Abstract: An anti-aging additive composition and an operating method to control the quench oil viscosity in an ethylene production plant are described, capable of raising the yield of said plant through a control of the quench oil viscosity related to a significant increase in the operation temperature of the plant fractionating column, said composition comprising an effective quantity with respect to the aging of said oil of at least one component selected in the group constituted by alkylated phenols, alkylated biphenols, diphenols, alkylated diphenols, aromatic amines and nitroxides, precursors and mixtures thereof.

Abstract: A method is disclosed for mitigating fouling and reducing viscosity in primary fractionators and quench sections of ethylene plants by adding to a hydrocarbon stream a mono and/or a polyalkyl-substituted phenol-formaldehyde resin having a weight average molecular weight of from about 1,000 to about 30,000 and at least one alkyl substituent containing from about 4 to about 24 carbon atoms, which alkyl substituent may be linear or branched.

Abstract: A process for thermally and catalytically upgrading a heavy feed in a single riser reactor FCC unit is disclosed. A heavy feed is cracked in the base of the riser at higher than normal cracking temperatures for at least 1.0 seconds of vapor residence time, then quenched. Quenching with large amounts of quench, preferably downstream of the mid point of the riser, increases conversion as compared to use of the same amount of quench within one second. Small amounts of quench, near the riser outlet, crack heavy feed roughly as well as large amounts of quench, near the base of the riser. High velocity, atomizing quench nozzles reduce riser pressure and/or catalyst slip in downstream portions of the riser, further increasing gasoline selectivity and reducing coke yields.

Abstract: A method is provided for cooling prior to decoking a petroleum coke drum having a substantially solidified mass of petroleum coke by initiating the injection of water into the coke drum while the average temperature of the coke within the coke drum is greater than about 500.degree. F., wherein the average flow rate of water injected into the coke drum over the initial 10 minute period of water injection is from about 0.0033 to about 0.01 gpm per cubic foot of coke in the coke drum; and thereafter continuing the injection of water into the drum for a total injection time of at least about 60 minutes, at a flow rate during the 50 minute period immediately following the initial 10 minute period less than about 0.0036 to about 0.011 gpm per cubic foot of coke in the coke drum.

Abstract: A selenium-containing aqueous stream may be used as a quenching water stream and optionally a cutting water stream in a delayed coking process to effectuate the removal of selenium from the selenium-containing aqueous stream resulting in the formation of a selenium-coke product. In addition, selenium may be concentrated in selenium-containing stripped sour water streams by recycling the stream in one or more hydroprocessing units and one or more sour water stripper units and subsequently removed by using a portion of the selenium-containing stripped sour water stream as a quenching water stream and optionally a cutting water stream in a delayed coking process.

Abstract: A steam cracking process and facility is described which comprises injection of erosive powder to effect at least partial decoking of transfer line exchangers without interrupting the steam cracking stream. The powder, preferably injected just upstream of the transfer line exchangers (TLE) (4), is separated from the cracked gases in primary gas/solid separators (5), temporarily stored in receiving drums at a controlled temperature and evacuated to a common powder storage and/or treatment module by pneumatic transfer by means of a relatively low flow of uncondensable gas. The process and facility can be used to collect solid fragments generated by injection of chemical compounds which are catalysts for the gasification of coke by steam.

Abstract: A process for separating vaporous mixtures of hydrocarbons, water and emulsifier derived from the remediation of wellbore fluid, such as a mud containing solid particulate material in which the vaporous mixture is quenched with a hydrocarbon stream which is at a temperature above the boiling point of water and below the boiling point of the hydrocarbons in the vaporous stream. Most of the hydrocarbons in the vaporous stream and substantially all of the emulsifier are condensed into the hydrocarbon quench to form an oil stream. The water is recovered from the hydrocarbon quench as a vaporous stream and quenched with water. The quenched water and any residual heavier hydrocarbons are separated by phase separation.

