Zinc-containing Coating Patents (Class 205/155)
  • Patent number: 10260133
    Abstract: There is provided a high-strength steel sheet having a tensile strength (TS) of 900 MPa or more and excellent elongation, stretch flangeability, and bendability in a component system in which an expensive alloy element is not intentionally added. A high-strength steel sheet includes a composition including, on a mass % basis, C: 0.15 to 0.40%, Si: 1.0 to 2.0%, Mn: 1.5 to 2.5%, P: 0.020% or less, S: 0.0040% or less, Al: 0.01 to 0.1%, N: 0.01% or less, and Ca: 0.0020% or less, with the balance including Fe and incidental impurities. The high-strength steel sheet has a microstructure including 40% to 70% of a ferrite phase and a bainite phase in total, 20% to 50% of a martensite phase, and 10% to 30% of a retained austenite phase in terms of an area fraction relative to the entire microstructure.
    Type: Grant
    Filed: March 26, 2014
    Date of Patent: April 16, 2019
    Assignee: JFE Steel Corporation
    Inventors: Hidetaka Kawabe, Takeshi Yokota, Reiko Sugihara, Kazunori Tahara
  • Patent number: 9040167
    Abstract: A flat steel product having a base layer of a steel material and a multilayer coating applied thereto, and a method for producing the flat steel product. The method having the following steps: providing a steel base layer; applying a zinc layer to the base layer by electrolytic coating; applying an aluminum layer to the surface of the zinc layer, wherein no treatment is made to the surface of the zinc layer in regard to the oxides and sulfides present thereon at the end of the electrolytic zinc coating step or occurring during the course of the aluminum coating step; applying a magnesium layer to the aluminum layer; and subsequently heat treating the flat steel product in such a way that an MgZn2 layer forms in the coating above the Al layer.
    Type: Grant
    Filed: May 20, 2010
    Date of Patent: May 26, 2015
    Assignee: ThyssenKrupp Steel Europe AG
    Inventors: Bernd Schuhmacher, Christian Schwerdt, Nicole Weiher, Richard Weinhold
  • Publication number: 20150118518
    Abstract: A steel sheet for electroplating includes, by mass %, C: 0.0005% to 0.0050%, Si: 0.20% to 1.0%, Mn: 0.40% to 2.5%, P: 0.05% or less, Ti: 0.010% to 0.050%, Nb: 0.010% to 0.040%, B: 0.0005% to 0.0030%, S: 0.02% or less, Al: 0.01% to 0.30%, N: 0.0010% to 0.01%, and the balance including Fe and impurities, in which when Si content is represented by [Si] and Mn content is represented by [Mn], “[Mn]+5[Si]” is 2.0 to 7.0, and the steel sheet has surface property in which an average of displacements of a measurement point obtained based on a moving average of continuous 31 points in total including 15 front points and 15 back points in a cross-sectional profile of a surface obtained by measuring the average of displacements in an evaluation length of 10 ?m or more at an interval of 0.07 ?m, is 0.005 ?m to 0.10 ?m.
    Type: Application
    Filed: April 12, 2013
    Publication date: April 30, 2015
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hironori Sato, Masao Kurosaki, Masahiro Fuda, Natsuko Sugiura, Yuji Yamaguchi
  • Publication number: 20140349133
    Abstract: Provided is a hot-dip galvanized steel sheet having excellent adhesiveness at ultra-low temperatures as well as fine spangles, and a method of manufacturing the same. According to the present invention, a hot-dip galvanized steel sheet having excellent adhesiveness at ultra-low temperatures includes a base steel sheet, a composite layer formed on the base steel sheet and including transition metal, an inhibition layer formed on the composite layer and including a iron-aluminum (Fe—Al) based intermetallic compound, and a zinc (Zn)-plated layer formed on the inhibition layer, in which an average diameter of spangles in the zinc-plated layer is 150 ?m or less, and a method of manufacturing the hot-dip galvanized steel sheet is provided.
    Type: Application
    Filed: December 20, 2012
    Publication date: November 27, 2014
    Applicant: POSCO
    Inventors: Ju-Youn Lee, Myung-Soo Kim, Jong-Sang Kim
  • Patent number: 8801913
    Abstract: A chemical bath deposition method based on a new CBD reactor is presented to prepare different thin films on continuous flexible substrates in roll-to-roll processes. In particular, they are useful to deposit CdS or ZnS buffer layers in manufacture of thin film solar cells. This method deposits thin films onto vertically travelling continuous flexible workpieces delivered by a roll-to-roll system. The thin films are deposited with continuously spraying the reaction solutions from their freshly mixed styles to gradually aged forms until the designed thickness is obtained. The substrates and the solutions are heated to a reaction temperature. During the deposition processes, the front surfaces of the flexible substrates are totally covered with the sprayed solutions but the substrate backsides are remained dry. The reaction ambience inside the reactor can be isolated from the outside atmosphere. The apparatus is designed to generate a minimum amount of waste solutions for chemical treatments.
