Abstract: The method of the present invention includes a step (i) in which a voltage is applied between first and second electrodes 21 and 22 so that the first electrode serves as a cathode, with the first and second electrodes 21 and 22 being placed in contact with a material that allows ions to move therethrough. The material includes an adsorbent (gel 11) containing a macromolecule that has adsorbed a metal ion. The macromolecule contains the same constitutional units as those contained in a macromolecule extracted from Aphanothece sacrum. The first electrode 21 is placed in contact with the adsorbent in step (i). The metal is deposited on a surface of the first electrode 21 by applying the voltage in step (i).

Abstract: A cathode assembly, a system including the cathode assembly, and method of using the assembly and system are disclosed. The cathode assembly includes high surface area material to allow efficient recovery of metal at reduced current densities at the cathode, which allows increased rates of metal recovery to be obtained, while maintaining desired properties of the electrowon metal.

Abstract: A cathode assembly, a system including the cathode assembly, and method of using the assembly and system are disclosed. The cathode assembly includes a conductive element and a barrier element proximate the conductive element. The assembly, system and method provide for improved metal powder formation. The system may be stationary or portable.

Abstract: An electrolytic extraction method wins a target element from an oxide feedstock compound thereof. The feedstock compound is dissolved in an oxide melt in contact with a cathode and an anode in an electrolytic cell. During electrolysis the target element is deposited at a liquid cathode and coalesces therewith. Oxygen is evolved on an anode bearing a solid oxide layer, in contact with the oxide melt, over a metallic anode substrate.

Abstract: Various embodiments provide a process roasting a metal bearing material under oxidizing conditions to produce an oxidized metal bearing material, roasting the oxidized metal bearing material under reducing conditions to produce a roasted metal bearing material, and leaching the roasted metal bearing material in a basic medium to yield a pregnant leach solution.

Abstract: A process for upgrading an oil feedstock includes reacting the oil feedstock with a quantity of an alkali metal, wherein the reaction produces solid materials and liquid materials. The solid materials are separated from the liquid materials. The solid materials may be washed and heat treated by heating the materials to a temperature above 400° C. The heat treating occurs in an atmosphere that has low oxygen and water content. Once heat treated, the solid materials are added to a solution comprising a polar solvent, where sulfide, hydrogen sulfide or polysulfide anions dissolve. The solution comprising polar solvent is then added to an electrolytic cell, which during operation, produces alkali metal and sulfur.

Abstract: A method of producing hydrogen from sodium hydroxide and water is disclosed. The method comprises separating sodium from a first aqueous sodium hydroxide stream in a sodium ion separator, feeding the sodium produced in the sodium ion separator to a sodium reactor, reacting the sodium in the sodium reactor with water, and producing a second aqueous sodium hydroxide stream and hydrogen. The method may also comprise reusing the second aqueous sodium hydroxide stream by combining the second aqueous sodium hydroxide stream with the first aqueous sodium hydroxide stream. A system of producing hydrogen is also disclosed.

Abstract: The present disclosure describes a method for recovering metals such as gallium, indium and aluminum from III-V group compound semiconductors or semiconducting materials thereof containing arsenic, antimony and/or selenium. The method includes the step of adsorbing the arsenic, antimony and selenium selectively to an adsorbent containing the rare-earth metal compound with the use of the adsorbent.

Abstract: In accordance with the instant disclosure, aluminum electrolysis cells having reduced cathode voltage drop and methods of operating the same are provided. More particularly, the instant disclosure provides a compression device for applying a force to an end of the current collector subassembly to improve the contact, thereby reducing the joint resistance across the interface between the cathode block and the current collector subassembly. The compression device is used in conjunction with the systems and methods of the instant disclosure.

Abstract: Sulfonate-, sulfate-, or carboxylate-capped, alkoxylated anti-misting agents having the structure: R((AO)nX)m((AO)nH)p, and methods of suppressing mist from electrolyte solutions by adding a mist-suppressing amount of one or more compounds selected from the group consisting of compounds of the Formulas R((AO)nX)m((AO)nH)p and R3N+(CH3)2R4, and mixtures thereof, to electrolyte solutions.

