Abstract: The invention is concerned with substantially eliminating the deactivating effects of alkaline materials and metal contaminants and compounds thereof existing in crude oils by first desalting the crude oil and thereafter adding a select neutralizing and immobilizing metal component or compound thereof to said desalted crude oil prior to and/or during distillation thereof to obtain select fractions subsequently catalytically processed as by catalytic cracking with a crystalline zeolite containing catalyst.

Abstract: The method and means for effecting selective visbreaking of residual oil feeds comprising metallo-organic compounds with a fluid solid sorbent particle material in the presence of process sour water and wet gas recycle material is described to provide a gas oil rich product more suitable for crystalline zeolite fluid catalytic cracking operations.

Abstract: A method for reducing the metal contaminant concentration in a petroleum fraction containing an asphaltene component and a metal contaminant is disclosed. The petroleum feedstock is contacted with vapor phase SO.sub.2 or a vapor phase SO.sub.2 precursor at an elevated temperature after which the petroleum fraction is deasphalted. The petroleum fraction is separated into a first fraction relatively lean in the asphaltene component and the metal contaminant and a second phase relatively rich in the asphaltene component and the metal contaminant.

Abstract: Lead impurities are removed from liquid hydrocarbons by contacting them with a solid sorbent having anhydrous HCl adsorbed therein.

Abstract: Lead impurities are removed from liquid hydrocarbons by contacting them with a solid sorbent having anhydrous HCl adsorbed therein.

Abstract: An improved process for removing metals from heavy oils and other hydrocarbon feed streams is disclosed. The process includes adding elemental phosphorus to the hydrocarbon feed stream under suitable demetallizing conditions. It is believed that elemental phosphorus reacts with the metals contained in the hydrocarbon containing feed stream to form oil insoluble compounds that can be removed from the hydrocarbon containing feed stream by any conventional method, such as filtration, centrifugation, or decantation.

Abstract: A process is disclosed for decarbonization-demetallization of a poor quality residual oil feed boiling above about 650.degree. F. and comprising substantial Conradson carbon components to provide a higher grade of oil feed by contacting the poor quality oil feed with sorbent particle material containing one or more metal additives selected to catalyze the endothermic removal of coke with CO.sub.2. Sorbent decarbonization conditions are selected so that substantial quantities of carbonaceous material and metals are deposited on the sorbent in the decarbonizing zone. Sorbent material with metals and hydrocarbonaceous deposits is regenerated in the presence of an oxygen and carbon dioxide containing gas streams in separate sorbent regeneration zones at a temperature sufficiently elevated to remove residual coke to a desired low level. Regenerated sorbent particle material at an elevated temperature below about 1500.degree. F.

Abstract: A process is provided for removing contaminants from waste lubricating oil. The waste oil is contacted with one or more of the pretreatment chemicals ammonium sulphate, ammonium bisulphate, ammonium dihydrogen phosphate, diammonium phosphate, calcium hydrogen phosphate, phosphoric acid, calcium sulphate, aluminum sulphate, and magnesium sulphate. The contacting step is performed at a temperature of at least about 650.degree. F. The oil mixture is then filtered to remove the contaminants. The pretreatment chemical is preferably added in the absence of water, thereby reducing the amount of water to be removed from the oil.

Abstract: An improved process for economically converting carbo-metallic oils to lighter products. Enhanced catalyst activity is enjoyed through use of a select process to vaporize and atomize the high boiling portion of a carbo-metallic oil feed. The carbo-metallic oil feed is dispersed into droplets having a diameter of at least smaller than 350 microns and preferably 100 microns or less. These small droplets ensure more even coverage of the catalyst surface and decrease diffusion problems. The water utilized for dispersion of the carbo-metallic oil feed is present as a homogenized mixture in fine oil droplets with an average diameter below 1,000 microns. The water is dispersed in the carbo-metallic oil feed through use of a select mixing apparatus and can be dispersed as finer droplet sizes through use of an emulsifying or dispersing agent. The ratio of water to carbo-metallic oil feed ranges from about 0.04 to 0.25 by weight and the concentration of emulsifying agent ranges from 0.01 to 10 wt.

Abstract: A method of removing metal alkaryl sulfonate from a hydrocarbon solution is disclosed. Briefly, the method comprises contacting the hydrocarbon solution containing metal alkaryl sulfonate with basic anion-exchange resin and recovering a hydrocarbon having a reduced concentration of metal alkaryl sulfonate.

