Predominantly Titanium, Vanadium, Zirconium, Niobium, Hafnium, Or Tantalum Substrate Patents (Class 205/322)
  • Publication number: 20100230289
    Abstract: A method of treating metallic workpieces with an anodizing solution, compositions of the anodizing solution and the coatings prepared with this anodizing solution for anodizing metallic surfaces, especially surfaces of magnesium, magnesium alloys, aluminum and aluminum alloys, are disclosed. The compositions are basic aqueous solutions comprising a water-soluble inorganic hydroxide, phosphorus and oxygen containing anions, at least one surfactant and an alkaline buffer based on at least one alkaline hydrolyzed silane, on at least one alcohol showing at least one alkaline radical group or on a mixture of them.
    Type: Application
    Filed: March 26, 2010
    Publication date: September 16, 2010
    Inventor: IIya Ostrovsky
  • Patent number: 7780838
    Abstract: A method of treating metallic workpieces with an anodizing solution, compositions of the anodizing solution and the coatings prepared with this anodizing solution for anodizing metallic surfaces, especially surfaces of magnesium, magnesium alloys, aluminum and aluminum alloys, are disclosed. The compositions are basic aqueous solutions comprising a water-soluble inorganic hydroxide, phosphorus and oxygen containing anions, at least one surfactant and an alkaline buffer based on at least one alkaline hydrolyzed silane, on at least one alcohol showing at least one alkaline radical group or on a mixture of them.
    Type: Grant
    Filed: February 18, 2004
    Date of Patent: August 24, 2010
    Assignees: Chemetall GmbH, Alonim Holding Agricultural Cooperative Society Ltd.
    Inventor: Ilya Ostrovsky
  • Publication number: 20100195293
    Abstract: There is provided a method for producing a capacitor which is capable of producing a capacitor having a high withstand voltage and low leakage current, the method for producing a capacitor which is a method for producing a capacitor having a substrate serving as one electrode, a dielectric layer formed on top of the substrate, and the other electrode formed on top of the dielectric layer, the method including a step for forming an amorphous titanium oxide layer which is to become the dielectric layer on top of the substrate by anodizing the substrate, which is composed of titanium or titanium alloy, in an electrolyte solution containing hydrogen peroxide and having a temperature of 3° C. or less; and a step for forming the other electrode on top of the dielectric layer.
    Type: Application
    Filed: April 16, 2010
    Publication date: August 5, 2010
    Applicant: SHOWA DENKO K.K.
    Inventors: Akihiko SHIRAKAWA, Koji TOKITA, Chunfu YU
  • Publication number: 20100187172
    Abstract: Fabrication of self-aligned closed packed titania nanotube arrays in excess of 10 ?m in length and aspect ratio ?10,000 by potentiostatic anodization of titanium is disclosed. Conditions for achieving complete anodization and absolute tailorability of Ti foil samples resulting in a self-standing mechanically robust titania membrane in excess of 1000 ?m are also disclosed.
    Type: Application
    Filed: January 25, 2010
    Publication date: July 29, 2010
    Applicant: THE PENN STATE RESEARCH FOUNDATION
    Inventors: MAGGIE PAULOSE, KARTHIK SHANKAR, HARIPRIYA E. PRAKASAM, SORACHON YORIYA, OOMMAN K. VARGHESE, CRAIG A. GRIMES
  • Patent number: 7678259
    Abstract: An electrolyte solution for anodizing a metal and a capacitor comprising the anodized metal. The electrolyte comprises more than about 5%, by weight, and less than about 30%, by weight, water; about 0.1 to 20%, by weight, ionogen and an aprotic polar solvent. The ionogen comprises phosphoric acid and an alkanol amine in an amount, and ratio, sufficient to maintain a pH of about 4 to about 9.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: March 16, 2010
    Assignee: Kemet Electronics Corporation
    Inventors: Brian John Melody, John Tony Kinard, David Alexander Wheeler
  • Publication number: 20100025253
    Abstract: This invention provides a method for coating a ceramic film on a metal, which can form dense films on various bases of metals such as magnesium alloys. The formed ceramic film has excellent abrasion resistance, causes no significant attack against a counter material, and has excellent corrosion resistance. The method comprises electrolyzing a metallic base in an electrolysis solution using the metallic base as a working electrode while causing glow discharge and/or arc discharge on the surface of the metallic base to form a ceramic film on the surface of the metallic base. The electrolysis solution contains zirconium oxide particles having an average diameter of not more than 1 ?m, satisfies the following formulae (1) to (3): 0.05 g/L?X?500 g/L (1), 0 g/L?Y?500 g/L (2), and 0?Y/X?10 (3); and has a pH value of not less than pH 7.0.
