Abstract: A plasma processing apparatus, for releasing plasma-converted gas from plasma head for performing process, detects the pressures of a gas prior to application of a voltage to electrodes of the plasma head, the gas being supplied from gas supply section to a plasma head, and allow initiation of process by the plasma processing apparatus based on the detected pressures.

Abstract: Various aspects of the invention relate to methods and devices for treating diseases and conditions including atherosclerosis and endocarditis using low-temperature, non-equilibrium plasmas. A device may be, for example, a catheter that carries electrodes and a dielectric material for generating a localized, non-equilibrium plasma in a bodily fluid such as blood.

Abstract: A plasma processing system includes a torch having a consumable. A gas pressure regulator includes an input pressure sensor configured to sense an input pressure to the gas pressure regulator. A gas conduit supplies gas from the gas pressure regulator to the torch. A controller is operatively connected to the gas pressure regulator to receive an input pressure signal from the input pressure sensor and to provide a control signal to the gas pressure regulator to control operations of the gas pressure regulator and set an output pressure of the gas pressure regulator. The controller is configured to identify the consumable based on both of the input pressure to the gas pressure regulator and the control signal provided to the gas pressure regulator.

Abstract: An electrosurgical apparatus includes a generator system configured to generate a radio-frequency electric signal, and a handpiece to be gripped by an operator and having an end fitted with an active electrode electrically connected to the generator system. The signal is capable of polarizing the active electrode so as to generate a glow plasma discharge in the atmosphere when the active electrode is in the proximity of the tissue mass, without propagation of electric current through the patient's body (B).

Abstract: To lengthen the service period on DC plasma abatement devices a modified DC plasma torch is provided with an electrically conductive cathode and an electrically conductive anode spaced apart from one another to form a gap therebetween; a metal swirl bush at least partially located within the gap and comprising a channel adapted to permit, in use, a gas to flow through the gap; and a ceramic element interposed between any one or more of: the cathode and the swirl bush; and the anode and the swirl bush.

Abstract: Plasma jet assemblies are provided. A plasma jet assembly may include: a tube through which a gas flows; a power source providing a high frequency power exciting the gas in plasma state; a power electrode applying the high frequency power to the gas; and a plasma control unit removing arc discharge of a plasma gas generated in the tube by the high frequency power applied to the power electrode.

Abstract: The invention features methods and apparatuses for establishing operational settings of a plasma arc cutting system. A plasma power supply includes a user selectable control. The user selectable control enables selection of a single cutting persona that establishes at least a current, a gas pressure or gas flow rate, and an operational mode of the plasma arc cutting system.

Abstract: Methods and apparatus for regulating the temperature of a component in a plasma-enhanced process chamber are provided herein. In some embodiments, an apparatus for processing a substrate includes a process chamber and an RF source to provide RF energy to form a plasma in the process chamber. A component is disposed in the process chamber so as to be heated by the plasma when formed. A heater is configured to heat the component and a heat exchanger is configured to remove heat from the component. A chiller is coupled to the heat exchanger via a first flow conduit having an on/off flow control valve disposed therein and a bypass loop to bypass the flow control valve, wherein the bypass loop has a flow ratio valve disposed therein.

Abstract: A material is melted in an arc furnace by a plasma arc produced by at least one electrode. The plasma arc is regulated by one or more additional substances which influence the plasma composition introduced into the plasma, increasing the efficiency and output of the arc furnace.

Abstract: A portable plasma cutting system includes a power supply and a torch attachable to the power supply. The torch generates a plasma arc for cutting a workpiece. A gas valve is disposed in the system or the torch. The gas valve establishes a gas flow rate or a gas pressure in the torch. A controller is within the system and in communication with the power supply. The controller is capable of automatically manipulating the gas valve to establish the gas flow rate or pressure based upon a predetermined operating condition. A user activated switch is in communication with the controller. The switch has a first setting which causes the controller to automatically establish the gas flow rate or pressure based upon the predetermined operating condition, and a second setting which causes the controller to establish one of a user-determined gas flow rate or a user-determined gas pressure.