Abstract: Hydrocarbon feeds are treated to remove sulfur, nitrogen, oxygen, metals and/or other impurities by contact with treating gas comprising carbon monoxide and water under reaction conditions in the presence of catalysts having shift and hydrogenating activity as well as improved steam stability. The catalysts comprise (1) a metallic component having shift and hydrogenating activity, (2) a support component comprising activated alumina and (3) a steam stabilizing phosphorus component.

Abstract: Catalyst poisoning contaminants such as arsenic and selenium are removed from hydrocarbonaceous fluids particularly shale oil by contact with high-sodium alumina in the presence of hydrogen; saturation of conjugated diolefins is also effected.

Abstract: This invention provides a sorbent composition, manganese nodules with occluded sulfur, effective for removing metal contaminants from gases or liquids. It is effective for removing lead contaminant from gasoline and mercury from water or natural gas. It may be used in the chlor-alkali process for cleaning by-product hydrogen. The sorbent also may be used for recovering valuable metals, for example from mine seepage waters.

Abstract: Metal contaminated heavy oils such as residual fractions from petroleum distillation are economically converted to gasoline and other light products in catalytic cracking by practice of a novel catalyst makeup policy of adding controlled proportions of both an active cracking catalyst and a substantially inert, large pore solid to replace the amount of catalyst withdrawn from the inventory of a continuous cracking unit wherein catalyst inventory is continuously circulated between a reactor for cracking charge hydrocarbons and a regenerator for burning off the carbonaceous deposit laid down on catalyst in the cracking reaction.

Abstract: A method of recovering petroleum products from an interface mixture containing a low boiling gasoline having lead components, a medium boiling aviation fuel, and a high boiling residual petroleum product comprising the steps of preheating a fluid stream containing the interface mixture, introducing the fluid stream into a first fractionation tower operating at a first temperature below the degrading point of the lead components and below the initial boiling point of the aviation fuel; recovering the majority of the gasoline and a major quantity of the lead components as a first overhead product stream from the first tower, recovering a minor fraction of the gasoline along with a minor quantity of the lead components; in addition to the aviation fuel and the residual petroleum product, as a first bottoms stream from the first tower; introducing the bottoms stream into a bottom-fed reactor vessel having a catalyst bed containing a catalyst capable of chemically adsorbing the lead components while the first bott

Abstract: A method of removing metal alkaryl sulfonates from a hydrocarbon solution is disclosed. Briefly, the method comprises (a) contacting the hydrocarbon solution containing metal alkaryl sulfonates with an aqueous basic solution containing a "recovery" surfactant, (b) forming a hydrocarbon phase and an aqueous phase containing metal alkaryl sulfonates and (c) separating the hydrocarbon phase and the aqueous phase.

Abstract: This invention provides a sorbent composition, manganese nodules with occluded sulfur, effective for removing metal contaminants from gases or liquids. It is effective for removing lead contaminant from gasoline and mercury from water or natural gas. It may be used in the chlor-alkali process for cleaning by-product hydrogen. The sorbent also may be used for recovering valuable metals, for example from mine seepage waters.

Abstract: Heavy petroliferous stocks such as vacuum and atmospheric resids, tar sand oils, shale oils, liquids from conversion of coal and the like are concurrently distilled and hydroprocessed for removal of sulfur, nitrogen and metals and are hydrocracked or otherwise hydroprocessed in a packed distillation column under hydrogen pressure wherein the packing is constituted, at least to a substantial extent in both stripping and rectifying sections by catalyst suited to the desired conversions. In a specific application to catalytic hydrodewaxing of lubricating oil stocks, improvement of Viscosity Index (VI) of dewaxed product results.

Abstract: Demetallized oils such as deasphalted or catalytically demetallized residua are upgraded as catalytic cracking feedstock by contact with a denitrogenation catalyst having at least 80 percent of its pore volume in pores less than 50 Angstroms in diameter.

Abstract: Indigenous metal impurities in an oil are removed by contacting the oil with a novel solid consisting essentially of porous alumina containing a minor amount of phosphorus. The contacting is carried out under oil demetallizing conditions.

Abstract: A process for recovering and upgrading hydrocarbons from oil shale by contacting the oil shale solids in the presence of an acidic or oxidative catalytic substance with a water-containing fluid at a temperature in the range of from at least 705.degree. F., the critical temperature of water, to about 900.degree. F., in the absence of externally supplied hydrogen, wherein the water has a density of at least 0.15 gram per milliliter. Examples of such acidic or oxidative catalytic substance are molecular oxygen, sodium bisulfate, sodium bisulfite, and carbon dioxide.

Abstract: A cross-linked polystyrene resin modified by the presence therein of chemically bound sulfur provides a highly selective sorbent for removal of heavy metal contaminants from liquids containing the same.