    Type: Grant
    Filed: July 28, 2013
    Date of Patent: August 12, 2014
    Inventor: Jiaxiong Wang
  • Patent number: 8726829
    Abstract: A chemical bath deposition apparatus is presented to prepare different thin films on continuous flexible substrates in roll-to-roll processes. In particular, they are useful to deposit CdS or ZnS buffer layers in manufacture of thin film solar cells. This apparatus deposits thin films onto vertically travelling continuous flexible workpieces delivered by a roll-to-roll system. The thin films are deposited with continuously spraying the reaction solutions from their freshly mixed styles to gradually aged forms until the designed thickness is obtained. The substrates and the solutions are heated to a reaction temperature. During the deposition processes, the front surfaces of the flexible substrates are totally covered with the sprayed solutions but the substrate backsides are remained dry. The reaction ambience inside the reactor can be isolated from the outside atmosphere. The apparatus is designed to generate a minimum amount of waste solutions for chemical treatments.
    Type: Grant
    Filed: June 7, 2011
    Date of Patent: May 20, 2014
    Inventor: Jiaxiong Wang
  • Patent number: 8425793
    Abstract: A simple process is disclosed for treating substrates having pre-structured zinc oxide layers on rigid or flexible supports. The ZnO is treated with an etching medium then with a cleaning liquid. The treatment with the etching and cleaning liquids is carried out while the substrate is conveyed through a device. The process is technically simple to implement and makes it possible to regularly and homogeneously roughen and texturize ZnO layers of up to 1 m2. The device for treating substrates having pre-structured zinc oxide layers on rigid or flexible supports has for that purpose a first means for treating the substrate with an etching liquid, a second means for treating the substrate with a cleaning liquid, and another means, in particular transport rollers, for conveying the substrate from the first to the second means.
    Type: Grant
    Filed: March 31, 2005
    Date of Patent: April 23, 2013
    Inventors: Joachim Müller, Gunnar Schöpe, Hildegard Siekmann, Bernd Rech, Tobias Repmann, Wolfgang Apenzeller, Brigitte Sehrbrock
  • Publication number: 20120129001
    Abstract: A flat steel product, comprising a base layer consisting of a steel material, and a multilayer coating applied thereto, and a method for producing the flat steel product.
    Type: Application
    Filed: May 20, 2010
    Publication date: May 24, 2012
    Applicant: THYSSENKRUPP STEEL EUROPE AG
    Inventors: Bernd Schuhmacher, Christian Schwerdt, Nicole Weiher, Richard Weinhold
  • Publication number: 20120121927
    Abstract: A flat steel product provided with a coating system, which in the coated state possesses an optimized combination of corrosion resistance and welding capacity, includes a base layer formed from a steel and a corrosion protection system applied onto the base layer. The corrosion protection system comprises a metallic coating less than 3.5 ?m thick, formed from a first metallic layer applied onto the base layer and a second metallic layer applied onto the first metallic layer, wherein the second metallic layer has formed a metallic alloy with the first metallic layer. The corrosion protection system also comprises a plasma polymer layer applied onto the metallic coating.
    Type: Application
    Filed: December 27, 2011
    Publication date: May 17, 2012
    Applicant: ThyssenKrupp Steel AG
    Inventors: Krasimir Nikolov, Nicole Weiher, Bernd Schuhmacher
  • Patent number: 7581403
    Abstract: Energy is stored in the compression of a metastable degenerate Fermi electron gas contained in a compressed metallic base material subjected to a magnetic field in a high pressure cell. Heat energy is introduced to increase the energy of the compressed metastable degenerate Fermi electron gas. The increase in energy causes the magnetic field to increase so that the metastable degenerate Fermi electron gas is further compressed. Absorption of heat results in a decrease in the temperature. Energy can be withdrawn from The system by allowing the metastable degenerate Fermi electron gas to expand against the compressing magnetic field. To prevent development of fissures, the metallic base material is precompressed to provide an allowance for the volume of a metastable Fermi electron gas bubble to be created later.
    Type: Grant
    Filed: April 15, 2005
    Date of Patent: September 1, 2009
    Inventor: Daniel H. Deeks
  • Patent number: 7537663
    Abstract: A corrosion-inhibiting coating, process, and system that provides a tight, adherent zinc- or zinc-alloy coating that is directly deposited onto steel or cast iron surfaces for enhanced corrosion protection. A process for applying the coating is also provided. The process includes the application of two sequential aqueous baths. The first bath contains a precursor zinc compound while the second bath contains a reducing agent to deposit the zinc directly upon the steel or cast iron.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: May 26, 2009
    Assignee: University of Dayton
    Inventors: Andrew W. Phelps, Jeffrey A. Sturgill
  • Publication number: 20090014334
    Abstract: This invention involves the technical area of chemical plating in aluminum radiators, referring specifically to the partial chemical plating technique in the inner cavity of aluminum radiator. It undergoes the inner cavity shielding before zinc impregnation and continues chemical oxidization in other parts in the chemical the based on the existing oxidization trough, making the unshielded area unable to sediment a layer of zinc and be plated with nickel and phosphors alloy. Then, it is applied with enclosure technique. The chemical oxidization and enclosure enable the sections other than the inner cavity in the aluminum radiator to be covered with a layer of oxidization film against erosion from acid and alkali, so the sections covered with a oxidization film will not accumulate a layer of zinc nor be plated with nickel and phosphor alloy in the subsequent zinc impregnation and nickel plating. Only the surface of the inner cavity is plated with nickel and phosphor alloy.