Abstract: According to one embodiment, a process for producing rare metals includes the steps of: recovering a first-residue solution through a primary target metal extracted by leaching a mineral resource; extracting a perrhenic acid ion contained in the first-residue solution with at least one of an anion exchange resin and a first-organic solvent; back extracting the perrhenic acid ion contained in the anion exchange resin or the first-organic solvent to a first-eluant; and electrolyzing the back extracted first-eluant to collect a rhenium at a cathode.

Abstract: A method for recycling of thin film Cadmium Telluride photovoltaic modules at the end of their life, and manufacturing scrap, has been developed. This method allows for minimum glass fine generation, requires little or no acid compared to other methods, and generates a pure cadmium and tellurium product at recoveries in excess of about 80 percent. In addition, the process allows for the recovery of a clean soda-lime plate glass product.

Abstract: A process for recovering a target metal from an oxidized metalliferous material comprises the steps of: in an acid generation stage, adding sulfuric acid to a solution comprising a metal halide to generate an acidic aqueous halide solution; in a leaching stage that is separate to the acid generation stage, leaching the oxidized metalliferous material with the acidic aqueous halide solution to leach the target metal into solution; passing the solution from the leaching stage to a target metal recovery stage in which the target metal is recovered from the solution while the metal halide is retained in solution; and returning the solution with the metal halide therein from the target metal recovery stage to the acid generation stage.

Abstract: In a method for producing metal powder, the first part of an acid-containing starting solution is fed on the anode side of an electrolytic cell as anolyte, to contact the anode and supply material containing yield metal, and a second part of the acid-containing starting solution, which also contains intermediary metal, is fed on the cathode side of the electrolytic cell, to contact the cathode as catholyte. Yield metal is oxidized and dissolved in the anolyte by leading electric current in the anode. The yield metal contained in the second part of the starting solution is reduced on the cathode side. Anolyte solution and catholyte solution are fed to a precipitating chamber for mixing the dissolved, oxidized yield metal and the second part of the starting solution containing reduced intermediary metal.

Abstract: A method is provided for recovering metals from a spent catalyst composition containing an organic contaminant and catalytically active metals on a catalyst support. The metals are leached from the spent catalyst composition by adding under stirring an ionic liquid. The ionic liquid containing the leached metals is separated from the organic contaminant and the catalyst support by adding under stirring an anti-solvent. After removing the organic contaminant and the catalyst support, the leached metals are separated from the ionic liquid for example by selective precipitation, ion exchange, solvent extraction, electrodeposition, chromatographic, or pyrometallurgical methods.

Abstract: A method for recovering at least one rare earth element from a phosphor is presented. The method includes a halogenation step (a) and a reduction step (b). The phosphor is first halogenated in a molten salt to convert at least one rare earth constituent contained therein to a soluble rare earth halide. Then, the rare earth halide in the molten salt can be reduced, to convert the rare earth halide to a rare earth element in its elemental state. A method for individually recovering multiple rare earth elements from a phosphor is also presented.

Abstract: The present invention has a problem aiming to provide an electrowinning system capable of suppressing accumulation of a side reaction product on an anode and a rise of an electrolysis voltage caused thereby, and also to provide an electrowinning method using the system. To solve this problem, the electrowinning system of the present invention applies predetermined electrolysis current between an anode and a cathode placed in an electrolyte, thereby depositing a desired metal on the cathode, in which the electrolyte is a sulfuric acid-based or chloride-based solution containing ions of the metal, and the anode has a catalytic layer, containing amorphous iridium oxide or amorphous ruthenium oxide, formed on a conductive substrate.