    Type: Application
    Filed: September 12, 2007
    Publication date: February 4, 2010
    Inventors: Nobuaki Yoshioka, Masatoshi Yamashita, Tomoyoshi Konishi
  • Patent number: 7578921
    Abstract: An article of manufacture and a process for making the article by generating corrosion-, heat- and abrasion-resistant ceramic coatings comprising titanium and/or zirconium dioxide using direct and alternating current on anodes comprising aluminum and/or titanium. Optionally, the article is coated with additional layers, such as paint, after deposition of the ceramic coating.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: August 25, 2009
    Assignee: Henkel KGaA
    Inventor: Shawn E. Dolan
  • Publication number: 20090041988
    Abstract: An exemplary housing includes a light metal base and a ceramic film. The light metal base has an outer surface. The ceramic film is formed on the outer surface of the light metal base by micro-arc oxidation process. A method for making the present housing is also provided.
    Type: Application
    Filed: December 7, 2007
    Publication date: February 12, 2009
    Applicants: HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD., HON HAI PRECISION INDUSTRY CO., LTD.
    Inventors: CHI-CHUANG HO, YUNG-TA LO, XIANG-ZHAO KONG, JING HAN, SONG LIU, FENG-YUEN DAI
  • Publication number: 20080283410
    Abstract: The invention relates to electrochemistry, in particular to anodizing parts made of valve metals such as aluminium, titanium, tantalum etc and alloys thereof and can be used for producing solid heat-resistant and wear-resistant coatings for mechanical engineering. A method consists in placing a part in an electrolyte on a current-conductive holder coated with an insulating material, producing a working voltage between said part and electrolyte and raising the voltage until a micro-arc discharge is originated on the part surface. The holder of the part is externally coated with, an electroinsulating material at the air-electrolyte interface. The technical result of the invention is to produce by micro-arc oxidation heavy protective coatings which exhibit a high-hardness, have a low friction factor and a high adhesion to a base material on the parts made of the valve metals or alloys thereof.
    Type: Application
    Filed: January 12, 2004
    Publication date: November 20, 2008
    Inventor: Aleksej Aleksandrovich Nikiforov
  • Patent number: 7452566
    Abstract: A magnesium titanate oxide film implant, and a method for preparing the same. The magnesium titanate oxide film implant is prepared by forming a titanium oxide film (a magnesium titanate oxide film) in which magnesium is incorporated into the surface of titanium or a titanium alloy. A magnesium titanate oxide film implant is prepared by irradiating UV light on an implant body made of titanium or a titanium alloy in distilled water, dipping the UV light-irradiated implant body in an electrolyte solution containing magnesium, and coating a magnesium titanate oxide film on the dipped implant body by anodic oxidation. Therefore, the present invention can provide an implant having increased bioactivity of a titanium oxide film formed by anodic oxidation, and provides an optimum magnesium titanate oxide (TixMgyOz) thickness for successful osseointegration of the magnesium titanate (TixMgyOz) implant.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: November 18, 2008
    Inventor: Young-Taek Sul
  • Patent number: 7452454
    Abstract: Using aqueous electrolytes containing complex fluorides or oxyfluorides such as fluorozirconates and fluorotitanates, ferrous metal articles and non-metallic articles having a first coating containing aluminum may be rapidly anodized to form a second protective surface coating. White coatings may be formed on articles using pulsed direct current or alternating current.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: November 18, 2008
    Assignee: Henkel KGaA
    Inventor: Shawn E. Dolan
  • Publication number: 20080213619
    Abstract: A method for diffusing titanium and nitride into a sports equipment component. The method generally includes the steps of providing a sports equipment component providing a salt bath which includes sodium dioxide and a salt selected from the group consisting of sodium cyanate and potassium cyanate; dispersing metallic titanium formed by electrolysis of a titanium compound in the bath, heating the salt bath to a temperature ranging from about 430° C. to about 670° C.; and soaking the sports equipment component in the salt bath for a time of from about 10 minutes to about 24 hours. In accordance with another aspect of the present invention, the sports equipment component may further be treated with conventional surface treatments or coatings.
    Type: Application
    Filed: September 5, 2007
    Publication date: September 4, 2008
    Inventors: Philos Jongho Ko, Bongsub Samuel Ko
  • Patent number: 7323221
    Abstract: The present invention relates to a process for the coating of objects made of valve metals or their alloys with a thin barrier layer consisting of the metal and an oxide ceramic layer provided thereon whose surface has been coated with fluoropolymers, characterized in that the fluoropolymers are introduced into the capillary system of the oxide ceramic layer in the form of a solution by vacuum impregnation, followed by removing the non-wetting portions of the solution and drying.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: January 29, 2008
    Assignee: Leybold Vakuum GmbH
    Inventors: Josef Heppekausen, Frank Schulte
  • Patent number: 7166206
    Abstract: A method for depositing a film of an advanced material on a surface of an article is disclosed. The method comprises placing the article within a bath having a pair of spaced electrodes one of which is formed by the article and an electrolyte containing a source of the material to be deposited. A stream of bubbles is generated within the electrolyte adjacent to the cathode. A potential difference is applied across the cathode and anode such that a plasma glow discharge is formed in the bubble region. The plasma of ionised gaseous molecules formed within the bubble region acts to deposit a film of material on the surface of the article. The method may be carried out at atmospheric pressure and does not require a vacuum apparatus. An apparatus for carrying out this method is also disclosed.
