Abstract: In one embodiment, a rod pump comprises a barrel and a plunger disposed within the barrel. The plunger comprising a nickel layer disposed thereon, and a chrome layer disposed on the nickel layer. In another embodiment, a rod pump comprises a barrel, and a plunger disposed with the barrel. The barrel comprises a nickel layer disposed thereon, and a chrome layer disposed on the nickel layer. In yet another embodiment, a rod pump comprises a barrel and a plunger disposed within the barrel, wherein each of the barrel and plunger has a nickel layer and a chrome layer disposed thereon. In yet another embodiment, a method of processing a rod pump comprises depositing a nickel layer on a barrel or a plunger of the rod pump, and depositing a chrome layer on the nickel layer.

Abstract: A structured chromium solids particles layer with a network of cracks in which solids particles are embedded, wherein the crack density is 10-250 per mm, the particle size of the solids particles lies in the range of from 0.01-10 ?m, the proportion of solids particles in the overall layer is 1-30 vol.-% and the chromium solids particles layer has a microstructure with depressions in the surface of the layer, wherein the proportion of the surface area accounted for by the depressions is 5-80%. A method for producing the structured chromium solids particles layer on a workpiece includes introducing the workpiece into an electrolyte containing a Cr(VI) compound and electrolytically depositing a chromium layer at a current density of 20-100 A/dm2 and a current yield of 12% or less and then reversing the current direction wherein the solid particles are embedded within the network of cracks.

Abstract: A method for surface treating a mandrel bar used for hot rolling of high-alloy seamless steel pipe is provided. The method includes heat treating the mandrel bar to develop a scale, and after heat treatment, rolling ordinary steel comprising 8% or less of chromium for at least 50 passes.

Abstract: A composite chromium plating film containing hard particles in network-shaped microcracks, a surface-occupying ratio of the microcracks being 10 to 20% by area, a distribution density of the microcracks being 1,200 to 2,500/cm, and the amount of the above hard particles being 1 to 15% by mass per 100% by mass of the above entire plating film. This composite chromium plating film has excellent wear resistance and scuffing resistance with small attacking ability to a mating member.

Abstract: The invention relates to a method for producing an electrolytically coated cold rolled strip, preferably for use in the production of battery sheaths. The cold rolled strip is provided with a cobalt or a cobalt alloy layer by an electrolytic method. The aim of the invention is to provide a battery sheath with low values for the electric contact resistance between the cathode substance of the battery and the inner surface of the battery sheath. To this end, organic substances m added to the electrolyte during coating that produce decomposition products, said decomposition produces and/or reaction products of said decomposition products with other components of the electrolytic bath being deposited on the strip material as a brittle layer along with the cobalt or the cobalt alloy.

Abstract: The present invention relates to a process for electrolytic coating of a substratum, especially a piston ring, with a ceramic chrome layer, the substratum being arranged at an electrode connected to voltage and chromium ions for coating the substratum being present in the electrolyte. Furthermore the electrolyte contains a crystalline carrier structure which is present in the form of ions in the electrolyte, said carrier structure acting as a carrier of the chromium ions which are present in the electrolyte, and being incorporated in the ceramic chrome layer forming on the substratum by the process. The invention also relates to a ceramic chrome layer which is applied to a substratum, especially a piston ring, and is characterised in that the chrome layer is formed by a process as stated above and comprises a crystalline carrier structure.

Abstract: The present invention provides a chrome-plated sliding member free from periodical decreases in wear resistance or seizure resistance without the necessity to intentionally bend a multi-layer hard chrome plating film. This is a sliding member having a multi-layer hard chrome plating film on the sliding surface of the substrate 1. Microcracks 6 opening to the outer surface side of the individual hard chrome plating layers are distributed in hard chrome plating layers 2, 3, 4 and 5. The microcracks of the individual hard chrome plating layers comprise relatively shallow portions 6a where bottoms stop within a single layer, and relatively deep portions 6b and 6c where cracks run through two or more layers. The quantities of the microcracks expressed by the area ratios of microcracks on a cross-section of the hard chrome plating film include a quantity of the portions where cracks stop within a single layer within a range of from 1.5 to 35.

Abstract: A sliding member having excellent seizure resistance comprising a metallic member provided with a sulfide-based solid lubricating layer on the sliding surface thereof is provided, characterized in that the interface of the metallic member in contact with said solid lubricating layer is provided with a surface roughness Rmax of 1 &mgr;m or higher. The sliding member above is obtained by preparing an aqueous solution dissolved therein one or two types or more of thiocyanates or thiosulfates of alkali metals or alkaline earth metals, and by performing electrolytic treatment in which a steel member the surface roughness thereof is controlled is used as the anode. In this manner, an iron sulfide based layer is formed on the surface of the steel member by using the Fe component derived from the steel and the S component from the solution as the reacting agents.

