Nozzle System Patents (Class 219/121.5)
  • Patent number: 11745859
    Abstract: A flow control actuator includes a first side wall, a second side wall opposite and substantially parallel to the first side wall, an upstream wall mechanically coupled to upstream ends of the first and second side walls, and a downstream cap mechanically coupled to downstream ends of the first and second side walls. The first side wall, the second side wall, the upstream wall and the downstream cap collectively define an interior of the flow control actuator. An energy source is disposed in at least one of the first sidewall and the second sidewall. At least one fuel injector is disposed in the upstream wall, the first sidewall and/or the second sidewall for dispersing fuel into the flow control actuator. At least one air inlet is disposed in the upstream wall, the first sidewall and/or the second sidewall for introducing air into the flow control actuator. Fuel from fuel injector and air from the air inlet are ignited in the flow control actuator.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: September 5, 2023
    Assignee: General Electric Company
    Inventors: Nicholas William Rathay, Narendra Digamber Joshi
  • Patent number: 11632850
    Abstract: A plasma cutting method providing a plasma torch having an electrode disposed within a first nozzle with a first exit section facing an end of the electrode. The first gas source supplies a gas to the first nozzle. A second nozzle is arranged concentrically around the first nozzle and has a second exit section substantially facing the first exit section. A second gas source supplies the gas between the first nozzle and the second nozzle. The electrode is supplied with a current, and the first and second nozzles are supplied with the gas to form a plasma with the gas introduced into the first nozzle. The surrounding pressure around the plasma jet in the second nozzle at the exit of the first nozzle is controlled to be at least superior to the atmospheric pressure and inferior to the pressure in the first exit section.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: April 18, 2023
    Assignee: AKRYVIA
    Inventor: Frédéric Camy-Peyret
  • Patent number: 11608552
    Abstract: A method for applying a composition to a substrate, and a downhole component, of which the method includes thermal spraying a layer of the composition onto the substrate, the substrate being provided by a downhole component, the layer resulting from the thermal spraying having a thickness of at least about 0.10 inches and being configured to remain bonded to the downhole component when used downhole in a well, the composition being chromium-free.
    Type: Grant
    Filed: February 4, 2020
    Date of Patent: March 21, 2023
    Assignee: INNOVEX DOWNHOLE SOLUTIONS, INC.
    Inventors: Joe Lynn Scott, John H. Gammage
  • Patent number: 11560627
    Abstract: A system and method are described for depositing a material onto a receiving surface, where the material is formed by use of a plasma to modify a source material in-transit to the receiving surface. The system comprises a microwave generator electronics stage. The system further includes a microwave applicator stage including a cavity resonator structure. The cavity resonator structure includes an outer conductor, an inner conductor, and a resonator cavity interposed between the outer conductor and the inner conductor. The system also includes a multi-component flow assembly including a laminar flow nozzle providing a shield gas, a zonal flow nozzle providing a functional process gas, and a source material flow nozzle configured to deliver the source material. The source material flow nozzle and zonal flow nozzle facilitate a reaction between the source material and the functional process gas within a plasma region.
    Type: Grant
    Filed: May 23, 2018
    Date of Patent: January 24, 2023
    Assignee: STARFIRE INDUSTRIES LLC
    Inventors: Brian Edward Jurczyk, Robert Andrew Stubbers
  • Patent number: 11432865
    Abstract: A method of operating an electrosurgical apparatus for coagulating tissue comprises inserting the electrosurgical instrument into an endoscope, and activating a source to supply ionisable gas to the electrosurgical instrument at a flow rate of less than a predetermined threshold flow rate while the electrosurgical instrument is being inserted into the endoscope. Once the electrosurgical instrument has been fully inserted into the endoscope, the source is activated to supply ionisable gas to the electrosurgical instrument at a flow rate of greater than the predetermined threshold flow rate. Finally, high frequency energy is supplied from an electrosurgical generator to the electrosurgical instrument, in order to ionise the ionisable gas flowing to the electrosurgical instrument.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: September 6, 2022
    Assignee: GYRUS MEDICAL LIMITED
    Inventor: Tony Atwell
  • Patent number: 11402977
    Abstract: A system may include processor(s), and memory in communication with the processor(s) and storing instructions configured to cause the system to orient webpage content based on user attention. The system may determine a user has navigated to a webpage. The system may generate an attention level based on received user feature(s) associated with activity of the user on the webpage. Responsive to determining the attention level exceeds a predetermined threshold, the system may identify a duration associated with the attention level, transmit an offer to one or more entities to submit predetermined content based on the duration, receive predetermined content from the one or more entities, identify, based on a predetermined amount of predetermined content space, selected content of the received predetermined content for placement on the webpage, and cause a GUI of the user device to display the selected content.