    Type: Grant
    Filed: November 8, 2001
    Date of Patent: January 23, 2007
    Inventor: Zhuping Chen
  • Patent number: 7090762
    Abstract: The metal oxide surface coating of an anodized valve metal may be made conductive under certain conditions so that conductive coatings can be electrolytically deposited on the surface of the oxide. When a dry polar aprotic electrolyte solution is used at a reduced temperature and a relatively high field is applied, the oxide ceases to be insulative. The process is reversible, meaning that there is no permanent change in the oxide.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: August 15, 2006
    Assignee: Kemet Electronics Corp.
    Inventors: Terrance B. Tripp, Brian John Melody, John Tony Kinard, David Alexander Wheeler, Duane Earl Stenzinger
  • Patent number: 7014749
    Abstract: An article coated with an electrolytically deposited bio-compatible composite layer useful as an internal prosthetic device is disclosed. The bio-compatible composite coating that is electrolytically deposited onto the article comprises hydroxyapatite and chitosan. The introduction of chitosan into the crystal matrix of brushite/hydroxyapatite significantly improves the adhesive and chemical and mechanical stability properties of the coating.
    Type: Grant
    Filed: December 27, 2001
    Date of Patent: March 21, 2006
    Assignee: Board of Regents of the University of Nebraska
    Inventor: Jody G. Redepenning
  • Patent number: 6974532
    Abstract: A method for forming a highly adherent coating of a desired calcium phosphate phase on titanium-based substrates for use as orthopedic and dental implants. The calcium phosphate phase coating is electrochemically deposited onto the substrate from a metastable calcium phosphate electrolyte solution using a modulated electrical potential under pH, temperature and electrolyte composition and concentration conditions favorable for forming the desired calcium phosphate.
    Type: Grant
    Filed: April 30, 2004
    Date of Patent: December 13, 2005
    Assignee: New York University
    Inventors: Racquel Z. LeGeros, John P. LeGeros, Shujie Lin
  • Patent number: 6919012
    Abstract: A ceramic coating is formed on a conductive article by immersing a first anodic electrode, including the conductive article, in an electrolyte comprising an aqueous solution of alkali metal hydroxide and an alkali metal silicate, providing a second cathodic electrode in contact with the electrolyte, and passing an alternating current from a resonant power source through the first electrode and to the second electrode while maintaining the angle ? between the current and the voltage at zero degree, while maintaining the voltage within a predetermined range. The resulting ceramic coated article comprises a coating which includes a metal, silicon, and oxygen, wherein the silicon concentration increases in the direction from the article surface toward an outer surface of the ceramic coating surface layer.
    Type: Grant
    Filed: March 25, 2003
    Date of Patent: July 19, 2005
    Assignee: Olimex Group, Inc.
    Inventor: Sergiu Bucar
  • Patent number: 6863987
    Abstract: Titanium resistant to discoloration in an atmospheric environment characterized by having an average carbon concentration of 14 at % or less in a range to a depth of 100 nm from the surface and having an oxide film of a thickness of 12 to 40 nm at its surface. Titanium resistant to discoloration in an atmospheric environment characterized in that, in X-ray diffraction of its surface, a ratio (X1/X2) of a (200) peak intensity X1 of TiC to a (110) peak intensity X2 of titanium is not more than 0.18 and by having an oxide film of a thickness of 12 to 40 nm at its surface.
    Type: Grant
    Filed: February 23, 2001
    Date of Patent: March 8, 2005
    Assignee: Nippon Steel Corporation
    Inventors: Michio Kaneko, Teruhiko Hayashi, Kazuhiro Takahashi, Kiyonori Tokuno, Junichi Tamenari, Kinichi Kimura, Hiroshi Shimizu, Shoichi Maruyama
  • Patent number: 6808613
    Abstract: Process for obtaining a ceramic coating on the surface of a metal having semiconducting properties, such as aluminium, titanium, magnesium, hafnium, zirconium and their alloys, by a physico-chemical transformation reaction of the treated metal. This process consists in immersing the metal workpiece to be coated in an electrolytic bath composed of an aqueous solution of an alkali metal hydroxide, such as potassium hydroxide or sodium hydroxide, and of an oxyacid salt of an alkali metal, the metal workpiece forming one of the electrodes, and in applying a signal voltage of overall triangular waveform to the electrodes, that is to say a signal having at least a rising slope and a falling slope, with a form factor that can vary during the process, generating a current which is controlled in its intensity, its waveform and its ratio of positive current to negative current.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: October 26, 2004
    Inventor: Jacques Beauvir
  • Patent number: 6802951
    Abstract: Methods for anodizing sintered valve metal anodes for use in wet electrolytic capacitors implemented in implantable medical devices (IMDs). The methods generally include immersing a pressed valve metal anode in an anodizing electrolyte and developing an anode-electrolyte system. Subsequently, subjecting the anode-electrolyte system to a potential that is ramped up to a target voltage in a pulsed fashion and delivering voltage potential pulses to the anode. The pulses are preferably decreased in pulse width as the potential increases. The pulse width of the applied pulses is preferably defined by means of a duty, such that the applied pulse duty cycle is substantially 100% initially and declines over the formation time as the formation voltage increases to the target potential to substantially 1.0% or less. The pulses are preferably applied for a hold time following achievement of the target formation potential, as the pulse current declines toward zero current flow.
