Abstract: A joining tool unit including a hold-down device with a movable tool and a tool counter element. The hold-down device together with the movable tool and the tool counter element are provided opposite each other. A workpiece can be positioned between the hold-down device and the tool counter element in the arranged state. The movable tool and the tool counter element interact in order to form a joint connection. A light-guiding system is formed on the hold-down device, to conduct a light beam in the direction of a joint location of the workpiece when the workpiece is arranged on the joining tool unit. A flow channel for a fluid is defined along a section of the light beam up to a workpiece-side end of the hold-down device.

Abstract: Laser additive manufacturing apparatus, systems, and methods for the fabrication of high quality freeform high value structures. The apparatus, systems, and methods utilize a material powder having varying particle size and shape as raw material. It can also be adopted to use a wire as the feed material.

Abstract: Provided is a flip-chip laser bonding system for bonding a semiconductor chip in the form of a flip chip to a substrate using a laser beam. In the flip-chip laser bonding system, the semiconductor chip is laser-bonded to the substrate while pressure is applied to the semiconductor chip. Accordingly, even a semiconductor chip that is bent or is capable of being bent can be bonded to a semiconductor chip without contact failure.

Abstract: Embodiments relate to laser welding methods, monitoring methods, and monitoring systems for a secondary battery. A laser welding method for a secondary battery includes performing laser welding on a positive electrode base having a thin-film shape in which a plurality of positive electrode base tabs are formed at a side, a negative electrode base having a thin-film shape in which a plurality of negative electrode base tabs are formed at a side, and a thin-film multi-tab to be joined to each of the positive electrode base and the negative electrode base, a welded portion in which the multi-tab is welded with the positive electrode base and the negative electrode base being melting-joined by using a laser such that a plurality of welding spots is formed on the welded portion.

Abstract: The present disclosure relates to methods and systems for monitoring a welding process for welding at least one glass workpiece to another workpiece, e.g., also made of glass, wherein a weld seam is formed in the workpieces in a process zone that is exposed to a pulsed processing beam, e.g., to a pulsed laser beam, such as an ultra-short-pulse laser beam, wherein the radiation emitted by the process zone is detected in a time-resolved manner.

Abstract: A workpiece positioning system for holding and manipulating a workpiece. The system includes a rail, a headstock assembly, and a tailstock assembly. The tailstock assembly is mountable to the rail in spaced relation to the headstock assembly to enable the workpiece to be supported between the headstock assembly and the tailstock assembly. The tailstock assembly includes a locking mechanism operable between a locking position in which the tailstock assembly is lockable against the rail in a desired position relative to the headstock, and an unlocked position in which the tailstock assembly is adapted to traverse the rail. The invention also provides a powder injection nozzle having a body and aa tube releasably connected to the body. The tube defines a through passage having at least one inlet for receiving a cladding material and an outlet for delivering the cladding material from the tube.

Abstract: A laser machining method includes obtaining a movement direction in which a head that variably makes a shape of a radiation locus using a laser is being moved by a robot that causes the head to move along a machining line, and adjusting the radiation locus made by the head to keep a constant relative angle between the movement direction obtained by the obtaining and a representative angle of the shape of the radiation locus.

Abstract: A laser peening processing device includes a laser oscillator configured to oscillate a laser beam; and a nozzle configured to inject liquid to a workpiece for laser peening processing, and to cause the laser beam to be incident on the liquid to irradiate the workpiece with the laser beam which propagates through the liquid. The nozzle includes a lens configured to concentrate the laser beam so that a focal point of the laser beam is formed at a processing position of the laser peening processing, a cylindrical casing configured to protect the laser beam before the laser beam is incident on the liquid, and a pipe disposed in the casing and configured to form a flow path for the liquid.

Abstract: A welding component cooling system for cooling a welding component, in particular a welding torch, includes at least one container for cooling liquid, a cooling circuit with corresponding cooling lines, at least one pump arranged in the cooling circuit for conveying the cooling liquid through the cooling lines in the cooling circuit, at least one heat exchanger arranged in a cooling line, and a device for deionizing the cooling liquid in the cooling circuit. Also a welding component, in particular a welding torch includes such a welding component cooling system. At least one sensor for measuring the conductance of the cooling liquid is arranged in the cooling circuit and is connected to a control device, wherein the control device can be connected to a welding current source connected to the welding component.

