Abstract: A process for the production of naphtha streams from cracked naphthas having sulfur levels which help meet future EPA gasoline sulfur standards (30 ppm range and below).

Abstract: A process for preparing hydrocarbons in the lube base oil range, lube base oils and lube oil compositions from a fraction with an average molecular weight above a target molecular weight and a fraction with an average molecular weight below a target molecular weight via molecular averaging is described. The fractions can be obtained, for example, from Fischer-Tropsch reactions, and/or obtained from the distillation of crude oil. Molecular averaging converts the fractions to a product with a desired molecular weight, for use in preparing a lube oil composition. The product can optionally be isomerized to lower the pour point, and also can be blended with suitable additives for use as a lube oil composition.

Abstract: An improved heavy oil conversion process is disclosed in which the heavy oil feed is first thermally cracked using visbreaking or hydrovisbreaking technology to produce a product that is lower in molecular weight and boiling point than the feed. The product is then deasphalted using an alkane solvent at a solvent to feed ratio of less than 2 wherein separation of solvent and deasphalted oil from the asphaltenes is achieved through the use of a two-stage membrane separation system in which the second stage is a centrifugal membrane.

Abstract: Production of gasolines with low sulfur contents from a starting gasoline containing sulfur-containing compounds comprising a stage a) for selective hydrogenation of non-aromatic polyunsaturated compounds present in the starting gasoline, a stage b) for increasing the molecular weight of the light sulfur-containing products that are initially present in the gasoline that enters this stage, a stage c) for alkylation of at least a portion of the sulfur-containing compounds present in the product that originates stage b), a stage d) for fractionation of the gasoline that originates from stage c0 into at least two fractions, one fraction virtually lacking in sulfur-containing compounds, whereby the other contains a larger proportion of sulfur-containing compounds (heavy gasoline), a stage e) for catalytic treatment of the heavy gasoline for transformation of sulfur-containing compounds under conditions for the at least partial decomposition of hydrogenation of these sulfur-containing compounds.

Abstract: A catalytic cracking unit is disclosed which provides for separation and quenching of the effluent with a total kinetic residence time of from 0.1 to 0.6 seconds.

Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by selectively hydroconverting a raffinate from a solvent extraction zone in a two step hydroconversion zone followed by a hydrofinishing zone, and a lubricating oil basestock produced by said process.

Abstract: A method for concentrating the amount of alkylated mono-aromatics in a lubricating oil feedstock useful as a feedstock for sulfonation. The method comprises extracting a feedstock rich in aromatics with a solvent selected from NMP, phenol and furfural, said feedstock containing sufficient water to provide a raffinate having a target VI between about 86 and 97 under extraction conditions of treat and temperature selected to achieve the target VI. The raffinate is then hydrofmed and solvent dewaxed.

Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by selectively hydroconverting a raffinate from a solvent extraction zone in a two step hydroconversion zone followed by a hydrofinishing zone, and a lubricating oil basestock produced by said process.

Abstract: A heavy hydrocarbon is rendered pipelineable by hydroconverting the heavy hydrocarbon under conditions sufficient to obtain a product oil of lowered viscosity and an API gravity suitable for pipelining and thereafter adding a diluent modified hydrocarbon to the product oil in an amount sufficient to stabilize the product oil against asphaltene phase separation and when phase separated asphaltene is present to dissolve the phase separated asphaltenes.

Abstract: The invention relates to a method and dual reactor system for hydrotreating a wide cut cat naphtha stream comprising heavy cat naphtha (HCN) and intermediate cat naphtha (ICN). Accordingly, a HCN fraction is hydrotreated under non-selective hydrotreating conditions and an ICN fraction is hydrotreated under selective hydrotreating conditions. The hydrotreated HCN and ICN effluents may be conducted to heat exchangers to pre-heat the ICN feed, obviating the need for a furnace.

Abstract: A process for producing a high VI/low volatility lubricating oil basestock and a lubricating oil basestock prepared by said process. The process comprises subjecting the raffinate from a solvent extraction step to a two step, single stage hydroconversion process wherein the first step involves severe hydroconversion of the raffinate followed by a cold hydrofinishing step.

Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by selectively hydroconverting a raffinate from a solvent extraction zone in a two step hydroconversion zone followed by a hydrofinishing zone, and a lubricating oil basestock produced by said process.

