Nozzle System Patents (Class 219/121.5)
  • Patent number: 8035057
    Abstract: Systems and methods for generating microwave plasma are disclosed. The present invention provides a microwave plasma nozzle (26) that includes a gas flow tube (40), and a rod-shaped conductor (34) that is disposed in the gas flow tube (40) and has a tip (33) near the outlet of the gas flow tube (40). A portion (35) of the rod-shaped conductor (34) extends into a microwave cavity (24) to receive microwaves passing in the cavity (24). These received microwaves are focused at the tip (33) to heat the gas into plasma. The microwave plasma nozzle (26) also includes a vortex guide (36) between the rod-shaped conductor (34) and the gas flow tube (40) imparting a helical shaped flow direction to the gas flowing through the tube (40). The microwave plasma nozzle (26) further includes a shielding mechanism (108) for reducing a microwave power loss through the gas flow tube (40).
    Type: Grant
    Filed: July 7, 2005
    Date of Patent: October 11, 2011
    Assignees: Amarante Technologies, Inc., Saian Corporation
    Inventors: Sang Hun Lee, Jay Joongsoo Kim
  • Patent number: 8030592
    Abstract: A plasma spray apparatus in the form of a gun is utilized to apply an antifoulant coating to marine vessels. The apparatus includes a plasma generator, an electrophoresis element, a heating element, a shield gas element, a liquid cooling system, a forced air system, and a vacuum system. The plasma generator ionizes gas to create a plasma stream, which is utilized in part to supply energy to the heating element that heats a powder material. The heated powder material is exposed to the electrophoresis element to create a covalently bonded coating material. The coating material is injected into the plasma stream and is applied to a target surface. The shield gas element injects a gas flow to surround and protect the plasma and coating material stream as the stream is in flight to the target surface. The liquid cooling system cools portions of the plasma generator and heating element. The forced air system cools a portion of the target surface as the coating material is being applied.
    Type: Grant
    Filed: June 6, 2007
    Date of Patent: October 4, 2011
    Assignee: Reintjes Marine Surface Technologies, LLC
    Inventor: Larry Weidman
  • Patent number: 7976672
    Abstract: A plasma generation apparatus is provided which includes: a microwave generation portion which generates a microwave; a gas supply portion which supplies a gas to be turned into plasma; a plasma generation nozzle which includes a reception member receiving the microwave, and turns the gas into plasma based on the energy of the received microwave and emits the plasma gas; and a photo-detection unit which detects light emitted by the plasma gas and generates electrical information.
    Type: Grant
    Filed: February 13, 2007
    Date of Patent: July 12, 2011
    Assignee: Saian Corporation
    Inventors: Hidetaka Matsuuchi, Ryuichi Iwasaki, Hirofumi Mankawa, Shigeru Masuda, Hirofumi Hayashi, Masaaki Mike
  • Patent number: 7977599
    Abstract: An erosion resistant torch for use in a solid free form fabrication system for manufacturing a component from successive layers of metal feedstock material. The erosion resistant torch includes a torch structure defining a torch nozzle formed of a highly conductive bulk material. The erosion resistant torch further includes a gas flow channel and an orifice defined therein. An arc electrode is disposed within the gas flow channel. An erosion resistant material is disposed between the torch nozzle and the arc electrode in the form of a coating layer or an erosion resistant insert. The erosion resistant material is formed of one of a refractory material or a ceramic material.
    Type: Grant
    Filed: November 29, 2007
    Date of Patent: July 12, 2011
    Assignee: Honeywell International Inc.
    Inventor: Robbie J. Adams
  • Patent number: 7973262
    Abstract: A powerplant and method for production and use of synthesis gas from a hydrocarbon fuel is disclosed in a combination of a triple helical flow vortex reactor (100) and a power producer (510). The triple helical flow vortex reactor (100) steam-reforms a hydrocarbon fuel in a rich combustion environment and produces a gas stream with synthesis gas. The triple helical flow vortex reactor (100) has a plasma torch to introduce a central vortex and two swirlers to introduce counterposing vortexes, or circumferential flows, at the periphery of a reaction chamber in the triple helical flow vortex reactor. The synthesis gas fuels the power producer (510).
    Type: Grant
    Filed: April 5, 2007
    Date of Patent: July 5, 2011
    Inventor: Igor Matveev
  • Publication number: 20110108528
    Abstract: The invention relates to a liquid-cooled plasma burner, comprising a nozzle bore for the plasma gas jet to exit at a nozzle tip and a first section whose outer surface gradually tapers in the shape of a cone at an angle ? in the direction of the nozzle tip, except for at least one deflection section that extends in the shape of a cone at an angle ? in the direction of the nozzle tip. The invention also relates to an arrangement thereof with a nozzle cap and to a plasma burner comprising such an arrangement.