    Type: Application
    Filed: October 16, 2007
    Publication date: January 15, 2009
    Applicant: TWD METAL PRODUCTION CO., LTD.
    Inventors: Wenzhen Xie, Donglin Li
  • Publication number: 20080053833
    Abstract: A method and system of energy storage in which energy is stored in the compression of a metastable degenerate Fermi electron gas contained in a compressed metallic base material such as lithium in a high pressure cell which is subjected to a magnetic field to further compress the metastable degenerate Fermi electron gas. In operation, heat energy is introduced to increase the energy of the compressed metastable degenerate Fermi electron gas which causes the magnetic field associated therewith to increase to further compress the metastable degenerate Fermi electron gas, which causes the heat to be absorbed and results in a decrease in the temperature thereof. Energy can be withdrawn from the system by allowing the metastable degenerate Fermi electron gas to expand against the compressing magnetic field. The lithium is precompressed prior to cryogenic cooling thereof.
    Type: Application
    Filed: April 15, 2005
    Publication date: March 6, 2008
    Inventor: Daniel H. Deeks
  • Patent number: 6893738
    Abstract: An electrodeposited copper foil to be laminated on an insulation substrate for a printed circuit board, comprising a barrier layer of ternary alloy of Zn—Co—As formed on the copper foil, is provided. Further, a surface treatment method of an electrodeposited copper foil for a printed circuit board, comprising electrolytically treating the copper foil in an electrolytic solution containing pyrophosphoric acid potassium of about 10 g/l to about 200 g/l, Zn of about 0.1 g/l to about 20 g/l, Co of about 0.1 g/l to about 20 g/l and As of about 0.05 g/l to about 5 g/l, is provided. Further, the electrolytic solution remains at the temperature of about 20° C. to about 50° C. and a pH of about 9 to about 13. The copper foil is electrolytically treated for about 2 seconds to about 20 seconds at a cathode current density of about 0.5 A/dm2 to about 20 A/dm2.
    Type: Grant
    Filed: October 23, 2002
    Date of Patent: May 17, 2005
    Assignee: LG Cable Ltd.
    Inventors: Sang-Kyum Kim, Chang-Hee Choi
  • Patent number: 6841191
    Abstract: A fabricating method and apparatus of an zinc phosphate coating for a varistor has a insulation formed on a surface of a body which does not include two opposite ends of the body formed two outer terminals. The insulation has anti-etch feature for the electrolyte, so that the exposed surface of the body prevents to be etched and to be electroplated a metal material on it. Therefore the varistor has a great fabricating yield and the great shape after electroplating the two outer terminals step.
    Type: Grant
    Filed: February 8, 2002
    Date of Patent: January 11, 2005
    Assignee: Thinking Electronic Industrial Co., Ltd.
    Inventor: Chien-Liang Wu
  • Patent number: 6835466
    Abstract: An alloyed hot-dip galvanized steel sheet is obtained by forming a hot-dip galvanized layer on the surface of the steel sheet and then alloying the steel sheet. The steel sheet exhibits a potential of −850 mV or less when it is immersed in a zinc sulfate-sodium chloride electrolyte. Alternatively, when it is electrolyzed according to constant potential electrolysis process in a zinc sulfate-sodium chloride electrolyte at a potential in a range from −940 mV to −920 mV, the quantity of electricity consumed is less than or equal to 0.5 C/cm2. The steel sheet exhibits excellent processability and particularly excellent sliding property.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: December 28, 2004
    Assignee: JFE Steel Corporation
    Inventors: Kyoko Fujimoto, Makoto Shimura, Yoichi Tobiyama, Susumu Satoh
  • Publication number: 20040180225
    Abstract: In one aspect, a copper foil for lamination to a dielectric substrate includes a layer deposited on a surface of the copper foil. The layer is formed from chromium and zinc ions or oxides and is treated with an aqueous solution containing at least 0.5% silane. In another aspect, a peel strength enhancement coating is disposed between a copper foil laminate and a dielectric substrate. The peel strength enhancement coating comprises a metal and metal oxide mixture containing a metal selected from groups 5B, 6B, and 7B of the periodic table of the elements. The effective thickness of the peel strength enhancement coating is that thickness capable of providing less than or equal to 10% loss of peel strength, when measured in accordance with IPC-TM-650 Method 2.4.8.5 using a ⅛ inch wide test specimen, after being immersed in 4N HCl at about 60° C. for 6 hours.
    Type: Application
    Filed: December 4, 2003
    Publication date: September 16, 2004
    Inventors: William L. Brenneman, Andrew Vacco, Szuchain F. Chen
  • Patent number: 6585877
    Abstract: An object of the invention is to provide a surface-treated copper foil capable of consistently attaining a percent loss of peel strength in resistance against hydrochloric acid degradation of 10% or less as measured on a copper pattern prepared from the copper foil and having a line width of 0.2 mm, by bringing out the maximum effect of the silane coupling agent employed in brass-plated anti-corrosive copper foil. The Another object is to impart excellent moisture resistance to the surface-treated copper foil.