Abstract: A system and method for regulating a gas flow of a plasma arc system. The system having a gas regulator that control gas flow from a gas source to the plasma torch system, a pilot input valve to fill a pilot chamber and a pilot dump valve to evacuate the pilot chamber, the pilot chamber mechanically coupled to the gas regulator through a pressure actuator, such that the gas flow pressure through the regulator is controlled using the pressure actuator and based on the pressure in the pilot chamber.

Abstract: A method and apparatus for microplasma spray coating a portion of a substrate, such as a gas turbine compressor blade, without masking any portions thereof. The apparatus includes a microplasma gun with an anode, cathode, and an arc generator for generating an electric arc between the anode and cathode. An arc gas emitter injects inert gas through the electric arc. The electric arc is operable for ionizing the gas to create a plasma gas stream. A powder injector injects powdered material into a plasma stream. A localized area of the compressor blade is coated with the powdered material without having to mask the compressor blade.

Abstract: A method and apparatus for controlling a gas supply to a plasma arc torch uses a proportional control solenoid valve positioned adjacent the torch to manipulate the gas flow to the torch, thereby extending electrode life during arc transfer and shutdown. Swirl ring design can be simplified and gas supply and distribution systems become less complicated. The invention also allows manipulation of shield gas flow to reduce divot formation when making interior cuts. The system can be controlled with a digital signal processor utilizing a feedback loop from a sensor.

Abstract: For a WIG/TIG welding torch, gas distribution across a cross-section of the gas lens and/or the gas nozzle, is improved and as small a size and as low a weight of the components as possible can be achieved, when an insertion element with a bore in the center through which an electrode is to be guided is arranged, with fan-shaped flow elements being positioned around the bore and twisted relative to the plane of the bore so as to provide for radial deviation of a gas flowing therethrough. The gas lens consists of a base body having a gas distribution channel with at least one gas-lens filter, with an above-described insertion element being arranged in the gas-distribution channel, and with a gas-lens filter, seen in the out-flow direction of the gas, being arranged downstream of the insertion element.

Abstract: Techniques for removing material from a substrate are provided. A laser beam is focused at a distance from the surface to be treated. A gas is provided at the focus point. The gas is dissociated using the laser energy to generate gas plasma. The substrate is then brought in contact with the gas plasma to enable material removal.

Abstract: A system for thermally working a workpiece has a torch body having a first axial end positionable near the workpiece and a torch receptacle coupled to a second axial end of the torch body. A plurality of ports extend axially through the torch receptacle from a first axial end of the torch receptacle to a second axial end of the torch receptacle. A plurality of fittings provided at the second axial end of the torch body for communication with a subset of the plurality of ports. The torch body comprises one of a plasma torch body and an oxy-fuel torch body that is exchangeably coupled to the torch receptacle. The subset of the plurality of ports is a plasma subset when the plasma torch body is coupled to the torch receptacle and an oxy-fuel subset when the oxy-fuel torch body is coupled to the torch receptacle.

Abstract: A system for providing a dynamically controlled plasma cutting system. The plasma cutting system includes a proportional valve and a sensing device arrangement and a controller connected to this arrangement. The system is configured to dynamically control gas flow in a plasma torch. The system measures gas pressure at a proportional valve and makes necessary gas pressure adjustments in the system by way of controlling a drive signal sent to the proportional valve to control gas flow.

Abstract: A system and method for automatically controlling gas pressure for a plasma cutter includes a plasma torch, a gas supply system to provide a pressurized gas to the plasma torch, and a proportional valve configured to regulate the pressurized gas. The proportional valve includes a body, a valve seat positioned therein and defining a valve orifice, and a plunger having a mating surface on one end that mates with the valve seat and the orifice and a pressure receiving surface on an opposite end. The proportional valve also includes an inlet to receive the pressurized gas and distribute the pressurized gas to the valve orifice and the pressure receiving surface of the plunger, an electrical solenoid having a chamber to electro-magnetically translate the plunger therein, and a bias urging the plunger toward the valve orifice in conjunction with the pressurized gas when electrical power is reduced to the electrical solenoid.