Abstract: Provided is a method of manufacturing high-purity hafnium by using a hafnium sponge with reduced zirconium as the raw material in which the impurity content of Fe, Cr, and Ni, the impurity content of Ca, Na, and K, the impurity content of Al, Co, Cu, Ti, W, and Zn, the alpha dose, the impurity content of U and Th, the impurity content of Pb and Bi, and the content of C as a gas component contained in the hafnium are reduced. Based on this efficient and stable manufacturing technology, additionally provided are a high-purity hafnium material obtained from the foregoing high-purity hafnium, as well as a sputtering target, a gate insulation film and a metal gate thin film, which are formed from this material. This high-purity hafnium has a purity 6N or higher except Zr and gas components, wherein Fe, Cr and Ni are respectively 0.2 ppm or less, Ca, Na and K are respectively 0.1 ppm or less, and Al, Co, Cu, Ti, W and Zn are respectively 0.1 ppm or less.

Abstract: The invention is directed to a process and apparatus for recovering metals, in particular for recovering metals from bottom ash from incineration plants, such as municipal waste incineration plants. In accordance with the invention, a feed containing ash is fed to an oxidizing unit, wherein at least part of said metals is oxidized in the presence of one or more acids and at least one oxygen donor, thus producing a stream comprising metal ions. From this stream the metals of interest are selected and converted into metallic form.

Abstract: A process and method for recovering elemental tellurium from minerals and acidic solutions using a reducing sugar as the reducing agent in order to reduce and precipitate tellurium as tellurium dioxide (TeO2) from which elemental tellurium may be recovered.

Abstract: The present invention relates to a method of operating an oxygen-consuming electrode as cathode for the electrolysis of alkali metal chlorides or hydrochloric acid, in an electrochemical cell, comprising feeding an oxygen-containing process gas to the electrode, wherein the oxygen-containing process gas is at least partly heated using a heat source from the electrolysis before contact with the oxygen-consuming electrode to a temperature which corresponds to not more than the temperature of the cathode space in the cell or is less than 50° C. below the temperature of the cathode space in the cell.

Abstract: The present invention relates to a contact bar assembly for use in a multi-cell electrolytic system for recovery of metal, to a system including the contact bar assembly, and to a method of using the assembly and system. The contact bar assembly includes a base cap board, a primary bar having a plurality of primary bar structures formed thereon, an auxiliary bar having a plurality of auxiliary bar structures formed thereon, and a top cap board, wherein the base cap board includes slots to receive the primary bar and the auxiliary bar, and wherein the top cap board includes a plurality of openings to receive the plurality of primary bar structures and the plurality of auxiliary bar structures. A system includes the contact bar assembly, an anode assembly, a cathode assembly, and a tank.

Abstract: The invention covers the combination of utilizing the selectivity of an adsorbent to remove species from a liquid containing mixtures of ions and then subjecting the loaded resin to a chromatographic displacement utilizing the most selectively adsorbed species to displace the undesired co-adsorbing impurities. The technique can be used even when the most selectively adsorbed species is present as a minor constituent in the feed solution.

Abstract: Systems, methods and apparatus for reducing impurities in electrolysis cells are disclosed. In one approach, a method includes feeding a particulate fines feed stream to a tank, mixing particulate fines (PF) with liquid, the liquid having a first liquid and a second liquid, and separating at least some of the first liquid from at least some of the second liquid. The particulate fines (PF) may include inlet carbon fines (CFI) and inlet recyclable fines (RFI). The first liquid may include a recovered recyclable fines portion (RF1), and the second liquid may include a waste carbon fines portion (CF1). The mass ratio of the recovered recyclable fines portion (RF1) to the inlet recyclable fines (RFI) may be at least about 0.5. The mass ratio of the waste carbon fines portion (CF1) to the inlet carbon fines (CFI) may be at least about 0.1.

Abstract: The invention relates to a feedstock for reduction in an electrolytic cell, for example a non-metallic feedstock that can be reduced to metal on a commercial scale. The feedstock comprises a plurality of three-dimensional elements which are shaped such that a volume of the feedstock has between 35% and 90% free space (not including any microscopic porosity of the elements). The elements are also shaped as randomly-packable elements to minimise any settling, ordering or alignment of the feedstock, which would otherwise hinder or prevent fluid flow and/or current flow through the feedstock.