Abstract: A catalytic cracking process is disclosed in which cracking is performed in a riser reactor, catalytically cracked product is substantially separated from the catalyst in a gross-cut separator downstream of the riser reactor, and the cracked product is quenched with an anhydrous quench liquid at a location immediately downstream of the oil outlet of the gross-cut separator.

Abstract: A reactor for thermocracking a fluid comprising a heat exchanger having at least one tube for conveying the fluid stream from a respective tube inlet to a tube outlet while contacting the at least one tube with a high temperature medium to effect heat transfer to the fluid stream sufficient to cause thermocracking of the fluid. A quench is provided for discharging a quench liquid so as to be positioned within the thermocracked fluid stream exiting the tube outlet during a cracking operation to immediately lower the temperature of the thermocracked fluid stream sufficient to terminate further thermocracking of the fluid as it emerges from the tube outlet thereby preventing carbon deposition downstream.

Abstract: A process for the production of gaseous olefins which involves introducing a hydrocarbon feedstock stream into a high temperature thermal cracking zone to produce a high temperature cracked product stream, quenching the cracked product stream to stop the cracking reactions, injecting at least one HDD (hydrogen donor diluent) into the cracked product stream at or downstream of the point at which the reaction is quenched, recovering normally gaseous olefins from the cracked product stream, and recovering a liquid product stream containing a diminished asphaltene content.

Abstract: A process for catalytically cracking a heavy feed in a single riser reactor FCC unit, with delayed riser quench and large amounts of shape selective cracking additive is disclosed. The feed is preferably quenched after at least 1 second of riser cracking. The catalyst inventory preferably contains over 3.0 wt % ZSM-5 cystal, in the form of an additive of 12-40% ZSM-5 on an amorphous support. Quenching with recycled LCO is preferred. Delayed quenching, with this catalyst system, produces unexpectedly large amounts of C3/C4 olefins, with little or no increase in coke make.

Abstract: A catalytic cracking unit is disclosed which provides for quenching of a riser reactor effluent downstream of a rough cut separator and upstream of a cyclone separator.

Abstract: Apparatus and process for compressing and quenching a cracked gas stream from a hydrocarbon cracking furnace including the step of feeding furnace output directly into an ejector in the effluent line, the ejector acting to quench and compress the effluent by injection of pressurized motive fluid into the ejector thereby rapidly mixing the motive fluid with the effluent for quick quenching and compression to prevent coke build-up and allow efficient heat exchanger and low pressure furnace operation.

Abstract: A catalytic cracking unit is disclosed which provides for separation and quenching of a catalytic cracking effluent.

Abstract: Catalyst stripping in the fluid catalytic cracking process is improved by cooling the spent catalyst to quench catalytic condensation reactions, then stripping the cooled catalyst in a primary stripper, followed by heating and a stage of hot stripping. Quenched stripping reduces coke make by reducing conversion of light olefins, made during the FCC process, into coke.

Abstract: A method of producing hydrocarbon diluent from heavy crude oil, comprises pre-heating the crude oil to produce a heated crude oil, separating in a separator vessel by flashing the heated crude oil to produce a first vapor fraction and a first liquid fraction, thermally cracking in a cracking unit at least a portion of the first liquid fraction to produce a first liquid effluent, quenching the first liquid effluent, introducing at least a portion of the quenched first liquid effluent into a separator, condensing the first vapor fraction, and separating in a separator vessel the condensed vapor fraction to produce the hydrocarbon diluent and gas.

Abstract: In a fluid catalytic cracking (FCC) process riser reactor effluent is rapidly separated into spent catalyst and hydrocarbon product. The separated hydrocarbon product is immediately quenched to an unreactive temperature in the absence of quenching spent catalyst. An increase in debutanized naphtha yield is achieved. By avoiding catalyst quenching, heat duty is saved in the catalyst regenerator.