Abstract: The present invention is a process for thermal cracking and reforming of a liquid petroleum stream comprising the liquid petroleum fraction, wherein the liquid petroleum fraction is a substantial portion of the first liquid petroleum stream and has a density equal to or less than about 15° API.

Abstract: A process for recovering a hydrogen-rich gas and for increasing the recovery of liquid hydrocarbon products from a hydrocarbon conversion zone effluent by adsorption of the liquifiable products from a chilled gaseous stream with a chilled liquid stream is improved by an arrangement that uses a single refrigeration shell to provide independent temperature control of the chilled gaseous and the chilled liquid stream.

Abstract: The impurity content, e.g. propionitrile, in a fraction containing C5 or C6 tertiary olefins obtained by cracking hydrocarbons is reduced by distilling with an alkanol and removing the impurity as a higher boiling point fraction.

Abstract: A process is described for the hydroisomerization/hydrocracking of paraffinic streams to yield lube oils of viscosity index of at least 105 and pour point -6.degree. C. or less, whereby a paraffinic feed which is enriched in iso-paraffins is submitted to hydrogenation in a bed made up of HDM, HDT, HDI/HCC and HDF catalysts, the product oil is separated by distilling the light fractions eventually present and dewaxed to remove the non-reacted high melting point paraffins. Equally considered is a variation in the process whereby diesel oil of high cetane number is produced by recirculating the 370.degree. C.+ cut to the process feed.

Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by solvent extracting a feedstock to produce a raffinate, solvent dewaxing the raffinate, selectively hydroconverting the solvent dewaxed raffinate in a two step hydroconversion zone followed by a hydrofinishing zone and a dewaxing zone.

Abstract: A refinery stream such as a VGO is hydrocracking in a hydrocracking reaction zone within an integrated hydroconversion process. Effluent from the hydrocracking reaction zone is combined with a second refinery stream, and the blended stream hydrotreated in a hydrotreating reaction zone. The hydrocracked effluent serves as a heat sink for the hydrotreating reaction zone. The integrated reaction system provides a single hydrogen supply and recirculation system for use in two reaction systems.

Abstract: A bitumen is rendered pipelineable by partially hydroconverting the bitumen and then adding sufficient diluent to the partially hydroconverted bitumen to provide a mixture having an API gravity at 15.degree. C. of at least 19.degree. and a viscosity at 40.degree. C. in the range of about 35 to about 60 cP.

Abstract: The instant invention is directed to a method for producing a lubricating base stock having a preselected oxidative stability comprising the steps of: (a) separating, into a plurality of fractions based on molecular shape, a hydroisomerized hydrocarbon wax, (b) collecting the fractions of step (a) which have the preselected oxidative stability for use as a lubricating base stock, wherein the fractions to be collected are determined by measuring the oxidative stability of each of said fractions of said plurality of fractions to determine which fractions have said preselected oxidative stability. The invention is also directed to an improved lubricating base oil and a formulated lubricating composition using said lubricating base oil.

Abstract: A process for recovering a hydrogen-rich gas and for increasing the recovery of liquid hydrocarbon products from a hydrocarbon conversion zone effluent by adsorption of the liquifiable products from a chilled gaseous stream with a chilled liquid stream is improved by an arrangement that uses a single refrigeration shell to provide independent temperature control of the chilled gaseous and the chilled liquid stream.

Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by selectively hydroconverting a raffinate from a solvent extraction zone in a two step hydroconversion zone followed by a hydrofinishing zone and a dewaxing zone.

Abstract: The process for the conversion of heavy crude oils or distillation residues to distillates comprises the following steps:mixing the heavy crude oil or distillation residue with a suitable hydrogenation catalyst and sending the mixture obtained to a hydrotreating reactor introducing hydrogen or a mixture of hydrogen and H.sub.2 S;sending the stream containing the hydrotreating reaction product and the catalyst in slurry phase to a distillation zone where the most volatile fractions are separated;sending the high-boiling fraction obtained in the distillation step to a deasphaltation step obtaining two streams, one consisting of deasphalted oil (DAO), the other consisting of asphaltenes, catalyst in slurry phase, possibly coke and rich in metals coming from the initial charge;recycling at least 60%, preferably at least 80% of the stream consisting of asphaltenes, catalyst in slurry phase, optionally coke and rich in metals, to the hydrotreatment zone.