    Type: Grant
    Filed: January 26, 2001
    Date of Patent: July 1, 2003
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Masakazu Mitsuhashi, Takashi Kataoka, Naotomi Takahashi
  • Patent number: 6579437
    Abstract: An object of the invention is to provide a surface-treated copper foil capable of consistently attaining a percent loss in peel strength against hydrochloric acid degradation of 10% or less as measured on a copper pattern prepared from the copper foil and having a line width of 0.2 mm, by bringing out the maximum effect of the silane coupling agent employed in zinc-plated or zinc-alloy-plated anti-corrosive copper foil. Another object is to impart excellent moisture resistance, heat resistance, and long-term storage stability to the surface-treated copper foil.
    Type: Grant
    Filed: January 26, 2001
    Date of Patent: June 17, 2003
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Masakazu Mitsuhashi, Takashi Kataoka, Naotomi Takahashi
  • Patent number: 6576112
    Abstract: The present invention provides a method of forming a zinc oxide film on a conductive substrate, which comprises dipping the conductive substrate and a counter electrode in an aqueous solution containing at least nitric acid ion and zinc ion and supplying a current between these electrodes to form a zinc oxide film, wherein the aqueous solution further contains polycarboxylic acid in which a carboxyl radical is bonded to each of carbon having sp2 hybrid orbital, or its ester with a concentration of 0.5 &mgr;mol/L to 500 &mgr;mol/L. Thereby, it is possible to form in a short time a thin film having texture structure exhibiting an optical confinement effect, to prevent abnormal growth of a deposited film, and to obtain a zinc oxide thin film having excellent uniformity and adhesion on a surface thereof where the film is formed. Also, by applying the photovoltaic device to a stacked structure, it is possible to enhance the photoelectric characteristics and mass producibility.
    Type: Grant
    Filed: September 17, 2001
    Date of Patent: June 10, 2003
    Assignee: Canon Kabushiki Kaisha
    Inventors: Yuichi Sonoda, Noboru Toyama, Yusuke Miyamoto, Hidetoshi Tsuzuki
  • Publication number: 20030085129
    Abstract: A ZnO film forming method is a method of letting an electric current flow between a conductive substrate immersed in at least one forming bath containing at least zinc ions, and a counter electrode immersed in the at least one forming bath, thereby forming a zinc oxide film on the conductive substrate, wherein deposition of a zinc oxide film on a back surface of the conductive substrate is decreased by adjusting (1) a distance between the back surface of the conductive substrate and a region facing at least the periphery of the back surface in a surface facing the back surface, and (2) an electric conductivity of the forming bath, and (3) an electric current density between the conductive substrate and the counter electrode, thereby establishing a mass production technology based on electrolytic deposition of the zinc oxide film as a low cost technology and providing the method of forming the ZnO film with high performance and excellent adhesion to the substrate while reducing the amount of the film deposited
    Type: Application
    Filed: July 3, 2002
    Publication date: May 8, 2003
    Inventor: Yukie Shishido
  • Patent number: 6544877
    Abstract: The method of the present invention is a method of producing a thin film of zinc oxide, which comprises immersing a counter electrode and a conductive substrate as a negative electrode in an aqueous solution containing nitrate ions and 0.05 mol/liter or more of zinc ions, and passing a current between the counter electrode and the conductive substrate to electrochemically deposit zinc oxide on the conductive substrate from the aqueous solution, thereby forming a thin film of zinc oxide, wherein a film forming rate of the thin film is varied at least one time midway during an electrolytic deposition reaction for forming the thin film.
    Type: Grant
    Filed: November 23, 1999
    Date of Patent: April 8, 2003
    Assignee: Canon Kabushiki Kaisha
    Inventors: Yuichi Sonoda, Kozo Arao, Noboru Toyama, Yusuke Miyamoto
  • Publication number: 20030010644
    Abstract: Disclosed are a process for producing a zinc oxide film comprising the steps of transporting a conductive long substrate via above at least one electrode comprised of zinc in an electrodeposition bath held in an electrodeposition tank and applying an electric field between the electrode and the conductive long substrate, thereby forming a zinc oxide film on the conductive long substrate, the process comprising a first step of forming the zinc oxide film on a part of the conductive long substrate; a second step of stopping the application of the electric field and the transportation; and a third step of bringing at least a region of a part of the conductive long substrate being in contact with the electrodeposition bath in the second step into non-contact with the electrodeposition bath, and an apparatus suitably used for the process. The process and apparatus enables high-quality zinc oxide films to be produced.
    Type: Application
    Filed: July 3, 2001
    Publication date: January 16, 2003
    Inventors: Yuichi Sonoda, Kozo Arao, Noboru Toyama, Yusuke Miyamoto
  • Patent number: 6416648
    Abstract: The present invention relates to a method to manufacture steel sheets coated with Zn—Fe alloy with an excellent corrosion resistance used in producing a body frame and a chassis of an automobile under optimal coating conditions by adjusting the temperature, pH, electric current density of an electrolyte consisting of zinc sulfate hydrate, iron sulfate hydrate, ammonium sulfate and potassium chloride as well as the thickness of a coating layer.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: July 9, 2002
    Assignee: Hyundai Motor Company
    Inventor: Hyoun Soo Park
  • Patent number: 6387538
    Abstract: A surface-treated sheet for fuel tanks includes a cold-rolled steel sheet with a low carbon content, a zinc or zinc-based alloy plating layer formed on the steel sheet, and a chromate film coated on the zinc or zinc-based alloy plating layer. The chromate film is formed from a chromate solution. The chromate solution includes a subject solution and an aqueous silane solution in an amount ranging from 5 to 50% by weight of the subject solution. The subject solution contains a chrome aqueous solution where the concentration of chrome is in the range of 5-50 g/l and the ratio of trivalent chrome to the chrome content is in the range of 0.4 to 0.8.
