Electrode Structure Patents (Class 219/121.52)
-
Patent number: 8933364Abstract: An electrode for a plasma arc torch includes a conductive body and a plurality of emissive inserts. The conductive body includes a proximal end portion, a distal end portion and a cavity extending from the proximal end portion to the distal end portion. The distal end portion defines a distal end face. The plurality of emissive inserts extend through the distal end face. The conductive body further defines a dimple extending into the distal end face and at least partially into the emissive inserts. The dimple is positioned concentrically about a centerline of the conductive body.Type: GrantFiled: February 6, 2014Date of Patent: January 13, 2015Assignee: Thermal Dynamics CorporationInventors: Nakhleh Hussary, Christopher J. Conway
-
Patent number: 8927896Abstract: A battery powered handheld air plasma spray was designed, developed and successfully demonstrated. The power supply includes a battery, a dc HID ballast and a series LC matching circuit. This matching circuit is designed to maintain the performance of the HID ballast while driving arc discharges, which are rotated around the electrodes by the magnetic field of a ring magnet. The produced plasma is in a non-equilibrium state; thus, the plasma effluent is low temperature (touchable) and yet carries abundant reactive atomic oxygen, which can rapidly activate blood coagulation processes and can effectively kill numerous microbes. This invention is for blood coagulation and sterilization applications. The device may be installed in vehicles and carried and operated in open fields without AC power sources. It may be used for bleeding control in a serious mishap to treat wounds without having to move the injured.Type: GrantFiled: October 15, 2013Date of Patent: January 6, 2015Assignee: Adventix Technologies, Inc.Inventor: Spencer P. Kuo
-
Patent number: 8916795Abstract: A plasma-actuated vortex generator arrangement includes a plurality of spaced-apart vortex generators, and a plasma actuator distributed amongst the plurality of vortex generators.Type: GrantFiled: March 28, 2011Date of Patent: December 23, 2014Assignee: Lockheed Martin CorporationInventors: Paul D. McClure, Dennis B. Finley, Sergey Macheret
-
Patent number: 8901451Abstract: A plasma torch is provided having an electrode with a frustoconical end portion. The electrode is received by a plunger during a contact start sequence of the plasma torch and is self-releasing from the torch. The electrode may include a shoulder portion that provides concentric alignment and centering of the electrode with respect to the central longitudinal axis of the components. Other components of the torch include a nozzle, a swirl ring, and retaining cup, such that the consumables of the torch may be toollessly removed and installed.Type: GrantFiled: August 19, 2011Date of Patent: December 2, 2014Assignee: Illinois Tool Works Inc.Inventors: Nathan Gerald Leiteritz, George Arthur Crowe, Tomas Kusak, Zdenek Lapcik
-
Patent number: 8895888Abstract: A device to provide improved anti-smudging, better gripping and longer shelf-life to products and surfaces includes an electric superheated steam generator and an electric low-ion plasma generator to provide superheated steam and low-ion plasma to the surfaces of products including plastics. One embodiment envisions the superheated steam generator and the low-ion plasma generator being contained in a housing while another embodiment anticipates a conveyor means positioned in front of the superheated steam generator and the low-ion plasma generator. A method for the improving of anti-smudging, gripping and shelf-life for properties includes the application of superheated steam and low-ion plasma by means of a superheated steam generator and a low-ion plasma generator to products for specific periods of time and at specific distances to attain desired surface and bulk properties. The superheated steam and low-ion plasma may be applied individually, simultaneously or sequentially.Type: GrantFiled: September 20, 2010Date of Patent: November 25, 2014Assignee: Micropyretics Heaters International, Inc.Inventors: Venkata Burada, Jainagesh Sekhar, Jerod Batt, Ganta S. Reddy, Brian Kandell
-
Publication number: 20140332506Abstract: Certain embodiments described herein are directed to devices that can be used to sustain a capacitively coupled plasma. In some examples, a capacitive device can be used to sustain a capacitively coupled plasma in a torch in the absence of any substantial inductive coupling. In certain embodiments, a helium gas flow can be used with the capacitive device to sustain a capacitively coupled plasma.Type: ApplicationFiled: April 7, 2014Publication date: November 13, 2014Applicant: PERKINELMER HEALTH SCIENCES, INC.Inventor: Peter J Morrisroe
-