Abstract: The concentration of arsenic in shale oil produced from retorting arsenic-containing oil shale in a conventional retorting kiln is reduced by blending with said oil shale a nickel-containing additive. During retorting, the amount of arsenic released in vaporous form from the oil shale is reduced, thereby decreasing the amount of arsenic which collects with the produced liquid shale oil. Thus, a shale oil is produced having a significantly lower arsenic content than is obtainable without the use of the nickel additive.

Abstract: The invention relates to a process for reducing the level of radioactivity of a stream of light hydrocarbons by passing the stream through sulfided solid particles.

Abstract: Sulfur-containing heavy hydrocarbonaceous oil feeds are simultaneously hydroconverted and desulfurized by reaction of the feed with an alkali metal alkoxide in the presence of added hydrogen at elevated temperatures.

Abstract: A method of regenerating used particulate contaminant-removing material, such as iron oxide or iron sulfide, that has been used to remove a contaminant, such as arsenic, from a synthetic hydrocarbonaceous feed and effect deposition of the contaminant within the material, characterized by a multi-step process as follows: (1) the used, or spent, contaminant-removing material is intimately contacted with a sulfur-containing material, such as hydrogen sulfide or sulfur, in an inert atmosphere of non-oxidizing fluid and at elevated temperature; (2) the contaminant deposited in the contaminant-removing material is reacted with the sulfur in the sulfur-containing material at the elevated temperature and the resulting sulfides of the contaminant; for example, arsenic sulfides; are converted to gaseous form to separate them from the regenerated contaminant-removing material; and (3) the sulfides of the contaminant are condensed and oxidized to form the oxides of the contaminant; for example, arsenic oxides.

Abstract: Oil-soluble nickel, cobalt, or copper-containing additives are blended with a hydrocarbon feedstock containing arsenic, and the resulting solution is heated to at least 300.degree. F to convert a large proportion of the arsenic to forms removable by conventional filtration or desalting techniques. Preferably, the feedstock-additive solution is heated to at least 500.degree. F and is then distilled so as to produce one or more distillate fractions consisting of components that boil at atmospheric pressure at temperatures in the range 400.degree.-900.degree. F; such distillate fractions will contain arsenic in a concentration less that 20% of that of the feedstock.

Abstract: A method of removing a contaminant, such as arsenic or selenium, from a synthetic hydrocarbonaceous fluid characterized by contacting the hydrocarbonaceous fluid with a plurality of particles of a specially treated contaminant-removing material that will remove the contaminant, under a reducing atmosphere, such as hydrogen, at an elevated temperature. Also disclosed are methods of preparing the contaminant-removing material, which preferably comprises a high surface area carrier material having one or both of a high pore volume of at least 0.8 cubic centimeters per gram with a major portion of the pore volume having a mean effective pore radius greater than 100 Angstroms (.degree. A) and feeder pores having radii greater than 1,000.degree. A for fluid flow therethrough, and carrying a contaminant-removing (active) material at least adjacent the pores.

Abstract: A method for removing at least one impurity selected from the group consisting of arsenic and selenium from a synthetic crude oil or a fraction thereof by employing iron or cobalt, nickel, oxides in a coprecipitated solid matrix with aluminum oxide, in a hydrogen atmosphere, at a temperature of at least 300.degree. F, and in the substantial absence of water, whereby at least one of the arsenic and selenium is removed by way of iron or cobalt, oxide, or sulfide. Also disclosed is a method of preparation and use of a particularly preferred structural matrix in accordance with one embodiment of this invention.

Abstract: In the thermal cracking of heavy petroleum oil (having an API specific gravity of not more than 25) in a tubular type heating furnace, a specific inorganic substance is added in a specific proportion to the heavy petroleum oil to prevent the heavy oil from undergoing coking inside the furnace.

Abstract: A process for removing arsenic from a mineral oil feedstock containing at least 2 ppmw arsenic comprises contacting said feedstock at elevated temperatures with a catalytic absorbent comprising a nickel sulfide and a molybdenum sulfide composited with a refractory oxide, said nickel sulfide and said refractory oxide each being present in relatively large proportions. Under preferred conditions a product oil stream containing less than 2 ppmw arsenic is continuously obtained from said contacting until a weight of arsenic at least equivalent to that of the nickel in the catalytic absorbent has been absorbed thereon.

Abstract: A novel process for the demetallization of petroleum feedstocks comprising contacting a petroleum feedstock at elevated pressures and temperatures, and preferably in the presence of hydrogen, with a catalyst comprising a manganese component composited with alumina, said catalyst having a surface area in excess of 175 m.sup.2 /gm and having at least 60% of its pore volume in pores having diameters between 50 and 200 A. Preferred catalysts comprise between about 2 and 15 weight-percent manganese. Removal of more than 25%, usually more than 50%, of the organometallic impurities can be achieved.