    Type: Grant
    Filed: May 8, 2000
    Date of Patent: May 14, 2002
    Assignee: Pohang Iron & Steel Co., Ltd.
    Inventors: Jae-Ryung Lee, Sang-Geol No, Soo-Hyoun Cho, Youn-Kyun Song, Sam-Kyu Chang
  • Patent number: 6383359
    Abstract: Provided are a substrate with a zinc oxide layer, in which at least a zinc oxide layer is provided on a support substrate, wherein the zinc oxide layer comprises a zinc oxide layer having the c axis perpendicular to the support substrate and a zinc oxide layer having the c axis slantindicular to the support substrate in the order from the side of the support substrate; and a photovoltaic device in which a semiconductor layer is formed on the substrate with the zinc oxide layer. Thus provided is the inexpensive photovoltaic device with excellent reflective performance and optical confinement effect and with high photoelectric conversion efficiency.
    Type: Grant
    Filed: April 3, 2001
    Date of Patent: May 7, 2002
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kozo Arao, Hideo Tamura, Noboru Toyama, Yuichi Sonoda, Yusuke Miyamoto
  • Patent number: 6319621
    Abstract: To establish a technique of further improving the oxidation resistance of the glossy surface of a copper foil that has a composite layer containing chromium, zinc, and phosphorus on its glossy surface is achieved by a copper foil having excellent oxidation resistance characterized by a composite layer containing chromium, zinc, phosphorus, and nickel formed on the glossy surface of the foil and also to a method of manufacturing the same by electrolysis.
    Type: Grant
    Filed: November 30, 1999
    Date of Patent: November 20, 2001
    Assignee: Nikko Materials Company, Limited
    Inventors: Hideta Arai, Kazuhiko Sakaguchi
  • Publication number: 20010014406
    Abstract: An object of the invention is to provide a surface-treated copper foil capable of consistently attaining a percent loss in resistance against hydrochloric acid degradation of 10% or less as measured on a copper pattern prepared from the copper foil and having a line width of 0.2 mm, by bringing out the maximum effect of the silane coupling agent employed in copper foil coated with an anti-corrosive layer formed of a zinc-copper-nickel ternary alloy. Another object is to impart excellent moisture resistance to the surface-treated copper foil.
    Type: Application
    Filed: January 26, 2001
    Publication date: August 16, 2001
    Applicant: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Masakazu Mitsuhashi, Takashi Kataoka, Naotomi Takahashi
  • Patent number: 6168703
    Abstract: This invention relates to a process for applying a stabilization layer to at least one side of copper foil comprising contacting said side of said copper foil with an electrolyte solution comprising zinc ions, chromium ions and at least one hydrogen inhibitor. This invention also relates to copper foils treated by the foregoing process, and to laminates comprising a dielectric substrate and copper foil treated by the foregoing process adhered to said dielectric substrate.
    Type: Grant
    Filed: March 1, 1999
    Date of Patent: January 2, 2001
    Assignee: GA-TEK Inc.
    Inventors: Chin-Ho Lee, Edward Czapor
  • Patent number: 6068755
    Abstract: A zinc oxide film is formed on an electroconductive substrate by electrodeposition. The electrodeposition is performed by immersing an electroconductive substrate and an electrode in an aqueous solution containing nitrate ion and zinc ion, and supplying a current passing through a gap between the electroconductive substrate and the electrode while vibrating the electroconductive substrate to stably form a uniform zinc oxide film free from anomalous growth of a crystal on the electroconductive substrate. The zinc oxide film is excellent in adhesive properties with the electroconductive substrate and suitable for a light-confining layer of a photo-electricity generating device.
    Type: Grant
    Filed: December 8, 1997
    Date of Patent: May 30, 2000
    Assignee: Canon Kabushiki Kaisha
    Inventors: Koichi Matsuda, Yuichi Sonoda, Tetsuro Nakamura
  • Patent number: 5908544
    Abstract: This invention relates to a process for applying a stabilization layer to at least one side of copper foil comprising contacting said side of said copper foil with an electrolyte solution comprising zinc ions, chromium ions and at least one hydrogen inhibitor. This invention also relates to copper foils treated by the foregoing process, and to laminates comprising a dielectric substrate and copper foil treated by the foregoing process adhered to said dielectric substrate.
    Type: Grant
    Filed: September 4, 1997
    Date of Patent: June 1, 1999
    Assignee: Gould Electronics, Inc.
    Inventors: Chin-Ho Lee, Edward Czapor
  • Patent number: 5804466
    Abstract: A process for stably producing a zinc oxide thin film by electrolysis with excellent adhesion to a substrate is described. In particular, a zinc oxide thin film suitably used as a light confining layer of a photoelectric conversion element is formed on a conductive substrate by applying a current between a conductive substrate immersed in an aqueous solution containing at least nitrate ions, zinc ions, and a carbohydrate, and an electrode immersed in the solution.
