With Subsequent Treatment Of Product Patents (Class 208/212)
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Publication number: 20010020596Abstract: A two step sulfur removal for treatment of hydrocarbonaceous fuel intended for use in a fuel cell comprising a mild hydrotreating step followed by an extraction step reduces the sulfur content in fuel to 5 ppm total sulfur or less and a fuel processor suitable for carrying out the process.Type: ApplicationFiled: April 3, 2001Publication date: September 13, 2001Applicant: CHEVRON U.S.A. INC.Inventors: Lawrence W. Jossens, Curtis L. Munson, Gunther H. Dieckmann
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Patent number: 6277271Abstract: A process for the desulfurization of hydrocarbonaceous oil wherein the hydrocarbonaceous oil and a recycle stream containing sulfur-oxidated compounds is contacted with a hydrodesulfurization catalyst in a hydrodesulfurization reaction zone to reduce the sulfur level to a relatively low level and then contacting the resulting hydrocarbonaceous stream from the hydrodesulfurization zone with an oxidizing agent to convert the residual, low level of sulfur compounds into sulfur-oxidated compounds. The residual oxidizing agent is decomposed and the resulting hydrocarbonaceous oil stream containing the sulfur-oxidated compounds is separated to produce a stream containing the sulfur-oxidated compounds and a hydrocarbonaceous oil stream having a reduced concentration of sulfur-oxidated compounds. At least a portion of the sulfur-oxidated compounds is recycled to the hydrodesulfurization reaction zone.Type: GrantFiled: August 13, 1999Date of Patent: August 21, 2001Assignee: UOP LLCInventor: Joseph A. Kocal
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Patent number: 6245221Abstract: A process for the hydrodesulfurization (HDS) of multiple condensed ring heterocyclic organosulfur compounds present in petroleum and petrochemical streams over noble metal-containing catalysts under relatively mild conditions. The noble metal is selected from Pt, Pd, Ir, Rh, and polymetallics thereof. The catalyst system also contains a hydrogen sulfide sorbent material.Type: GrantFiled: June 7, 1999Date of Patent: June 12, 2001Assignee: Exxon Research and Engineering CompanyInventors: William C. Baird, Jr., Gary B. McVicker, James J. Schorfheide, Darryl P. Klein, Sylvain S. Hantzer, Michel Daage, Michele S. Touvelle, Edward S. Ellis, David E. W. Vaughan, Jingguang Chen
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Patent number: 6228254Abstract: A two step sulfur removal comprising a mild hydrotreating step followed by an extraction step reduces the sulfur content in gasoline to a very low level without significantly reducing the octane of the gasoline.Type: GrantFiled: June 11, 1999Date of Patent: May 8, 2001Assignee: Chevron U.S.A., Inc.Inventors: Lawrence W. Jossens, Curtis L. Munson
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Patent number: 6224749Abstract: A three stage hydroprocessing process includes two liquid and one vapor reaction stages, both of which produce an effluent comprising liquid and vapor. Both vapor effluents comprise vaporized hydrocarbonaceous material. Fresh hydrogen is used for the hydroprocessing in both liquid stages. The second stage liquid effluent comprises the product liquid. The first stage liquid effluent is the feed for the second stage. The first stage vapor effluent is hydroprocessed in the vapor stage and then cooled to condense and recover at least a portion of the processed vapor as additional product liquid.Type: GrantFiled: May 6, 1998Date of Patent: May 1, 2001Assignee: Exxon Research and Engineering CompanyInventors: Ramesh Gupta, Henry Jung, Edward S. Ellis, Gerald E. Markley
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Patent number: 6221240Abstract: A process for the hydrodesulfurization (HDS) of multiple condensed ring heterocyclic organosulfur compounds present in petroleum and petrochemical streams and the saturation of aromatics over noble metal-containing catalysts under relatively mild conditions. The noble metal is selected from Pt, Pd, Ir, Rh and polymetallics thereof. The catalyst system also contains a hydrogen sulfide sorbent material.Type: GrantFiled: June 7, 1999Date of Patent: April 24, 2001Assignee: Exxon Research and Engineering CompanyInventors: Darryl P. Klein, Michele S. Touvelle, Edward S. Ellis, Carl W. Hudson, Sylvain Hantzer, Jingguang Chen, David E. W. Vaughan, Michel Daage, James J. Schorfheide, William C. Baird, Jr., Gary B. McVicker
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Patent number: 6221239Abstract: A process for transforming a gas oil cut into a dearomatised fuel with a high cetane number comprises at least one first, deep desulphurisation and deep denitrogenation step in which the gas oil cut and hydrogen are passed over a catalyst comprising a mineral support, at least one group VIB metal or metal compound, at least one group VIII metal or metal compound, and phosphorous or at least one phosphorous compound, and at least one subsequent second step, dearomatisation, in which the desulphurised and denitrogenated product from the first step is passed with hydrogen over a catalyst comprising a mineral support and at least one group VIII noble metal or noble metal compound.Type: GrantFiled: January 10, 2000Date of Patent: April 24, 2001Assignee: Institut Francais du PetroleInventors: Frédéric Morel, Henri Delhomme, Nathalie George-Marchal