Abstract: A system for supplying fluids to a plasma arc torch includes a single-gas power supply for regulating electrical power to the torch and for regulating supply of a first fluid to the torch, a flow regulator for regulating supply of a second fluid to the torch, and a first pressure-actuated valve disposed between the flow regulator and the torch. The valve shuts off supply of the second fluid to the torch when the first valve is closed and allows the second fluid to be supplied when the first valve is open. The first valve is opened by pressure of the first fluid supplied to the torch and closed when the first fluid is not supplied to the torch. A second pressure-actuated valve may be provided in the supply line for the first fluid, which is opened by pressure of the second fluid being supplied to the torch.

Abstract: A system for providing a dynamically controlled plasma cutting system. The plasma cutting system includes a proportional valve and a sensing device arrangement and a controller connected to this arrangement. The system is configured to dynamically control gas flow in a plasma torch. The system measures gas pressure at a proportional valve and makes necessary gas pressure adjustments in the system by way of controlling a drive signal sent to the proportional valve to control gas flow.

Abstract: In some aspects, methods of initiating a plasma arc in a plasma cutting system can include providing a plasma gas supply lead line extending between a power supply and a plasma arc cutting torch, where the lead line has a first segment proximate to the power supply and a second segment proximate to the torch, and an in-line valve within the lead line between the first segment and the second segment; selectively closing the in-line valve to capture a static volume of gas in the first segment; establishing a decayable volume of gas in the second segment; and initiating the plasma arc when a pressure of the decayable volume reaches a pressure value within a predetermined range.

Abstract: A method and apparatus for improving the flow control of a shielding gas in a welding unit is described which uses feedback from at least one of a mass flow controller, a pressure sensor and a valve position sensor to regulate shielding gas flow through a controller.

Abstract: A data structure for weld programs associates configuration data for a welding system with a plurality of weld programs and weld sequence data. The data structure allows the welding system to be configured for a particular part, operator, or stage in a welding process, and to be easily reconfigured when the part, operator, or stage changes, providing improved efficiency and flexibility in operation.

Abstract: A purging arrangement for a welding system uses automatic flow control function, such as an MFC, to control purge gas flow rate and/or pressure at the weld site.

Abstract: A cathode electrode for plasma generation. The cathode is made of graphite with highly ordered structure such as Pyrolitic Graphite or Carbon-Carbon composites. Furthermore, carbon containing gases will be used as plasma gas. The cathode will allow for theoretically an unlimited lifetime of the cathode.

Abstract: A method and apparatus for oxidizing a combustible material. The method includes introducing a volume of the combustible material into a plasma zone of a gliding electric arc oxidation system. The method also includes introducing a volume of oxidizer into the plasma zone of the gliding electric arc oxidation system. The volume of oxidizer includes a stoichiometrically excessive amount of oxygen. The method also includes generating an electrical discharge between electrodes within the plasma zone of the gliding electric arc oxidation system to oxidize the combustible material.

Abstract: In some aspects, a replaceable consumable component for performing a cutting or welding operation can include a body and a readable data storage device coupled to the body or integrated within the body, wherein the data storage device contains an operation instruction for a cutting or welding device.

Abstract: A method and apparatus for controlling a gas supply to a plasma arc torch uses a proportional control solenoid valve positioned adjacent the torch to manipulate the gas flow to the torch, thereby extending electrode life during arc transfer and shutdown. Swirl ring design can be simplified and gas supply and distribution systems become less complicated. The invention also allows manipulation of shield gas flow to reduce divot formation when making interior cuts. The system can be controlled with a digital signal processor utilizing a feedback loop from a sensor.

Abstract: A method for cutting an internal feature in a workpiece using a plasma cutting system can include cutting in a first zone using at least one cutting parameter from a first cutting parameter set, which can include a first cutting current and/or a first speed. The method can include cutting in a second zone using at least one cutting parameter from a second cutting parameter set that can be different from the first cutting parameter set. The second cutting parameter set can include a second cutting current and/or a second speed. The method can also include cutting in a third zone using at least one cutting parameter from a third cutting parameter set, which can be different from the first cutting parameter set or the second cutting parameter set. The third cutting parameter set can include a third cutting current and/or a third speed.