Patent number: 8884178Abstract: Atmospheric inductively coupled plasma torch comprising a vessel within which the plasma is generated and a coil wound around the periphery of the vessel. The coil has at least two spaced-apart winding layers. The coil is constructed such that all winding layers of a given multi-turn is wound before an adjacent multi-turn is wound. A first end of the coil is coupled to ground, and a second end of the coil is coupled to receive a RF driver signal that is configured to ignite the plasma to facilitate processing.Type: GrantFiled: October 20, 2010Date of Patent: November 11, 2014Assignee: Lam Research CorporationInventors: Andreas Fischer, Neil Martin Paul Benjamin
-
Publication number: 20140326703Abstract: Plasma gun and method of applying powder to a substrate with a plasma gun. The plasma gun includes a cathode assembly (1), an anode (2), a rear neutrode (7), and an extended neutrode (8) positioned adjacent the rear neutrode (7) to define a channel bore (3) between the cathode assembly (1) and the anode (2). The extended neutrode (8) has a length greater than 38 mm. The plasma gun can also include at least one gas inlet to supply a gas to the channel bore (3) and a power supply.Type: ApplicationFiled: February 28, 2012Publication date: November 6, 2014Applicant: SULZER METCO (US) INC.Inventors: Ronald J. Molz, Dave Hawley, Richard McCullough
-
Patent number: 8866038Abstract: A component for a plasma arc torch includes a body portion, a tapered surface on the body portion, the tapered surface including a compressible member that provides a disengagement force relative to the body portion, and an axially disposed surface on the body portion for coupling a mating surface on an adjacent structure of the torch. The component can be a nozzle and/or an electrode.Type: GrantFiled: January 23, 2007Date of Patent: October 21, 2014Assignee: Hypertherm, Inc.Inventors: Jon W. Lindsay, Brent R. Bartlett, Aaron D. Brandt, Zheng Duan, Stephen M. Liebold
-
Publication number: 20140305915Abstract: A heat treatment apparatus, for enabling stable plasma discharge, with preventing desorption of silicon from silicon carbonite suppressing an amount of discharge of thermions therefrom, comprises a treatment chamber for heating a heating sample therein, a plate-shaped upper electrode, being disposed in the treatment chamber, a plate-shaped lower electrode, facing to the upper electrode and for producing plasma between the upper electrode, and a gas supplying means for supplying a gas into the treatment chamber, wherein the upper electrode and the lower electrode are made of a base material of silicon carbonite, and each being covered by a carbon film around thereof.Type: ApplicationFiled: February 17, 2014Publication date: October 16, 2014Inventors: Masatoshi Miyake, Hiromichi Kawasaki, Ken'etsu Yokogawa, Takashi Uemura
-
Publication number: 20140291303Abstract: Plasma electrode (1) for a plasma arc torch consisting of an electrode body, at least one electrode core (4) disposed on the electrode tip, wherein the plasma electrode (1) is constructed in at least two parts and consists of the electrode tip (2) and an electrode part (3), and out of the electrode tip (2) and a electrode part (3) consists, and that the electrode tip (2) is held replaceably on the electrode part (3).Type: ApplicationFiled: March 22, 2013Publication date: October 2, 2014Inventor: Manfred Hollberg
-
Patent number: 8847102Abstract: A demountable plasma torch assembly suitable for use in ICP spectrometry comprises a first tube having an inner diameter and a second tube disposed concentrically within the first tube, wherein the second tube has an outer diameter that is less than the inner diameter of the first tube. The first and second tubes are supported by a torch body. The torch body includes a first bore configured to receive an end of the first tube, a second bore configured to receive an end of the second tube, and a manifold disposed between the first bore and the second bore to receive a gas for injection between the first tube and the second tube. The manifold has an outer diameter at least substantially equal to the inner diameter of the first tube and an inner diameter at least substantially equal to the outer diameter of the second tube.Type: GrantFiled: April 11, 2011Date of Patent: September 30, 2014Assignee: Elemental Scientific, Inc.Inventors: Daniel R. Wiederin, Gary J. Barret
-
Patent number: 8829386Abstract: Certain embodiments described herein are directed to devices that can be used to sustain a low flow plasma. In certain examples, the low flow plasma can be sustained in a torch comprising an outer tube and an auxiliary tube within the outer tube. In some examples, the auxiliary tube comprises an effective length to match the shape of a low flow plasma sustained in the torch using a flat plate electrode. Methods and systems using the torches are also described.Type: GrantFiled: May 4, 2011Date of Patent: September 9, 2014Assignee: Perkinelmer Health Sciences, Inc.Inventor: Peter J. Morrisroe