    Type: Grant
    Filed: March 4, 1997
    Date of Patent: September 8, 1998
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kozo Arao, Katsumi Nakagawa, Takaharu Kondo, Yukiko Iwasaki
  • Patent number: 5788819
    Abstract: A method for driving an ionic conductive liquid comprises placing a pair of electrodes in the ionic conductive liquid, and exerting an electromagnetic force to the liquid by application of a voltage between the pair of the electrodes to drive the liquid. A method for mixing and agitating a medium comprises feeding the medium to an ionic conductive liquid, placing a pair of electrodes in the ionic conductive liquid, and exerting an electromagnetic force to the liquid by application of a voltage to drive the liquid and to mix and agitate the medium. An apparatus for delivering a liquid comprises a container for housing an ionic conductive liquid, at least one pair of electrodes in the container, and a power source for applying an voltage between the pair of electrodes, the apparatus delivering the liquid from the container by driving the liquid according to the method for driving.
    Type: Grant
    Filed: September 9, 1997
    Date of Patent: August 4, 1998
    Assignee: Canon Kabushiki Kaisha
    Inventors: Toshikazu Onishi, Matsuomi Nishimura, Kazuo Isaka, Kazumi Tanaka, Takeshi Miyazaki
  • Patent number: 5762778
    Abstract: The present invention provides a non-cyanide brass plating bath composition containing copper, zinc, metal polyphosphate, and orthophosphate, with the proviso that the composition does not contain cyanide. The present invention also provides a method of making metallic foil having a brass layer including the steps of providing a metallic foil; contacting the metallic foil with a non-cyanide brass plating bath containing copper, zinc, metal polyphosphate, and orthophosphate, with the proviso that the brass plating bath does not contain cyanide; applying a current to the brass plating bath; and recovering the metallic foil having a brass layer.
    Type: Grant
    Filed: May 30, 1997
    Date of Patent: June 9, 1998
    Assignee: Gould Electronics Inc.
    Inventors: Thomas J. Ameen, Gregory L. Orloff
  • Patent number: 5730851
    Abstract: A metallic sheet for an electronic housing having a zinc coating on a steel base and a thin metal film, preferably a copper film, covering the zinc coating on one or both sides of the sheet, and a method of making the metal film. The metal film reduces whiskering of the zinc in the zinc coating. Whiskering can also be prevented on other metals anodic to copper such as, for example, tin and cadmium.
    Type: Grant
    Filed: February 6, 1996
    Date of Patent: March 24, 1998
    Assignee: International Business Machines Corporation
    Inventors: Peter Arrowsmith, Peter Beverley Powell Phipps
  • Patent number: 5660707
    Abstract: A post plating or post coating method for improving formability and weldability properties in sheet steel product having a protective zinc or zinc alloy layer formed on at least one surface thereof. The steps of the method comprise immersing the sheet steel product into a bath containing at least zinc to apply the protective layer, removing the sheet steel product from the bath, the sheet steel product having a protective zinc or zinc alloy layer formed on at least one surface thereof, and applying an alkaline solution to the protective layer to form a zinc oxide layer thereon, the alkaline solution being applied at a location outside the bath.
    Type: Grant
    Filed: December 16, 1996
    Date of Patent: August 26, 1997
    Assignee: Bethlehem Steel Corporation
    Inventors: C. Ramadeva Shastry, Stavros G. Fountoulakis, Elmer J. Wendell
  • Patent number: 5616232
    Abstract: A process for producing a Zn--Cr alloy-electroplated steel plate, comprising immersing a steel plate in an acidic bath containing Zn.sup.+2 ions and Cr.sup.+3 ions and subjecting the steel plate to electroplating in the bath, wherein 0.01 g/-20 g/l of an additive comprising one or more members selected from the group consisting of polyethyleneoxyphenol derivatives with a sulfonic group (--SO.sub.3 H), sulfate group (--SO.sub.4 H), amino group (--NH.sub.2), carboxyl group (--COOH), nitro group (--NO.sub.2) or halogen (--F, --Cl, --Br or --I) as a substituent in the benzene ring, alkyl sulfonic acid compounds and polyethyleneoxyalkyl sulfonic acid compounds are added to the bath. The plating process makes it possible to produce Zn--Cr alloy-properties steel plates at a low cost without the additives having any adverse effect on the properties of the plating.
    Type: Grant
    Filed: September 26, 1995
    Date of Patent: April 1, 1997
    Assignee: Nippon Steel Corporation
    Inventors: Makoto Nakazawa, Akira Takahashi, Kenichiro Matsumura
  • Patent number: 5525431
    Abstract: A zinc-base galvanized sheet steel which comprises zinc-base plated sheet steel and, formed on the plating layer surface, an inorganic covering layer which contains at least one inorganic oxide in an amount of 1-500 mg/m.sup.2 in terms of the weight of metallic elements exclusive of oxygen and optionally contains at least one oxoacid or inorganic oxide colloid in an amount of 1-500 mg/m.sup.2 and further, as desired for improving weldability, a Zn oxide film formed between the inorganic covering layer and the zinc-base plating layer, and the process for producing said galvanized sheet steel.