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Patent number: 6217750Abstract: The invention concerns a process for purifying naphthalene. The process comprises selective hydrotreatment corresponding to hydrodesulphuration and/or hydrodenitrogenation and/or hydrodehydroxylation and/or hydrogenation of olefins while limiting naphthalene hydrogenation. The catalyst used comprises a matrix, at least one group VIII metal, at least one group VI metal and optionally phosphorous. It has a specific surface area of at most 220 m2/g, a pore volume of 0.35-0.7 ml/g and an average pore diameter of over 10 nm. The process is carried out at 150-325° C. at a pressure of 0.1-0.9 MPa, with an HSV of 0.05-10 h−1, and a H2/naphthalene ratio of 0.1-1.3 mole/mole. The effluent, freed of H2S, NH3 and water, undergoes a naphthalene separation process by distillation or, as is preferable, by crystallisation. Further, recycling the separated tetralin to the hydrotreatment step can substantially increase the naphthalene yield.Type: GrantFiled: January 16, 1998Date of Patent: April 17, 2001Assignee: Institut Francais du PetroleInventors: Samuel Mignard, Guenaël Drouglazet, Slavik Kasztelan, Jean Cosyns, Michel Bloch, René Genin
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Patent number: 6190535Abstract: A catalytic hydrocracking process wherein a denitrification and desulfurization reaction zone effluent is heat-exchanged with a hydrogen-rich gaseous stream and introduced into a hydrocracking zone. The resulting effluent from the hydrocracking zone is passed directly without cooling into a hot, high-pressure stripper utilizing a hot, hydrogen-rich gaseous stream at least a portion of which is heated during the heat exchange with the denitrification and desulfurization reaction zone effluent. The stripper overhead is partially condensed to produce a hydrogen-rich gaseous stream and a liquid stream containing hydrocracked hydrocarbon compounds. At least a portion of the stripper bottoms is recycled to the denitrification and desulfurization reaction zone.Type: GrantFiled: August 20, 1999Date of Patent: February 20, 2001Assignee: UOP LLCInventors: Tom N. Kalnes, Richard K. Hoehn
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Patent number: 6179995Abstract: An integrated residuum hydroconversion process which includes a residuum hydrotreater and a desulfurized oil hydrocracker produces high quantities of high quality middle distillate fuels. Distillate range products from the residuum hydrotreater are hydrocracked, while catalyst fouling from heavy aromatics present in the hydrotreated products is minimized. The process includes a single hydrogen supply and recovery loop for increased cost and energy savings.Type: GrantFiled: January 8, 1999Date of Patent: January 30, 2001Assignee: Chevron U.S.A. Inc.Inventors: Dennis R. Cash, Martin J. Armstrong
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Patent number: 6171478Abstract: A process for the desulfurization of hydrocarbonaceous oil wherein the hydrocarbonaceous oil is contacted with a hydrodesulfurization catalyst in a hydrodesulfurization reaction zone to reduce the sulfur level to a relatively low level and then contacting the resulting hydrocarbonaceous stream from the hydrodesulfurization zone with an oxidizing agent to convert the residual, low level of sulfur compounds into sulfur-oxidated compounds. The resulting hydrocarbonaceous oil stream containing the sulfur-oxidated compounds is separated after decomposing any residual oxidizing agent to produce a stream containing the sulfur-oxidated compounds and a hydrocarbonaceous oil stream having a reduced concentration of sulfur-oxidated compounds.Type: GrantFiled: August 2, 1999Date of Patent: January 9, 2001Assignee: UOP LLCInventors: Carlos A. Cabrera, Tamotsu Imai
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Patent number: 6171471Abstract: The present invention is a slurry-type process for upgrading heavy oils to FCC and S/C feeds under temperature and pressure conditions similar to MSHP, but employing catalysts in concentrations small enough (e.g., <300 ppm Mo on feed) that they need not be recycled.Type: GrantFiled: April 30, 1999Date of Patent: January 9, 2001Assignee: Exxon Research and Engineering CompanyInventors: David T. Ferrughelli, Martin L. Gorbaty
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Patent number: 6165348Abstract: The invention concerns a petroleum product and a process for the production of a petroleum product which can form part of a blend for an internal combustion engine fuel, the process comprisinga) hydrotreating a hydrocarbon feedstock at a partial pressure of hydrogen at the reactor outlet of about 0.5 MPa to about 6 MPa,b) separating a product (P) from step a) into a product (P1) with a final boiling point of about 300.degree. C. and a product (P2) with an initial boiling point greater than the final boiling point of product (P1),c) performing a liquid-liquid extraction with a solvent (S1), to produce an extract (E1) and a raffinate (R1) from product (P2),d) recovering solvent (S1) from raffinate (R1) to produce a product (Q1), depleted in solvent (S1), which has improved qualities and contains less than 500 ppm by weight of sulphur.Type: GrantFiled: June 15, 1999Date of Patent: December 26, 2000Assignee: Institut Francais du PetroleInventors: Frederic Morel, Massimo Zuliani, Paul Mikitenko, Marc Boulet, Roben Loutaty, Jean Claude Company
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Patent number: 6110358Abstract: A method for producing a process oil in which a naphthenic rich distillate is processed through a single hydrotreating stage, the hydrotreated distillate is then solvent extracted to yield a process oil which passes IP-346 and AMES screening test.Type: GrantFiled: May 21, 1999Date of Patent: August 29, 2000Assignee: Exxon Research and Engineering CompanyInventors: Keith K. Aldous, Jacob B. Angelo, Joseph P. Boyle