-
Patent number: 8829387Abstract: There is provided a plasma processing apparatus capable of performing a uniform plasma process on a substrate by controlling a plasma distribution within a chamber to a desired state and uniformizing a plasma density within the chamber. The plasma processing apparatus includes an evacuable chamber 11 for performing a plasma process on a wafer W; a susceptor 12 for mounting the wafer W within the chamber 11; an upper electrode plate 30a facing the susceptor 12 with a processing space S; a high frequency power supply 20 for applying a high frequency power to one of the susceptor 12 and the upper electrode plate 30a to generate plasma within the processing space S; and an inner wall member facing the processing space S. Hollow cathodes 31a to 31c are formed at the upper electrode plate 30a connected with a DC power supply 37 for adjusting a sheath voltage.Type: GrantFiled: August 10, 2011Date of Patent: September 9, 2014Assignee: Tokyo Electron LimitedInventors: Chishio Koshimizu, Kazuki Denpoh
-
Patent number: 8809727Abstract: The present invention relates to a heat treatment apparatus that performs activation annealing or defect repair annealing and surface oxidization which succeed impurity doping intended to control the conductive property of a semiconductor substrate. In the present invention, a sample to be heated is placed on a lower electrode in a plasma treatment chamber. A gap between an upper electrode and the lower electrode is filled with a gap whose main raw material is a rare gas (helium, argon, krypton, xenon, or the like) having a pressure close to the atmospheric pressure. A power fed from a high-frequency power supply is applied to the upper electrode in order to induce an atmospheric-pressure glow discharge. Gas heating in the gap between the electrodes, which depends on the glow discharge, is used to heat-treat the sample to be heated.Type: GrantFiled: May 12, 2011Date of Patent: August 19, 2014Assignee: Hitachi High-Technologies CorporationInventors: Ken'etsu Yokogawa, Masatoshi Miyake
-
Patent number: 8809723Abstract: For a WIG/TIG welding torch, gas distribution across a cross-section of the gas lens and/or the gas nozzle, is improved and as small a size and as low a weight of the components as possible can be achieved, when an insertion element with a bore in the center through which an electrode is to be guided is arranged, with fan-shaped flow elements being positioned around the bore and twisted relative to the plane of the bore so as to provide for radial deviation of a gas flowing therethrough. The gas lens consists of a base body having a gas distribution channel with at least one gas-lens filter, with an above-described insertion element being arranged in the gas-distribution channel, and with a gas-lens filter, seen in the out-flow direction of the gas, being arranged downstream of the insertion element.Type: GrantFiled: August 22, 2007Date of Patent: August 19, 2014Assignee: Fronius International GmbHInventors: Jochen Fessl, Melanie Gebesmair, Josef Leeb
-
Publication number: 20140224984Abstract: Plasma devices and methods for using such plasma devices in analytical measurements are disclosed. In certain examples, a low flow plasma may be operative using a total argon gas flow of less than about five liters per minute, and in some embodiments, a plasma argon gas flow of less than about four liter per minute. In other examples, a plasma produced using inductive and capacitive coupling is disclosed.Type: ApplicationFiled: January 19, 2014Publication date: August 14, 2014Inventor: Peter J. Morrisroe
-
Publication number: 20140217069Abstract: A plasma arc torch includes an annular baffle defining distinct faces A, B, C, and D. Faces A and C are opposite from each other, and faces B and D are opposite from each other. First passages for fluid flow extend between the faces A and C, and second passages extend between the faces B and D. The baffle is installable in an annular space between an inner wall and an outer wall, in either of two orientations. In a first orientation, the first passages are open to fluid flow and the second passages are closed by engagement of the inner and outer walls with the faces B and D, and in a second orientation, flipped over relative to the first orientation, the second passages are open to fluid flow and the first passages are closed by engagement of the inner and outer walls with the faces A and C.Type: ApplicationFiled: December 20, 2013Publication date: August 7, 2014Applicant: The ESAB Group, Inc.Inventors: David Charles Griffin, Gregory William Diehl, Christopher Reed Martin, Wayne Stanley Severence, JR.