Abstract: A process for thermally and catalytically upgrading a heavy feed in a single riser reactor FCC unit is disclosed. A heavy feed is added to a blast zone in the base of the riser, and sufficient hot regenerated FCC catalyst is added to induce both thermal and catalytic cracking of the heavy feed. A reactive quench material, which cools the material discharged from the blast zone is added to a quench zone downstream of the blast zone, to reduce temperature at least in part by undergoing endothermic reactions in the riser. Quench liquids can be distillable FCC feeds such as gas oil, slack wax, or alcohols or ethers. The quench material is added in an amount equal to 100 to 1000 wt % of the non-distillable material in the heavy feed. A preferred catalyst, with a high zeolite content, is used which retains activity in the quench despite initial contact with the heavy feed, which tends to overwhelm conventional FCC catalysts.

Abstract: Cracked hydrocarbon gases are treated to remove contaminating compounds that react in caustic wash to form the reaction products which cause equipment fouling. The treating of the cracked hydrocarbon gases includes the contacting of a cracked hydrocarbon stream with an aqueous amine solution, prior to caustic washing, to remove carbonyl compounds contained in the cracked hydrocarbon gases. By treating the cracked hydrocarbons with an amine compound prior to caustic washing, the formation and deposition of fouling compounds upon the internal components of caustic treating equipment is inhibited.

Abstract: A process for making a lubricant oil of low pour point and improved oxidation stability by catalytically hydro-dewaxing a lube chargestock containing paraffin wax in a vertical column reactor having a cascade series of fixed downflow catalyst beds over dewaxing catalyst comprising acid medium pore size zeolite. The treatment is carried out by selectively hydrodewaxing paraffinic wax contained in the liquid petroleum in a first serial catalyst bed under adiabatic cracking temperature conditions while controlling adiabatic exothermal heat of reaction within a 30.degree. C. maximum excursion from the initial reaction temperature, thereby producing lighter olefinic components, recovering partially hydrodewaxed liquid petroleum from a bottom portion of the first serial catalyst bed, and redistributing said partially hydrodewaxed liquid petroleum for contact with said catalyst in at least one downstream fixed catalyst bed.

Abstract: A process and apparatus for spraying a liquid into a flowing vapor stream is disclosed. Multiple nozzles for injection of a liquid are radially distributed about a pipe containing a flowing vapor stream. The nozzles are arranged so that the cone shaped spray pattern from the nozzles is at least in part parallel to and near the pipe wall. The number of nozzles, and the spray pattern of each, provides 100% overlapping spray of liquid droplets within the pipe. The invention can be used to neutralize acidic vapor streams, absorb noxious fumes, or quench thermal reactions. The invention is especially useful in quenching hot vapor streams. Quenching hot cracked products from an FCC reactor in the transfer line improves yields, and permits higher catalytic cracking reactor temperatures.

Abstract: Apparatus for initiating pyrolysis of a feedstock by establishing a continuous, standing shock wave. Several embodiments of a shock wave reactor (10, 100, 150) are disclosed; each is connected to receive an ethane feedstock and a carrier fluid comprising superheated steam. The feedstock and the carrier fluid are pressurized so that they expand into parallel supersonic streams that mix due to turbulence within a mixing section (36) of a longitudinally extending channel (12) of the shock wave reactor. The carrier fluid heats the ethane feedstock as it mixes with it, producing a mixture that flows at supersonic velocity longitudinally down the channel. A gate valve (44) disposed downstream of the channel provides a controlled back pressure that affects the position of the shock wave and the residence time for the reaction. The shock wave rapidly heats the mixture above a pyrolysis temperature, producing a desired product by cracking the feedstock.

Abstract: In a fluid catalytic cracking (FCC) process riser reactor effluent is rapidly separated into spent catalyst and hydrocarbon product. The separated hydrocarbon product is immediately quenched to an unreactive temperature in the absence of quenching spent catalyst. An increase in debutanized naphtha yield is achieved. By avoiding catalyst quenching, heat duty is saved in the catalyst regenerator.