Abstract: A petroleum oil containing, in parts by weight, at least 10 parts of vanadium and/or nickel per million parts of the oil is upgraded by contacting the oil in the liquid phase with an aqueous solution of at least one extraction agent of the group ferric salts soluble in acidified water and stannic chloride. The aqueous solution must have a pH at least sufficiently acidic to inhibit precipitation of the agent as hydroxide or basic salt.

Abstract: Sulfur is deposited on a solid substrate. Metal compounds containing sulfur reaction products produced when hydrocarbon streams contaminated with the metals are contacted with the sulfur modified substrate are removed by electrophoresis.

Abstract: Method of removing a contaminant, such as arsenic or selenium, from a synthetic hydrocarbonaceous fluid comprising providing a guard bed having a plurality of sections, a first section having from about 10 to about 75 percent of its volume occupied by a contaminant-removing material comprising, alone or on a carrier, either iron, cobalt, nickel, oxides or sulfides of these metals, or combinations thereof; the remainder being inert material. A second section of the guard bed has a major portion of its volume occupied by the contaminant-removing material. The feed oil, in the presence of hydrogen is contacted with the particles in the respective sections of the guard bed.

Abstract: A method for separating organometallic compounds from liquid hydrocarbons containing the same wherein the liquid hydrocarbon is contacted with a contact material comprising: an adsorbent selected from the group consisting of alumina, silica-alumina and silica gel; cupric chloride impregnated on the adsorbent; and water. The presence of water in the contact material is essential to good separation performance. The contact material may also comprise an amine which may be present either as a reaction product or a complex.

Abstract: A combination process is provided for residua demetalation and desulfurization and resulting coke gasification which comprises contacting said residua with a porous refractory oxide in the absence of added hydrogen, at a temperature of from greater than 700.degree.F to about 1100.degree.F and a refractory oxide to oil weight ratio of from about 0.1 to about 5 to produce upgraded residua of cracking feed quality, and contacting said refractory oxide after an amount of coke has formed thereon with steam and a free oxygen containing gas in which the mole ratio of steam to oxygen is from about 3 to about 5, at a temperature of from about 1000.degree.F to about 1500.degree.F to produce producer gas and regenerated porous refractory oxide for further contacting with residua.

Abstract: A method of removing a catalyst-poisoning contaminant, such as arsenic or selenium, from a hydrocarbonaceous fluid, such as a synthetic crude, characterized by a multi-step process as follows. First, at least two guard beds are prepared from a plurality of particles of material that is either iron, cobalt, nickel, oxides, or sulfides of these metals or mixtures thereof. Next, the synthetic crude oil is admixed with hydrogen at a superatmospheric pressure of at least 500 pounds per square inch gauge (psig) and flowed past the particles serially through the guard beds, contacting the particles in the first bed at a temperature in the range of from about 300.degree. to about 550.degree.F and contacting the particles in the second and subsequent guard beds at a temperature greater than said first bed and greater than 550.degree. and up to about 850.degree.F. Some reduction in the concentration of the contaminant is effected in the first, low temperature guard bed.

Abstract: A novel use for sorbents involving the selective removal of heavy metals from liquid streams has been discovered. More specifically it has been discovered that these sorbents selectively remove alkyl lead moieties from gasoline. The sorbents are comprised of metal halides (preferably tin tetrachloride or antimony pentachloride) bonded to a suitable substrate through at least one amine or alkyl halide functional group. The sorbents can be effectively regenerated.

Abstract: A hydrocarbon oil, particularly a heavy hydrocarbon oil, containing vanadium, nickel, sulfur and asphaltenes is brought into contact with red mud at an elevated temperature in the presence of hydrogen. The treatment removes vanadium, nickel and asphaltenes from oil in high yields.

Abstract: A method for removing a contaminant comprising at least one of arsenic and selenium from a synthetic crude oil or fraction thereof characterized by mixing with the synthetic crude oil feed (1) particles of a material that is either iron, cobalt, nickel, oxides or sulfides of these metals, or a mixture thereof, and (2) hydrogen, and heating the mixture in a reaction zone to deposit said contaminant(s) on said particles. A liquid product stream comprising the synthetic crude oil without the contaminant(s) is recovered, leaving a thickened slurry. All or a portion of the thickened slurry can be withdrawn from the process and all or a part of the slurry can be mixed with fresh synthetic feed. Also disclosed are specific and preferred process details.