-
Patent number: 8796581Abstract: An apparatus for synergistically combining a plasma with a comminution means such as a fluid kinetic energy mill (jet mill), preferably in a single reactor and/or in a single process step is provided by the present invention. Within the apparatus of the invention potential energy is converted into kinetic energy and subsequently into angular momentum by means of wave energy, for comminuting, reacting and separation of feed materials. Methods of use of the apparatus in the practice of various processes are also provided by the present invention.Type: GrantFiled: January 21, 2013Date of Patent: August 5, 2014Assignee: Foret Plasma Labs, LLCInventor: Todd Foret
-
Patent number: 8779323Abstract: Embodiments of the present invention are related to an electrode for a plasma arc torch, the electrode comprising a generally tubular outer wall, an end wall, and a protrusion. The end wall is joined to a distal end of the outer wall and supports an emissive element in a generally central region. The protrusion extends from the generally central region of the end wall and is configured to connect with an electrode holder by a releasable connection, wherein the protrusion is configured such that at least one coolant passage forms between the protrusion and the electrode holder when the electrode is connected with the electrode holder. In some embodiments, the releasable connection comprises a threaded connection, wherein the protrusion is threaded to releasably connect to a threaded coolant tube of the electrode holder. In other embodiments, at least one coolant passage is defined by the threaded connection.Type: GrantFiled: December 17, 2013Date of Patent: July 15, 2014Inventors: Koustubh D. Ashtekar, David C. Griffin, Gregory W. Diehl, Dale T. Wiersema
-
Patent number: 8779322Abstract: A method and apparatus for processing metal bearing gases involves generating a toroidal plasma in a plasma chamber. A metal bearing gas is introduced into the plasma chamber to react with the toroidal plasma. The interaction between the toroidal plasma and the metal bearing gas produces at least one of a metallic material, a metal oxide material or a metal nitride material.Type: GrantFiled: December 23, 2011Date of Patent: July 15, 2014Assignee: MKS Instruments Inc.Inventors: William M. Holber, John A. Smith, Xing Chen, Donald K. Smith
-
Publication number: 20140183170Abstract: An electrode for a plasma arc torch includes a conductive body and a plurality of emissive inserts. The conductive body includes a proximal end portion, a distal end portion and a cavity extending from the proximal end portion to the distal end portion. The distal end portion defines a distal end face. The plurality of emissive inserts extend through the distal end face. The conductive body further defines a dimple extending into the distal end face and at least partially into the emissive inserts. The dimple is positioned concentrically about a centerline of the conductive body.Type: ApplicationFiled: February 6, 2014Publication date: July 3, 2014Inventors: Nakhleh Hussary, Christopher J. Conway
-
Patent number: 8759709Abstract: An improved electrode for use in a plasma arc torch. The electrode includes an electrode body, a cavity in a front face at a first end of the electrode body, and an insert disposed in the cavity. The first end of the electrode body is formed of high purity copper containing at least 99.81% copper. The insert has a first end and a second end and is formed of a high emissivity material. A diameter of the first end of the insert is less than a diameter of a second end of the insert. An electrode is compressed to retain the insert using radial compression. The invention also includes a method for forming the electrode, and a method of operation of an electrode in a plasma torch.Type: GrantFiled: May 23, 2012Date of Patent: June 24, 2014Assignee: Hypertherm, Inc.Inventors: Jonathan P. Mather, Peter J. Twarog
-
Patent number: 8742282Abstract: A plasma gun with two gap electrodes on opposite ends of a chamber of ablative material such as an ablative polymer. The gun ejects an ablative plasma at supersonic speed. A divergent nozzle spreads the plasma jet to fill a gap between electrodes of a main arc device, such as an arc crowbar or a high voltage power switch. The plasma triggers the main arc device by lowering the impedance of the main arc gap via the ablative plasma to provide a conductive path between the main electrodes. This provides faster triggering and requires less trigger energy than previous arc triggers. It also provides a more conductive initial main arc than previously possible. The initial properties of the main arc are controllable by the plasma properties, which are in turn controllable by design parameters of the ablative plasma gun.Type: GrantFiled: April 16, 2007Date of Patent: June 3, 2014Assignee: General Electric CompanyInventors: Thangavelu Asokan, Gopichand Bopparaju, Adnan Kutubuddin Bohori
-
Patent number: 8742285Abstract: A method for oxidizing a combustible material. The method includes introducing a volume of the combustible material into a plasma zone of a gliding electric arc oxidation system. The method also includes introducing a volume of oxidizer into the plasma zone of the gliding electric arc oxidation system. The volume of oxidizer includes a stoichiometrically excessive amount of oxygen. The method also includes generating an electrical discharge between electrodes within the plasma zone of the gliding electric arc oxidation system to oxidize the combustible material.Type: GrantFiled: June 6, 2013Date of Patent: June 3, 2014Assignee: Ceramatec, Inc.Inventors: Joseph J. Hartvigsen, Elangovan, Michele Hollist, Piotr Czernichowski