    Type: Grant
    Filed: January 28, 2002
    Date of Patent: October 12, 2004
    Assignee: Medtronic, Inc.
    Inventor: Joachim Hossick-Schott
  • Publication number: 20040149586
    Abstract: Osteoconductive/osteoinductive titanium/titanium alloy implant comprising an additional element in the titanium oxide, obtained by anodic oxidation. The implant comprises an additional element in the titanium oxide such as calcium, phosphor or sulphur. The invention also relates to a process of producing the implants.
    Type: Application
    Filed: December 1, 2003
    Publication date: August 5, 2004
    Inventor: Young-Taeg Sul
  • Patent number: 6764769
    Abstract: The invention relates to a novel apatite-coated metallic material having improved surface quality and biocompatibility, a process for its preparation, and the use of the material for bone implants, in particular dental implants, artificial joints and fixative material for accident surgery (osteosynthesis material). The coating in this case consists of a thick covering of hydroxyapatite crystals and/or amorphous calcium phosphate spheres having a specific surface area of less than 15 m2/g.
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: July 20, 2004
    Assignee: Biomet Merck GmbH
    Inventors: Bernd Kotte, Jürgen Hofinger, Tanja Hebold
  • Patent number: 6755959
    Abstract: Non-aqueous electrolytic solutions suitable for anodizing valve metal derivative anodes, methods of anodizing using non-aqueous electrolytic solutions, and capacitors prepared with non-aqueous electrolytic solutions. The non-aqueous electrolytic solution comprises glycerine and at least one soluble salt formed by the neutralization of at least one non-halogen-containing organic or inorganic acid anion with at least one alkali metal, ammonium, or protonated amine cation; wherein the acid anion is derived from an acid having a pKa lower than phosphoric acid.
    Type: Grant
    Filed: June 28, 2002
    Date of Patent: June 29, 2004
    Assignee: Kemet Electronics Corporation
    Inventors: Brian John Melody, John Tony Kinard, David Alexander Wheeler, Philip Michael Lessner
  • Publication number: 20040083006
    Abstract: The invention relates to a medical prosthetic device comprising a metal material, such as titanium or an alloy thereof, where the surface parts of the metal material are coated with a layer of a corresponding hydroxide material, such as titanium hydroxide. Preferably, the hydroxide layer comprises one or more biomolecule substances associated therewith.
    Type: Application
    Filed: April 9, 2003
    Publication date: April 29, 2004
    Applicant: Astra Tech AB
    Inventors: Jan Eirik Ellingsen, Staale Petter Lyngstadaas
  • Patent number: 6663760
    Abstract: A non-aqueous electrolyte comprises an organic solvent and a solute, and also has an electrolytic conductivity that is greater than or equal to 1 mS/cm but less than or equal to 100 mS/cm. This solute preferably includes at least one of a carboxylate and a salt of inorganic oxoacid. In addition, the non-aqueous electrolyte preferably comprises water in a proportion of 1 to 10 wt %. In an MIM nonlinear element (20), an insulated film (24) is formed by anodic oxidation using the above non-aqueous electrolyte. In addition, the insulated film comprises at least one of carbon atoms and atoms of families 3 to 7 that were originally the central atoms of the salt of inorganic oxoacid, and has a relative permittivity of 10 to 25. With this MIM nonlinear element, the capacitance is sufficiently small, the steepness of the voltage-current characteristic is sufficiently large, and also the resistance is sufficiently uniform over a wide area.
    Type: Grant
    Filed: September 15, 1998
    Date of Patent: December 16, 2003
    Assignee: Seiko Epson Corporation
    Inventors: Takashi Inoue, Takeyoshi Ushiki, Takumi Seki, Makoto Ue, Fumikazu Mizutani, Sachie Takeuchi
  • Patent number: 6652729
    Abstract: An electrolyte comprising a polyester condensation product of 2-methyl-1,3-propane diol and boric acid; and further comprising dimethyl amino ethoxy ethanol in an amount to reduce the resistance of the electrolyte. The electrolyte may further comprise ortho-phosphoric acid and at least one substituted pyrrolidone or lactone, such as N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-hydroxy ethyl-2-pyrrolidone or 4-butyrolactone. The ortho-phosphoric acid prevents hydration of anodic aluminum oxide in contact with the solution. The pyrrolidone or lactone reduce the resistance of the electrolyte. The electrolyte may also comprise sodium silicate.