Abstract: A process for the production of gaseous olefins which involves introducing a hydrocarbon feedstock stream into a high temperature thermal cracking zone to produce a high temperature cracked product stream, quenching the cracked product stream to stop the cracking reactions, injecting at least one HDD (hydrogen donor diluent) into the cracked product stream at or downstream of the point at which the reaction is quenched, recovering normally gaseous olefins from the cracked product stream, and recovering a liquid product stream containing a diminished asphaltene content.

Abstract: A process and apparatus for fluidized catalytic cracking of heavy oils is disclosed. The long transfer line connecting the catalytic cracking reactor to the main fractionator is modified by incorporation of a quench zone, of enlarged cross sectional area, where liquid products are recycled from the main fractionator and injected into the transfer line, without wetting the walls of the transfer line near the reactor outlet. Quenching hot cracked products from the FCC reactor in the transfer line, improves yields, and permits higher catalytic cracking reactor temperatures.

Abstract: During delayed coking, channels are formed in the solid coke bed to facilitate cooling of the hot coke drum. A distributor device injects a fluid, preferably steam, directly into the coke drum during delayed coking. The fluid travels through the coke bed and forms a channel which eliminates an impervious zone in the mass of solid coke. The channel allows more efficient cooling of the drum and eliminates the problem of a "hot drum" which can occur during delayed coking.

Abstract: A reactor and method for producing carbon black which involves arranging the combustion fuel conduits in a circumferential arrangement within the forward wall of the combustion chamber and providing an impact surface on the opposite side of the combustion chamber. The impact surface forms part of a forward wall of a constricting section which has a tapering passageway with a large opening in fluid communication with the combustion chamber and a smaller opening downstream. A throat passageway or restricting ring is provided at the downstream end of the tapering passageway and the throat passageway opens into an expansion chamber which, in turn, opens into a quenching chamber. Carbon black feedstock is injected into either the tapering passageway, the throat section, or both. The injection of the feedstock is achieved through the use of an axially extending lance and/or one or more radially extending injectors.

Abstract: A method of decoking the inside walls of a hydrocarbon steam-cracking installation by means of solid particles of very small size, which particles are injected into the hydrocarbon feedstock flowing through tubes (12) of the steam-cracking furnace (10) and through indirect quench means (16). A cyclone (28) at the outlet from said indirect-quench means serving to separate the solid particles from the gaseous products and enabling the solid particles to be recycled through the installation after being mixed with a liquid or a gas and after their pressure has been raised. The invention also relates to a steam-cracking installation enabling the method to be performed.

Abstract: A process and apparatus for fluidized catalytic cracking of heavy oils are disclosed. Quenching and cyclone separation are done in the transfer line to the main distillation column. Quenching hot vapor from the reactor, preferably with liquid recycled from the main column, improves yields, prevents coking in the transfer line and permits higher cracking reactor temperatures. Cyclone separation of quench and/or condensed liquid prevents slugging, or two phase flow, in the transfer line. Some rough-cut fractionation can be achieved in the cyclone separator. Steam stripping of cyclone liquid optimizes operation of the main column.

Abstract: A heat source, may be on a high speed vehicle, may be cooled by transferring thermal energy from the heat source to an endothermic fuel decomposition catalyst in order to heat the catalyst to a temperature sufficient to crack or dissociate at least a portion of an endothermic fuel stream. The endothermic fuel is selected from the group consisting of normal paraffinic hydrocarbons and methanol. The heated endothermic fuel decomposition catalyst is contacted with the endothermic fuel stream at a liquid hourly space velocity of at least about 10 hr.sup.-1 to cause the endothermic fuel stream to crack or dissociate into a reaction product stream.