-
Patent number: 8742283Abstract: A device for sustaining a plasma in a torch is provided. In certain examples, the device comprises a first electrode configured to couple to a power source and constructed and arranged to provide a loop current along a radial plane of the torch. In some examples, the radial plane of the torch is substantially perpendicular to a longitudinal axis of the torch.Type: GrantFiled: September 3, 2012Date of Patent: June 3, 2014Assignee: PerkinElmer Health Sciences, Inc.Inventor: Peter J Morrisroe
-
Patent number: 8710397Abstract: An electrode for a plasma torch and a plasma torch head comprise an elongated electrode holder with a front surface on the electrode tip and a hole arranged in the electrode tip along a central axis through the electrode holder, and an emission insert arranged in the hole such that an emission surface of the emission insert is exposed. The emission surface is set back relative to the front surface of the electrode holder. An electrode for a plasma torch and a plasma torch head also comprise an electrode socket and an electrode holder, the electrode socket having an internal thread, and the electrode holder having an external thread and an O-ring in a groove in the cylindrical outer surface. The electrode holder is screwed together with the electrode socket via the external thread and the internal thread and sealed by means of the O-ring.Type: GrantFiled: November 27, 2009Date of Patent: April 29, 2014Assignee: Kjellberg Finsterwalde Plasma and Maschinen GmbHInventors: Katrin Jehnert, Martin Kroschwald, Frank Laurisch, Ralf-Peter Reinke, Thomas Steudtner, Volker Krink
-
Publication number: 20140103017Abstract: Embodiments of the present invention are related to an electrode for a plasma arc torch, the electrode comprising a generally tubular outer wall, an end wall, and a protrusion. The end wall is joined to a distal end of the outer wall and supports an emissive element in a generally central region. The protrusion extends from the generally central region of the end wall and is configured to connect with an electrode holder by a releasable connection, wherein the protrusion is configured such that at least one coolant passage forms between the protrusion and the electrode holder when the electrode is connected with the electrode holder. In some embodiments, the releasable connection comprises a threaded connection, wherein the protrusion is threaded to releasably connect to a threaded coolant tube of the electrode holder. In other embodiments, at least one coolant passage is defined by the threaded connection.Type: ApplicationFiled: December 17, 2013Publication date: April 17, 2014Applicant: The ESAB Group, Inc.Inventors: Koustubh D. Ashtekar, David C. Griffin, Gregory W. Diehl, Dale T. Wiersema
-
Publication number: 20140091068Abstract: In a multi-electrode welding torch, electrodes (2) are configured into a shape that has an arc-shaped curved surface area (R) in at least a portion of a cross-section thereof that is orthogonal to the longitudinal direction thereof. Collets (4) are each provided with a groove portion (4a) in which an electrode (2) is fitted, and whose inner wall surfaces (4b) come into contact in a plurality of locations with the curved surface area (R) when viewed in the longitudinal direction of the electrode (2).Type: ApplicationFiled: June 18, 2012Publication date: April 3, 2014Inventors: Yoshihito Nishimura, Kazuyuki Kobayashi, Tooru Iijima, Kazuo Masumoto
-
Patent number: 8680426Abstract: An electrode for a plasma arc torch is provided by the teachings of the present disclosure. In one form, the electrode includes a conductive body, a plurality of deformed emissive inserts, and a dimple. In one form, the plurality of emissive inserts are concentrically nested about the centerline of the conductive body, and the dimple is positioned concentrically about a centerline of the conductive body. The plurality of emissive inserts and the dimple increase the life of the electrode.Type: GrantFiled: February 28, 2012Date of Patent: March 25, 2014Assignee: Thermal Dynamics CorporationInventors: Nakhleh Hussary, Christopher J. Conway, Darrin MacKenzie
-
Patent number: 8680424Abstract: A microwave plasma processing device includes a fixing device for fixing a substrate as a processing target on a central axis in a plasma processing chamber, a exhausting device for depressurizing an inside and outside of the substrate, a metal processing gas supply member which is present in the substrate and forms a reentrant cylindrical resonating system along with the plasma processing chamber, and a microwave introducing device for introducing a microwave into the plasma processing chamber to perform processing. A microwave sealing member is provided at a substrate-holding portion of the fixing device, and a connection position of the microwave introducing device is located at a node of an electric field intensity distribution formed on the processing gas supply member by introducing the microwave.Type: GrantFiled: June 12, 2009Date of Patent: March 25, 2014Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Akira Kobayashi, Kouji Yamada, Hideo Kurashima, Tsunehisa Namiki, Takeshi Aihara, Yasunori Onozawa
-