    Type: Application
    Filed: March 23, 2009
    Publication date: May 12, 2011
    Inventors: Frank Laurisch, Volker Krink, Timo Grundke, Ralf-Peter Reinke
  • Patent number: 7935909
    Abstract: Methods and devices for controlling the flow of gases through a plasma arc torch are provided. A flow of plasma gas is directed to a plasma chamber, a first flow of auxiliary gas is directed around a plasma stream that exits a tip in one of a swirling manner and a radial manner, and a second flow of auxiliary gas is directed around the first flow of auxiliary gas and the plasma stream in one of a coaxial manner, an angled manner, and a radial manner. The first flow of auxiliary gas functions to constrict and shape the plasma stream to improve cut quality and cut speed, and the second flow of auxiliary gas functions to protect the plasma arc torch during piercing and cutting and to cool components of the plasma arc torch such that thicker workpieces may be processed with a highly shaped plasma stream.
    Type: Grant
    Filed: September 4, 2007
    Date of Patent: May 3, 2011
    Assignee: Thermal Dynamics Corporation
    Inventors: Nakhleh A. Hussary, Christopher J. Conway, Thierry R. Renault, Darrin H. MacKenzie
  • Patent number: 7921804
    Abstract: The present invention provides a plasma generating system that includes: a microwave generator for generating microwave energy; a power supply connected to the microwave generator for providing power thereto; a microwave cavity; a waveguide operatively connected to the microwave cavity for transmitting microwave energy thereto; an isolator for dissipating microwave energy reflected from the microwave cavity; and at least one nozzle coupled to the microwave cavity. The nozzle includes: a housing having a generally cylindrical space formed therein, the space forming a gas flow passageway; a rod-shaped conductor disposed in the space and operative to transmit microwave energy along a surface thereof so that the microwave energy excites gas flowing through the space; and an impedance controlling structure which adjusts the impedance of the nozzle.
    Type: Grant
    Filed: December 8, 2008
    Date of Patent: April 12, 2011
    Assignees: Amarante Technologies, Inc., Saian Corporation
    Inventor: Sang Hun Lee
  • Publication number: 20110062124
    Abstract: Plasma arc torches described herein include a torch tip with an improved nozzle that provides angular shield flow injection. In particular, the nozzle provides angular/conical impingement of a fluid (e.g., a shield gas) on an ionized plasma gas flowing through a plasma arc torch. Some of the torch tips described herein include a nozzle with a conical external shape combined with a shield with complementing internal geometry to form the angular fluid flow. As a result, a plasma arc torch including the improved nozzle have the benefits of a stabilized ionized plasma gas flow together with enhanced nozzle cooling and protection from reflecting slag during torch use.
    Type: Application
    Filed: November 5, 2010
    Publication date: March 17, 2011
    Applicant: Hypertherm, Inc.
    Inventors: Zheng Duan, Stephen M. Liebold, Aaron D. Brandt
  • Publication number: 20110049110
    Abstract: An adjustable plasma spray gun apparatus is disclosed. In one embodiment, an adjustable plasma spray gun apparatus includes: a plasma spray gun body having a fore portion and an aft portion; and a first coupler configured to removably attach to the plasma spray gun body at the aft portion, the coupler including: a first portion having a first axial opening configured to removably attach to the plasma spray gun body at the aft portion; and a second portion having a second axial opening configured to removably attach to one of an electrode body or a second coupler.
    Type: Application
    Filed: September 1, 2009
    Publication date: March 3, 2011
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Christopher J. Lochner, Joseph G. Albanese, Donald J. Baldwin, Yuk-Chiu Lau
  • Publication number: 20110042357
    Abstract: A plasma arc torch is provided that includes a wear stop designed to detect wear of an electrode and prevent the use of the electrode once the electrode has experienced a certain amount of wear. Either the electrode or the nozzle is movable with respect to the main torch body, and the movable component defines a projection. The wear stop is positioned a predetermined distance from a nozzle of the torch, such that prior to experiencing an excessive amount of wear, the electrode is able to contact the nozzle and initiate a pilot arc for starting a torch operation. Once the length of the electrode becomes shorter than a predetermined length due to wear, the projection of the electrode engages the wear stop, and the wear stop prevents the electrode from contacting the nozzle. In this way, an electrode that is excessively worn cannot be used in subsequent torch operations.
    Type: Application
    Filed: August 20, 2009
    Publication date: February 24, 2011
    Inventor: David C. Griffin
  • Publication number: 20110042358
    Abstract: A gas distribution ring assembly for a plasma spray system includes a gas distribution ring including a plurality of openings allowing a gas to pass to an inner diameter thereof. The assembly also includes a separate positioning ring axially aligned with the gas distribution ring between the gas distribution ring and an electrically charged outlet of the plasma spray system.
    Type: Application
    Filed: August 24, 2009
    Publication date: February 24, 2011
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Joseph Garfield Albanese, Donald Joseph Baldwin, Yuk-chiu Lau, Christopher Joseph Lochner, William Patrick Rusch
  • Publication number: 20110024397
    Abstract: A DC steam plasma torch includes front, middle and rear sections. The front section includes a first amount and a first electrode attached to the first amount, thus defining co-axial first internal and external coolant channels. The middle section includes a second mount and a second electrode co-axially connected to the second mount, thus defining co-axial second internal and external coolant channels. The rear section includes an insulating transient element connected to the second electrode, a window frame connected to the insulating transient element and a window provided in the window frame. A first swirl generator is provided between the first and second sections to receive primary working gas and generating a swirl in the same. A second swirl generator is provided between the middle and rear sections to receive auxiliary working gas and generating a swirl in the same.