Abstract: Low sulfur gasoline is produced from an olefinic, cracked, sulfur-containing naphtha by treatment over an acidic catalyst, preferably an intermediate pore size zeolite such as ZSM-5 to crack low octane paraffins and olefins under relatively mild conditions, with limited aromatization of olefins and naphthenes. This is followed by hydrodesulfurization over a hydrotreating catalyst such as CoMo on alumina. The initial treatment over the acidic catalyst removes the olefins which would otherwise be saturated in the hydrodesulfurization, consuming hydrogen and lowering product octane, and converts them to compounds which make a positive contribution to octane. Overall liquid yield is high, typically at least 90 percent of higher. Product aromatics are typically increased by no more than 25 weight percent relative to the feed and may be lower than the feed.

Abstract: Wash water is used to remove impurities such as hydrogen sulfide, ammonia, and hydrogen cyanide from light hydrocarbons and gases derived from refinery fluid catalytic cracking operations. The present invention is a process of low pressure recirculation of wash water combined with low pressure removal of waste water which results in the efficient removal of the above impurities at significantly reduced wash water rates.

Abstract: In a first embodiment of the invention, a method for determining the hydrogen-to-carbon ratio of a liquid hydrocarbon fraction is presented. A sample of the liquid fraction is subjected to an ultra-violet absorption analysis. The results of the analysis correlate directly to the hydrogen-to-carbon ratio of the hydrocarbon fraction and, with a knowledge of this correlation, the hydrogen-to-carbon ratio of the sample under analysis may be determined. Another embodiment provides a method for monitoring the performance of a process for the preparation of olefins by the thermal cracking of a hydrocarbon feedstock. A liquid fraction is recovered from the product of the thermal cracking and subjected to an ultra-violet absorption analysis. The result of the analysis correlates directly to the hydrogen-to-carbon ratio of the product, which in turn correlates to the cracking severity being applied in the thermal cracking process.

Abstract: In a hydrotreating process a two phase flow splitter is used in combination with parallel heat exchanger trains for heat transfer stability. Flow maldistribution of liquid and vapor between heat exchanger trains is thereby avoided without more complex feedback control. The two phase flow splitter is inherently phase volume ratio stable. Prior methods of flow splitting were only phase volume ratio metastable. Improved heat recovery at lower equipment cost is thereby achieved.

Abstract: The present invention provides a number of agents that are useful to inhibit aldol condensation in caustic scrubbers. Preferred agents include, but are not necessarily limited to benzoic hydrazide, hydroperoxides, hydrogen peroxide, salts of hypochlorous acid, nitroalkanes, monoethanolamine, peroxyesters, and N,N-dialkylhydroxylamines.

Abstract: A cyclone and process for fluidized catalytic cracking of heavy oils is disclosed. Gas and entrained solids are added around a clean gas outlet tube in a cyclone body. Solids and some gas are withdrawn via a solids outlet and discharged into a catch chamber. Some of the gas discharged with the solids into the catch chamber is returned to the interior of the cyclone body via an opening in the cyclone. Chaotic reflux of gas back into the cyclone via the solids outlet is eliminated. The device may be used as an FCC regenerator third stage separator or to improve other gas/solid separations.

Abstract: A continuous water washing process for removing salts from refinery process streams is disclosed. The salt and salt precursor content of a process stream is determined, and iterative calculations made to ensure an aqueous phase forms downstream of the water injection point with a salt and ion concentration within acceptable limits. Preferably chemical speciation calculations are used to check for corrosive, transient aqueous phases intermediate the point of water injection and the process outlet.

Abstract: A process for determining if intermittent water injection is the best way to remove deposits such as salts from refinery process streams. A water vapor pressure, P1, at stream conditions and a water vapor pressure, Ps, at saturation conditions in the stream, are used to calculate a ratio P1/Ps. If the ratio is less than 0.1 intermittent water washing is preferred. An optimized intermittent injection procedure, frequency, duration, and constraints, is disclosed. Chemical speciation calculations ensure that all accumulated salts are removed, and that an aqueous phase forms downstream of the water injection point having a salt concentration within acceptable limits.

Abstract: The present invention provides a large number of inhibiting agents that are useful to reduce aldol condensation in monoethanolamine scrubbers. Such agents include hydrazine, hydroperoxides, hydrogen peroxide, and dialkylketone oximes. Preferred inhibiting agents are hydrazines.