    Type: Grant
    Filed: September 7, 2021
    Date of Patent: August 2, 2022
    Assignee: CAPITAL ONE SERVICES, LLC
    Inventors: Anh Truong, Brian Barr, Christopher Wallace, Samuel Sharpe, Galen Rafferty, Jeremy Edward Goodsitt, Austin Walters, Grant Eden
  • Patent number: 11224480
    Abstract: A medical device includes a shaft including a lumen configured to direct a flow of fluid through the shaft and an electrode. A proximal end of the electrode and a distal end of the shaft form a coupling configured to releasably couple the proximal end of the electrode with the distal end of the shaft. When the proximal end of the electrode is coupled to the distal end of the shaft, fluid delivered through the lumen is emitted from the electrode.
    Type: Grant
    Filed: August 24, 2018
    Date of Patent: January 18, 2022
    Assignee: Boston Scientific Scimed, Inc.
    Inventors: Paul Smith, Aidan McGlinchey, Allyn Jensrud, Ramon Estevez, Mingxiang Xu, Niklas Andersson, Gary Jordan
  • Patent number: 11212904
    Abstract: A plasma arc torch system comprising a plasma arc torch is provided. The torch includes an electrode, a nozzle, a vent passage and a shield. The nozzle is spaced from the electrode to define a plasma chamber therebetween. The plasma chamber is configured to receive a plasma gas. The vent passage, disposed in the nozzle body, is configured to divert a portion of the plasma gas exiting the plasma chamber from a nozzle exit orifice. The shield is spaced from the nozzle to define a flow region therebetween. The flow region is configured to (i) receive a liquid and (ii) expel the liquid along with a plasma arc substantially surrounded by the liquid via a shield exit orifice.
    Type: Grant
    Filed: November 6, 2018
    Date of Patent: December 28, 2021
    Assignee: Hypertherm, Inc.
    Inventors: Madhura Mitra, Soumya Mitra, Stephen Liebold
  • Patent number: 11179189
    Abstract: A monopolar electrosurgical instrument and electrosurgical system for treating biological tissue by a plasma. The instrument includes a tubular line for conducting a gas to the treatment location, wherein the line consists of electrically insulating material and has a distal opening for the exit of the gas in the direction of the tissue to be treated, and an electrode arranged in the region of the distal opening in the line, wherein the electrode is connectable to an electrosurgical generator to ignite a plasma discharge in the gas. Improving the ignition behavior, the inner surface of the line has an enhanced electrical conductivity in the distal opening. Furthermore, a method for producing an electrosurgical instrument for providing a line made of nonconductive material, an electrode, and enhancing the conductivity of an inner surface of the line in the region of the opening, for enhancing the conductivity in the line.
    Type: Grant
    Filed: May 4, 2017
    Date of Patent: November 23, 2021
    Assignee: OLYMPUS WINTER & IBE GMBH
    Inventor: Uwe Fischer
  • Patent number: 11160157
    Abstract: Approaches herein provide a system for determining whether one or more consumable parts of a plasma device has been removed or replaced while the plasma device and associated sensors lie dormant or are no longer receiving data, e.g., when the plasma device is power-off. The approaches herein determine whether certain types of data stored in a controller's memory are still valid, for example, for the purposes of determining degradation and/or end-of-life of the consumable parts. In the case that one or more consumable parts has been serviced or replaced, the data stored in the controller memory may no longer be considered valid for the consumable part(s). In one approach, the controller determines a status of a switch or a conformal film in the device following start-up, and determines, based on the position of the switch or the conformal film, whether the consumable part has been removed or replaced.
    Type: Grant
    Filed: January 10, 2019
    Date of Patent: October 26, 2021
    Assignee: VICTOR EQUIPMENT COMPANY
    Inventors: Roger H. Lambert, Ryan T. Lynaugh, David C. Griffin, Andrew J. Raymond
  • Patent number: 11147621
    Abstract: A microwave ablation system includes a microwave ablation antenna assembly, a generator, a first fluid supply source, and a second fluid supply source. The microwave ablation antenna assembly includes a fluid port for receiving fluid. The generator is coupled to the microwave ablation antenna assembly. The first fluid supply source is configured to be selectively in fluid communication with the fluid port to supply a first fluid to the microwave ablation antenna assembly. The second fluid supply source is configured to be selectively in fluid communication with the fluid port to supply a second fluid to the microwave ablation antenna assembly.
    Type: Grant
    Filed: October 12, 2018
    Date of Patent: October 19, 2021
    Assignee: COVIDIEN LP
    Inventors: William J. Dickhans, Flor De Maria R. Nonalaya
  • Patent number: 11109475
    Abstract: A consumable assembly for a plasma arc torch is provided, the consumable assembly including an electrode provided within an interior of a nozzle. The electrode may include a sidewall having one or more fluid passageways formed therethrough, an end wall extending from a distal end of the sidewall, and a central cavity defined by an inner surface of the sidewall and the end wall, the central cavity extending between distal and proximal ends of the electrode. The electrode may further include a heat removal element extending into the central cavity from the inner surface of the sidewall. In one embodiment, the consumable assembly includes a current and gas conduit at the proximal end of the electrode, the current and gas conduit including an interior bore radially aligned with the electrode for collectively delivering a plasma gas, a shield gas, and a vent gas into the central cavity of the electrode.