Abstract: An automated method for cutting a plurality of hole features using a plasma arc torch system can be implemented on a computer numerical controller. The automated method can include the steps of: a) cutting a lead-in for a hole feature using a lead-in command speed based on a diameter of that hole feature and b) cutting a perimeter for the hole feature using a perimeter command speed greater than the corresponding lead-in command speed for the hole feature. The automated method can also include the step c) of repeating steps a) and b) for each additional hole feature having a same diameter or a different diameter.

Abstract: A portable plasma arc torch system can be used for processing materials. The system includes a replaceable or rechargeable power source and replaceable or rechargeable gas source. A controller communicates with at least one of the power source or the gas source. A plasma delivery device received via the controller current from the power source and gas from the gas source to generate a plasma arc at an output of the plasma delivery device. The plasma arc can be used to process materials such as metallic workpieces. The plasma arc torch can include a wearable portable assembly which includes the replaceable or rechargeable power and gas source. A plasma delivery device receives current from the power source in the assembly and gas from the gas source in the assembly to generate a plasma arc.

Abstract: A plasma arc system includes a single-gas, gas-cooled plasma arc torch and a torch control unit. The torch control unit includes a housing and a user input device on the housing for receiving an indication of a desired cutting or marking function and for providing a responsive signal. A single gas supply both to the housing, and from the housing to the torch, is provided for cutting or marking. A current control device is located within the housing for controlling current output to the torch for either cutting or marking. A gas control device is located within the housing for controlling gas output to the torch for either cutting or marking. A controller is located within the housing for receiving the signal from the user input device indicating the desired cutting or marking function, and for sending a responsive signal to the current control and gas control devices depending on the desired cutting or marking function so that the torch operates accordingly. A related control until is disclosed.

Abstract: A system and method for automatically controlling gas pressure for a plasma cutter includes a plasma torch, a gas supply system to provide a pressurized gas to the plasma torch, and a proportional valve configured to regulate the pressurized gas. The proportional valve includes a body, a valve seat positioned therein and defining a valve orifice, and a plunger having a mating surface on one end that mates with the valve seat and the orifice and a pressure receiving surface on an opposite end. The proportional valve also includes an inlet to receive the pressurized gas and distribute the pressurized gas to the valve orifice and the pressure receiving surface of the plunger, an electrical solenoid having a chamber to electro-magnetically translate the plunger therein, and a bias urging the plunger toward the valve orifice in conjunction with the pressurized gas when electrical power is reduced to the electrical solenoid.

Abstract: A multi-gas mixer for supplying a gas mixture that can uniformly mix a plurality of gases according to the proportional percentages determined by the mass flow rate of each gas is disclosed. The multi-gas mixer comprises a mixer chamber, a plurality of gas inlets, a gas mixture outlet, and at least one gas rotating and mixing unit. The present invention also provides a method for controlling the percentage of each gas to be mixed by use of a plurality of mass flow rate controllers to control the gas flow to produce a gas mixture according to a predetermined proportionality. When the multi-gas mixer delivers a gas mixture to a high-speed plasma torch, the torch can be stably operated under a high voltage (>85V) and a medium current (<650 A) so that a long-arc, high-temperature and high-speed plasma flame can be generated.

Abstract: A method and apparatus for a plasma torch system having a plasma torch tip configuration that includes a nozzle, an electrode, and a control unit for controlling a composition of the shield gas flow, such that while cutting the contour the shield gas flow comprises a first shield gas composition and while cutting the hole the shield gas flow comprises a second shield gas composition.

Abstract: A method and apparatus for a plasma torch system having a plasma torch tip configuration that includes a nozzle, an electrode, and a control unit for controlling a composition of the shield gas flow, such that while cutting the contour the shield gas flow comprises a first shield gas composition and while cutting the hole the shield gas flow comprises a second shield gas composition.