Patent number: 8680425Abstract: An electrode for a plasma arc cutting torch which minimizes the deposition of high emissivity material on the nozzle, reduces electrode wear, and improves cut quality. The electrode has a body having a first end, a second end in a spaced relationship relative to the first end, and an outer surface extending from the first end to the second end. The body has an end face disposed at the second end. The electrode also includes at least one passage extending from a first opening in the body to a second opening in the end face. A controller can control the electrode gas flow through the passages as a function of a plasma arc torch parameter. Methods for operating the plasma arc cutting torch with the electrode are disclosed.Type: GrantFiled: April 11, 2008Date of Patent: March 25, 2014Assignee: Hypertherm, Inc.Inventors: Peter J. Twarog, Charles Marcou Hackett, David Jonathan Cook, Bruce Peter Altobelli, David L. Bouthillier
-
Publication number: 20140076861Abstract: A plasma processing apparatus including powered electrodes having elongated planar surfaces; grounded electrodes having elongated planar surfaces parallel to and coextensive with the elongated surfaces of the powered electrodes, and spaced-apart a chosen distance therefrom, forming plasma regions, is described. RF power is provided to the at least one powered electrode, both powered and grounded electrodes may be cooled, and a plasma gas is flowed through the plasma regions at atmospheric pressure; whereby a plasma is formed in the plasma regions. The material to be processed may be moved into close proximity to the exit of the plasma gas from the plasma regions perpendicular to the gas flow, and perpendicular to the elongated electrode dimensions, whereby excited species generated in the plasma exit the plasma regions and impinge unimpeded onto the material.Type: ApplicationFiled: March 14, 2013Publication date: March 20, 2014Inventors: Carrie E. Cornelius, Gregory A. Roche, David W. Tyner
-
Patent number: 8664560Abstract: An exemplary method and apparatus for abating reaction products from a vacuum processing chamber includes a reaction chamber in fluid communication with the vacuum processing chamber, a coil disposed about the reaction chamber, and a power source for supplying RF energy to the coil. The coil creates a plasma in the reaction chamber which effectively breaks down stable reaction products from the vacuum processing chamber such as perfluorocarbons (PFCs) and hydrofluorocarbons (HFCs) which significantly contribute to global warming. According to alternative embodiments, the plasma may be generated with grids or coils disposed in the reaction chamber perpendicular to the flow of reaction products from the vacuum processing chamber.Type: GrantFiled: December 22, 2004Date of Patent: March 4, 2014Assignee: Lam Research CorporationInventors: Paul Kevin Shufflebotham, Michael Barnes
-
Patent number: 8656577Abstract: A method of manufacturing an electrode for use in a plasma arc torch is provided that includes forming a conductive body to define a proximal end portion, a distal end portion, a distal end face disposed at the distal end portion, a central cavity, and a central protrusion disposed within the central cavity near the distal end portion. A plurality of emissive inserts are inserted through the distal end face and into the central protrusion. The plurality of emissive inserts are pressed into the central protrusion and both a proximal end portion of the central protrusion and the plurality of emissive inserts are deformed such that the plurality of emissive inserts extend radially and outwardly from the distal end portion at an angle relative to the distal end portion.Type: GrantFiled: February 28, 2012Date of Patent: February 25, 2014Assignee: Thermal Dynamics CorporationInventors: Nakhleh Hussary, Christopher J. Conway
-
Patent number: 8658936Abstract: A method and apparatus for processing metal bearing gases involves generating a toroidal plasma in a plasma chamber. A metal bearing gas is introduced into the plasma chamber to react with the toroidal plasma. The interaction between the toroidal plasma and the metal bearing gas produces at least one of a metallic material, a metal oxide material or a metal nitride material.Type: GrantFiled: December 23, 2011Date of Patent: February 25, 2014Assignee: MKS Instruments Inc.Inventors: William M. Holber, John A. Smith, Xing Chen, Donald K. Smith
-
Patent number: 8653404Abstract: An in-liquid plasma electrode according to the present invention is an in-liquid plasma electrode for generating plasma in a liquid and has an electrically conductive member having an electric discharge end surface in contact with the liquid, and an electrically insulating member covering an outer periphery of the conductive member at least except the electric discharge end surface. Preferably, d and x satisfy ?2d?x?2d, where d is a length of a minor axis of the cross section when a conductive end portion of the electrically conductive member having the electric discharge end surface has an approximately circular cross section, or d is a length of a short side of the cross section when the conductive end portion has an approximately rectangular cross section, and x is a distance from a reference plane to a plane containing the electric discharge end surface when the reference plane is an end surface of the electrically insulating member that is approximately parallel with the electric discharge end surface.Type: GrantFiled: December 2, 2005Date of Patent: February 18, 2014Assignees: Kabushiki Kaisha Toyota Jidoshokki, Ehime UniversityInventors: Hitotoshi Murase, Toshihisa Shimo, Hiroaki Takashima, Hiromichi Toyota, Shinfuku Nomura, Tsunehiro Maehara
-