Abstract: A method of producing titanium, comprising providing an oxide of titanium having a level of impurities of at least 1.0 wt %, reacting the oxide of titanium to form a titanium oxycarbide; and electrolysing the titanium oxycarbide in an electrolyte, with the titanium oxycarbide configured as an anode; and recovering a refined titanium metal from a cathode in the electrolyte.

Abstract: Apparatus and processes are disclosed for electrowinning metal from a fluid stream. A representative apparatus comprises at least one spouted bed reactor wherein each said reactor includes an anolyte chamber comprising an anode and configured for containing an anolyte, a catholyte chamber comprising a current collector and configured for containing a particulate cathode bed and a flowing stream of an electrically conductive metal-containing fluid, and a membrane separating said anolyte chamber and said catholyte chamber, an inlet for an electrically conductive metal-containing fluid stream; and a particle bed churning device configured for spouting particle bed particles in the catholyte chamber independently of the flow of said metal-containing fluid stream. In operation, reduced heavy metals or their oxides are recovered from the cathode particles.

Abstract: The subject of the invention is an anode block (13, 13a-13e) made of carbon for a pre-baked anode (4) for use in a metal electrolysis cell (1) comprising a higher face (24), a lower face (23), designed to be laid out opposite a higher face of a cathode (9), and four side faces (21,22,34), and including at least one first groove (31a-31e) leading onto at least one of the side faces, in which the first groove has a maximum length Lmax in a plane parallel to the lower face, and characterized in that the first groove does not lead onto said lower or higher faces, or leads onto said lower or higher faces over a length L0 less than half the maximum length Lmax.

Abstract: Methods for extracting metals from aqueous solutions, by contacting an aqueous solution containing a dissolved metal with a solvent extraction composition having a water-immiscible organic solvent; and a metal extractant compound according to Formula (1) and tautomers and salts thereof, are disclosed herein, wherein substituents R5-8, Y, and Z are as described herein.

Abstract: A process for recovering a metal chloride or mixed metal chloride from a solid waste material comprising recoverable metal containing constituents produced by lead, copper or zinc smelting and refining processes, said process comprising the steps of: (i) heating the solid waste material; (ii) treating the heated material of step (i) with a gaseous chloride to form a gaseous metal chloride containing product; and (iii) treating the gaseous metal chloride containing product of step (ii) to recover the metal chloride or mixed metal chloride. The metal chloride may be further treated to extract the metal itself.

Abstract: A method and apparatus for producing particles from a starting material, which includes at least one electrochemically-reactive material, with metal counter ions is disclosed. The starting material can be a bulk material, a virgin material, a purified, recovered material, and/or an industrial waste. The electrochemical-reactive material can be recovered in particle form, including microparticles and/or nanoparticles. The recovered material can be substantially pure electrochemically-reactive material or an alloy of the electrochemically-reactive material. In some embodiments, one or more electrochemically-reactive materials can be selectively recovered from the starting material.

Abstract: An electrolytic extraction method wins a target element from an oxide feedstock compound thereof. The feedstock compound is dissolved in an oxide melt in contact with a cathode and an anode in an electrolytic cell. During electrolysis the target element is deposited at a liquid cathode and coalesces therewith. Oxygen is evolved on an anode bearing a solid oxide layer, in contact with the oxide melt, over a metallic anode substrate.

Abstract: An electrolytic recycling method recovers two or more component elements of one or more compounds simultaneously. A compound, such as a compound semiconductor, to be recycled is dissolved in a liquid electrolyte. Electrolysis of the dissolved compound recovers component elements simultaneously at respective negative and positive electrodes by reduction and oxidation respectively. The component elements produced may be in respective condensed phases or include a gaseous phase.