Abstract: In an electrodeposited hard-chromium coat, particularly for a piston ring, which is substantially formed of an electrolyte containing hexavalent chromium, wherein there are cracks in the coat and diamond particles are embedded in these cracks, the diamond particles have a size ranging from 0.25 to 0.5 &mgr;m.

Abstract: The present invention provides a sliding member, of which the surface cavities do not disappear even after progress of wear of the sliding surface, which permits maintenance of a satisfactory seizure resistance, and has better seizure resistance, wear resistance and strength properties than in a sliding member having a porous chrome plating layer formed thereon in the conventional art. The sliding member of the invention has a laminated hard Cr plating layer comprising a plurality of hard Cr plating layers laminated on the sliding surface. Micro-cracks are formed on each hard Cr plating layer surface, and the micro-cracks of each hard Cr plating layer form micro-pores independent in the film-forming direction. On the cross-section of the laminated hard Cr plating layer, the porosity should be within a range of from 0.5 to 4.5%.

Abstract: The present invention provides a chrome-plated sliding member free from periodical decreases in wear resistance or seizure resistance without the necessity to intentionally bend a multi-layer hard chrome plating film. This is a sliding member having a multi-layer hard chrome plating film on the sliding surface of the substrate 1. Microcracks 6 opening to the outer surface side of the individual hard chrome plating layers are distributed in hard chrome plating layers 2, 3, 4 and 5. The microcracks of the individual hard chrome plating layers comprise relatively shallow portions 6a where bottoms stop within a single layer, and relatively deep portions 6b and 6c where cracks run through two or more layers. The quantities of the microcracks expressed by the area ratios of microcracks on a cross-section of the hard chrome plating film include a quantity of the portions where cracks stop within a single layer within a range of from 1.5 to 35.

Abstract: A process of producing an iron plating on a metal surface of a part is provided. The process includes the steps of forming and maintaining an electrolytic plating bath to comprise: 200-500 Gm/L ferrous sulfate; 20-70 Gm/L ferrous fluoborate; 10-35 Gm/L ammonium chloride; and an effective amount of wetting agent in an aqueous solution; maintaining the pH of the bath in the range of 1.5 to 4.2; maintaining the temperature of the bath in the range of 100° F. to 160° F.; and maintaining the current density in the bath in the range of 2 to 60 amps/sq.ft. At least the metal surface of the part to be plated is contacted with the electrolytic plating bath. According to a further aspect of the invention, during electroplating, the pH, the temperature, and/or the current density are changed within their specified ranges to control the microstructure of the electrodeposited iron.

Abstract: A method for making an aluminium material which is electroplated on its aluminum or aluminium alloy base with iron or an iron alloy containing 2-20 weight % of chromium, and which can be utilized as a new structural or functional material in various industrial fields. The material is characterized in having an inter-diffusion layer produced between the base and the plating and/or having such fine cracks produced in the plating which can reserve well machine oil, work well for painting it, and be impregnated with a resin for improving its wear resistance and so on.

Abstract: A piston ring is formed with a nitrided layer over all surfaces and formed with a composite chromium plating film over the nitrided layer in the outer circumferential surface. The composite chromium plating film has a network of cracks formed on the outer surface and interior. Spherical alumina particles are fixed in these cracks. The average size of the spherical alumina particles is 0.7 to 10 .mu.m and the dispersion ratio of the spherical alumina particles is 3 to 15 percent by volume.

Abstract: A process for electrochemically depositing a structured surface layer on a component, such as a machine component, particularly a steel water cylinder of a printing press, is disclosed. The process comprises the steps of defining an electrical parameter, such as a potential and/or an electrical current, effecting an electro-chemical layer deposition; and depositing a surface layer on the component with a structured outer surface topography. The depositing step is performed by providing an initial pulse of the electrical parameter and forming a plurality of island formations of deposition material on a surface of the component to be electro-chemically coated, and subsequently providing a follow-up pulse of the electrical parameter and causing a growth of the deposition material on the plurality of islands for causing the structured outer surface topography.

Abstract: Spent catalyst is continuously regenerated in a fluid catalytic cracking system by forcing air to flow through such a catalyst bed to burn carbonaceous material from it and to heat such catalyst for fluid catalytic contact with a hydrocarbon feed stream in a reactor transfer line or riser.The combustion of carbonaceous material is optimized by controlling the rate of air flow through the bed, supported on an open grid having openings which are substantially larger than the average diameter of the catalyst particles. This assures even air flow throughout the bed. Such air flow is optimized by collecting catalyst that may backflow under low flow conditions from below one of the lowest grid openings. The particles are withdrawn from a collector in a minor portion of the air flowing to the catalyst bed. The presence of catalyst is detected either by direct observation or by temperature measurement.