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Patent number: 6103106Abstract: A process for the hydrodesulfurization (HDS) of the multiple condensed ring heterocyclic organosulfur compounds and the ring opening of ring compounds present in petroleum and petrochemical streams. The process is conducted in the presence of hydrogen, one or more noble metal catalysts, and a hydrogen sulfide sorbent material.Type: GrantFiled: June 7, 1999Date of Patent: August 15, 2000Assignee: Exxon Research and Engineering CompanyInventors: Gary B. McVicker, James J. Schorfheide, William C. Baird Jr., Michele S. Touvelle, Michel Daage, Darryl P. Klein, Edward S. Ellis, David E.W. Vaughan, Jingguang Chen, Sylvain S. Hantzer
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Patent number: 6096195Abstract: Described in a process for hydrotreating (HDT) a petroleum feedstock (1) that contains sulfur and nitrogen are the catalytic cracking of the ammonia, produced by the hydrotreating process, in a catalytic cracking furnace (F), the cooling (E2) and separating of the cracking effluent to produce an H.sub.2 S containing gas phase, the extraction of the hydrogen sulfide from said gas phase and from the hydrotreating purge gas in an amine washing unit (20), and the separation (SM) of the hydrogen from the resultant effluent. The recovered hydrogen is recycled to hydrotreating unit (HDT) via a pipe (17).Type: GrantFiled: August 24, 1998Date of Patent: August 1, 2000Assignee: Institut Francais du PetroleInventors: Christian Streicher, Fabrice Lecomte, Christian Busson
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Patent number: 6090270Abstract: An integrated process for treating pyrolysis gasolines by depentanizing the pyrolysis gasoline in a first distillation column reactor which also subjects the C.sub.5 fraction to selective hydrogenation of acetylenes and diolefins. The bottoms or C.sub.6 + material is then subjected to further distillation in a second distillation column reactor to remove either a C.sub.6 and lighter or C.sub.8 and lighter overheads which contains a benzene/toluene/xylene (BTX) concentrate while at the same time removing mercaptans and selectively hydrogenating the diolefins. The BTX concentrate is then subjected to hydrodesulfurization prior to aromatics extraction and separation of the benzene from the toluene and xylene. Concurrently with the benzene separation any remaining olef ins are saturated to remove the color bodies. Finally the heavy gasoline fraction is subjected to the concurrent catalytic removal of mercaptans and separation to remove the heaviest material.Type: GrantFiled: January 22, 1999Date of Patent: July 18, 2000Assignee: Catalytic Distillation TechnologiesInventor: Gary R. Gildert
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Patent number: 6042716Abstract: A process for transforming a gas oil cut into a dearomatized fuel with a high cetane number comprises at least one first, deep desulphurization and deep denitrogenation step in which the gas oil cut and hydrogen are passed over a catalyst comprising a mineral support, at least one group VIB metal or metal compound, at least one group VIII metal or metal compound, and phosphorous or at least one phosphorous compound, and at least one subsequent second step, dearomatization, in which the desulphurized and denitrogenated product from the first step is passed with hydrogen over a catalyst comprising a mineral support and at least one group VIII noble metal or noble metal compound.Type: GrantFiled: December 18, 1997Date of Patent: March 28, 2000Assignee: Institut Francais du PetroleInventors: Frederic Morel, Henri Delhomme, Nathalie George-Marchal
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Patent number: 6024864Abstract: A method for producing a process oil is provided in which an aromatic extract oil is added to a paraffinic rich feed to provide a blended feed. The blended feed is then hydrotreated in a first hydrotreating stage to convert at least a portion of sulfur and nitrogen in the feed to hydrogen sulfide and ammonia. After stripping, the feed is subjected to a second hydrotreating stage to provide a process oil.Type: GrantFiled: December 17, 1998Date of Patent: February 15, 2000Assignee: Exxon Research and Engineering CoInventors: Keith Kaluna Aldous, Jacob Ben Angelo, Joseph Philip Boyle, Bruce M. Jarnot, Wayne E. Hanson
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Patent number: 6017443Abstract: A method and reactor for catalytic hydroprocessing liquid hydrocarbon feedstock at elevated temperatures and pressures for producing a liquid hydrocarbon product involves introducing the feedstock into a reactor having upper and lower reaction zones, each reaction zone having a hydroprocessing catalyst bed therein, the feedstock being introduced at the top of the lower reaction zone for downward flow through and reaction within the catalyst bed therein; collecting a partially reacted liquid effluent from the lower reaction zone; pumping the partially reacted liquid effluent to and introducing it at the top of the upper reaction zone for downward flow through and reaction within the catalyst bed therein; introducing hydrogen gas at the top of the upper reaction zone for flow downwardly and sequentially through and over the catalyst beds in the upper and lower reaction zones in co-current contact with the liquid in the reaction zones, the hydrogen reacting with the liquid in the reaction zones whereby the liquiType: GrantFiled: February 5, 1998Date of Patent: January 25, 2000Assignee: Mobil Oil CorporationInventor: John S. Buchanan