    Type: Grant
    Filed: April 9, 2019
    Date of Patent: August 31, 2021
    Assignee: THE ESAB GROUP INC.
    Inventor: Joshua Nowak
  • Patent number: 10953493
    Abstract: A system for making a welded assembly. The system may include a welding system that projects a laser beam that welds a first part to a second part. The system may further include a gas delivery device defining an interior cavity. The gas delivery device may include an inlet that provides pressurized gas to the interior cavity, and a discharge slot that receives the pressurized gas from the interior cavity and outputs the pressurized gas with substantially laminar flow toward the laser beam.
    Type: Grant
    Filed: July 7, 2017
    Date of Patent: March 23, 2021
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Phillip Leicht, Yang Zhai, David Earl Rogers
  • Patent number: 10882625
    Abstract: A wing comprising a leading edge composed of a skin transparent to microwaves, magnetrons implanted under the skin and arranged in rows and in columns alongside one another, between two successive rows of magnetrons, a discharge row successively comprising an electrode and a ground electrode, where each electrode passes through the skin and where each ground electrode is under the skin.
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: January 5, 2021
    Assignee: AIRBUS OPERATIONS SAS
    Inventor: Mathias Farouz-Fouquet
  • Patent number: 10716200
    Abstract: A liquid cooled shield assembly for a plasma arc torch includes an inner cap and a shield. The inner cap includes a substantially hollow body having a proximal end and a distal end that define a longitudinal axis, the distal end including an annular portion about the longitudinal axis. The inner cap also includes a liquid passage defined, at least in part, by an interior surface of the body, the liquid passage including a first set of ports in the annular portion, the first set of ports extending between an interior portion of the body and an exterior portion of the body to convey a liquid therethrough. The shield at least partially surrounds the inner cap and has a liquid impingement region on an interior surface of the shield adjacent to the first set of ports, the liquid impingement region for receiving the cooling liquid.
    Type: Grant
    Filed: December 1, 2017
    Date of Patent: July 14, 2020
    Assignee: Hypertherm, Inc.
    Inventors: John Peters, Brian J. Currier
  • Patent number: 10638592
    Abstract: A plasma treatment system includes a plasma arc torch, a tee attached to a hollow electrode nozzle of the plasma arc torch, and a screw feed unit or a ram feed unit having an inlet and an outlet attached to the tee. The plasma arc torch includes a cylindrical vessel having a first end and a second end, a first tangential inlet/outlet connected to or proximate to the first end, a second tangential inlet/outlet connected to or proximate to the second end, an electrode housing connected to the first end of the cylindrical vessel such that a first electrode is (a) aligned with a longitudinal axis of the cylindrical vessel, and (b) extends into the cylindrical vessel, and a hollow electrode nozzle connected to the second end of the cylindrical vessel such that a centerline of the hollow electrode nozzle is aligned with the longitudinal axis of the cylindrical vessel.
    Type: Grant
    Filed: January 20, 2017
    Date of Patent: April 28, 2020
    Assignee: Foret Plasma Labs, LLC
    Inventor: Todd Foret
  • Patent number: 10569360
    Abstract: A double nozzle for a laser processing head includes an inner body portion having an interior surface defining a first bore, and an exterior surface, the bore aligned with a central longitudinal axis of the body. The double nozzle includes an outer body portion having an interior surface defining a second bore that is substantially aligned to the longitudinal axis. The outer body portion is matingly engaged with a region of the exterior surface of the inner body portion. The region between the exterior surface of the inner body portion and the interior surface of the outer body portion defines at least six coaxial fluid flow paths through an interior annular flow volume of the double nozzle. Each fluid flow path is defined at least in part by a corresponding feature formed in at least one of the inner body portion or the outer body portion.
    Type: Grant
    Filed: July 11, 2017
    Date of Patent: February 25, 2020
    Assignee: Hypertherm, Inc.
    Inventors: Joe Ciambra, Sanjay Garg, Kenneth J. Woods, David J. Cook, Davide Orlandi
  • Patent number: 10555410
    Abstract: A consumable cartridge for a liquid-cooled plasma arc torch is provided. The consumable cartridge comprises a cartridge frame including a proximal end having an end surface, a distal end and a body having a central longitudinal axis extending therethrough. The cartridge configured to form a radio-frequency identification (RFID) interface with a torch head. The consumable cartridge also comprises an arc emitter and an arc constrictor affixed to the cartridge frame at the distal end and an RFID mounting feature formed on or in the cartridge frame adjacent to the end face. The RFID mounting feature is non-concentric with the central longitudinal axis of the body. The consumable cartridge further comprises an RFID tag disposed in or on the RFID mounting feature for transmitting information about the cartridge to a reader device in the torch head when the cartridge is connected to the torch head.
    Type: Grant
    Filed: August 4, 2016
    Date of Patent: February 4, 2020
    Assignee: Hypertherm, Inc.