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: November 25, 2003
    Assignee: Kemet Electronics Corporation
    Inventors: Brian John Melody, John Tony Kinard, David Alexander Wheeler
  • Patent number: 6592740
    Abstract: Methods to at least partially reduce a niobium oxide are described wherein the process includes heat treating the niobium oxide in the presence of a getter material and in an atmosphere which permits the transfer of oxygen atoms from the niobium oxide to the getter material, and for a sufficient time and at a sufficient temperature to form an oxygen reduced niobium oxide. Niobium oxides and/or suboxides are also described as well as capacitors containing anodes made by fabricating a pellet of niobium oxide and heat treating the pellet in an atmosphere which permits the transfer of oxygen to a getter material, and for a sufficient time and temperature to form an electrode body, and anodizing the electrode body.
    Type: Grant
    Filed: May 17, 2002
    Date of Patent: July 15, 2003
    Assignee: Cabot Corporation
    Inventor: James A. Fife
  • Patent number: 6572756
    Abstract: The disclosure relates to a process for forming a deposit on the surface of a metallic or conductive surface. The process employs an electrolytic process to deposit a mineral containing coating or film upon a metallic or conductive surface.
    Type: Grant
    Filed: March 23, 2001
    Date of Patent: June 3, 2003
    Assignee: Elisha Holding LLC
    Inventors: Robert L. Heimann, William M. Dalton, John Hahn, David M. Price, Wayne L. Soucie
  • Patent number: 6533916
    Abstract: An electrode consisting of a substrate and a diamond layer applied to the substrate, in which the applied diamond layer is pore-free, and a process for producing a diamond-coated electrode, in which the process comprises at least the following steps: a) cleaning the surface of the substrate; b) seeding the surface of the substrate with a high diamond nucleation density; c) coating the surface of the substrate with diamond.
    Type: Grant
    Filed: March 13, 2000
    Date of Patent: March 18, 2003
    Assignees: BASF Aktiengesellschaft, Fraunhofer-Gesellschaft zur Foerderung der angewandten Forschung e.V.
    Inventors: Hermann Puetter, Andreas Weiper-Idelmann, Claudia Merk, Matthias Fryda, Claus-Peter Klages, Lothar Schaefer, Alexander Hampel
  • Patent number: 6527937
    Abstract: Methods to at least partially reduce a niobium oxide are described wherein the process includes heat treating the niobium oxide in the presence of a getter material and in an atmosphere which permits the transfer of oxygen atoms from the niobium oxide to the getter material, and for a sufficient time and at a sufficient temperature to form an oxygen reduced niobium oxide. Niobium oxides and/or suboxides are also described as well as capacitors containing anodes made from the niobium oxides and suboxides.
    Type: Grant
    Filed: February 19, 2002
    Date of Patent: March 4, 2003
    Assignee: Cabot Corporation
    Inventor: James A. Fife
  • Patent number: 6527938
    Abstract: A process for creating surface microporosity on a titanium (or other metal) medical device includes creating a surface oxide layer on the device; placing the device, which is connected to a negative terminal of an electrical power supply, into a calcium chloride bath; connecting the positive terminal of the power supply to an anode immersed in or containing calcium chloride thereby forming an electrolytic cell; passing current through the cell; removing the device from the bath; and cooling and rinsing the device to remove any surface salt. If necessary, the device is etched to remove metal oxide which may have formed during the cooling process. The resulting device has a microporous surface structure. Alternatively, only a designated surface portion of a medical device is made microporous, either by applying a non-oxidizing mask, removing a portion of the oxide layer, or subtracting a portion of a microporous surface.
    Type: Grant
    Filed: June 21, 2001
    Date of Patent: March 4, 2003
    Assignee: Syntheon, LLC
    Inventors: Thomas O. Bales, Scott L. Jahrmarkt
  • Patent number: 6524718
    Abstract: A metallic object, having a metallic substrate of a valve metal or a valve metal alloy inclusive of intermetallic phases, and a thin polyphase oxide coating, is disclosed. The polyphase oxide coating has a metal oxide phase and at least one other organic and/or inorganic phase. The polyphase oxide coating is produced by bringing the metallic substrate into contact with an organic and/or inorganic component to be integrated into the polyphase oxide coating such that the inorganic and/or organic phases are present at or in the direct vicinity of the substrate surface and by simultaneously or subsequently anodically polarizing the substrate material in an electrolytic solution.
