Inventor: Manuel G. Santoyo
-
Patent number: 6264808Abstract: The invention relates to an electrode for electrolytic refining or electrowinning, said electrode (1, 21, 41) being provided with a hanger bar (3, 23, 43) attached to the edge of one plate-like mother plate, and the edges (4, 5, 6; 24, 30, 31; 44, 49, 50) of said electrode, apart from the edge to which the hanger bar is fastened, being protected with an edge strip (11, 12, 13; 29, 32, 33; 48, 51, 52) made of some insulating material, in which electrode at least part of the edge strips is at least partly placed in a groove (7, 25, 45) made in the electrode edge. According to the invention, at least in one electrode edge (4, 5, 6; 24, 30, 31; 44, 49, 50), there is formed a groove (7, 25, 45) for the electrode edge strip (11, 12, 13; 29, 32, 33; 48, 51, 52) made of some insulating material; the front end of said groove, located at the electrode edge (4, 5, 6; 24, 30 31; 44, 49, 50), being essentially equal in width with the rear end (10, 28, 53) of the groove placed inside the electrode.Type: GrantFiled: March 31, 2000Date of Patent: July 24, 2001Assignee: Outokumpu OyjInventor: Tom Marttila
-
Patent number: 6245209Abstract: An electro-refining system in which the deposited metal is harvested without the need to remove the cathode from the slurry bath. The cathode has a hollow cavity permitting steam or hot water to be introduced to heat the cathode. During the deposition process, the heating of the cathode encourages the deposition process. When the deposited material is to be harvested, the cathode is heated to “melt” the bonds between the cathode and the deposited metal. Using a bracket which was installed before the deposition process and into which the deposited metal has been formed, the now-released sheet of deposited metal is easily removed.Type: GrantFiled: January 15, 1999Date of Patent: June 12, 2001Inventor: Jacobs Bill
-
Patent number: 6231730Abstract: A cathode frame for receiving and retaining a cathode plate for electrowinning and/or electrorefining processes is constructed as an integrally-formed frame body having a base member and side members which provide a continuous channel therethrough for retaining the peripheral edge of a cathode plate, and is further structured with a cross frame extending between the side members for receiving a cathode plate therethrough. The cross frame is sized and positioned to extend proud of the frame body thereby providing contact surfaces for striking when recovering the cathode plate from the frame. In an alternative embodiment of the invention, the cross frame is integrally formed with the side members and base member and the cathode frame is configured to retain a filter media thereagainst.Type: GrantFiled: December 7, 1999Date of Patent: May 15, 2001Assignee: EpviroTech Pumpsystems, Inc.Inventors: Steven S. Davis, Forrest B. Day, Calvin C. Mills
-
Patent number: 6193862Abstract: According to the invention, there is provided a protector strip (10) for an edge zone of an electrode plate (40), said protector strip (10) including a first channel shaped member (11) of relatively resilient material adapted, in use, to engage over the edge zone of the electrode plate, and a second channel shaped member (12) of relatively more rigid material separate to said first channel shaped member (11) adapted, in use, to engage over the first channel shaped member (11) to press at least a portion of said first channel shaped member (11) into sealing engagement with the edge zone of the electrode plate (40).Type: GrantFiled: February 5, 1999Date of Patent: February 27, 2001Assignee: Marley Plastics Pty Ltd.Inventors: John Parnell Cutmore, Rodger David Connolly
-
Patent number: RE40035Abstract: A ceramic oxygen generator is described which is capable of modular construction to permit the oxygen generation capacity to be expanded. An ionically conducted ceramic electrolyte is formed into a series of rows and columns of tubes on a tube support member and like electrolyte bodies can be connected together to form a manifold therebetween of oxygen produced in the interiors of the rubes. An electrical connection between tubes is formed such that the anodes and cathodes of tubes in a column are connected in parallel while the tubes in the row are, respectively, connected anode to cathode to form a series connection.Type: GrantFiled: February 16, 2001Date of Patent: January 29, 2008Assignee: Carleton Life Support Systems, Inc.Inventor: Victor P. Crome