Abstract: A method and ionic liquid for the electrorecovery of metal from a metal salt including at least one metal ion. The method includes the steps of dissolving the metal salt in an ionic liquid, the ionic liquid including an ionic liquid cation and an ionic liquid anion; whereby the metal ion of the metal salt forms a metal complex in solution with at least the ionic liquid cation; and subjecting the metal complex to an electrical potential between a cathode and anode to recover metal at the cathode. The ionic liquid includes an ionic liquid cation and an ionic liquid anion, wherein the ionic liquid cation has an affinity for the metal ion which is at least about equal to that of the ionic liquid anion for the metal ion.

Abstract: Alkali metals and sulfur may be recovered from alkali polysulfides in an electrolytic process that utilizes an electrolytic cell having an alkali ion conductive membrane. An anolyte solution includes an alkali polysulfide and a solvent that dissolves elemental sulfur. A catholyte solution includes alkali metal ions and a catholyte solvent. Applying an electric current oxidizes sulfur in the anolyte compartment, causes alkali metal ions to pass through the alkali ion conductive membrane to the catholyte compartment, and reduces the alkali metal ions in the catholyte compartment. Sulfur is recovered by removing and cooling a portion of the anolyte solution to precipitate solid phase sulfur. Operating the cell at low temperature causes elemental alkali metal to plate onto the cathode. The cathode may be removed to recover the alkali metal in batch mode or configured as a flexible band to continuously loop outside the catholyte compartment to remove the alkali metal.

Abstract: A method of producing metallic powder for use in the manufacture of a capacitor comprises the step of reducing a non-metallic compound to metal in contact with a molten salt. The salt comprises, for at least a portion of the process, a dopant element that acts as a sinter retardant in the metal. In preferred examples, the metallic powder is Ta or Nb powder produced by the reduction of a Ta or Nb oxide and the dopant is boron, nitrogen, or phosphorous.

Abstract: The method of the present invention includes a step (i) in which a voltage is applied between first and second electrodes 21 and 22 so that the first electrode serves as a cathode, with the first and second electrodes 21 and 22 being placed in contact with a material that allows ions to move therethrough. The material includes an adsorbent (gel 11) containing a macromolecule that has adsorbed a metal ion. The macromolecule contains the same constitutional units as those contained in a macromolecule extracted from Aphanothece sacrum. The first electrode 21 is placed in contact with the adsorbent in step (i). The metal is deposited on a surface of the first electrode 21 by applying the voltage in step (i).

Abstract: Electrodes are positioned substantially in contact with at least one surface of a solid to generate or absorb alkali metals when a voltage is applied between the electrodes.

Abstract: The invention provides efficient and effective processes for recovering metals such as aluminum, magnesium and lithium from mixed waste sources such as auto shredder residue, aluminum cans, waste particles of aluminum alloy and municipal waste. The metal-waste source is dissolved in a more noble metal solvent at a temperature at which contaminants do not dissolve. The purified metal is then recovered from the solvent, preferably by electrorefining.

Abstract: The present invention relates generally to a process for controlled leaching and sequential recovery of two or more metals from metal-bearing materials. In one exemplary embodiment, recovery of metals from a leached metal-bearing material is controlled and improved by providing a high grade pregnant leach solution (“HGPLS”) and a low grade pregnant leach solution (“LGPLS”) to a single solution extraction plant comprising at least two solution extractor units, at least two stripping units, and, optionally, at least one wash stage.

Abstract: A method for selective removal of cadmium from a feed solution also containing other metals such as nickel (Ni) and/or cobalt (Co), utilizing a thiourea based ion exchange resin, and a method for eluting cadmium adsorbed on the thiourea based resin.

Abstract: A process for shutting down an operating electrolytic cell for the production of aluminium is described. The process includes: lowering anodes until a lower portion of the anodes is immersed in an aluminium layer; allowing the aluminium layer and an electrolyte bath to cool down with the lower portion of the anodes immersed in the aluminium layer; determining if the electrolyte bath is solidified, and if the electrolyte bath is solidified, raising the anodes before solidification of the aluminium layer to create a space between the solidified electrolyte bath and the anodes and the aluminium layer.