Abstract: Provided is a method for removing residual sulfur from a hydrotreated naphtha feed. The process comprises contacting the naphtha feed with massive nickel catalyst in the presence of hydrogen. The contacting is generally accomplished in the temperature range of 300.degree. F. to about 450.degree. F. Such contacting has been found to achieve quite effective removal of sulfur, particularly thiophenes.

Abstract: A process is disclosed for producing feedstocks for manufacturing high quality lube base oil utilizing unconverted oil, which is produced from a fuels hydrocracker unit. The first step of the process is the distillation of an atmospheric residue under vacuum in a first vacuum distillation unit to produce a vacuum gas oil. The vacuum gas oil is then hydrotreated in a first reaction unit to remove impurities and produce a treated vacuum gas oil. The treated vacuum gas oil is then subjected to hydrocracking in a second reaction unit to yield light hydrocarbons. The light hydrocarbons are then subjected to a series of fractional distillations to separate light oil products and an unconverted oil. All or a fraction of the unconverted oil is fed to a second vacuum distillation unit to produce feedstocks of high quality lube base oil and a remaining portion. The remaining portion and, optionally, a fraction of the unconverted oil is recycled from the second vacuum distillation unit to the second reaction unit.

Abstract: The present invention provides a number of inhibiting agents that are useful to reduce aldol condensation in diethanolamine scrubbers. Suitable inhibiting agents include: hydrogen peroxide; hydroperoxides; nitroalkanes; salts of hypochlorous acid; alkyl substituted aldehyde oximes; trialkyl phosphites; isothiuronium salts; 2-mercaptoethanol (C.sub.2 H.sub.6 OS); and, benzoic hydrazide. A preferred inhibiting agent for diethanolamine scrubbers is an excess of hydrogen peroxide.

Abstract: A process for the production of gaseous olefins which involves introducing a hydrocarbon feedstock stream into a high temperature thermal cracking zone to produce a high temperature cracked product stream, quenching the cracked product stream to stop the cracking reactions, injecting at least one HDD (hydrogen donor diluent) into the cracked product stream at or downstream of the point at which the reaction is quenched, recovering normally gaseous olefins from the cracked product stream, and recovering a liquid product stream containing a diminished asphaltene content.

Abstract: High quality lubricating oil base stocks are produced from crude oils that contain significant concentrations of aromatic compounds in their higher boiling fractions. First, the crude is fractionated. After the residua fraction has been deasphalted, it is combined with the gas oil fraction. The resultant combined fraction is hydrocracked. The hydrocrackate is separated into a light fraction and a heavy fraction. The heavy fraction is hydrodewaxed, then hydrofinished. The hydrofinished product is combined with the light fraction and distilled into products including middle distillate fuel products and lubricating oil base stocks. The lubricating oil base stocks have high VI.

Abstract: In ebullated bed hydroprocessing of a distillate hydrocarbon feedstock, it has been found that high pressure and low pressure heat exchange can be separated. Both the high pressure heat exchange and the fired heater fuel consumption are reduced. A control system provides for a constant distillate feedstock temperature in cooperation with heat integration.

Abstract: The impurity content, e.g. propionitrile, in a fraction containing C.sub.5 or C.sub.6 tertiary olefins obtained by cracking hydrocarbons is reduced by distilling with an alkanol and removing the impurity as a higher boiling point fraction.

Abstract: In a process for the separation of hydrocarbon materials and other materials including ammonia and hydrogen chloride normally associated with the hydrocarbon materials in refining of petroleum, the deposition of ammonium chloride is retarded or prevented by introducing inert gas of higher volatility into the processing operation upstream from where the deposition of ammonium chloride would otherwise occur.

Abstract: A process for the production of gaseous olefins which involves introducing a hydrocarbon feedstock stream into a high temperature thermal cracking zone to produce a high temperature cracked product stream, quenching the cracked product stream to stop the cracking reactions, injecting at least one HDD (hydrogen donor diluent) into the cracked product stream at or downstream of the point at which the reaction is quenched, recovering normally gaseous olefins from the cracked product stream, and recovering a liquid product stream containing a diminished asphaltene content.

Abstract: An improvement in iso-olefin etherification is obtained in an integrated process combining a fluidized catalytic cracking reaction and a fluidized catalyst etherification reaction wherein zeolite catalyst particles are withdrawn in partially deactivated form from the ether reaction stage and added as part of the catalyst in the FCC reaction.