Abstract: A catalytic cracking process is provided for cost effectively separating and stripping hydrocarbon from catalyst while limiting the occurrence of undesired catalytic overcracking and thermal cracking reactions. The process includes the steps of contacting feed with catalyst, grossly separating the larger coked catalyst particles from the hydrocarbon, disengaging the smaller coked catalyst fines from the hydrocarbon, removing volatile hydrocarbon from the grossly separated and disengaged catalyst, and recycling the volatile hydrocarbon back to the gross separating step. The disengager step includes the steps of dampening the flow of grossly separated hydrocarbon and internally cyclone separating the smaller catalyst fines from the hydrocarbon product.

Abstract: A heat source, which may be on a high speed vehicle, may be cooled by transferring thermal energy from the heat source to an endothermic fuel decomposition catalyst to heat the catalyst to a temperature sufficient to crack at least a portion of an endothermic fuel stream. The endothermic fuel is selected from the group consisting of isoparaffinic hydrocarbons, blends of normal and isoparaffinic hydrocarbons, and conventional aircraft turbine fuels. The heated endothermic fuel decomposition catalyst is contacted with the endothermic fuel stream at a liquid hourly space velocity of at least about 10 hr.sup.-1 to cause the endothermic fuel stream to crack into a reaction product stream.

Abstract: A method and apparatus for steam cracking hydrocarbons in a furnace (10) having rectilinear single-pass tubes (12) which are interconnected at their outlet ends by a manifold (18) within which the steam cracking effluents are subjected to limited pre-quenching by injection of a cooler gaseous medium, with the effluents then being conveyed to quenching means (22). The invention serves in particular to increase the yield of hydrocarbon steam cracking installations.

Abstract: Methods and compositions are provided for inhibiting the formation and deposition of pyrolytic coke on metal surfaces in contact with a hydrocarbon feedstock undergoing pyrolytic processing. Coke inhibition is achieved by adding a coke inhibiting amount of a combination of a boron compound and a dihydroxybenzene compound.

Abstract: A fluidized catalytic cracking process and apparatus operates with a two stage hot stripper between the reactor and catalyst regenerator. Addition of hot, regenerated catalyst to spent catalyst from the reactor heats the spent catalyst in the first stripping stage, which preferably uses steam stripping gas. The second stage of stripping occurs about a heat removal stab-in heat exchanger tube bundle, which removes heat from the catalyst during the second stage of stripping. Steam or flue gas may be used in the second stripping stage to fluidize catalyst, improve heat transfer and simultaneously strip the catalyst.

Abstract: Coker water from a delayed coking process is cooled and a water soluble, organic cationic surface active compound is introduced to produce a substantially water free oil stream and a substantially oil free coker water stream which can be returned to the coking process.

Abstract: Apparatus and process for compressing and quenching a cracked gas stream from a hydrocarbon cracking furnace including the step of feeding furnace output directly into an ejector in the effluent line, the ejector acting to quench and compress the effluent by injection of pressurized motive fluid into the ejector thereby rapidly mixing the motive fluid with the effluent for quick quenching and compression to prevent coke build-up and allow efficient heat exchanger and low pressure furnace operation.

Abstract: Effective quenching is provided in a catalytic cracking unit to increase product yield and decrease thermal cracking. For increased benefits, the quench is injected at special locations. In the illustrated embodiment, the quench is injected into the oil product immediately downstream of an external gross cut separator before the product enters a disengaging vessel.

Abstract: Effective quenching is provided in a catalytic cracking unit to increase product yield and decrease thermal cracking. Advantageously, the quench is injected at special locations. In the illustrated embodiment, the quench is injected into the oil product immediately downstream of the oil product exit of an internal gross cut separator in a disengaging vessel.

Abstract: A process and apparatus for fluidized catalytic cracking of heavy oils is disclosed. The long transfer line connecting the catalytic cracking reactor to the main fractionator is modified to include a cooling means, such as a quench drum or a heat exchanger. Cooling hot cracked products from the FCC reactor upstream of the main fractionator prevents thermal cracking in the transfer line, improves yields, and permits higher catalytic cracking reactor temperatures.