Patent number: 8642917Abstract: A cathode electrode for plasma generation. The cathode is made of graphite with highly ordered structure such as Pyrolitic Graphite or Carbon-Carbon composites. Furthermore, carbon containing gases will be used as plasma gas. The cathode will allow for theoretically an unlimited lifetime of the cathode.Type: GrantFiled: April 3, 2012Date of Patent: February 4, 2014Inventors: Valerian Pershin, Javad Mostaghimi, Liming Chen
-
Publication number: 20140021175Abstract: An electrode is provided for use in a plasma arc torch. The electrode includes a body having a forward portion, a middle portion and an aft portion. The forward portion includes an electrode tip comprising a conductive first material, wherein the electrode tip includes: 1) a pilot contact region for initiating a pilot arc across the nozzle and 2) an emitter. The middle portion comprises a second material and defines a proximal end for mating with the forward portion and a distal end for mating with the aft portion. The material density of the second material is at least half of the material density of the first material. The electrode also includes an electrically conductive path extending from the forward portion to the aft portion of the body.Type: ApplicationFiled: August 9, 2012Publication date: January 23, 2014Applicant: Hypertherm, Inc.Inventors: Carey Chen, Nicholas Sanders
-
Patent number: 8633416Abstract: Plasma devices and methods for using such plasma devices in analytical measurements are disclosed. In certain examples, a low flow plasma may be operative using a total argon gas flow of less than about five liters per minute, and in some embodiments, a plasma argon gas flow of less than about four liter per minute. In other examples, a plasma produced using inductive and capacitive coupling is disclosed.Type: GrantFiled: March 10, 2006Date of Patent: January 21, 2014Assignee: Perkinelmer Health Sciences, Inc.Inventor: Peter J. Morrisroe
-
Patent number: 8633417Abstract: Embodiments of the present invention are related to an electrode for a plasma arc torch, the electrode comprising a generally tubular outer wall, an end wall, and a protrusion. The end wall is joined to a distal end of the outer wall and supports an emissive element in a generally central region. The protrusion extends from the generally central region of the end wall and is configured to connect with an electrode holder by a releasable connection, wherein the protrusion is configured such that at least one coolant passage forms between the protrusion and the electrode holder when the electrode is connected with the electrode holder. In some embodiments, the releasable connection comprises a threaded connection, wherein the protrusion is threaded to releasably connect to a threaded coolant tube of the electrode holder. In other embodiments, at least one coolant passage is defined by the threaded connection.Type: GrantFiled: December 1, 2010Date of Patent: January 21, 2014Assignee: The ESAB Group, Inc.Inventors: Koustubh D. Ashtekar, David C. Griffin, Gregory W. Diehl, Dale T. Wiersema
-
Publication number: 20140014630Abstract: An electrode for a plasma arc torch is provided with features for improving electrode wear. An emissive insert is received into a cavity formed along one end of the torch body. A portion of the emissive insert is separated from the torch body by a sleeve positioned along the insert near the emission surface of the insert. The sleeve can operate to slow the erosion of the electrode body and thereby improve overall electrode life.Type: ApplicationFiled: July 11, 2012Publication date: January 16, 2014Applicant: ITT Manufacturing Enterprises, Inc.Inventors: Praveen Krishna NAMBURU, Jessie Michael WILSON, Jackie Laverne WINN
-
Patent number: 8624150Abstract: An apparatus and method for extending a plasma arc torch is disclosed. The apparatus includes a plasma torch adapter for relocating a mounting location of plasma torch consumables with respect to a plasma arc torch. The adapter is configured to be mounted between a plasma arc torch and the plasma torch consumables. The adapter is connectable to a consumable interface of the torch and includes a generally longitudinal body having a first end and a second end. The adapter includes a first connector at the first end of the body that is adapted to mate with the consumable interface. The adapter further includes a second connector at the second end of the body for mating with a set of plasma torch consumables, such that a second mounting location for consumables is established in a spaced relationship relative to the first connector, the mounting location adjacent the second connector.Type: GrantFiled: September 9, 2010Date of Patent: January 7, 2014Assignee: Hypertherm, Inc.Inventors: Richard Joseph Simek, Jonathan Mather, Peter J. Twarog, Stephen Theodore Eickhoff
-
Patent number: 8618435Abstract: An ablative plasma gun is presented. The ablative plasma gun includes a first gun electrode and a second gun electrode arranged between a dielectric layer to form a longitudinal slot. An opening at a distal end of the longitudinal slot is provided to spread generated plasma.Type: GrantFiled: May 26, 2009Date of Patent: December 31, 2013Assignee: General Electric CompanyInventors: Adnan Kutubuddin Bohori, Thangavelu Asokan
-
Publication number: 20130313231Abstract: The invention relates to an electrode for plasma torches for plasma cutting and to a use of the electrode for said plasma torch. The electrode in accordance with the invention for plasma cutting torches is formed from an electrode holder and from an emission insert which are connected to one another in a force-fitted and/or shape-matched manner. The emission insert has at least one section along its longitudinal axis which is arranged between two other sections or next to a section which has a reduced outer diameter in a rotationally symmetrical design of the emission insert or has a reduced cross-sectional surface in a non-rotationally symmetrical emission insert with respect to the other section(s).Type: ApplicationFiled: May 22, 2013Publication date: November 28, 2013Inventors: Frank Laurisch, Volker Krink