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Patent number: 6007704Abstract: Catalytic cracking gaseolines are treated by: (a) fractionating the raw gasoline cut into two cuts; (b) optional selective diene hydrodenation of the light cut, then mild hydrotreatment and stripping; (c) sweetening the light cut which is conducted before the mild hydrotreatment step by contact with a supported catalyst containing 0.1-1% by weight of palladium, or after the mild hydrotreatment step and which is then an extractive sweetening step, or with a catalyst having an alkaline base optionally incorporated and also an oxidizing agent. The heavy gaseoline fraction is optionally desilphurized in a hydrotreatment unit. The desulpurized and sweetened light gaesoline can be added to the gasoline pool either directly or mixed with the desulphurized heavy gaseoline cut.Type: GrantFiled: September 23, 1997Date of Patent: December 28, 1999Assignee: Institut Francais du PetroleInventors: Thierry Chapus, Blaise Didillon, Christian Marcilly, Charles Cameron
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Patent number: 6002058Abstract: A process for the alkylation of benzene contained in a mixed refinery stream is disclosed wherein the refinery stream is first subjected to hydrogenation of higher olefins prior to alkylation of the benzene with selected types and quantities of lower olefins. Streams containing sulfur compounds may be pretreated by hydrodesulfurization. All of the process steps are advantageously carried out in distillation column reactors to take advantage of that mode of operation.Type: GrantFiled: November 2, 1998Date of Patent: December 14, 1999Assignee: Catalytic Distillation TechnologiesInventors: Dennis Hearn, Robert P. Arganbright, Lawrence A. Smith, Jr., John R. Adams
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Staged upflow hydroprocessing with noncatalytic impurity removal from the first stage vapor effluent
Patent number: 5989411Abstract: A hydroprocessing process for removing impurities from a feed comprising a hydrocarbonaceous liquid comprises at least two cocurrent, upflow hydroprocessing reaction stages and a non-catalytic, vapor-liquid contacting stage. The reaction and contacting stages may all be in the same reactor vessel. The feed and a hydrogen treat gas are passed up into a catalyst bed which comprises the first reaction stage, which produces a partially hydroprocessed liquid and vapor effluent. This first stage vapor is passed up into the contacting stage in which it contacts a hydrocarbonaceous liquid which reduces the vapor impurity content. The impurity-enriched contacting liquid passes down and mixes with the first stage liquid effluent. The combined effluents and hydrogen are passed up into the second reaction stage to form a processed product liquid and hydrogen-containing vapor effluent.Type: GrantFiled: October 23, 1998Date of Patent: November 23, 1999Assignee: Exxon Research and Engineering CompanyInventor: Ramesh Gupta -
Patent number: 5985135Abstract: A hydroprocessing process for removing impurities from a feed comprising a hydrocarbonaceous liquid comprises at least one cocurrent, upflow hydroprocessing reaction stage, a vapor-liquid contacting stage and a downflow hydroprocessing reaction stage. The feed and hydrogen react in the upflow stage to produce a partially hydroprocessed liquid and vapor effluent. The vapor contacts a hydrocarbonaceous liquid in the contacting stage, which transfers impurities from the vapor into the liquid. The impurity-enriched contacting liquid mixes with the upflow stage liquid effluent and the combined liquid effluents react with hydrogen in the downflow reaction stage, to form a hydroprocessed product liquid and vapor effluent. Additional product liquid is recovered by cooling and condensing either or both the contacting and downflow stage vapor effluents.Type: GrantFiled: October 23, 1998Date of Patent: November 16, 1999Assignee: Exxon Research and Engineering Co.Inventor: Ramesh Gupta
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Patent number: 5980730Abstract: A process for converting a heavy hydrocarbon fraction comprises treating the hydrocarbon feed in a hydroconversion section in the presence of hydrogen, the section comprising at least one three-phase reactor containing at least one ebullated bed hydroconversion catalyst, operating in liquid and gas riser mode, said reactor comprising at least one means for removing catalyst from said reactor and at least one means for adding fresh catalyst to said reactor.Type: GrantFiled: October 1, 1997Date of Patent: November 9, 1999Assignee: Institut Francais du PetroleInventors: Frederic Morel, Thierry Chapus, Stephane Kressman, Jean-Luc Duplan, Alain Billon, Gerard Heinrich
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Patent number: 5976354Abstract: In an integrated lube oil process, a lube oil stock is hydrotreated over a non-noble metal containing hydrotreating catalyst in an HDN/HDS unit to remove sulfur and nitrogen from the lube oil stock and produce an HDN/HDS unit effluent. The effluent comprises hydrodesulfurized, hydrodenitrogenated lube oil stock, hydrogen sulfide and ammonia. The hydrogen sulfide and ammonia are stripped from the hydrodesulfurized, hydrodenitrogenated lube oil stock to form a liquid stream comprising stripped lube oil stock and a first gas stream comprising hydrogen sulfide, ammonia and molecular hydrogen. The stripped lube oil stock is hydrotreated over a noble-metal containing hydrotreating catalyst in an HDW unit to produce an HDW unit effluent comprising a dewaxed lube oil stock. A second gas stream comprising molecular hydrogen is separated from the dewaxed lube oil stock. The first gas stream is combined with the second gas stream to form a third gas stream.Type: GrantFiled: August 19, 1997Date of Patent: November 2, 1999Assignee: Shell Oil CompanyInventors: John Robert Powers, Robert M Steinberg