    Type: Grant
    Filed: June 21, 1999
    Date of Patent: February 25, 2003
    Assignee: Merck Patent GmbH
    Inventors: Hartmut Worch, Michael Thieme, Dieter Scharnweber, Sophie Rössler, Martina Stölzel
  • Publication number: 20030000847
    Abstract: A method, a composition and a method for making the composition for anodizing metal surfaces, especially magnesium surfaces is disclosed. The composition is a basic aqueous solution including hydroxylamine, phosphate anions and nonionic surfactants. A complementary method, composition and method for making the composition for rendering an anodized metal surface, especially a magnesium surface, conductive is disclosed. The composition is a basic aqueous solution including bivalent nickel, pyrophosphate anions, sodium hypophosphite and either ammonium thiocyanate or lead nitrate.
    Type: Application
    Filed: June 26, 2002
    Publication date: January 2, 2003
    Applicant: ALGAT SHERUTEY GIMUT TEUFATI - KIBBUTZ ALONIM
    Inventor: Ilya Ostrovsky
  • Patent number: 6436268
    Abstract: Non-aqueous electrolytic solutions suitable for anodizing valve metal derivative anodes, methods of anodizing using non-aqueous electrolytic solutions, and capacitors prepared with non-aqueous electrolytic solutions. The non-aqueous electrolytic solution comprises glycerine and at least one soluble salt formed by the neutralization of at least one non-halogen-containing organic or inorganic acid anion with at least one alkali metal, ammonium, or protonated amine cation; wherein the acid anion is derived from an acid having a pKa lower than phosphoric acid.
    Type: Grant
    Filed: August 2, 2000
    Date of Patent: August 20, 2002
    Assignee: Kemet Electronics Corporation
    Inventors: Brian John Melody, John Tony Kinard, David Alexander Wheeler, Philip Michael Lessner
  • Patent number: 6391052
    Abstract: A method of depositing collagen coatings on a metal surface, namely metal stents, by electrodeposition.
    Type: Grant
    Filed: October 29, 1997
    Date of Patent: May 21, 2002
    Assignee: Scimed Life Systems, Inc.
    Inventors: Andrew W. Buirge, Paul J. Buscemi, Paul H. Burmeister
  • Publication number: 20020029973
    Abstract: An anode is configured to be used within a metal film plating apparatus. The anode has a substantially planar electric field generating portion and an electrolyte solution chemical reaction portion. The planar electric field generating portion is coated with an inert material that is impervious to the electrolyte solution. In one embodiment, the anode is formed as a perforated anode. In one aspect, the electric field generating portion is formed contiguous with the electrolyte solution chemical reaction portion. In another aspects, the planar electric field generating portion is formed as a distinct member from the electrolyte solution chemical reaction portion.
    Type: Application
    Filed: February 28, 2001
    Publication date: March 14, 2002
    Applicant: Applied Materials, Inc.
    Inventor: Dan Maydan
  • Patent number: 6344127
    Abstract: The object of the invention is to provide a method for producing a photocatalytic material which consists of a titanium oxide, exhibits a higher photocatalytic activity and has excellent appearances. The above object is attained by the provision of a method for preparing a photo catalytic material by oxidizing the surface of a substrate consisting of titanium or a titanium alloy, the method comprising a step of anodizing the substrate in an electrolyte containing an organic acid and/or a salt of the organic acid and a step of further oxidizing the anodized substrate in an atmosphere.
    Type: Grant
    Filed: March 24, 2000
    Date of Patent: February 5, 2002
    Inventor: Yoshihisa Itoh
  • Publication number: 20010053452
    Abstract: A non-aqueous electrolyte comprises an organic solvent and a solute, and also has an electrolytic conductivity that is greater than or equal to 1 mS/cm but less than or equal to 100 mS/cm. This solute preferably includes at least one of a carboxylate and a salt of inorganic oxoacid. In addition, the non-aqueous electrolyte preferably comprises water in a proportion of 1 to 10 wt %. In an MIM nonlinear element (20), an insulated film (24) is formed by anodic oxidation using the above non-aqueous electrolyte. In addition, the insulated film comprises at least one of carbon atoms and atoms of families 3 to 7 that were originally the central atoms of the salt of inorganic oxoacid, and has a relative permittivity of 10 to 25. With this MIM nonlinear element, the capacitance is sufficiently small, the steepness of the voltage-current characteristic is sufficiently large, and also the resistance is sufficiently uniform over a wide range of voltages.
    Type: Application
    Filed: September 15, 1998
    Publication date: December 20, 2001
    Inventors: TAKASHI INOUE, TAKEYOSHI USHIKI, TAKUMI SEKI, MAKOTO UE, FUMIKAZU MIZUTANI, SACHIE TAKEUCHI
  • Publication number: 20010052468
    Abstract: The invention is relative to an electrode for gas evolution in electrolytic and electrometallurgical industrial applications, made of a metal substrate having a surface morphology characterized by a combination of micro-roughness and macro-roughness which favors high adherence of a superficial catalytic layer in order to prevent detachment of the same and passivation of the substrate even under critical operating conditions.