    Inventors: Nicholas A. Sanders, E. Michael Shipulski, Michael Hoffa
  • Patent number: 10456855
    Abstract: The invention features a frame for a plasma arc torch cartridge. The frame includes a thermally conductive frame body having a longitudinal axis, a first end configured to connect to a first consumable component, and a second end configured to mate with a second consumable component. The frame body surrounds at least a portion of the second consumable component. The frame also includes a set of flow passages formed within the frame body. The set of flow passages fluidly connects an internal surface of the frame body and an external surface of the frame body. The set of flow holes is configured to impart a fluid flow pattern about the second consumable component.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: October 29, 2019
    Assignee: Hypertherm, Inc.
    Inventors: Nicholas A. Sanders, E. Michael Shipulski
  • Patent number: 10369662
    Abstract: The invention concerns a method for producing three-dimensional objects (6) layer by layer using a powdery material (7) which can be solidified by irradiating it with a high-energy beam (4), said method comprising the steps of: applying a first layer of powdery material onto a working area (5); solidifying a part of said first layer by irradiating it with a high-energy beam; and applying a second layer (8) of powdery material onto the first, partly solidified layer. The invention is characterized in that the method comprises the step of: determining a rate at which the temperature of the second layer (8) increases after application onto the first layer. The invention also concerns an apparatus configured to operate according to the above method.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: August 6, 2019
    Assignee: Arcam AB
    Inventor: Ulric Ljungblad
  • Patent number: 10285255
    Abstract: A laser ablation system includes a sample chamber 102 configured to accommodate a target 104 within an interior 106 thereof, a sample generator 108 configured to remove a portion of the target 104 (which may be subsequently captured as a sample) and an analysis system 110 configured to analyze a composition of the sample. A sample capture cell in the chamber proximate to the target has a capture cavity configured to receive target material, a first inlet configured to transmit a flow of a carrier gas from a first location adjacent to an exterior of the capture cell into a region of the capture cavity; and an outlet configured to receive carrier gas from another region of the capture cavity. The sample chamber 102 includes an injection nozzle 120 configured to introduce, into the interior 106, a fluid such as a carrier gas.
    Type: Grant
    Filed: February 14, 2014
    Date of Patent: May 7, 2019
    Assignee: ELEMENTAL SCIENTIFIC LASERS, LLC
    Inventors: Barry L. Sharp, David N. Douglas, Amy J. Managh
  • Patent number: 10192726
    Abstract: A sample introduction system providing variable online dilution of a sample is described. In one or more implementations, a device includes a spectrometry analysis system that employs example techniques in accordance with the present disclosure includes an inline dilution environment, including a first valve assembly configured to prepare a sample by accepting at least one of the sample, a diluent, a carrier, or an internal standard, where the first valve assembly includes a first sample loop; and a second valve assembly configured to prepare the sample by accepting the sample from the first valve assembly, where the second valve assembly is coupled to the first valve assembly, and where the second valve assembly includes a second sample loop.
    Type: Grant
    Filed: October 20, 2014
    Date of Patent: January 29, 2019
    Assignee: ELEMENTAL SCIENTIFIC, INC.
    Inventors: Daniel R. Wiederin, Kyle W. Uhlmeyer, Austin Schultz, Jonathan Hein
  • Patent number: 9913359
    Abstract: Embodiments of the present disclosure relate to a spark gap device that includes a first electrode having a first surface and a second electrode having a second surface offset from and facing the first surface. The spark gap device also includes a cantilevered component coupled to the first electrode that is configured to generate a field emission, a corona discharge or both, to emit light toward at least the first surface such that photons are incident on the first surface and cause electron emission from the first surface. The spark gap device may not include a radioactive component.
    Type: Grant
    Filed: January 6, 2017
    Date of Patent: March 6, 2018
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Joseph Darryl Michael, Timothy John Sommerer, Karim Younsi, Mohamed Rahmane
  • Patent number: 9902012
    Abstract: A weld electrical and gas connector with sealed gas flow is provided. In an exemplary embodiment, a welding cable connector system includes a male connector having a conductive body for conveying welding power. The male connector includes a sealed passageway disposed coaxially of the conductive body for conveying shielding gas, and a gas sealing valve configured to seat to stop flow of shielding gas when the male connector is not engaged. The system also includes a female connector having a conductive body for conveying welding power. The female connector includes a sealed passageway disposed coaxially of the conductive body for conveying shielding gas, and a gas sealing valve configured to seat to stop flow of shielding gas when the female connector is not engaged. The male and female connectors are mutually engageable to conduct welding power and shielding gas therethrough.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: February 27, 2018
    Assignee: Illinois Tool Works Inc.