    Type: Application
    Filed: April 25, 2008
    Publication date: February 3, 2011
    Applicant: ATOMIC ENERGY COUNCIL - INSTITUTE OF NUCLEAR ENERGY RESEARCH
    Inventors: Deng-Lian Lin, Chin-Ching Tzeng
  • Patent number: 7875825
    Abstract: A method for generating plasma and a method for elemental analysis, each comprising the steps of providing a narrow portion in a flow channel made of an insulation material, the narrow portion having a cross-sectional area markedly smaller than a cross-sectional area of the flow channel; filling the flow channel and the narrow portion with a conductive liquid, and thereafter applying an electric field to the narrow portion, to conduct the electric field through the narrow portion, thereby generating plasma at the narrow portion.
    Type: Grant
    Filed: March 25, 2005
    Date of Patent: January 25, 2011
    Assignee: Japan Advanced Institute of Science and Technology
    Inventors: Yuzuru Takamura, Akiko Iiduka, Eiichi Tamiya
  • Patent number: 7842898
    Abstract: A variable orifice torch for use in a solid free form fabrication system for manufacturing a component from successive layers of metal feedstock material. The variable orifice torch includes a torch structure defining a torch nozzle formed of a highly conductive bulk material. The variable orifice torch further includes a gas flow channel and a variable orifice defined therein. An arc electrode is disposed within the gas flow channel. The variable orifice is defined in the torch nozzle and in alignment with the arc electrode. The variable orifice is coupled to the torch structure in a manner operable to control a flow gas therethrough by varying the size of an aperture defined by the variable orifice.
    Type: Grant
    Filed: November 29, 2007
    Date of Patent: November 30, 2010
    Assignee: Honeywell International Inc.
    Inventor: Robbie J. Adams
  • Patent number: 7829816
    Abstract: Plasma arc torches described herein include a torch tip with an improved nozzle that provides angular shield flow injection. In particular, the nozzle provides angular/conical impingement of a fluid (e.g., a shield gas) on an ionized plasma gas flowing through a plasma arc torch. Some of the torch tips described herein include a nozzle with a conical external shape combined with a shield with complementing internal geometry to form the angular fluid flow. As a result, a plasma arc torch including the improved nozzle have the benefits of a stabilized ionized plasma gas flow together with enhanced nozzle cooling and protection from reflecting slag during torch use.
    Type: Grant
    Filed: April 19, 2006
    Date of Patent: November 9, 2010
    Assignee: Hypertherm, Inc.
    Inventors: Zheng Duan, Stephen M. Liebold, Aaron D. Brandt
  • Publication number: 20100264120
    Abstract: A plasma torch head, a plasma torch shaft and a plasma torch for providing a quick and simple possibility of changing the plasma torch head are described.
    Type: Application
    Filed: August 13, 2007
    Publication date: October 21, 2010
    Applicant: KJELLBERG FINSTERWALDE PLASMA UND MASCHINEN GMBH
    Inventors: Ralf-Peter Reinke, Timo Grundke, Frank Laurisch, Volker Krink
  • Publication number: 20100258534
    Abstract: A welding system includes a gas tungsten arc welding power source having a welding arc contactor, a plasma welding torch, and a gas console that supplies gases to the plasma welding torch. The welding system also includes a coolant flow switch connected in series with the welding arc contactor. Power is not provided from the gas tungsten arc welding power source to the plasma welding torch when the coolant flow switch is not actuated.
    Type: Application
    Filed: April 8, 2010
    Publication date: October 14, 2010
    Inventor: Russell Vernon Hughes
  • Publication number: 20100252537
    Abstract: A steam plasma torch includes a anode in the form of a nozzle, a first body for receiving the anode, a flow swirler mounted between the anode and the rod type cathode for inducing vorticity into working gas flow, an insulator connected to the first body, a second body connected to the insulator and formed with a thread, an adjusting element formed with a thread engaged with the thread of the second body, a collet fit in the adjusting element and a cathode in the form of a rod fit in the collet. A gap between the anode and cathode is adjusted when the adjusting element is rotated relative to the second body.
    Type: Application
    Filed: November 6, 2007
    Publication date: October 7, 2010
    Applicant: ATOMIC ENERGY COUNCIL - INSTITUTE OF NUCLEAR ENERGY RESEARCH
    Inventors: Heng-Yi Li, Chin-Ching Tzeng, Lieh-Chih Chang
  • Publication number: 20100237048
    Abstract: A device to inject liquid matter into a plasma torch, comprising N(N?1) groups of injectors arranged on the periphery of a flow region of the plasma, each group comprising at least n (n?2) injectors which are arranged either side of the plasma flow axis, so as to inject said liquid matter into the plasma in a direction at least partly opposite the direction of plasma flow.