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Patent number: 5968347Abstract: A hydrotreatment process for effecting hydrotreatment of a liquid hydrocarbon feedstock containing a mixture of liquid hydrocarbons together with organic sulphurous impurities in which a desulphurised liquid first hydrocarbon fraction is contacted with a first stream of desulphurised recycle gas to produce (A) a vaporous mixture including unreacted hydrogen, hydrogen sulphide, and a second hydrocarbon fraction including relatively more volatile components of the mixture of hydrocarbons and (B) a third liquid hydrocarbon fraction including relatively less volatile components of the mixture of hydrocarbons as well as residual sulphurous impurities, the vaporous mixture and the third liquid hydrocarbon fraction being recovered as separate streams from the contact zone. The third liquid hydrocarbon fraction is contacted with a mixture of make-up hydrogen-containing gas and desulphurised recycle gas to cause hydrodesulphurisation of residual sulphurous impurities in the third liquid hydrocarbon fraction.Type: GrantFiled: May 23, 1997Date of Patent: October 19, 1999Assignee: Kvaerner Process Technology LimitedInventors: Richard Joseph Kolodziej, George Edwin Harrison, Donald Hugh McKinley
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Patent number: 5968346Abstract: A hydroprocessing process includes two hydroprocessing reaction stages, both of which produce a liquid and a vapor effluent, and a liquid-vapor contacting stage. The first stage vapor effluent contains impurities, such as heteroatom compounds, which are removed from the vapor by contact with processed liquid effluent derived from one or both reaction stages and, optionally, also liquid recovered from processed vapor. The first and contact stage liquid effluents are passed into the second stage to finish the hydoprocessing. The contact and second stage vapor effluents are cooled to recover additional hydroprocessed product liquid.Type: GrantFiled: September 16, 1998Date of Patent: October 19, 1999Assignee: Exxon Research and Engineering Co.Inventors: Henry Jung, Ramesh Gupta, Edward S. Ellis, William E. Lewis
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Patent number: 5954941Abstract: The invention concerns a jet engine fuel having the following characteristics:i) distilling range from 140 to 300.degree. C.;ii) cis-decalin/trans-decalin ratio greater than 0.2;iii) aromatics content less than 22% by volume;iv) sulfur content less than 100 ppm, andv) lower heating value per unit volume greater than 34.65 Mj/liter.Also process for making the same wherein for example a cut from catalytic cracking distilling between 140 and 300.degree.0 C. is subjected to a hydrotreatment step and then to a dearomatization step.Type: GrantFiled: April 28, 1997Date of Patent: September 21, 1999Assignee: Total Raffinage Distribution S.A.Inventors: Sophie Mercier, Michel Laborde, Fran.cedilla.ois-Xavier Cormerais, Michel Thebault
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Patent number: 5935420Abstract: A process for the hydrodesulfurization (HDS) of multiple condensed ring heterocyclic organosulfur compounds present in petroleum and petrochemical streams over noble metal-containing catalysts under relatively mild conditions. The noble metal is selected from Pt, Pd, Ir, Rh, and polymetallics thereof. The catalyst system also contains a hydrogen sulfide sorbent material.Type: GrantFiled: August 22, 1997Date of Patent: August 10, 1999Assignee: Exxon Research and Engineering Co.Inventors: William C. Baird, Jr., Gary B. McVicker, James J. Schorfheide, Darryl P. Klein, Sylvain Hantzer, Michel Daage, Michele S. Touvelle, Edward S. Ellis, David E.W. Vaughan, Jingguang G. Chen
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Patent number: 5932090Abstract: The process for the conversion of heavy crude oils or distillation residues to distillates comprises the following steps:mixing the heavy crude oil or distillation residue with a suitable hydrogenation catalyst and sending the mixture obtained to a hydrotreating reactor introducing hydrogen or a mixture of hydrogen and H.sub.2 S;sending the stream containing the hydrotreating reaction product and the catalyst in slurry phase to a distillation zone where the most volatile fractions are separated;sending the high-boiling fraction obtained in the distillation step to a deasphaltation step obtaining two streams, one consisting of deasphalted oil (DAO), the other consisting of asphaltenes, catalyst in slurry phase, possibly coke and rich in metals coming from the initial charge;recycling at least 60%, preferably at least 80% of the stream consisting of asphaltenes, catalyst in slurry phase, optionally coke and rich in metals, to the hydrotreatment zone.Type: GrantFiled: May 1, 1996Date of Patent: August 3, 1999Assignee: Snamprogetti S.p.A.Inventors: Mario Marchionna, Alberto DelBianco, Nicoletta Panariti