Abstract: An example additive manufacturing apparatus includes an energy source to melt material to form a component in an additive manufacturing process, a camera aligned with the energy source to obtain image data of the melted material during the additive manufacturing process, and a controller to control the energy source during the additive manufacturing process in response to processing of the image data. The controller adjusts control of the energy source based on a correction determined by: applying an artificial intelligence model to image data captured by a camera during an additive manufacturing process, the image data including an image of a melt pool of the additive manufacturing process; predicting an error in the additive manufacturing process using an output of the artificial intelligence model; and compensating for the error by generating a correction to adjust a configuration of the energy source during the additive manufacturing process.

Abstract: A method for welding components includes the following steps: providing a first component and a second component; bringing together the two components; welding the two components by use of a laser beam, wherein a plurality of welding impulses are generated through the repeated activation and deactivation of the laser beam, with each welding pulse being interrupted by welding-free rest intervals in which the laser beam is deactivated, wherein a local welding area is generated by each welding pulse, in which material of the two components is melted and fused in a locally limited manner, wherein individual welding areas of those generated by the welding pulses overlap.

Abstract: A method of laser fusing an optical fiber to a silica element, such as another optical fiber or other, wherein the optical fiber is laterally fused to the silica element. The silica element may be another optical fiber or any other optical component.

Abstract: An assembly of a device for three-dimensional printing by metal deposition comprising a conduit for guiding a metal wire and opening inside an enclosure under an inert atmosphere. The device has means for injecting an inert gas into the conduit of the head.

Abstract: Laser light splicing of optical fibers with laser light outside of the peak absorption band of the optical fibers, for example splicing of silica optical fibers at wavelengths smaller than about 9 ?m. In some variants, the product of the absorption coefficient at ambient temperature of the optical fibers at the wavelength of the laser light with the power of the laser light is smaller than the product of the peak absorption coefficient at ambient temperature in the absorption band by the power required to splice the optical fibers with light at the peak absorption.

Abstract: Provided is a method of manufacturing a molded product that can reduce problems on a reinforcing plate during pressing. In one aspect of the present disclosure, the method of manufacturing a molded product includes welding a first metal plate overlaid with a second metal plate to the second metal plate; and pressing the first metal plate and the second metal plate together. In the pressing, a base surface and a wall surface are formed on the first metal plate; the wall surface is disposed to cross the base surface. In the welding, a first welding is performed on a reinforcing portion of the second metal plate that is overlaid on an area of the first metal plate that is formed into the wall surface; and subsequently, a second welding is performed in a direction crossing a direction of the first welding.

Abstract: An object of the present invention is to provide an additively manufactured part with high temperature strength and high ductility that can be suitably used for hot forging even in the temperature range of 800° C. or more, and a manufacturing method therefor. The manufacturing method for the additively manufactured part in accordance with the present invention includes an additive manufacturing step of using composite powder containing ceramic and metal and having voids therein to form a composite material containing the ceramic and the metal by repeating steps of melting and solidifying the composite powder; and a remelting step of remelting the surface of the composite material.

Abstract: The invention relates to a device (2) for working a surface (4) of a workpiece (6) by means of a laser beam (8), comprising a laser system (12) for providing the laser beam (8) and a plasma nozzle (14), which is designed to produce an atmospheric plasma jet (16), wherein the plasma nozzle (14) has a nozzle opening (24, 24?), from which a plasma jet (8) produced in the plasma nozzle (24, 24?) exits during operation, wherein the laser system (12) and the plasma nozzle (14) are arranged in relation to each other and designed in such a way that, during operation, the laser beam (8) exits from the nozzle opening (24, 24?) of the plasma nozzle (14) together with the plasma jet (16). The invention further relates to an assembly (100) having such a device and to a method for operating said device (2).

Abstract: A method of forming a medical device lead connection element is described. The method includes positioning an end portion of a lead filar to overlap a lead end connection element such that the positioning creates mutual interference between the lead filar and the lead end connection element, and forming an interference configuration. Then melting the end portion of the lead filar to form a weld joint and allowint the end portion of the lead filar to move towards the end connection element.

Abstract: A system for performing a direct transfer of a semiconductor device die includes a first conveyance mechanism to convey a first substrate, and a second conveyance mechanism to convey a second substrate with respect to the first substrate. The first substrate includes a first side and a second side, and the semiconductor device die is disposed on the first side of the first substrate. The second conveyance mechanism includes a first portion and a second portion to clamp the second substrate adjacent to a first side of the first substrate. The first portion of the second conveyance mechanism has a concave shape and the second portion of the second conveyance mechanism has a convex counter shape corresponding to the concave shape of the first portion. The system also includes a transfer mechanism disposed adjacent to the first conveyance mechanism to effectuate the direct transfer.