    Type: Application
    Filed: October 9, 2008
    Publication date: September 23, 2010
    Applicant: COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
    Inventors: Meryl Brothier, David Guenadou, Patrick Gramondi
  • Patent number: 7793612
    Abstract: A method and apparatus for making an optical fiber preform, including injecting a plasma gas source into the first end of a tubular member; generating a ring plasma flame with the plasma gas source flowing through a plasma gas feeder nozzle, the plasma gas feeder nozzle including: an inner tube, an outer tube, wherein the plasma gas source is injected between the inner tube and the outer tube to produce the ring plasma flame, such that at least a portion of the ring plasma flame is directed radially toward the inner surface of the tubular member; traversing the tubular member along the longitudinal axis relative to the plasma flame; depositing at least one soot layer on the interior surface of the tubular member by introducing reagent chemicals into the plasma flame; and fusing all of the soot layers into a glass material on the interior surface of the tubular member.
    Type: Grant
    Filed: December 26, 2006
    Date of Patent: September 14, 2010
    Assignee: Silica Tech, LLC
    Inventors: Mikhail I. Guskov, Mohd A. Aslami, Evgueni B. Danilov, Dau Wu
  • Publication number: 20100206853
    Abstract: A component for use in a plasma arc torch is provided that includes an orifice that defines a continuously changing cross-sectional size along the length of a surface of the orifice from an inlet portion to an outlet portion. The surface extends along the component and directs a flow of shield gas at a predetermined angle to result in a specific pierce or cut location on a workpiece. In one form, the component is a shield cap. The continuously changing surface may be convergent, divergent, or a combination of convergent and divergent according to the principles of the present disclosure. Additionally, the shield cap may comprise a single, unitary piece or alternately a plurality of pieces or components.
    Type: Application
    Filed: May 3, 2010
    Publication date: August 19, 2010
    Applicant: Thermal Dynamics Corporation
    Inventors: Nakhleh A. Hussary, Christopher J. Conway, Thierry R. Renault, Darrin H. Mackenzie
  • Patent number: 7759599
    Abstract: The present invention provides a standard interface for providing mechanical location, mechanical orientation, electrical connections, and water chamber seals for the exchange of a variety of plasma forming nozzles each associated with a specific plasma plume characteristic. The flexibility of the nozzle attachment is improved over prior designs by providing a standard exterior nozzle configuration and nozzle clamping assembly on the plasma gun so that multiple nozzles configurations (giving different plasma flow properties) can easily be used with the same devices. The joining of the nozzle to the receptacle forms a channel for cooling liquid to flow from the plasma gun through the nozzle to a return path in the plasma gun and creates an electrical contact between the plasma gun and the nozzle.
    Type: Grant
    Filed: March 30, 2006
    Date of Patent: July 20, 2010
    Assignee: Sulzer Metco (US), Inc.
    Inventors: David Hawley, Ronald J. Molz
  • Patent number: 7759600
    Abstract: A system for producing plasma tubes that can withstand a wide variety of physical and environmental stressors within a plasma processing system is disclosed. Within such a plasma processing system, a plasma tube structure has a central body portion—having a fixed outer diameter. At a first end of the plasma tube structure, an outwardly extending flange may be provided. At a second end of the plasma tube, an edge portion is provided—having an outer diameter that is less than the fixed outer diameter of the central body portion. The edge portion is formed to facilitate easy and secure engagement of the plasma tube structure with a compression mechanism. The plasma tube structure is formed of material that provides sufficient structural integrity and degradation resistance.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: July 20, 2010
    Assignees: Samsung Austin Semiconductor, L.P., Samsung Electronics Co., Ltd.
    Inventors: David Heemstra, Kevin White
  • Patent number: 7754996
    Abstract: A coolant tube and electrode are adapted to mate with each other to align the tube relative to the electrode during operation of the torch. Improved alignment ensures an adequate flow of coolant along an interior surface of the electrode. In one aspect, an elongated body of the coolant tube has a surface adapted to mate with the electrode. In another aspect, an elongated body of the electrode has a surface adapted to mate with the coolant tube. The surfaces of the tube and electrode may, for example, be flanges, tapered surfaces, contours, or steps.
    Type: Grant
    Filed: October 30, 2006
    Date of Patent: July 13, 2010
    Assignee: Hypertherm, Inc.