Abstract: An outer gas for plasma welding of the present invention is used in plasma welding of a stainless steel with use of a plasma welding torch in which an insert tip (2) is provided in the periphery of a tungsten electrode (1), a shield cap (3) is provided in the periphery of this insert tip (2), a front end part of the tungsten electrode (1) is located inside from a front end part of the insert tip (2), a center gas comprising an inert gas is allowed to flow into a gap between the tungsten electrode (1) and the insert tip (2), and the outer gas is allowed to flow into a gap between the insert tip (2) and the shield cap (3), wherein the outer gas is a mixed gas containing 0.5 to 2% by volume of a carbon dioxide gas with the balance of an inert gas.

Abstract: A system for supplying fluids to a plasma arc torch includes a single-gas power supply for regulating supply of electrical power to the plasma arc torch and for regulating supply of a first fluid to the plasma arc torch, a flow regulator for regulating supply of a second fluid to the plasma arc torch, and a first pressure-actuated valve disposed between the flow regulator and the plasma arc torch. The pressure-actuated valve shuts off supply of the second fluid to the torch when the first pressure-actuated valve is closed and allows the second fluid to be supplied to the torch when the first pressure-actuated valve is open. The first pressure-actuated valve is structured and arranged to be opened by pressure of the first fluid being supplied to the torch and to be closed when the first fluid is not being supplied to the torch. The system can also include a second pressure-actuated valve in the supply line for the first fluid, which is opened by pressure of the second fluid being supplied to the torch.

Abstract: A system and method for start flow approach control for a proportional valve in a plasma cutter is provided that includes a controller configured to determine a target gas pressure set point for a plasma cutting operation and determine a ramp pressure set point offset from the target gas pressure set point. The controller is also configured to apply a full-open drive signal to an air pressure-closing proportional valve and monitor a pressure of gas flow output from the air pressure-closing proportional valve via a sensing device. The controller is further configured to apply a ramping drive signal to the air pressure-closing proportional valve after the pressure of the gas flow has reached the ramp pressure set point and apply a target-pressure drive signal to the air pressure-closing proportional valve after the pressure of the gas flow has reached the target gas pressure set point.

Abstract: A shielding gas (SG) flow controller for an arc welder includes SG input/output with a controllable valve therebetween, and having a control input, and a controller having a first input receiving a welding signal representing arc current and a gas flow setting controller generating a flow setting output based on the welding signal, representing a desired SG flow. Input and output pressure sensors provide SG input and out pressure to second and third controller inputs, respectively. A flow setting output modifier modifies the flow setting output of the gas flow setting controller based on the SG input/output pressure, the welding signal, and a characteristic of the controllable valve into a control signal input to the control input of the controllable gas valve to maintain a substantially constant SG flow corresponding to the flow setting output substantially independent of actual SG input/output pressures.

Abstract: In an embodiment an apparatus for coating a substrate comprises: an array of plasma arcs; a first plurality of reagent manifolds located upstream of the array of plasma arcs and a second plurality of reagent manifolds located downstream of the array of plasma arcs, each manifold having at least one orifice through which a reagent is ejected into a plasma jet issuing from a respective plasma arc; and a controller which modulates the flow of reagent to each manifold according to the contours of the substrate and to the substrate position relative to the plasma arcs and the manifolds.

Abstract: In a processing apparatus for performing a specified process on a target object at a predetermined process pressure, the apparatus includes an evacuable processing chamber having a gas exhaust port formed in a bottom portion thereof; a mounting table provided within the processing chamber for holding the target object; a pressure control valve connected to the gas exhaust port, the pressure control valve including a slide-type valve body for changing an area of an opening region of a valve port; and a gas exhaust system connected to the pressure control valve. The pressure control valve is eccentrically arranged such that a center axis of the mounting table lies within an opening region of the pressure control valve formed over a practical use region of a valve opening degree of the pressure control valve.