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Patent number: 5928498Abstract: A process for the hydrodesulfurization (HDS) of the multiple condensed ring heterocyclic organosulfur compounds and the ring opening of ring compounds present in petroleum and petrochemical streams. The process is conducted in the presence of hydrogen, one or more noble metal catalysts, and a hydrogen sulfide sorbent material.Type: GrantFiled: August 22, 1997Date of Patent: July 27, 1999Assignee: Exxon Research and Engineering Co.Inventors: Gary B. McVicker, James J. Schorfheide, William C. Baird, Jr., Michele S. Touvelle, Michel Daage, Darryl P. Klein, Edward S. Ellis, David E. W. Vaughan, Jingguang G. Chen, Sylvain S. Hantzer
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Patent number: 5928497Abstract: The present invention relates to a process for heteroatom removal, particularly during process excursions, from petroleum and chemical hydrocarbon streams. The invention is comprised of at least two zones through which the hydrocarbon stream and a hydrogen containing treat gas flow. The first zone contains a bed of heteroatom hydroprocessing catalyst in contact with hydrogen-containing treat gas and the second zone contains heteroatom sorbent material(s) through which the hydrocarbon stream flows countercurrent to the up flowing hydrogen-containing treat gas.Type: GrantFiled: August 22, 1997Date of Patent: July 27, 1999Assignee: Exxon Chemical Pateuts IncInventor: Larry L. Iaccino
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Patent number: 5928499Abstract: A process for hydrotreating a hydrocarbon feed containing components boiling above 1000.degree. F. and sulfur, metals and carbon residue utilizing a heterogeneous catalyst having a specified pore size distribution, median pore diameter by surface area and pore mode by volume, to give a product containing a decreased content of components boiling above 1000.degree. F. and decreased sulfur, metals and carbon residue is disclosed. The process includes contacting the hydrocarbon feed with hydrogen in the presence of the catalyst at isothermal hydroconversion conditions. The catalyst includes an porous alumina support containing less than or equal to 2.5 wt % silica on the finished catalyst basis, and bearing 2.2 to 6 wt % of a Group VIII metal oxide, 7 to 24 wt % of a Group VIB metal oxide and preferably less than 0.2 wt % of a phosphorous oxide. The catalyst may be characterized as having a Total Surface Area of 215 to 245 m.sup.2 /g, a Total Pore Volume of 0.82 to 0.Type: GrantFiled: December 29, 1995Date of Patent: July 27, 1999Assignee: Texaco IncInventors: David Edward Sherwood, Jr., Pei-Shing Eugene Dai
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Patent number: 5925234Abstract: The invention concerns a petroleum product and a process for the production of a petroleum product which can form part of a blend for an internal combustion engine fuel, the process comprisinga) hydrotreating a hydrocarbon feedstock at a partial pressure of hydrogen at the reactor outlet of about 0.5 MPa to about 6 MPa,b) separating a product (P) from step a) into a product (P1) with a final boiling point of about 300.degree. C. and a product (P2) with an initial boiling point greater than the final boiling point of product (P1),c) performing a liquid-liquid extraction with a solvent (S1), to produce an extract (E1) and a raffinate (R1) from product (P2),d) recovering solvent (S1) from raffinate (R1) to produce a product (Q1), depleted in solvent (S1), which has improved qualities and contains less than 500 ppm by weight of sulphur.Type: GrantFiled: November 12, 1996Date of Patent: July 20, 1999Assignee: Institut Francais Du Petrole and Total Raffinage DistributionInventors: Frederic Morel, Massimo Zuliani, Paul Mikitenko, Marc Boulet, Roben Loutaty, Jean Claude Company
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Patent number: 5925239Abstract: A process for the hydrodesulfurization (HDS) of multiple condensed ring heterocyclic organosulfur compounds present in petroleum and petrochemical streams and the saturation of aromatics over noble metal-containing catalysts under relatively mild conditions. The noble metal is selected from Pt, Pd, Ir, Rh and polymetallics thereof. The catalyst system also contains a hydrogen sulfide sorbent material.Type: GrantFiled: August 22, 1997Date of Patent: July 20, 1999Assignee: Exxon Research and Engineering Co.Inventors: Darryl P. Klein, Michele S. Touvelle, Edward S. Ellis, Carl W. Hudson, Sylvain Hantzer, Jingguang G. Chen, David E. W. Vaughan, Michel Daage, James J. Schorfheide, William C. Baird, Jr., Gary B. McVicker
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Patent number: 5914029Abstract: Economies in capital cost and operation of a hydrocarbon refining unit for desulfurization of diesel fuel are provided by a heat exchange sequence which eliminates the need for a fired heater on the product fractionation zone. The feed to the fractionation zone is heat exchanged twice against both the effluent bottoms stream of the fractionation zone and the reaction zone effluent stream.Type: GrantFiled: September 10, 1997Date of Patent: June 22, 1999Assignee: UOP LLCInventor: Thomas A. Verachtert, II
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Patent number: 5908548Abstract: An aromatic solvent together with methods for its preparation are described. A composition includes a paraffin fraction in an amount of from approximately 9 LV % to approximately 15 LV %; a naphthene fraction in an amount of from approximately 35 LV % to approximately 55 LV %; and an alkylbenzene fraction in an amount of from approximately 8 LV % to approximately 16 LV %. The solvent provides advantages in that the high solvency that is typical of an aromatic solvent is combined with a narrow distillation range, a high flash point and higher boiling range that is typical of an aliphatic solvent.Type: GrantFiled: March 21, 1997Date of Patent: June 1, 1999Assignee: Ergon, IncorporatedInventors: Christopher S. Rucker, Steven J. Wantling, H. Don Davis, Jimmy Rasco