    Inventors: Aaron D. Brandt, Richard R. Anderson, Brian J. Currier, Jon W. Lindsay, Zheng Duan, Casey Jones, Edward M. Shipulski
  • Patent number: 7750265
    Abstract: A plasma apparatus is provided including a cathode module, an anode module, and at least one inter-electrode insert located between the cathode module and the anode module. The cathode module includes at least one cathode, and a pilot module may be provided adjacent to the cathode module. The pilot module may assist ignition of the plasma apparatus. The inter-electrode insert may have an upstream and a downstream transverse surface. Both the upstream transverse surface and the downstream transverse surface are angled in a downstream direction.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: July 6, 2010
    Inventor: Vladimir Belashchenko
  • Publication number: 20100155373
    Abstract: A plasma torch includes a torch main unit and a nozzle. The torch main unit has a nozzle seat member on which the nozzle is mounted. The nozzle is arranged to move toward or away from the nozzle seat member in a direction substantially parallel to a center axis of the nozzle when the nozzle is mounted on or removed from the nozzle seat member. The nozzle has an electroconductive surface facing the nozzle seat member. The torch main unit has an elastic electric contact portion contacting with the electroconductive surface of the nozzle to form an electroconductive path for a pilot arc to the nozzle. The electroconductive surface of the nozzle presses the electric contact portion in the direction substantially parallel to the center axis when the nozzle is moved toward the nozzle seat member to mount the nozzle on the nozzle seat member.
    Type: Application
    Filed: June 27, 2008
    Publication date: June 24, 2010
    Applicant: KOMATSU INDUSTRIES CORPORATION
    Inventors: Yoshihiro Yamaguchi, Kazuhiro Kuraoka
  • Patent number: 7737383
    Abstract: A component for use in a plasma arc torch is provided that includes a continuously contoured surface extending along the component that directs a flow of shield gas at a predetermined angle to result in a specific pierce or cut location on a workpiece. In one form, the component is a shield cap that includes an exit orifice extending through a central portion of the shield cap, the exit orifice defining an inlet portion and an outlet portion, and a continuously contoured surface extending between the inlet portion and the outlet portion. The continuously contoured surfaces may be convergent, divergent, or a combination of convergent and divergent according to the principles of the present disclosure. Additionally, the shield cap may comprise a single, unitary piece or alternately a plurality of pieces or components.
    Type: Grant
    Filed: August 25, 2006
    Date of Patent: June 15, 2010
    Assignee: Thermal Dynamics Corporation
    Inventors: Nakhleh A. Hussary, Christopher J. Conway, Thierry R. Renault, Darrin H. MacKenzie
  • Publication number: 20100078408
    Abstract: A nozzle for a plasma torch can include a body that has an inner surface, an outer surface, a proximal end, and an exit orifice at a distal end. The nozzle can also include a liner surrounded by the inner surface of the body. The liner can include a proximal end and an exit orifice at a distal end adjacent the exit orifice of the body. The nozzle can include at least one vent passage formed in the body. The vent passage can have an inlet formed in the inner surface of the body and an outlet formed in the outer surface of the body. The vent passage can be disposed between the proximal end of the body and the proximal end of the liner. The plasma arc torch can include a configuration that allows for increased electrode life and nozzle life for a vented high current plasma process.
    Type: Application
    Filed: September 30, 2008
    Publication date: April 1, 2010
    Applicant: HYPERTHERM, INC.
    Inventors: Stephen M. Liebold, Brian J. Currier
  • Patent number: 7687979
    Abstract: The invention provides a new PAR 38 lamp/reflector unit comprising a halogen lamp of suitable power, i.e. 100 watts/120 volts, coated with infrared film to reflect infrared energy produced by the halogen lamp back to the filament, making it more efficient; that meets and preferably exceeds the minimum EPACT efficacy standards, that exhibits a median life of at least about 3000 hours, while giving light output greater than 90% from the original value at about 1750 hours. Unit comprises a double-ended electric lamp (10) arranged in a reflector body (1) in a manner that first end portion (21) is at least partly situated in the neck-shaped portion (5), cavity (13) is situated within reflecting portion (2), the electric light source (16) is predominantly situated on the optical axis (4), a ceramic insert (42), beneath mounting ring (40) through which the seal of first end portion (21) is passed, is effective to dissipate heat from first end portion (21) during operation of the lamp.
    Type: Grant
    Filed: November 7, 2003
    Date of Patent: March 30, 2010
    Assignee: Koninklijke Philips Electronics N.V.
    Inventors: Jaime Huizar, Victor Jurado, Antonio Lopez
  • Patent number: 7683342
    Abstract: A plasma source, particularly for disinfection of wounds, comprising: an ionization chamber having an inlet for introducing a gas into the ionization chamber and further having an outlet for dispensing the ionized gas onto an object; several ionization electrodes being disposed within the ionization chamber for ionizing the gas and a predetermined ratio of the electrode-electrode distance on the one hand and the electrode-wall distance on the other hand, wherein the ratio is in a range approximately between about 1.8 and about 2.2.
    Type: Grant
    Filed: September 11, 2006
    Date of Patent: March 23, 2010
    Assignees: Max-Planck Gesellschaft zur Forderung der Wissenschaften e. V., Adtec Europe Limited
    Inventors: Gregor Morfill, Tetsuji Shimizu, Bernd Steffes, Shuitsu Fujii
  • Patent number: 7644872
    Abstract: A powder port blow-off system for a plasma spray process includes a faceplate that includes a bore therein that is co-radially aligned with a nozzle of a plasma spray gun, which emits a plasma plume. A plurality of powder feed ports are arranged circumferentially around the nozzle for injecting a flow of powder particles toward the plasma plume. A plurality of powder port blow-offs are arranged circumferentially around the nozzle in order to direct blow-off gas across the powder feed ports. The powder port blow-offs are directed across the plasma plume to create a vortex for carrying away powder particles unconsumed by the plasma plume.