    Inventors: Jeffery Ray Ihde, Thomas Don Lahti, James Francis Rappl, Joseph Edward Feldhausen
  • Patent number: 9883575
    Abstract: A plasma torch assembly, and components thereof, is provided with optimized attributes to allow for improved torch durability add versatility. A torch nozzle is provided having a novel design, including exterior cooling channels running along a length of the nozzle. An improved inner retaining cap assembly is provided which imparts a swirl on shield gas flow. Additionally, a shield cap and outer retainer have optimized geometries to allow the torch to be made narrower to facilitate the cutting of complex 3-D shapes and bevel cuts not attainable with known mechanized plasma torches.
    Type: Grant
    Filed: March 10, 2017
    Date of Patent: January 30, 2018
    Assignee: LINCOLN GLOBAL, INC.
    Inventor: Praveen K. Namburu
  • Patent number: 9833760
    Abstract: A method for preparing high-temperature, active particle-containing steam. The method includes: 1) preparing steam; selecting one or several non-oxidizing gases as a working gas; ionizing the working gas into a plasma working medium by using a plasma generator; and 2) injecting the plasma working medium into a high-temperature steam generator to form high-temperature ionized environment while introducing the steam into the high-temperature steam generator for allowing the steam to contact with the plasma working medium so that the steam is heated and activated to form active particle-containing steam. A device for preparing the high-temperature, active particle-containing steam is also provided.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: December 5, 2017
    Assignee: WUHAN KAIDI ENGINEERING TECHNOLOGY RESEARCH INSTITUTE CO., LTD.
    Inventors: Yilong Chen, Yanfeng Zhang, Minxia Cao, Hong Li
  • Patent number: 9764173
    Abstract: Provided herein are devices, systems and methods utilizing flow of a medically safe inert gas to prevent fires in operating rooms during electrosurgical procedures. A device is disposed around or proximate to or integrated into the tip of an electrosurgical instrument or tool and is in fluid contact with a source of a medically safe inert gas. The gas is flowed around or envelopes the tip as the electrosurgical instrument or tool is utilized. The presence of the medically safe inert gas displaces oxygen, thereby preventing or suppressing fires that may be ignited by sparks generated during use of the tool.
    Type: Grant
    Filed: July 11, 2014
    Date of Patent: September 19, 2017
    Assignee: SCOTT & WHITE HEALTHCARE
    Inventor: William C Culp, Jr.
  • Patent number: 9686848
    Abstract: A plasma torch assembly, and components thereof, is provided with optimized attributes to allow for improved torch durability add versatility. A torch nozzle is provided having a novel design, including exterior cooling channels running along a length of the nozzle. An improved inner retaining cap assembly is provided which imparts a swirl on shield gas flow. Additionally, a shield cap and outer retainer have optimized geometries to allow the torch to be made narrower to facilitate the cutting of complex 3-D shapes and bevel cuts not attainable with known mechanized plasma torches.
    Type: Grant
    Filed: September 25, 2014
    Date of Patent: June 20, 2017
    Assignee: LINCOLN GLOBAL, INC.
    Inventor: Praveen K. Namburu
  • Patent number: 9609734
    Abstract: A plasma arc system includes a plasma torch having a torch nozzle with an opening at a distal end for a plasma jet to exit. An electromagnetic shield cap is disposed near the distal end of the torch nozzle with the shield cap having an opening that is coaxial with the opening of the torch nozzle. A plasma cutting power source supplies current to the torch to create the plasma jet. A magnetic field power source provides a current to the electromagnetic shield cap to generate a magnetic field near the plasma jet to focus the plasma jet as the plasma jet exits the torch nozzle. A controller synchronizes operation of the power sources during a transition from a piercing operation to a cutting operation.
    Type: Grant
    Filed: March 26, 2015
    Date of Patent: March 28, 2017
    Assignee: LINCOLN GLOBAL, INC.
    Inventor: Jeremy Stone
  • Patent number: 9521736
    Abstract: A method and device to apply a cold plasma to a substance at a treatment surface of a patient to cause electroporation of the substance into cells of the patient. The substance can be previously applied to the treatment surface. Alternatively, the substance can be placed in a foam-like material within a tip that passes the cold plasma from the cold plasma device to the treatment area. The tip can be a cannula device with an aperture at the distal end. The cannula device can also have apertures along a portion of the length of the cannula device.
    Type: Grant
    Filed: December 31, 2013
    Date of Patent: December 13, 2016
    Assignee: Plasmology4, Inc.
    Inventors: Marc C. Jacofsky, David J. Jacofsky, Gregory A. Watson
  • Patent number: 9488312
    Abstract: Disclosed herein is a lubrication device comprising a solid lubricant disposed between and in contact with a first electrode and a second electrode dimensioned and arranged such that application of an electric potential between the first electrode and the second electrode sufficient to produce an electric arc between the first electrode and the second electrode to produce a plasma in an ambient atmosphere at an ambient pressure which vaporizes at least a portion of the solid lubricant to produce a vapor stream comprising the solid lubricant. Methods to lubricate a surface utilizing the lubrication device in-situ are also disclosed.