Abstract: The present invention relates to a process and apparatus for injecting sludge into the vapor phase of a coking process to vaporize the sludge while minimizing the carryover of solids and coke to downstream equipment. The process and apparatus are applicable to use in both fluid and delayed coking operations and are useful on various sludges which can be found in refineries or petrochemical plants.

Abstract: Effective quenching is provided in a catalytic cracking process to increase product yield and decrease thermal cracking. To this end, the quench is injected at special locations and a special quench is used. In the illustrated embodiment, the quench is injected into the oil product immediately downstream of an external gross cut separator before the product enters a disengaging vessel and the quench comprises cycle oil.

Abstract: A heat integrated hydrotreating process has been invented. The feedstock is a cracked hydrocarbon stock which is mixed with hydrogen to suppress coking before heating in a multiple tube furnace to reactor inlet temperature. A minor portion of the feedstock is mixed with hydrogen and heated to reactor inlet temperature by quenching the hot reactor effluent. The minor portion is fed directly to the hydrogenation reactor, bypassing the furnace. By the process, high level heat is recovered.

Abstract: A process and apparatus for fractionation of a superheated vapor in a fractionation column is disclosed. A conventional fractionator, having an inlet for hot vapors at the base, and a plurality of products withdrawn via side draws is modified by physically inverting some parts of the column. The superheated vapors are charged to an upper portion of the column, to contact and vaporize a liquid fraction pumped up from a lower portion of the column. The vaporized liquid is discharged as a vapor fraction to the base of the column from which the liquid fraction was obtained. Superheated vapor fed to the column is fractionated, but in a fractionator in which the hottest part of the column is not in the base of the column. The inverted fractionator, when used in conjunction with a riser cracking FCC reactor, greatly reduces thermal cracking in a transfer line moving superheated, cracked vapor from the reactor to the fractionator.

Abstract: Petroleum refinery waste stream sludges are recycled by segregating the sludges according to their oil content. Sludges of high oil content are developed and then injected into a delayed coking unit during the coking phase so that they are converted to coke and liquid coking products. High water content sludges are used to quench the coke during the quench phase of the coking cycle, with minimal increases in coke volatile matter. The process increases the capacity of the delayed coking unit to process and recycle refinery waste sludges and produce a coke of lower volatile content.

Abstract: A fluidized catalytic riser cracking process is disclosed wherein a quench stream, preferably water or steam, is injected downstream of the riser reactor outlet to decrease the residence time and temperature of a majority of the hydrocarbons in a reactor vessel accepting a riser reactor effluent.

Abstract: Wet refinery sludges are disposed of by feeding them into a delayed coking process. The sludge is fed to the blowdown drum of the delayed coking process and mixed with oil condensed from the coke drum overhead, and the resulting sludge-oil mixture is fed to the coke drum where it is converted into coke. In order to remove the water from the sludge, a portion of the sludge-oil mixture is heated and recirculated to the blowdown drum where it provides the heat for drying and heating the sludge. The recirculating sludge-oil mixture is heated by a low level heat source, such as one of the fluid streams taken off from the fractionator.

Abstract: In order to create an economic two-stage heat exchanger system which is capable of cooling cracked gas from short-term splitting furnaces, which is capable of flexible operation utilizing changeable charging stock, the two stages of the heat exchanger are integrated in one device, in order to avoid the necessity of delivering the cracked gas to a second stage via long, hot pipelines. In addition, the system has the capability of switching the heat exchanger plant over to a single-stage operation.

Abstract: A process is disclosed for converting a gaseous or vaporized hydrocarbon feedstock to a product comprising ethylene, acetylene or a mixture thereof.

Abstract: Methane and liquid hydrocarbon feeds boiling above 350.degree. C. are reacted by feeding finely divided droplets into hot gas at not more than 2 MPa containing at least 50% volume methane and not more than 15% volume hydrogen.