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Patent number: 5906730Abstract: A process for desulfurizing catalytically cracked gasoline containing sulfur compounds and olefin components, which comprises the steps of:1) first desulfurizing the catalytically cracked gasoline in the presence of a hydrodesulfurization catalyst at a desulfurization rate of 60 to 90%, a reaction temperature of 200 to 350.degree. C., a hydrogen partial pressure of 5 to 30 kg/cm.sup.2, a hydrogen/oil ratio of 500 to 3,000 scf/bbl, and a liquid hourly space velocity of 2 to 10 1/hr, said first desulfuriing step comprising supplying a feed having a hydrogen sulfide vapor concentration of not more than 0.1% by volume, and2) next desulfurizing the treated oil obtained in the first step in the presence of a hydrodesulfurization catalyst at a desulfurization rate of 60 to 90%, a reaction temperature of 200 to 300.degree. C., a hydrogen partial pressure of 5 to 15 kg/cm.sup.Type: GrantFiled: July 25, 1996Date of Patent: May 25, 1999Assignee: Mitsubishi Oil Co., Ltd.Inventors: Shigeto Hatanaka, Satoru Hikita, Osamu Sadakane, Tadao Miyama
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Patent number: 5894076Abstract: A process for the alkylation of benzene contained in a mixed refinery stream is disclosed wherein the refinery stream is first subjected to hydrogenation of higher olefins prior to alkylation of the benzene with selected types and quantities of lower olefins. Streams containing sulfur compounds may be pretreated by hydrodesulfurization. All of the process steps are advantageously carried out in distillation column reactors to take advantage of that mode of operation.Type: GrantFiled: May 12, 1997Date of Patent: April 13, 1999Assignee: Catalytic Distillation TechnologiesInventors: Dennis Hearn, Robert P. Arganbright, Lawrence A. Smith, Jr., John R. Adams
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Single stage, stacked bed hydrotreating process utilizing a noble metal catalyst in the upstream bed
Patent number: 5868921Abstract: A hydrocarbon distillate fraction is hydrotreated in a single stage by passing the distillate fraction downwardly over a stacked bed of two hydrotreating catalysts. The catalyst in the upper bed contains 0.1 to 15% by weight of platinum and/or palladium and also contains 2 to 40% by weight of at least one of tungsten, chromium, a Group VIIB metal, and an actinium series metal supported on an acidic refractory oxide carrier. The catalyst in the lower bed contains 1 to 15% by weight of a non-noble Group VIII metal and 1 to 25% by weight of a Group VIB metal on an amorphous, refractory oxide carrier. The liquid hydrocarbon product recovered has a reduced content of aromatics and a reduced heteroatom content.Type: GrantFiled: July 31, 1997Date of Patent: February 9, 1999Assignee: Shell Oil CompanyInventors: Guy Barre, Johannes Petrus Van Den Berg, Pierre Grandvallet -
Patent number: 5853569Abstract: A method for producing a process oil is provided in which a napthenic rich feed is enriched with an aromatic extract oil. The enriched feed is then subjected to a solvent extraction thereby providing a process oil.Type: GrantFiled: December 10, 1997Date of Patent: December 29, 1998Assignee: Exxon Research and Engineering CompanyInventors: Keith K. Aldous, Jacob Ben Angelo, Joseph Philip Boyle
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Patent number: 5851381Abstract: A method of refining crude oil by distillation and desulfurization for the preparation of petroleum products can reduce cost of apparatus and cost of operation and can be operated with better stability by simplified control of operation. In the method, a naphtha fraction is separated from crude oil by distillation, the residual fraction which remained after the naphtha fraction has been removed from the crude oil is hydrodesulfurized and the hydrodesulfurized fraction is separated into further fractions by distillation. A kerosene fraction and a gas oil fraction of high quality can be obtained and yields of intermediate fractions such as kerosene and gas oil can be increased by introducing a hydrotreating process, a high pressure separation process and a residue fluid catalytic cracking process in a sophisticated way for refining of the residual fraction remained after the naphtha fraction has been removed from the crude oil.Type: GrantFiled: March 8, 1995Date of Patent: December 22, 1998Assignee: Idemitsu Kosan Co., Ltd.Inventors: Meishi Tanaka, Shuji Sugiyama
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Patent number: 5837130Abstract: A process for hydrotreating petroleum fractions early in the refining process by employing catalyst prepared as components of distillation structures or as contained beds of catalyst in atmospheric distillation columns and or side draw columns. For example, a crude petroleum is hydrotreated by taking side streams from an atmospheric distillation column and the vacuum gas oil from a vacuum distillation column which are individually fed to separate desulfurizations, preferably in distillation column reactors containing a hydrodesulfurization catalyst. The overheads from each of the distillation column reactors is returned to the atmospheric column and the bottoms from each distillation column reactor is withdrawn as hydrotreated product. The process may also be used for upgrading the effluent from a fluid catalytic cracking unit, preferably operated as a catalytic distillation reactor.Type: GrantFiled: October 22, 1996Date of Patent: November 17, 1998Assignee: Catalytic Distillation TechnologiesInventor: Clifford S. Crossland
