Abstract: A magnetic film plating apparatus employs a dip method that allows relatively good escape of bubbles and does not require a wide footprint and, even when a ferromagnetic material is used for an anode, can form a magnetic film on a substrate surface while minimizing the influence of the anode on the uniformity of magnetic anisotropy in the magnetic film. The magnetic film plating apparatus includes a plating tank for holding a plating solution, an anode vertically disposed in the plating tank at a position to be immersed in the plating solution, a substrate holder for holding a substrate W and positioning the substrate W opposite the anode, and a magnetic field generator, disposed outside the plating tank, for generating a magnetic field around the substrate W held by the substrate holder and positioned opposite the anode.

Abstract: An apparatus for plating a magnetic film on a substrate includes: a track including a plurality of stopping points along the track; a permanent magnet placed on the track such that the permanent magnet can be moved along the track towards and away from the stopping points; at least one plating tank positioned on the stopping point; and a removable high permeability iron flux concentrator inserted into gaps between the substrate and inside walls of the plating tank, substantially surrounding the substrate and extending around and under the substrate.

Abstract: A cobalt-iron-boron (CoFeB) film (100) is electrolessly deposited on a substrate (150) using a chloride plating bath. The plating bath may include a primary metal in a concentration of between approximately 0.05 moles per liter and approximately 0.4 moles per liter, a secondary metal in a concentration of between approximately 0.005 moles per liter and approximately 0.04 moles per liter, a complexing agent in a concentration of between approximately 0.15 and approximately 0.8 moles per liter, a pH buffer in a concentration of between approximately 0.5 and approximately 1.5 moles per liter, and a reducing agent in a concentration of between approximately 0.05 and approximately 0.25 moles per liter.

Abstract: A process sequence for forming a soft magnetic layer having Hce and Hch of ?2 Oe, Hk?5 Oe, and Bs of ?24 kG is disclosed. A CoFe or CoFe alloy is electroplated in a 10O C to 25O C. bath (pH 2 to 3) containing Co+2 and Fe+2 ions in addition to boric acid and one or more aryl sulfinate salts to promote magnetic softness in the deposited layer. Peak current density is 30 to 60 mA/cm2. A two step magnetic anneal process is performed to further improve softness. An easy axis anneal is followed by a hard axis anneal or vice versa. In an embodiment where the magnetic layer is a pole layer in a write head, the temperature is maintained in a 180O C to 250O C range and the applied magnetic field is kept a 300 Oe or below to prevent degradation of an adjacent read head.

Abstract: A mask frame assembly for evaporation includes a mask and a frame which supports the mask. The mask includes a metal layer having a predetermined pattern, and a coating layer which is formed on a surface of the metal layer so as to increase a precision of the predetermined pattern and a surface roughness of the mask.

Abstract: A process for forming magnetic targets for position and speed sensors, and magnetic targets formed according to the process. The targets are formed on a conductor-clad substrate by first applying a layer of photoresist material and then patterning and etching the photoresist to form trenches defining the shape and dimensions of the targets. Magnetic material is formed in the trenches and magnetized to form the targets.

Abstract: A method and apparatus for microencapsulating or electrodeposited coating of ferromagnetic and soft-magnetic sub-micron or nano sized powderized material comprising use of a rotary flow-through device assisted by an electromagnet within the electrode ring to alternately position the powder at the face of the cathode ring and electroplate the powder and reorient it prior to another repositioning. The invention is also of a process and apparatus for forming a strip, mesh, or film from magnetic powderized material in an organized bipolar arrangement, which is particularly useful for electroforming foils with the magnetic particles positioned in a monolayer within a multilayer metallic foil.

Abstract: Provided are a method of forming a magnetic layer pattern and a method of manufacturing a thin film magnetic head, which can reduce the number of manufacturing steps and thus reduce the manufacturing time. A precursory nonmagnetic layer and a precursory bottom pole layer are formed in this sequence so as to cover a frame pattern formed on an underlayer (a top shield layer) and having an opening. Then, the precursory nonmagnetic layer and the precursory bottom pole layer are patterned by polishing the overall surface by CMP until at least the frame pattern is exposed, and thus a nonmagnetic layer and a bottom pole are selectively formed. The number of manufacturing steps can be reduced and thus the manufacturing time can be reduced, as compared to the case of forming the nonmagnetic layer and the bottom pole without forming the frame pattern.