    Type: Grant
    Filed: August 19, 1993
    Date of Patent: June 11, 1996
    Assignee: Nippon Steel Corporation
    Inventors: Tatsuya Kanamaru, Junichi Morita, Katsutoshi Arai, Shinichi Suzuki
  • Patent number: 5489373
    Abstract: There is disclosed an aqueous chemical solution that consists essentially of zinc ions, a source of hydroxides, and silicon ions. The ratio of silicon to zinc (Si:Zn) is, by weight from about 1:5 to about 1:250. Within the ratio range, the silicon ions inhibit precipitation of zinc from the chemical solution. This is particularly useful when the chemical solution is an electrolyte for the deposition of zinc or a zinc containing compound onto a metallic structure where a critical zinc content must be maintained to impart adequate adhesion of a coated substrate to a polymer adhesive.
    Type: Grant
    Filed: February 2, 1995
    Date of Patent: February 6, 1996
    Assignee: Olin Corporation
    Inventor: Arvind Parthasarathi
  • Patent number: 5458764
    Abstract: There is disclosed a method of manufacturing a plated steel sheet with a Zn--Cr alloy plating, including the steps of preparing a plating bath having a pH of 1 to 3 by adding 50 to 250 g/l of ammonium sulfate to a sulfuric acid plating bath and forming a Zn--Cr alloy plating film on a steel sheet using the resultant plating bath.
    Type: Grant
    Filed: January 27, 1994
    Date of Patent: October 17, 1995
    Assignee: NKK Corporation
    Inventors: Takayuki Urakawa, Satoru Ando, Toyofumi Watanabe
  • Patent number: 5456817
    Abstract: There is disclosed a treating process whereby the thermal oxidation resistance on the shiny side of a copper foil is enhanced so that the shiny side will not discolor on heating to higher temperatures than usual, without impairing the foil's solder wettability, adhesion to resist, and other properties. A Zn-Ni alloy layer which comprises 50-97 wt % Zn and 3-50 wt % Ni or a Zn-Co alloy layer which comprises 50-97 wt % Zn and 3-50 wt % Co is formed on the shiny side of a copper foil at a deposition quantity of 100-500 .mu.g/dm.sup.2 and then the alloy surface is treated for Cr-base corrosion-preventive coating. The Cr-base corrosion-preventive treatment comprises (1) a treatment for forming a coating film of chromium oxide alone, (2) a treatment for forming a mixed coating film of chromium oxide and zinc and/or zinc oxide or (1)+(2). The roughened side of the copper foil may be treated to form thereon a layer of single metal or alloy of two or more metals chosen from among Cu, Cr, Ni, Fe, Co, and Zn.
    Type: Grant
    Filed: October 21, 1994
    Date of Patent: October 10, 1995
    Assignee: Nikko Gould Foil Co., Ltd.
    Inventors: Eiji Hino, Keisuke Yamanishi, Kazuhiko Sakaguchi
  • Patent number: 5447619
    Abstract: A surface of copper foil is protected from oxidation and tarnishing by electrodepositing on the surface a protective layer containing metallic zinc and one or more compound of tri-valent chromium, which protection layer is easily removable by dissolution in a dilute aqueous alkaline solution and which preferably has a zinc to chromium weight ratio of 1:1 or greater. An electrodeposited copper foil especially suited for multilayer printed circuit boards has such a protective layer electrodeposited on the matte side thereof and an electrodeposited copper bonding treatment on the shiny side thereof.
    Type: Grant
    Filed: November 24, 1993
    Date of Patent: September 5, 1995
    Assignee: Circuit Foil USA, Inc.
    Inventors: Adam M. Wolski, Paul Dufresne, Kurt Ac, Michel Mathieu
  • Patent number: 5421969
    Abstract: A zinc or zinc-alloy plated steel sheet having an improved weldability and plating properties, as well as a method for making the same is provided. Even when the substrate steel sheet is the one which is difficult to deposit a zinc or zinc-alloy layer by conventional methods, such as an extra low carbon steel sheet, the present invention enables a reliable production of a galvanized steel sheet suffering from no plating failure of insufficient adhesion as well as a reliable production of a galvanized steel sheet suffering from no plating failure or streaking of the alloyed layer. The zinc or zinc-alloy plated steel sheet having improved weldability comprises an extra low carbon steel sheet, an iron-carbon plated layer or a carbon-rich layer generated by diffusion of the iron-carbon plated layer on at least one major surface of the extra low carbon steel sheet, and a zinc or zinc-alloy plated layer on the iron-carbon plated layer or the carbon-rich layer.
    Type: Grant
    Filed: March 29, 1994
    Date of Patent: June 6, 1995
    Assignee: Kawasaki Steel Corporation
    Inventors: Chiaki Kato, Yasuji Uesugi, Nobuyuki Morito, Akira Yasuda, Kouichi Yasuda, Hajime Kimura
  • Patent number: 5421988
    Abstract: There is disclosed a method of manufacturing a plated steel sheet with a Zn--Cr composite plating, wherein a total of 0.01 to 300 g/l of at least one type of salt having a pH buffering action in a pH range of 2 to 6 in a bath containing only zinc are added to an acidic Zn--Cr composite plating bath containing zinc ions and trivalent chromium ions to prepare a plating bath, and plating film is formed on a steel sheet using the resultant plating bath.