    Type: Grant
    Filed: January 9, 2014
    Date of Patent: November 8, 2016
    Assignee: The United States of America as Represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Richard R. Hofer, Donald B. Bickler, Saverio A. D'Agostino
  • Patent number: 9370088
    Abstract: A method of operating a plasma arc torch is provided that includes directing a first portion of gas into a plasma chamber, directing a second portion of the gas to initiate a pilot arc in the plasma chamber, and redirecting the second portion of the gas to form a shield gas flow rather than venting the second portion to atmosphere. A plasma arc torch for this method includes a start cartridge disposed between an electrode and a tip for initiating the pilot arc. The start cartridge defines at least one redirect gas passageway in fluid communication with a shield gas passageway. The second portion of gas is redirected through the at least one redirect gas passageway and into the shield gas passageway.
    Type: Grant
    Filed: January 12, 2015
    Date of Patent: June 14, 2016
    Assignee: Victor Equipment Company
    Inventors: Brandon Hebert, Chris Conway
  • Patent number: 9326367
    Abstract: In some aspects, nozzles for gas-cooled plasma torches can include a body having a first end and a second end that define a longitudinal axis; a plenum region substantially formed within the body that extends from the first end and is configured to receive a plasma gas flow; an exit orifice located at the second end oriented substantially coaxially with the longitudinal axis, the exit orifice fluidly connected to the plenum region; and a feature on an outer surface of the body to increase cooling by receiving a high velocity cooling gas flow flowing in a direction along a length of the body, an impingement surface of the feature to receive the cooling gas flow at a substantially perpendicular direction relative to the impingement surface and to redirect the cooling gas flow to promote cooling and uniform shield flow.
    Type: Grant
    Filed: November 26, 2013
    Date of Patent: April 26, 2016
    Assignee: Hypertherm, Inc.
    Inventors: Yu Zhang, Zheng Duan
  • Patent number: 9227214
    Abstract: Various embodiments include an adjustable gas distribution assembly for an adjustable plasma spray device. In one embodiment, the assembly includes: a first gas distribution ring including a plurality of openings allowing a gas to pass to an inner diameter thereof, the first gas distribution ring including a mating surface upstream of the plurality of openings; and a positioning ring axially aligned with the gas distribution ring between the first gas distribution ring and an electrically charged outlet of the plasma spray device, wherein the positioning ring includes a mating surface that mates with the mating surface of the first gas distribution ring to form the gas distribution assembly, wherein the mating surface of the positioning ring is sized to mate with a plurality of distinct gas distribution rings including the first gas distribution ring.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: January 5, 2016
    Assignee: General Electric Company
    Inventors: Donald Joseph Baldwin, Joseph Garfield Albanese, Stephen David Dillon, James Allen Fisk, II
  • Patent number: 9226378
    Abstract: A plasma torch comprises a cascade between a cathode and an anode. The cascade is an inter-electrode insert. An interior of the cascade is shaped so that a diameter of the interior expands in series in a plurality of steps from a side of the cathode to a side of the anode. As a result of the cascade being provided, the output power of the plasma torch is obtained not by an increase in the electric current but by an increase in the arc electric voltage. Therefore, the lifespan of each of the electrodes, i.e., the cathode and the anode, becomes remarkably longer. In addition, since a quasi laminar flow of the plasma is generated in the interior of the cascade, a fluctuation in the output power of the plasma jet is reduced. Thus, it is possible to lower the driving and operating costs.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: December 29, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hideki Hamatani, Sunao Takeuchi, Fuminori Watanabe, Tetsuro Nose, Oleg Pavlovich Solonenko, Andrey Vladimirovich Smirnov
  • Patent number: 9144148
    Abstract: In some aspects, nozzles for a gas-cooled plasma torches can include a hollow generally cylindrical body having a first end and a second end that define a longitudinal axis, the second end of the body defining a nozzle exit orifice; a gas channel formed in the first end between an interior wall and an exterior wall of the cylindrical body, the gas channel directing a gas flow circumferentially about at least a portion of the body; an inlet passage formed substantially through a radial surface of the exterior wall and fluidly connected to the gas channel; and an outlet passage at least substantially aligned with the longitudinal axis and fluidly connected to the gas channel.
    Type: Grant
    Filed: November 26, 2013
    Date of Patent: September 22, 2015
    Assignee: Hypertherm, Inc.
    Inventors: Yu Zhang, Zheng Duan, Lisa Nadeau
  • Patent number: 9105433
    Abstract: A plasma torch includes an electrically conductive cylindrical vessel, a hollow electrode, a first insulator, a concentric reducer, a tangential inlet, an electrode housing and a first electrode. The hollow electrode is aligned with a longitudinal axis of the electrically conductive cylindrical vessel and extends into the electrically conductive cylindrical vessel. The first insulator seals the electrically conductive cylindrical vessel around the hollow electrode. A non-conductive granular material is disposed between the electrically conductive cylindrical vessel and the hollow electrode. The concentric reducer is disposed within the electrically conductive cylindrical vessel and extends from the electrically conductive cylindrical vessel to the hollow electrode. The electrode housing is connected to the electrically conductive cylindrical vessel.