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Patent number: 5779992Abstract: A hydrotreating apparatus comprising (a') a fixed-bed reactor packed with a hydrotreating catalyst for hydrotreating a heavy oil and (b') a suspended-bed reactor packed with a hydrotreating catalyst for further hydrotreating the heavy oil hydrotreated in the fixed-bed reactor. According to the apparatus of the present invention, (a) feeding of a heavy oil to a fixed-bed reactor is disclosed packed with a hydrotreating catalyst to thereby effect hydrotreating of the heavy oil and (b) feeding of the heavy oil hydrotreated in the fixed-bed reactor to a suspended-bed reactor packed with a hydrotreating catalyst to thereby effect further hydrotreating of the heavy oil can be conducted, and therefore the period of hydrotreating of the heavy oil can be prolonged.Type: GrantFiled: August 15, 1996Date of Patent: July 14, 1998Assignee: Catalysts & Chemicals Industries Co., Ltd.Inventor: Hidehiro Higashi
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Patent number: 5741414Abstract: There is provided a method of manufacturing gas oil containing low-sulfur and low-aromatic-compound content, said method including a first step of putting distilled petroleum to contact with hydrogen gas in the presence of a hydrotreating catalyst to reduce the sulfur concentration to not higher than 0.05 wt % and a second step of reducing the aromatic compound concentration in the presence of a noble metal type catalyst, with at least a pair of high temperature high pressure gas liquid separators arranged between the two steps to separate the gaseous and liquid components of distilled petroleum and hydrogen gas or hydrogen containing gas is introduced into the liquid component in each of the separators.Type: GrantFiled: September 1, 1995Date of Patent: April 21, 1998Assignee: Nippon Oil Co., Ltd.Inventors: Toshio Waku, Masanari Akiyama
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Patent number: 5685972Abstract: Cracked naphtha feeds such as FCC naphtha and coker naphtha are upgraded to produce chemical grade BTX (benzene, toluene, xylene with ethylbenzene) while co-producing a low sulfur gasoline of relatively high octane number. The cracked, sulfur-containing naphtha is processed by hydrodesulfurization followed by treatment over an acidic catalyst, preferably a zeolite such as ZSM-5 or zeolite beta with a hydrogenation component, preferably molybdenum. The treatment over the acidic catalyst in the second step restores the octane loss which takes place as a result of the hydrogenative treatment and results in a low sulfur gasoline product to permit a low sulfur gasoline of blending quality to be obtained with the BTX. The BTX can be extracted from the second stage effluent, preferably from a C.sub.6 -C.sub.8 fraction of this effluent.Type: GrantFiled: July 14, 1995Date of Patent: November 11, 1997Inventors: Hye Kyung C. Timken, Philip J. Angevine
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Patent number: 5643441Abstract: Low sulfur gasoline of relatively high octane number is produced from a thermally cracked sulfur-containing naphtha such as coker naphtha, by hydrodesulfurization followed by treatment over an acidic catalyst, preferably a zeolite such as ZSM-5 or zeolite beta with a hydrogenation component, preferably molybdenum.Type: GrantFiled: April 24, 1995Date of Patent: July 1, 1997Assignee: Mobil Oil CorporationInventors: Hye Kyung C. Timken, Sherri L. Riedinger
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Patent number: 5603824Abstract: The instant invention discloses a process of upgrading a waxy hydrocarbon feed mixture containing sulfur compounds which boils in the distillate range, in order to reduce sulfur content and 85% point while preserving the high octane of naphtha by-products and maximizing distillate yield. The process employs a single, downflow reactor having at least two catalyst beds and an inter-bed redistributor between the beds. The top bed contains a hydrocracking catalyst, preferably zeolite beta, and the bottom bed contains a dewaxing catalyst, preferably ZSM-5. A desulfurization catalyst may be added to either bed depending on sulfur distribution in the feed. The feed is separated into a lighter, lower boiling stream and a heavier, higher boiling stream. The effluent of the top bed cascades without interbed separation to the inter-bed redistributor, where it is recombined with the lighter stream. The recombined stream then enters the bottom bed for dewaxing.Type: GrantFiled: August 3, 1994Date of Patent: February 18, 1997Assignee: Mobil Oil CorporationInventors: Chwan P. Kyan, Paul J. Oswald
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Patent number: 5603913Abstract: A solid, porous catalyst for the selective oxidation of hydrogen sulfide to sulfur has the atomic proportions covered by the formula Fe.sub.A Mg.sub.B Zn.sub.C Cr.sub.D wherein A has a value of 0.5 to 10, B has a value of 0.1 to 1, C has a value of 0 to 1, and D has a value of 0 to 1, where B+C=1. The catalyst is used by passing a gas stream comprising hydrogen sulfide and oxygen over the catalyst at a temperature above the dew point of sulfur and up to no more than 300.degree. C.Type: GrantFiled: May 17, 1995Date of Patent: February 18, 1997Assignee: Azerbaidzhanskaya Gosudarstvennaya Neftianaya AcademiyaInventors: Tofik G. O. Alkhazov, Roland E. Meissner, III