    Type: Grant
    Filed: March 23, 2006
    Date of Patent: January 12, 2010
    Assignee: United Technologies Corporation
    Inventors: Thomas E. Lang, Christopher W. Strock
  • Patent number: 7633231
    Abstract: A device for generating atmospheric pressure cold plasma inside a hand-held unit discharges cold plasma with simultaneously different rf wavelengths and their harmonics. The device includes an rf tuning network that is powered by a low-voltage power supply connected to a series of high-voltage coils and capacitors. The rf energy signal is transferred to a primary containment chamber and dispersed through an electrode plate network of various sizes and thicknesses to create multiple frequencies. Helium gas is introduced into the first primary containment chamber, where electron separation is initiated. The energized gas flows into a secondary magnetic compression chamber, where a balanced frequency network grid with capacitance creates the final electron separation, which is inverted magnetically and exits through an orifice with a nozzle. The cold plasma thus generated has been shown to be capable of accelerating a healing process in flesh wounds on animal laboratory specimens.
    Type: Grant
    Filed: February 27, 2008
    Date of Patent: December 15, 2009
    Assignee: Cold Plasma Medical Technologies, Inc.
    Inventor: Gregory A. Watson
  • Patent number: 7615719
    Abstract: A portable plasma arc torch system can be used for processing materials. The system includes a replaceable or rechargeable power source and replaceable or rechargeable gas source. A controller communicates with at least one of the power source or the gas source. A plasma delivery device received via the controller current from the power source and gas from the gas source to generate a plasma arc at an output of the plasma delivery device. The plasma arc can be used to process materials such as metallic workpieces.
    Type: Grant
    Filed: September 11, 2006
    Date of Patent: November 10, 2009
    Assignee: Hypertherm, Inc.
    Inventor: E. Michael Shipulski
  • Patent number: 7608797
    Abstract: A thermal spray apparatus is provided for thermal spraying a coating onto a substrate. The apparatus include a heating module for providing a stream of heated gas. The heating module is coupled to a forming module for controlling pressure and velocity characteristics of the stream of heated gas generated by the heating module. The thermal spray apparatus further includes a barrel capable of directing the stream of heated gas from the forming module. A powder injection module may be provided for introducing powder material into the stream of heated gas.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: October 27, 2009
    Inventors: Vladimir Belashchenko, Andrei Voronetski
  • Patent number: 7605340
    Abstract: The invention relates to a nozzle for a plasma arc torch and methods of manufacturing the nozzle. The nozzle includes a nozzle body and a nozzle liner. The nozzle body has a cylindrical portion and the nozzle liner has a cylindrical section in close thermal contact with a majority of an interior surface of a cylindrical portion of the nozzle body.
    Type: Grant
    Filed: May 1, 2006
    Date of Patent: October 20, 2009
    Assignee: Hypertherm, Inc.
    Inventor: Zheng Duan
  • Publication number: 20090255909
    Abstract: A consumable for a plasma arc torch, such as a nozzle, having a body and a head defining a shoulder portion having a frusto-conical portion and a flared portion. The flared portion increases the cross-sectional thickness to provide a greater heat-conduction path for removal of heat generated by a plasma arc, thereby extending consumable life. The frusto-conical portion provides a sharper, pointier nozzle head to simultaneously increase the operator's visibility of the workpiece. Methods of making and using the consumables are also included.
    Type: Application
    Filed: April 10, 2008
    Publication date: October 15, 2009
    Applicant: Hypertherm, Inc.
    Inventor: Zheng Duan
  • Patent number: 7598473
    Abstract: The invention is generally directed to a nozzle for a plasma torch, the nozzle having a rear portion that defines at least a portion of a plasma chamber and a front portion that includes a first end and a second end. The first end is adjacent the rear portion, and the second end defines a plasma exit portion. One or more fluid passageways are disposed within the front portion and extend from the first end to the second end. The fluid passageways have passageway exit portions that provide one or more discrete jets of a secondary fluid to surround a plasma jet that is ejected from the plasma exit portion. Features of the invention include faster cutting, thicker workpiece piercing capability, reduced noise, improved arc stability, and increased consumable life, all of which improve productivity associated with plasma arc torch workpiece processing.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: October 6, 2009
    Assignee: Hypertherm, Inc.
    Inventors: David Jonathan Cook, Stephen M. Liebold, Jon W. Lindsay, Zheng Duan
  • Publication number: 20090230095
    Abstract: A shield for a plasma arc torch that pierces and cuts a metallic workpiece producing a splattering of molten metal directed at the torch, the shield protecting consumable components of the plasma arc torch from the splattering molten metal. The shield can include a body, a first surface of the body configured to be contact-cooled by a gas flow, a second surface of the body configured to be contact-cooled by a liquid flow, and a seal assembly configured to be secured to the body and disposed relative to the second surface configured to retain the liquid flow contact-cooling the second surface.