    Type: Grant
    Filed: September 25, 2013
    Date of Patent: August 11, 2015
    Assignee: Foret Plasma Labs, LLC
    Inventor: Todd Foret
  • Patent number: 9050681
    Abstract: The present invention provides a method of production of electric resistance welded steel pipe able to stably reduce weld defects due to oxides by firing plasma and furthermore able to reduce plasma jet noise and comprises shaping steel plate 1 into a tube and electric resistance welding the abutting end faces 4 during which blowing on at least the abutting end faces 4a in the region 6 at the welding upstream side from the weld point 9 where the temperature becomes 650° C. or more a reducing high temperature (pseudo) laminar plasma obtained by applying voltage to a reducing gas containing H2 gas: 2 to 50 vol % to which is added a balance of Ar gas alone or a mixed gas of Ar gas to which N2 gas, He gas, or both are added. At that time, it is preferable to make the applied voltage over 120V and the make the plasma blowing conditions satisfy the following formula (1).
    Type: Grant
    Filed: February 29, 2008
    Date of Patent: June 9, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hideki Hamatani, Shinji Kodama, Nobuo Mizuhashi, Sunao Takeuchi, Tomohiro Nakaji, Takashi Miyakawa, Hitoshi Asahi, Michitoshi Tanimoto, Michimasa Mukai
  • Publication number: 20150144603
    Abstract: A nozzle for a plasma arc torch is provided. The nozzle includes a substantially hollow, elongated nozzle body capable of receiving an electrode, the body defining a longitudinal axis, a distal end, and a proximal end. The nozzle also includes a swirl sleeve attachable to an interior surface of the nozzle body, the swirl sleeve configured to impart a swirling motion to a gas introduced to the nozzle. The nozzle additionally includes a nozzle tip connected to the proximal end of the nozzle body, a nozzle shield, and an insulator configured to connect the nozzle tip and the nozzle shield to electrically insulate the nozzle shield and the nozzle tip from one another while transferring thermal energy therebetween.
    Type: Application
    Filed: January 30, 2015
    Publication date: May 28, 2015
    Inventors: E. Michael Shipulski, Nicholas A. Sanders, Jay Jason, Jonathon P. Mather, Peter J. Twarog, Clifford Glenn Darrow
  • Patent number: 9040868
    Abstract: A retaining cap for a plasma torch is provided that includes fast securing threads. The retaining cap includes internal threads that couple to external threads of a torch body of the plasma torch. The internal and external threads may be multiple start threads having a thread angle greater than 60°. Plasma torches and plasma cutting systems are also provided.
    Type: Grant
    Filed: August 19, 2011
    Date of Patent: May 26, 2015
    Assignee: Illinois Tool Works Inc.
    Inventors: Nathan Gerald Leiteritz, George Arthur Crowe
  • Publication number: 20150129562
    Abstract: A front end assembly for a plasma torch and methods for assembling and disassembling a torch wherein a plurality of front end parts form a unit that is removable from, and installable in, the torch in a single operation without a special fixture. The front end assembly includes a nozzle retaining cup body connectable to a body of the torch, and a forward end connectable to a shield retainer. A nozzle retaining cup insert fits into the nozzle retaining cup body. The shield retainer has an inner surface for retaining the shield. A nozzle is received within the nozzle retaining cup insert. A stop on the nozzle engages the nozzle retaining cup insert when the front end assembly is removed from the torch so the nozzle does not remain in the torch. The shield engages an insulator, which engages the nozzle, to limit forward axial movement of the nozzle.
    Type: Application
    Filed: November 12, 2013
    Publication date: May 14, 2015
    Applicant: The ESAB Group, Inc.
    Inventor: Wayne Stanley Severance, JR.
  • Patent number: 9024229
    Abstract: The method of optimizing performance of a weld includes determining a set of specified mechanical properties, such as hardness or toughness for the weld, selecting a base metal material, selecting a welding process and welding process conditions, and selecting a weld metal material. The weld metal material and/or the base metal material may be selected by determining a characterization of the weld or base metal material, the characterization including performing a thermal-mechanical simulation of the metal materials and determining the properties of the metals produced by the thermal-mechanical simulation, and subsequently correlating the characterization of the metal materials with the set of specified mechanical properties and the welding process conditions. The method may also include producing said weld having said set of mechanical properties.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: May 5, 2015
    Assignee: Lincoln Global, Inc.
    Inventors: Marie A. Quintana, Vaidyanath B. Rajan, Joe Daniel
  • Publication number: 20150102019
    Abstract: The present invention is to solve the problems described above and to provide the plasma torch nozzle of graphite material coupled to the front electrode of the plasma torch by bolts. To achieve the object of the invention, the plasma torch nozzle according to this invention is characterized by that the torch nozzle is fixedly coupled to the front electrode of the plasma torch by one or more bolts.
    Type: Application
    Filed: December 18, 2013
    Publication date: April 16, 2015
    Applicant: KOREA HYDRO & NUCLEAR POWER CO., LTD.