Abstract: A DC plasma torch which includes a long lasting thermionic cathode and has a high thermal efficiency. The DC plasma torch employs a solid cathode made of graphite with highly ordered structure such as Pyrolitic Graphite or Carbon-Carbon composites. Furthermore, carbon containing gases will be used as plasma gas. The cathode will allow for theoretically an unlimited lifetime of the cathode.

Abstract: A weld stability system for an arc welding apparatus and method of operation is disclosed. The weld stability system may comprise a shielding gas supply and a control assembly. The shielding gas supply may include a first source of gas, a second source of gas, a mixing chamber, a first valve selectively connecting the first source of gas to the mixing chamber, a second valve selectively connecting the second source of gas to the mixing chamber, and a shielding gas supply line configured to direct gas from the mixing chamber to a weld gun. The control assembly may include a controller operatively engaging the first and second valves, and at least one sensor configured to monitor a parameter of an arc welding process and communicate with the controller.

Abstract: A system and method for regulating a gas flow of a plasma arc system. The system having a gas regulator that control gas flow from a gas source to the plasma torch system, a pilot input valve to fill a pilot chamber and a pilot dump valve to evacuate the pilot chamber, the pilot chamber mechanically coupled to the gas regulator through a pressure actuator, such that the gas flow pressure through the regulator is controlled using the pressure actuator and based on the pressure in the pilot chamber.

Abstract: A method is described for batchwise heat treatment of goods to be annealed which are heated in a heating chamber after scavenging air with a scavenging gas under protective gas to a predetermined treatment temperature, with the protective gas being conveyed through the heating chamber depending on the occurrence of impurities in different quantities. In order to enable the economic use of protective gas, it is proposed that the protective gas which is withdrawn from the heating chamber after the main occurrence of impurities and which is loaded with a residual quantity of impurities is conveyed, optionally after intermediate storage, into the heating chamber during the main occurrence of impurities of a subsequent batch before non-loaded protective gas is introduced into the heating chamber.

Abstract: A multi-gas mixer for supplying a gas mixture that can uniformly mix a plurality of gases according to the proportional percentages determined by the mass flow rate of each gas is disclosed. The multi-gas mixer comprises a mixer chamber, a plurality of gas inlets, a gas mixture outlet, and at least one gas rotating and mixing unit. The present invention also provides a method for controlling the percentage of each gas to be mixed by use of a plurality of mass flow rate controllers to control the gas flow to produce a gas mixture according to a predetermined proportionality. When the multi-gas mixer delivers a gas mixture to a high-speed plasma torch, the torch can be stably operated under a high voltage (>85V) and a medium current (<650 A) so that a long-arc, high-temperature and high-speed plasma flame can be generated.

Abstract: A system for the efficient utilization of plasma torch post arc cooling gas includes a controller configured to automatically determine a post arc gas flow duration. The controller monitors a plasma arc parameter associated with a temperature of the plasma torch at arc termination. The controller dynamically determines the duration of post arc gas flow through the torch from the plasma arc parameter.

Abstract: A system and method for providing a high power density plasma cutting/welding-type system is disclosed. The plasma cutting system includes a housing and a power source disposed within the housing constructed to generate plasma cutting power. The plasma cutting system also includes a plasma torch actuated by a trigger and connected to the power source to produce a cutting arc. The plasma cutting system is constructed such that it has a power-to-weight ratio of at least 550 Watts per kilogram (W/kg).

Abstract: The invention is related to an apparatus made of microwave plasma burner for a large-volume elimination of toxic airborne chemical and biological warfare agents. The apparatus can purify the interior air of large volume in an isolated space such as buildings, public transportation systems, and military vehicles contaminated with chemical and biological warfare agents. The apparatus consists of a microwave plasma torch connected in series to a fuel injector and a reaction chamber for elimination and burnout of toxic airborne warfare agents in large quantities. Hydrocarbon fuel in gaseous or liquid state injected into the microwave plasma torch evaporates instantaneously, generating a large volume of plasma flame in the reaction chamber where the oxidation mechanism eliminates the chemical and biological warfare agents that pass through the reaction chamber. The apparatus can also purify air contaminated with volatile organic compounds and eliminate soot from diesel engines.