    Type: Application
    Filed: September 29, 2008
    Publication date: September 17, 2009
    Applicant: Hypertherm, Inc.
    Inventors: Stephen M. Liebold, Jon W. Lindsay, Brian J. Currier
  • Publication number: 20090223939
    Abstract: A variable orifice torch for use in a solid free form fabrication system for manufacturing a component from successive layers of metal feedstock material. The variable orifice torch includes a torch structure defining a torch nozzle formed of a highly conductive bulk material. The variable orifice torch further includes a gas flow channel and a variable orifice defined therein. An arc electrode is disposed within the gas flow channel. The variable orifice is defined in the torch nozzle and in alignment with the arc electrode. The variable orifice is coupled to the torch structure in a manner operable to control a flow gas therethrough by varying the size of an aperture defined by the variable orifice.
    Type: Application
    Filed: November 29, 2007
    Publication date: September 10, 2009
    Applicant: HONEYWELL INTERNATIONAL, INC.
    Inventor: Robbie J. Adams
  • Patent number: 7572998
    Abstract: A microhollow cathode discharge assembly capable of generating a low temperature, atmospheric pressure plasma micro jet is disclosed. The microhollow assembly has at two electrodes: an anode and a cathode separated by a dielectric. A microhollow gas passage is disposed through the three layers, preferably in a taper such that the area at the anode is larger than the area at the cathode. When a potential is placed across the electrodes and a gas is directed through the gas passage into the anode and out the cathode, along the tapered direction, then a low temperature micro plasma jet can be created at atmospheric pressure.
    Type: Grant
    Filed: May 31, 2005
    Date of Patent: August 11, 2009
    Inventors: Abdel-Aleam H. Mohamed, Juergen Friedrich Kolb, Karl H. Schoenbach
  • Patent number: 7557324
    Abstract: A thermal spraying method and device that includes a device (1,2) which generates a flame and a device (3) which injects a powder into the flame. The flame-generating device (1,2) includes an end piece (1) out of which the flame is directed towards a substrate subjected to spraying. The powder-injection device (3) includes a frame element (6) that is adapted to be attached to the end piece (1) and to project in the flame ejection direction from the end piece (1). The frame element (6) has a plurality of through-holes (9) extending through it and distributed circumferentially about the frame element (6) as well as at least two powder injection ports distributed about the frame element (6).
    Type: Grant
    Filed: September 18, 2003
    Date of Patent: July 7, 2009
    Assignee: Volvo Aero Corporation
    Inventors: Per Nylen, Alice Boussagol, Roger Svensson, Gabriel Mora, Mats-Olov Hansson, Jan Wigren, Jimmy Johansson
  • Patent number: 7547861
    Abstract: A vortex generator uses a single piece to generate the vortex and hold the electrode. The single piece may be a non-conductive material such as a ceramic. The vortex generator may use threads to hold the electrode. The threads and holes for generating the vortex may be bored into the base material of the vortex generator before the base material is hardened.
    Type: Grant
    Filed: June 9, 2006
    Date of Patent: June 16, 2009
    Inventor: Morten Jorgensen
  • Publication number: 20090078685
    Abstract: A plasma head and the plasma-discharging device using the same are disclosed. The plasma-discharging device comprises a power supply with two electrode terminals. The plasma head comprises: an outer electrode having a chamber formed therein; an inner electrode, disposed inside the chamber; and a flow guiding structure, disposed inside the inner electrode; wherein the outer electrode and the inner electrode are connected respectively to the two electrode terminals of the power supply; and the flow guiding structure further comprises at least an inlet for introducing a working fluid into the inner electrode and at least an outlet being communicated with the chamber of the outer electrode to guide the working fluid to flow into the chamber of the outer chamber.
    Type: Application
    Filed: April 2, 2008
    Publication date: March 26, 2009
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Chen-Der TSAI, Chih-Wei CHEN, Chia-Chiang CHANG, Wen-Tung HSU, Te-Hui YANG
  • Publication number: 20090057277
    Abstract: A drag tip for use in a plasma cutting torch is provided that includes an inner tip portion defining a distal end face, an inner cavity through which a plasma gas flows, and an orifice disposed between the distal end face and the inner cavity. An outer tip portion surrounds the inner tip portion and defines an inner chamber to accommodate a flow of secondary gas and also a distal end portion. The distal end face of the inner tip portion is adapted for contact with a workpiece and extends distally beyond the distal end portion of the outer tip portion, and the flow of secondary gas exits the outer tip portion proximate the distal end portion. Variations of the drag tip and methods of operation are also provided.