    Type: Grant
    Filed: January 27, 1994
    Date of Patent: June 6, 1995
    Assignee: NKK Corporation
    Inventors: Satoru Ando, Takayuki Urakawa, Masaki Abe, Toyofumi Watanabe
  • Patent number: 5356527
    Abstract: The present invention relates to a technique for improving the tarnish and oxidation resistance of copper and copper based alloy materials. A chromium-zinc coating is electrolytically applied to copper or copper based alloy surface using a caustic electrolyte solution. The coated material is then rinsed in an aqueous solution containing a phosphate salt of alkali metals or alkaline earth metals, or a borate salt of alkali metals or alkaline earth metals. The pH of the rinse solution is maintained from about 5 to about 12 and preferably from about 7 to about 10.
    Type: Grant
    Filed: August 9, 1991
    Date of Patent: October 18, 1994
    Assignee: Olin Corporation
    Inventors: Chung-Yao Chao, Lifun Lin
  • Patent number: 5356528
    Abstract: A copper foil for printed circuits having a rust-preventive and heat-discoloration resistant coat, comprising a first layer of zinc or an alloy or a compound or a composition including zinc mainly, and a second layer including a silane coupling agent and phosphorus or a phosphorus compound, said second layer being positioned on the first layer. A method of producing a copper foil for printed circuits comprising the steps of treating the shiny side of a copper foil in a manner of cathode electrolysis in an alkaline solution including zinc ions and chrome ions, or providing the shiny side of a copper foil with a thin plating layer of zinc or a zinc alloy, and thereafter applying onto the treated surface of the copper foil a solution including a silane coupling agent and phosphorus or a phosphorus compound.
    Type: Grant
    Filed: April 1, 1993
    Date of Patent: October 18, 1994
    Assignee: Fukuda Metal Foil & Powder Co., Ltd.
    Inventors: Katsuhito Fukuda, Masato Takami, Hirokazu Hasegawa, Chiaki Nakajima, Kenji Isihara
  • Patent number: 5344552
    Abstract: According to this process, the strip runs through a bath of at least one electrolytic cell and two metal layers are successively deposited onto its surface by adjusting the current feeding the electrolytic cell so that the average value of the current density at the surface of the strip is less than a value called the limiting diffusion current of the ions of the metal to be deposited. In addition, during the formation of the first metal layer, the current is adjusted so as to prevent the appearance of localized overcurrents at the surface of the strip, it being possible for these overcurrents to exceed the limiting diffusion current. Such a process find particular application for electrogalvanizing.Application to an electrogalvanising process.
    Type: Grant
    Filed: September 21, 1992
    Date of Patent: September 6, 1994
    Assignee: Sollac
    Inventors: Isabelle Marolleau, Jean-Denis Girardier
  • Patent number: 5320919
    Abstract: A copper foil for an inner layer circuit of a multi-layered printed circuit board, which comprises a black metal plated layer formed on at least the rough surface which becomes a surface of an inner layer circuit of a copper foil having both sides roughened in advance, in order to enhance the bonding strength to a prepreg, make it safe from haloing and facilitate optical checking of the copper foil.
    Type: Grant
    Filed: May 28, 1991
    Date of Patent: June 14, 1994
    Assignees: Sumitomo Bakelite Company Limited, Circuit Foil Japan Co., Ltd.
    Inventors: Keiji Azuma, Kimikazu Katoh, Ryoichi Oguro, Takashi Inada
  • Patent number: 5273643
    Abstract: The present invention provides a method of producing a zinc-chromium alloy-plated steel sheet having excellent properties such as bare corrosion resistance, corrosion resistance after coating, plating adhesiveness and weldability.The method is characterized by plating the surface of the steel sheet using an acid plating bath containing zinc ion (Zn.sup.2+) and chromium ion (Cr.sup.3+) at a molar concentration ratio of about 0.1.ltoreq.Cr.sup.3+ /(Zn.sup.3+ +Cr.sup.3+).ltoreq.0.9 in a total amount of at least about 0.5 mol/1 within the dissolution range, and about 0.1 to 30 g/1 of at least one nonionic organic additive having at least a triple bond, at a bath temperature of about 25.degree. to 70.degree. C. and a pH of about 1.0 to 4.0 with a current density of about 50 to 200 A/dm.sup.2.
    Type: Grant
    Filed: April 13, 1993
    Date of Patent: December 28, 1993
    Assignee: Kawasaki Steel Corporation
    Inventors: Kazuhiro Hasegawa, Hiroki Nakamaru, Kazuo Mochizuki, Tomokatsu Katagiri, Nobuyuki Morito, Shigeo Kurokawa
  • Patent number: 5254238
    Abstract: A treating solution for forming a hydroxide film on each surface of zinc-plated steel plates by cathodic electrolysis is here disclosed which comprises (a) 0.2 to 50 g/l of one or more metal ions selected from the group consisting of Mg.sup.2+, Cr.sup.3+, Ca.sup.2+, Ni.sup.2+, Co.sup.2+ and Al.sup.3+, and (b) 0.1 to 50 g/l of one or more oxidizing agents selected from the group consisting of nitrate ions, nitrite ions, chlorate ions, bromate ions and hydrogen peroxide. A process for the surface treatment of the zinc-plated steel plates by the use of this treating solution is also disclosed.
    Type: Grant
    Filed: January 25, 1991
    Date of Patent: October 19, 1993
    Assignee: Nihon Parkerizing Co., Ltd.
    Inventors: Hitoshi Ishii, Toshi Miyawaki