Abstract: A method of reducing a titanium oxide in a solid state in an electrolytic cell which includes an anode, a cathode formed at least in part from the titanium oxide, and a molten electrolyte which includes cations of a metal that is capable of chemically reducing the cathode titanium oxide, which method includes operating the cell at a potential that is above a potential at which cations of the metal that is capable of chemically reducing the cathode titanium oxide deposit as the metal on the cathode, whereby the metal chemically reduces the cathode titanium oxide, and which method is characterised by refreshing the electrolyte and/or changing the cell potential in later stages of the operation of the cell as required having regard to the reactions occurring in the cell and the concentration of oxygen in the titanium oxide in the cell in order to produce high purity titanium.

Abstract: In the present method of producing a colloidal solution of metal nano-particles in which a pair of metal electrodes is oppositely arranged in an aqueous electrolytic solution in which metal salts are dissolved and a current is applied to the two electrodes while stirring the aqueous electrolytic solution using stirring means so that metal ions in the solution are reduced to extract metal nano-particles, the method is characterized by adding polysorvate to the aqueous electrolytic solution to coat the surface of metal nano-particles extracted in the solution, thereby preventing agglomeration of the metal nano-particles.

Abstract: The disclosure relates to metal materials with varied nanostructural morphologies. More specifically, the disclosure relates to niobium nanostructures with varied morphologies. The disclosure further relates to methods of making such metal nanostructures.

Abstract: The present invention relates to a process for electrochemical extraction of a metal (M) from a metal (M) oxide, to a conducting electrode and to an electrolytic cell comprising the conducting electrode.

Abstract: An electrochemical cell includes a container at atmospheric pressure comprising a liquid electrolyte and a first electrode at least partially immersed in the electrolyte. A plasma source is spaced apart from a surface of the electrolyte by a predetermined spacing, and a plasma spans the predetermined spacing to contact the surface of the electrolyte. A method of operating the electrochemical cell entails providing a first electrode at least partially immersed in a liquid electrolyte and producing a plasma in contact with a surface of the electrolyte at atmospheric pressure. The plasma acts as a second electrode, and a current is generated through the electrolyte. Electrochemical reactions involving at least the second electrode are initiated in the electrolyte.

Abstract: A method for determining the presence or amount of a metal-labelled analyte (12) in a sample is described. The method comprises the steps of adding a release agent (20) to the metal labelled analyte (12) to release the metal label (18) from the analyte (12), the release agent (20) forming a charged stable species (22) with the metal label (18), applying a potential to bring the charged stable species (22) to an electrode (22), dissolving the charged stable species (22) under a positive potential to form metal ions (26), and carrying out a quantitative determination procedure such as anodic stripping voltammetry to determine the presence or amount of the metal-labelled analyte (12).

Abstract: According to one embodiment, a process for producing rare metals includes the steps of: electrolyzing an electrolytic solution to extract a Re oxide at a cathode; recovering the Re oxide, and electrolyzing the Re oxide in a molten salt electrolyte to extract metallic Re; recovering a Nd containing residue solution; treating the Nd containing residue solution to produce Nd oxide; electrolyzing the Nd oxide in a molten salt electrolyte to extract metallic Nd; recovering a Dy containing residue solution; treating the Dy containing residue solution to produce Dy oxide; and electrolyzing the Dy oxide in a molten salt electrolyte to extract metallic Dy.

Abstract: Provided is a method of recovering valuable metals from IZO scrap in which valuable metals are recovered as indium and zinc metals or suboxides by performing electrolysis using an insoluble electrode as an anode and an IZO scrap as a cathode. Specifically, this method enables the efficient recovery of indium and zinc from IZO scrap such as an indium-zinc oxide (IZO) sputtering target or IZO mill ends that arise during the manufacture of such a sputtering target.