    Inventors: Hyun Je CHO, Cheon Woo KIM, Young Il KIM, Sang Woo LEE, Seung Chul PARK, Jong Gil PARK, Tae Won HWANG
  • Patent number: 8981252
    Abstract: In some aspects, a retaining cap for a plasma arc torch can include a shell having an exterior surface that defines, at least in part, a first liquid coolant channel, a liner circumferentially disposed within the shell and having an interior surface that defines, at least in part, a second liquid coolant channel, and a gas flow channel defined at least in part by and located between the shell and the liner.
    Type: Grant
    Filed: August 7, 2012
    Date of Patent: March 17, 2015
    Assignee: Hypertherm, Inc.
    Inventors: Stephen M. Liebold, Jon W. Lindsay, Brian J. Currier
  • Patent number: 8981253
    Abstract: A nozzle for a plasma arc cutting torch includes a substantially hollow, elongated body capable of receiving an electrode. The nozzle body defines a longitudinal axis and has a length along the axis from a first end of the nozzle body to a second end of the nozzle body. The nozzle also includes a plasma exit orifice disposed at the first end of the body. The first end of the nozzle body has a width and a ratio of the length of the nozzle body to the width of the nozzle body is greater than about 3.
    Type: Grant
    Filed: September 9, 2011
    Date of Patent: March 17, 2015
    Assignee: Hypertherm, Inc.
    Inventors: E. Michael Shipulski, Nicholas A. Sanders, Jay L. Jason, Jonathan Mather, Peter J. Twarog
  • Patent number: 8963044
    Abstract: Plasma jet assemblies are provided. A plasma jet assembly may include: a tube through which a gas flows; a power source providing a high frequency power exciting the gas in plasma state; a power electrode applying the high frequency power to the gas; and a plasma control unit removing arc discharge of a plasma gas generated in the tube by the high frequency power applied to the power electrode.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: February 24, 2015
    Assignee: Electronics and Telecommunications Research Institute
    Inventors: Yark Yeon Kim, Han Young Yu, Yong Ju Yun, Won Ick Jang, Eun-ju Jeong, Changho Han
  • Patent number: 8952299
    Abstract: A dual resistance heater for a phase change material region is formed by depositing a resistive material. The heater material is then exposed to an implantation or plasma which increases the resistance of the surface of the heater material relative to the remainder of the heater material. As a result, the portion of the heater material approximate to the phase change material region is a highly effective heater because of its high resistance, but the bulk of the heater material is not as resistive and, thus, does not increase the voltage drop and the current usage of the device.
    Type: Grant
    Filed: August 19, 2013
    Date of Patent: February 10, 2015
    Assignee: Micron Technology, Inc.
    Inventors: Yudong Kim, Ilya V Karpov, Charles C. Kuo, Greg Atwood, Maria Santina Marangon, Tyler A. Lowrey
  • Publication number: 20150027997
    Abstract: A welding torch having guidance means designed to advance a wire-like welding filler material mechanically along an axis at least in a section of the welding torch, a process gas nozzle that coaxially surrounds at least the guidance means, and a welding current connector that is connected in electrically conductive manner to an element of the welding torch that is configured to conduct electrical current. A hollow electrode is provided that surrounds the axis coaxially and as the element configured for conducting current is connected in electrically conductive manner to the welding current connector, wherein the guidance means are designed to advance the wire-like welding filler material in potential free manner. The welding torch may be used as part of a welding apparatus for a variety of welding methods.
    Type: Application
    Filed: July 17, 2014
    Publication date: January 29, 2015
    Inventors: Ernst Miklos, Faith Savgu
  • Publication number: 20150028000
    Abstract: In some aspects, nozzles for a gas-cooled plasma torches can include a hollow generally cylindrical body having a first end and a second end that define a longitudinal axis, the second end of the body defining a nozzle exit orifice; a gas channel formed in the first end between an interior wall and an exterior wall of the cylindrical body, the gas channel directing a gas flow circumferentially about at least a portion of the body; an inlet passage formed substantially through a radial surface of the exterior wall and fluidly connected to the gas channel; and an outlet passage at least substantially aligned with the longitudinal axis and fluidly connected to the gas channel.
    Type: Application
    Filed: November 26, 2013
    Publication date: January 29, 2015
    Inventors: Yu Zhang, Zheng Duan, Lisa Nadeau
  • Patent number: RE49153
    Abstract: A component for a plasma arc torch includes a body portion, a tapered surface on the body portion, the tapered surface including a compressible member that provides a disengagement force relative to the body portion, and an axially disposed surface on the body portion for coupling a mating surface on an adjacent structure of the torch. The component can be a nozzle and/or an electrode.
    Type: Grant
    Filed: October 2, 2020
    Date of Patent: July 26, 2022
    Assignee: Hypertherm, Inc.
    Inventors: Jon W. Lindsay, Brent R. Bartlett, Aaron D. Brandt, Zheng Duan, Stephen M. Liebold