Abstract: The benzene content of hydrocarbon gasolines is accomplished by (a) fractionating at least one hydrocarbon gasoline into a light fraction A, with an increased benzene content, and a heavy fraction B, with a reduced benzene content; (b) contacting the light fraction A at a temperature below room temperature with a gas containing at least a fraction of olefins in which the number of carbon atoms is from 2 to 5 per molecule so that at least a fraction of said olefins is absorbed in light fraction A; at the end of stage (b), separating a residual gas with a reduced olefin content from a liquid fraction C, with an increased olefin content; (d) passing the fraction C from stage (c) into an alkylation reactor so that at least a fraction of the benzene is alkylated by at least a fraction of the olefins; (e) fractionating the mixture emerging from stage (d) so as to produce, firstly, a gas phase chiefly comprising gases which were not converted during stage (d) and, secondly, a liquid phase, at least partly containing

Abstract: A method for inhibiting the formation of fouling materials during the caustic washing of hydrocarbons contaminated with oxygen compounds is disclosed. The method comprises adding an effective amount of carbohydrazide to the caustic wash system.

Abstract: A process for the preparation of a base oil and middle distillate which is stable to oxidation and low temperature from a mineral oil fraction having a boiling range above 350.degree. C., by, in a first step, converting the mineral oil fraction on a hydrocracking catalyst under hydrocracking conditions to an extent of from 20 to 80% by weight into fractions which boil below 360.degree. C., separating the reactor effluent, if necessary, into liquid and gas phases in a high-pressure separator, treating the entire reactor effluent or only the liquid phase, directly or after removal of the fractions boiling below 360.degree. C. by distillation, in a second step with hydrogen at from 200.degree. to 450.degree. C.

Abstract: A catalytic hydrocracking process which minimizes the fouling of the process unit with 11.sup.+ ring heavy polynuclear aromatic compounds by means of partially condensing the hydrocarbon effluent from the hydrocracking zone to produce an unconverted hydrocarbon stream comprising trace quantities of 11.sup.+ ring heavy polynuclear aromatic compounds and contacting the unconverted hydrocarbon stream with an adsorbent which selectively retains the 11.sup.+ ring heavy polynuclear aromatic compounds before the unconverted hydrocarbon stream is recycled to the hydrocracking zone.

Abstract: Potential problems associated with the formation of polynuclear aromatic compounds during hydrocracking of residual oils are eliminated by operating at high conversion rates with a high hydrogen concentration followed by a unique separation method. The feed to the final product recovery column is preferably highly vaporized before or within the column. All of the net bottoms stream of the product recovery column, which is equal to less than 5 vol. percent of the feed, is withdrawn from the process. Only PNA free distillate is recycled.

Abstract: A method of processing hydrocarbon substances including coal, heavy crude oil, and bitumen by hydrogenating the hydrocarbon substance with a gas containing from 20%-100% hydrogen at a pressure in the range of from 50 bar to 700 bar and at a temperature in the range of from 250.degree. C. to 600.degree. C. to produce a hydrogenation residue which is treated in a secondary stripping operation using hydrogen gas at a pressure between about 1.2 bar and 150 bar to recover light hydrocarbon gases from the hydrogenation residue.

Abstract: Apparatus and process for compressing and quenching a cracked gas stream from a hydrocarbon cracking furnace including the step of feeding furnace output directly into an ejector in the effluent line, the ejector acting to quench and compress the effluent by injection of pressurized motive fluid into the ejector thereby rapidly mixing the motive fluid with the effluent for quick quenching and compression to prevent coke build-up and allow efficient heat exchanger and low pressure furnace operation.

Abstract: A process for producing gasoline components from a hydrocarbonaceous feed containing hydrocarbons comprising at least 4 carbon atoms is disclosed. The process comprises the following steps:a) separating feed into a heavy fraction containing hydrocarbons comprising at least 7 carbon atoms, an intermediate fraction containing mainly hydrocarbons comprising 6 or 7 carbon atoms, and a light fraction containing hydrocarbons comprising at most 6 carbon atoms,b) isomerizing at least part of the light fraction,c) combining effluent of step b) with the intermediate fraction, separating off a stream containing normal hydrocarbons and a stream containing branched hydrocarbons, andd) passing at least part of the stream containing normal hydrocarbons to isomerization step b).