    Type: Application
    Filed: September 4, 2007
    Publication date: March 5, 2009
    Applicant: Thermal Dynamics Corporation
    Inventors: Thierry R. Renault, Nakhleh A. Hussary, Christopher J. Conway, Darrin H. MacKenzie
  • Publication number: 20090057276
    Abstract: Methods and devices for controlling the flow of gases through a plasma arc torch are provided. A flow of plasma gas is directed to a plasma chamber, a first flow of auxiliary gas is directed around a plasma stream that exits a tip in one of a swirling manner and a radial manner, and a second flow of auxiliary gas is directed around the first flow of auxiliary gas and the plasma stream in one of a coaxial manner, an angled manner, and a radial manner. The first flow of auxiliary gas functions to constrict and shape the plasma stream to improve cut quality and cut speed, and the second flow of auxiliary gas functions to protect the plasma arc torch during piercing and cutting and to cool components of the plasma arc torch such that thicker workpieces may be processed with a highly shaped plasma stream.
    Type: Application
    Filed: September 4, 2007
    Publication date: March 5, 2009
    Applicant: Thermal Dynamics Corporation
    Inventors: Nakhleh A. Hussary, Christopher J. Conway, Thierry R. Renault, Darrin H. MacKenzie
  • Publication number: 20090045174
    Abstract: The invention relates to a device for exchanging a nozzle (21) of a vapor plasma burner (6), comprising a housing, a cathode (38) connected to a cathode support, and an anode, configured as a nozzle (31) and having an exit opening (22). The nozzle (21) can be connected to a base (69) of the vapor plasma burner (6). An insulating protective cap (23) is disposed in the area of the exit opening (22). The protective cap (23) can be detached via a spring element (66) and is rotationally secured to the base (69) of the vapor plasma burner (6). The protective cap (23), at its front, has a recess (24) which corresponds to the nozzle (21) and into which the nozzle (21) can be inserted. The nozzle (21) can be detached from or secured to the base (69) without the use of auxiliary means by displacing the protective cap (23).
    Type: Application
    Filed: September 5, 2006
    Publication date: February 19, 2009
    Inventors: Wolfgang Haberler, Harald Langeder, Heribert Pauser
  • Publication number: 20080308535
    Abstract: A plasma jet apparatus for performing plasma processing of an article includes: an elongated central electrode (2,15), an elongated cylindrical outer electrode (1) or two outer electrodes (15,16) surrounding the central electrode and being coaxial with the central electrode, or two electrodes substantially parallel to the central electrode. an electrical insulator (3) or insulators (18,19) are disposed between the outer electrode(s) and the central electrode, wherein a discharge lumen having a distal end and a proximal end is defined between the central electrode and the electrical insulator(s). A supply opening (6) is disposed at the distal end of the discharge lumen for supplying a plasma producing gas to the discharge lumen, A power source (9) provides a voltage between the central electrode and said outer electrode. The electrical insulator has a radial or outward extension (40,20) at the proximal end beyond the outer surface of the outer electrode(s).
    Type: Application
    Filed: February 6, 2006
    Publication date: December 18, 2008
    Applicant: Vlaamse Instelling Voor Technologisch Onderzoek N.V. VITO)
    Inventors: Robby Jozef Martin Rego, Danny Havermans, Jan Jozef Cools
  • Publication number: 20080296268
    Abstract: Disclosed are a plasma generator and a workpiece processing apparatus, wherein an adapter 38 is attached to a distal end of each of a plurality of plasma generation nozzles 31 to convert a spot-shaped spout port of the plasma generation nozzle 31 to a lengthwise sport port 387, and a cover member 93 is provided to cover the plasma generation nozzles 31 so as to allow a narrow space to be defined between the cover member 93 and a workpiece, whereby plasma spouted from the spout port 387 is retained in the space in such a manner as to hit against and rebound from the workpiece into the space. This makes it possible to subject a workpiece having a relatively large surface area to plasma exposure in a uniform manner, while suppressing cooling of plasma in the space to allow the plasma to survive for a relatively long period of time (reduce a plasma disappearance rate) so as to provide enhanced efficiency of plasma exposure.
    Type: Application
    Filed: May 22, 2008
    Publication date: December 4, 2008
    Applicant: NORITSU KOKI CO., LTD.
    Inventors: Masaaki Mike, Hirofumi Mankawa, Shigeru Masuda, Hirofumi Hayashi
  • Patent number: 7454262
    Abstract: Arrangement for producing a three-dimensional product, which arrangement comprises a work table on which said three-dimensional product is to be built up, a powder dispenser which is arranged so as to distribute a thin layer of powder on the work table for forming a powder bed, a radiation gun for delivering energy to the powder, fusing together of the powder then taking place, means for guiding the beam emitted by the radiation gun over said powder bed for forming a cross section of said three-dimensional product by fusing together parts of said powder bed, and a control computer in which information about successive cross sections of the three-dimensional product is stored, which cross sections build up the three-dimensional product, where the control computer is intended to control said means for guiding the radiation gun over the powder bed according to an operating scheme forming a cross section of said three-dimensional body, said three-dimensional product being formed by successive fusing together of s
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: November 18, 2008
    Assignee: Arcam AB
    Inventor: Morgan Larsson