Abstract: Provided are a method of forming a magnetic layer pattern and a method of manufacturing a thin film magnetic head, which can reduce the number of manufacturing steps and thus reduce the manufacturing time. A precursory nonmagnetic layer and a precursory bottom pole layer are formed in this sequence so as to cover a frame pattern formed on an underlayer (a top shield layer) and having an opening. Then, the precursory nonmagnetic layer and the precursory bottom pole layer are patterned by polishing the overall surface by CMP until at least the frame pattern is exposed, and thus a nonmagnetic layer and a bottom pole are selectively formed. The number of manufacturing steps can be reduced and thus the manufacturing time can be reduced, as compared to the case of forming the nonmagnetic layer and the bottom pole without forming the frame pattern.

Abstract: A mini-floppy disk or like information storage device is comprised of a circle of data storage medium having a central metal hub. In use, the hub is contacted with and driven by a magnetized spindle. The hub comprises a ferromagnetic substrate and a metal coating. The coating has magnetization B.sub.s which is less than the magnetization of the substrate. The coating is harder than the substrate, preferably greater than 400 DPH hardness number. The coating is deposited with an amorphous microstructure while the substrate is crystalline. The coating has a nodular surface texture and surface oxide film which provides improved adhesive bond strength, where the medium is joined to the hub. The coating preferably is an electroless plating deposit, comprised of nickel or cobalt base metal, with phosphorous or boron additive; most preferably it is nickel-11% phosphorous.

Abstract: A thin film magnetic head has a sharply defined zero throat location in the pole tip members utilizing a superior magnetic pole tip material having high resistivity and high magnetic induction. The zero throat location is defined by first depositing a first pole tip member on a first magnetic pole member which may be formed by plating and need not be composed of the same superior magnetic material as the first pole tip member. By etching the zero throat edge of the first pole tip member, a clearly defined edge location is produced. The second pole tip member of superior magnetic material is then deposited on an insulating gap layer which is formed on the lower pole tip member.

Abstract: A magnetic material which may be employed as a thin film magnetic layer within magnetic heads, and a method for forming the magnetic material as a thin film magnetic layer for use within magnetic heads. The magnetic material has an elemental composition comprising about 40 to about 60 weight percent iron, about 40 to about 60 weight percent nickel and about 0.002 to about 1 weight percent tin. The magnetic material may be formed as a thin film magnetic layer for use within a magnetic head through an electrochemical plating method employing an aqueous plating solution comprising iron (II) ions, nickel (II) ions and tin (II) ions.

Abstract: A soft-magnetic multilayer thin film produced by electroplating, wherein an anode-dissolution process is effected by intermittently applying a reverse d.c. bias current with respect to the plating-forward current. Involving the anode-dissolution process allows the formation of a re-dissolution effect layer differing in crystal structure from the plated film layer. A soft-magnetic multilayer thin film characterized by having a multilayer film structure which comprises a plated layer and a re-dissolution effect layer laminated to each other and which the plated layer is at least magnetically isolated. Further, a method of manufacturing a soft-magnetic multilayer thin film having a multilayer film structure magnetically isolated only through plating, which is offered by introducing the anode-dissolution process.

Abstract: Microcontactor able to be activated by a magnet comprising a flexible beam (5) in one or more conducting materials (13, 14, 15), having one end (4) attached to an insulating substrate (1) via the intermediary of a foot (3), and one free distal end (6) positioned above a contact stud (2) arranged on said substrate (1), said foot (3) and stud (2) being composed of conducting materials and provided with connecting means (7, 8, 9, 10) to an external electronic circuit, and said beam (5) being at least partly composed of a ferromagnetic material in which the beam (5), the foot (3) and the stud (2) are elements formed by electrodeposition of conducting materials from two areas (9, 10) of the substrate, said electrodeposition being carried out through a succession of masks (20, 30, 40) which are subsequently removed.

Abstract: An article comprising a substrate formed with predetermined patterns and magnetized magnetic substances arranged in the substrate in accordance with the predetermined patterns, and a method of manufacturing an article with magnetized magnetic substances arranged according to predetermined patterns, comprising the steps of arranging said magnetic substances in a substrate in accordance with the predetermined patterns and magnetizing the magnetic substances.

Abstract: A thin film magnetic read/write head has a copper iron boron core. Cobalt, iron and boron are included in the electroplating bath used to form the pole pieces of the thin film magnetic head. Following exposure to a rotating magnetic field, the pole pieces have high saturation magnetization, low coercivity, low anisotropy and large permeability.