    Type: Application
    Filed: May 16, 2001
    Publication date: December 20, 2001
    Inventors: Ruben Ornelas Jacobo, Giuseppe Faita, Lawrence Gestaut, Corrado Mojana
  • Patent number: 6267861
    Abstract: A method of non-thickness-limited anodizing for valve metals and alloys which are resistant to the non-thickness-limited growth of anodic oxide, such as niobium and high niobium content alloys. Non-thickness-limited anodic oxide film growth is produced on such valve metals by employing a first glycerine-based electrolyte containing about 1 to about 3 wt % water for the initial production of anodic oxide. After the substrate is anodized using the first electrolyte, it is immersed in a second glycerine-based electrolyte having less than about 0.1 wt % water. The second electrolyte may be produced by allowing water to evaporate from the first electrolyte solution until the solution contains less than about 0.1 wt. % water.
    Type: Grant
    Filed: October 2, 2000
    Date of Patent: July 31, 2001
    Assignee: Kemet Electronics Corporation
    Inventors: John Tony Kinard, Brian John Melody, David Alexander Wheeler
  • Patent number: 6264817
    Abstract: A component is immersed into an electrolyte with a specific speed and an initial polarizing current intensity is applied, which is high enough to generate on the surface of the treated component, which is immersed in the electrolyte, moving microplasma discharges. The component is held until the formation of a coating of a specific thickness. The lowering phase of the voltage, at which a coating forms, is carried out by lowering the voltage to a value which corresponds with the beginning of the extinction of the microplasma discharges and then maintaining it until the complete extinction of the isolated wandering microplasma discharges. Then the component is taken out of the electrolyte and is cooled.
    Type: Grant
    Filed: December 28, 1998
    Date of Patent: July 24, 2001
    Assignee: R-Amtech International, Inc.
    Inventors: Aleksandr Vladimirovich Timoshenko, Aleksandr Grigorevich Rakoch
  • Patent number: 6261434
    Abstract: An electrolyte comprising water, an organic solvent selected from the group consisting of a polyethylene glycol, a polyethylene glycol monomethyl ether and mixtures thereof, and a sufficient amount of alkali metal salt of a weak organic acid, so that the electrolyte has a resistivity below about 250 ohm-cm/80° C. A method for differential anodizing porous valve metal body comprising the steps of: anodizing the bodies in a first electrolyte where the cathode surface is placed within an inch of but not in contact with the anode bodies, rinsing the bodies in deionized water, and re-anodizing the bodies in a second electrolyte, where the first electrolyte comprises water, an organic solvent selected from the group consisting of a polyethylene glycol, a polyethylene glycol monomethyl ether and mixtures thereof, and a sufficient amount of alkali metal salt of a weak organic acid so that the first electrolyte has a resistivity below about 250 ohm-cm/80° C.
    Type: Grant
    Filed: October 19, 1999
    Date of Patent: July 17, 2001
    Assignee: Kemet Electronics Corporation
    Inventors: Brian John Melody, John Tony Kinard, Philip Michael Lessner
  • Patent number: 6235181
    Abstract: A method of anodizing a metal comprising immersing a metal substrate into an a glycerine-based electrolytic solution and applying a constant current to produce a uniform film. The electrolytic solution additionally comprises at least one acidic organic salt, inorganic salt, or mixtures thereof. Suitable salts include dibasic potassium phosphate, P-toluene sulfonate, potassium hydrogen sulfate and monobasic potassium tartrate. The electrolytic solution may be prepared by mixing glycerine and the salt or salts, and then heating the solution to about 150 to 180° C. for about 1 to 12 hours. The prepared solution preferably has a water content of less than 0.1 wt %. Anodizing may be performed in the electrolytic solution at temperatures above about 150° C. to achieve non-thickness-limited film growth. Temperature fluctuations within the solution are reduced by the use of impellers or ultrasonic agitation.
    Type: Grant
    Filed: March 10, 1999
    Date of Patent: May 22, 2001
    Assignee: Kemet Electronics Corporation
    Inventors: John T. Kinard, Brian J. Melody, David A. Wheeler
  • Patent number: 6197178
    Abstract: A process and apparatus for forming oxide coatings on bodies of aluminum and aluminum alloys are described. The process includes forming an electrolyte bath in an inert container. At least two reactive metal bodies are suspended in the bath. The bodies are connected to electrodes which, in turn, are connected to a multiphase AC circuit. A multiphase power (preferably three-phase between three bodies) potential is imposed between each of the bodies. The bodies are moved in the electrolyte bath relative to each other until micro-arcs occur on the surfaces of the bodies, whereby to commence oxidation of the bodies. The imposition of the potential between each of the bodies is continued until the desired thickness of oxide is formed on the bodies.