-
Patent number: 8591821Abstract: Combustion flame-plasma hybrid reactor systems, chemical reactant sources, and related methods are disclosed. In one embodiment, a combustion flame-plasma hybrid reactor system comprising a reaction chamber, a combustion torch positioned to direct a flame into the reaction chamber, and one or more reactant feed assemblies configured to electrically energize at least one electrically conductive solid reactant structure to form a plasma and feed each electrically conductive solid reactant structure into the plasma to form at least one product is disclosed. In an additional embodiment, a chemical reactant source for a combustion flame-plasma hybrid reactor comprising an elongated electrically conductive reactant structure consisting essentially of at least one chemical reactant is disclosed. In further embodiments, methods of forming a chemical reactant source and methods of chemically converting at least one reactant into at least one product are disclosed.Type: GrantFiled: April 23, 2009Date of Patent: November 26, 2013Assignee: Battelle Energy Alliance, LLCInventor: Peter C. Kong
-
Publication number: 20130305970Abstract: A scrubber includes: a first body for burning toxic gas introduced into a combustion chamber, using a flame generated by a cathode electrode and an anode electrode, and auxiliary gases including hydrogen and oxygen; a second body which is connected with the first body and serves to induce complete combustion of the burned toxic gas in an in-chamber and indirectly cool the toxic gas; and an electrolysis unit serving to produce hydrogen and oxygen by electrolysis and supply the produced hydrogen and oxygen as auxiliary gases to the first body. In the scrubber, a high combustion rate can be achieved even at relatively low power by a combination of high energy, obtained by the combustion of hydrogen and oxygen, with combustion heat caused by plasma, and toxic gas can be more efficiently treated by increasing treatment temperature.Type: ApplicationFiled: December 13, 2012Publication date: November 21, 2013Inventor: JIN IL KIM
-
Patent number: 8581139Abstract: A threaded connection for an electrode holder and an electrode in a plasma arc torch is provided. The threaded connection has relatively low height, and the engaged portion of a male threaded portion of the electrode and a female threaded portion of the electrode holder are positioned at least partially within a nozzle chamber. In one inventive aspect, the nominal pitch diameter of the electrode is less than the minor diameter of the electrode. In another, the width of the root area of the electrode thread is wider than the width of the root area of the electrode holder thread by at least about 35%. The width of the root area of the electrode is at least about 15% wider than the width of the crest portion of the electrode. As such, the less consumable of the two parts, the electrode holder, is provided with a thread that is less likely to be worn and damaged. In one particular embodiment, the crest profile of the electrode is that of a Stub Acme thread separated by a larger root profile.Type: GrantFiled: December 6, 2010Date of Patent: November 12, 2013Assignee: The ESAB Group, Inc.Inventor: Wayne Stanley Severance, Jr.
-
Publication number: 20130292363Abstract: A plasma torch includes a rear torch unit and a front torch unit which are connected through an insulating body. The insulating body is made of an insulator, is injected with gas required to generate plasma, and includes an inflow chamber that may move the injected gas. The rear torch unit coupled with a rear side of the insulation body communicates with the inflow chamber and has a magnetic coil generating a magnetic field within a cavity of the rear electrode wound around an outer circumferential surface thereof. The front torch unit disposed at a front side of the insulating body so as to face the rear torch unit communicates with the inflow chamber of the insulating body and has the front electrode disposed therein. The front torch unit does not include a magnetic coil winding the front electrode, and thus may be easily detached from the insulating body.Type: ApplicationFiled: May 6, 2013Publication date: November 7, 2013Applicant: GS PLATECH CO., LTD.Inventors: Soon-Mo HWANG, Young-Suk KIM, Byung-Ju YOO, Myung-Gyu KIM
-
Patent number: RE45280Abstract: A segmented transformer coupled plasma (TCP) coil is provided as a source for generating a uniform plasma in a plasma reactor. The segmented TCP is divided into two or more segment coils which, when connected to an RF source, produces a circulating flow of electrons to cause a magnetic field in the plasma. Because the segmented TCP employs multiple segment coils, a plasma is generated that is more spatially uniform than the plasma produced by a monolithic coil. This is implemented using a power distributing component that allows the RF current to be distributed in the segment coils such that a uniform plasma density can be obtained in an area spanned by the coils. For instance, variable shunts, switchable shunts, and disconnect switches can be used to vary the RF currents in the individual coils.Type: GrantFiled: March 22, 2000Date of Patent: December 9, 2014Assignee: Lam Research CorporationInventor: Duane Charles Gates