    Type: Grant
    Filed: April 2, 1999
    Date of Patent: March 6, 2001
    Assignee: Microplasmic Corporation
    Inventors: Jerry L. Patel, Nannaji Saka
  • Patent number: 6197184
    Abstract: An oxide dissolving acid dip is integrated into an anodic foil formation process. After a foil, either etched or un-etched, is hydrated in a bath of deionized water at an elevated temperature, the foil is then dipped in an organic acid mixture. Next, an oxide layer formation step is utilized to form a barrier oxide layer on a surface of the foil. Next, an oxide dissolving acid dip is utilized to selectively remove a diffuse hydrate layer formed in the formation process. The diffuse hydrate layer is responsible for the reduction of capacitance of the anodic foil. By the use of this oxide dissolving acid dip in conjunction with an organic acid dip, the foil exhibits reduced leakage current properties, while maintaining its capacitance. The treated foil can then be incorporated into a high voltage electrolytic capacitor suitable for use in an implantable cardioverter defibrillator.
    Type: Grant
    Filed: October 29, 1998
    Date of Patent: March 6, 2001
    Assignee: Pacesetter, Inc.
    Inventors: Ralph Jason Hemphill, Thomas Flavian Strange
  • Patent number: 6183618
    Abstract: A process for treating an impregnated electrolytic capacitor anode whereby the anode body is immersed in a liquid electrolytic solution and a voltage is applied to the anode body, whereby a current flows through and repairs flaw sites in the anode body. The liquid electrolytic solution includes an organic solvent comprising at least one of polyethylene glycol, polyethylene glycol monomethyl ether, and polyethylene glycol dimethyl ether. Alternatively, the electrolytic solution includes an organic solvent and an alkali metal phosphate salt. Preferably, the electrolytic solution contains both an alkali metal phosphate salt and an organic solvent comprising at least one of polyethylene glycol, polyethylene glycol monomethyl ether, and polyethylene glycol dimethyl ether.
    Type: Grant
    Filed: February 2, 1999
    Date of Patent: February 6, 2001
    Assignee: Kemet Electronics Corporation
    Inventors: Brian J. Melody, John T. Kinard, David A. Wheeler
  • Patent number: 6162345
    Abstract: Electrolytes containing water, at least one organic solvent, and at least one alkali metal phosphate salt can be used for anodizing valve metals prepared from metal powder having a surface area of least 0.35 m.sup.2 /g or 35,000 CV/g. The alkali metal phosphate salt should be relatively insoluble in the organic portion of the electrolyte, but highly soluble in a water solution of the organic solvent. The anodizing electrolytes have relatively high conductivity and are capable of being used at high anodizing currents. The anodic film produced by these electrolytes on valve metals is of substantially uniform thickness, has improved electrical parameters, and requires a shorter stabilization time at voltage.
    Type: Grant
    Filed: January 21, 2000
    Date of Patent: December 19, 2000
    Assignee: Kemet Electronics Corporation
    Inventors: John T. Kinard, Brian I. Melody
  • Patent number: 6149793
    Abstract: An electrolytic solution comprising glycerine and an organic salt, an inorganic salt, or mixtures thereof, and having a pH of less than about 7. The electrolytic solution has a water content of less than 0.1 weight percent and is prepared by mixing the glycerine and the salt or their acidic and basic ionogen components and heating to above 150.degree. C. A method of anodizing a metal comprising forming a film on the metal with said electrolytic solution. The metal is preferably a valve metal, such as tantalum, and the film is formed at a temperature of 150.degree. C. or higher.
    Type: Grant
    Filed: June 4, 1998
    Date of Patent: November 21, 2000
    Assignee: Kemet Electronics Corporation
    Inventors: Brian J. Melody, John T. Kinard, Philip M. Lessner
  • Patent number: 5989396
    Abstract: An electrode is disclosed having a coating on part of the electrode, e.g., a front face, comprising the oxides of tin, antimony, at least one platinum group metal and at least one valve metal. Another part of the electrode, such as a back face, has a coating comprising the oxides of at least one valve metal and at least one platinum group metal. The electrode can be generally plate-shaped and most desirably has at least one chamfered corner. The electrode is particularly useful in a cell wherein brine electrolyte is electrolyzed to prepare a disinfectant solution containing hypochlorite. The disinfectant solution can be especially serviceable, such as in maritime application, for treating water, e.g., freshwater as represented by desalinated water.
    Type: Grant
    Filed: April 1, 1998
    Date of Patent: November 23, 1999
    Assignee: ELTECH Systems Corporation
    Inventors: Albert R. Prasnikar, Richard C. Carlson, Richard J. Coin, Lynne M. Ernes, Thomas A. Mitchell, Catherine M. Lezan