Abstract: The invention relates to a method for fusing a solder material deposit by means of laser energy, in which laser radiation emitted from a first laser source is applied to the solder material deposit in a first application phase by means of a first laser device (11) and laser radiation emitted from a second laser source is applied to the solder material deposit in a second application phase by means of a second laser device (12), said first laser source having a lower laser power than the second laser source, a switch being made from the first application phase to the second application phase by means of a switching device (30) and said switch being triggered by a temperature sensor, by means of which the temperature of the solder material deposit is measured at least during the first application phase.

Abstract: A method for manufacturing small adaptive engines uses a battlefield repository having cloud services that is configured to enable additive manufacturing (AM) of engine parts and assemblies. The method also uses a compilation of recipes/signatures for building the engine parts and the assemblies using additive manufacturing (AM) processes and machine learning programs. An additive manufacturing system and an alloy powder suitable for performing the additive manufacturing (AM) processes can be provided. In addition, the engine parts can be built using the additive manufacturing (AM) system, the alloy powder, the battlefield repository and the compilation of recipes/signatures. A system for manufacturing small adaptive engines includes the battlefield repository, the compilation of recipes/signatures, a foundry system for providing the alloy powder and an additive manufacturing (AM) system configured to perform the additive manufacturing (AM) processes.

Abstract: A moveable head of a computer numerically controlled machine may deliver electromagnetic energy sufficient to cause a first change in a material at least partially contained within an interior space of the CNC machine. A feature of the material may be imaged using at least one camera present inside the interior space to update a position of the material, and the moveable head may be aligned to deliver electromagnetic energy sufficient to cause a second change in the material such that the second change is positioned on the material consistent with the first change and with an intended final appearance of the material. Methods, systems, and article of manufacture are described.

Abstract: A system for use in servicing a machine. The system includes a tubular body including a longitudinal axis, a tip end, a dispensing nozzle defined at the tip end, and an interior channel in flow communication with the dispensing nozzle. The tubular body is configured to be flexible. An actuator is configured to selectively modify an orientation of the tubular body, and a reservoir is in flow communication with the interior channel. The reservoir is configured to supply a maintenance fluid to the tubular body for discharge from the dispensing nozzle.

Abstract: A method for cutting workpieces of different thicknesses includes providing at least one unprocessed laser beam, selectively forming a processing laser beam from the at least one unprocessed laser beam in accordance with a thickness of the workpiece, and cutting the workpiece with the processing laser beam. Forming the processing laser beam includes selectively coupling one or more unprocessed laser beams into one or more of a plurality of parallel, non-concentric fibers of a compound fiber, the plurality of fibers of the compound fiber having different cross-sectional shapes. A laser beam characteristic of the processing laser beam exiting the compound fiber differs depending upon which fibers of the compound fiber receive the at least one unprocessed laser beam, the laser beam characteristic of the processing laser beam differing depending on the thickness.

Abstract: A laser cladding head comprises a protective housing, a focal array, a turning mirror, and a powder nozzle. The housing extends along a primary axis from a proximal end to a distal end. The focal array is situated at the proximal end and oriented to receive and focus collimated light in a beam directed substantially along the primary axis. The turning mirror is situated at the distal end and disposed to redirect the beam in an emission direction, towards a target point separated from the turning mirror by a working distance of at most a tenth the focal length. The turning mirror is a nonfocal reflective surface indexable to alter an impingement location of the beam on the turning mirror. The powder nozzle is situated at the distal end and receives and directs weld material towards the target point for melting.

Abstract: A laser processing apparatus of the present disclosure controls outputs of a blue laser oscillator and an infrared laser oscillator such that before a surface melting is detected on a workpiece, the workpiece is irradiated with at least blue laser light, and after the surface melting is detected on the workpiece, a power of infrared laser light with which the workpiece is irradiated is increased as compared to before the surface melting is detected.

Abstract: In a method for fastening a contact element (5, 6) in an electrical component (1), a contact element (5, 6) is arranged on a contact surface (3, 4) of a base body (2) of the component (1) and a laser beam (18) is directed onto a region (16, 17) of the contact element (5, 6) in such a way that the base body (2) is not located in the beam direction (24) of the laser beam (18). The contact element (5, 6) is partially melted by the laser beam (18), so that the molten material (7, 8) wets the contact surface (3, 4) and produces fastening of the contact element (5, 6) on the contact surface (3, 4).

Abstract: A laser shock peening apparatus is provided for use with a workpiece having a cavity. The apparatus includes a tubular body configured for insertion longitudinally inward of the cavity. The tubular body has a peripheral wall bounding a laser delivery channel, and has an aperture reaching outward from the laser delivery channel through the peripheral wall. An optical device is located in the laser delivery channel. The optical device is configured to direct a laser beam outward through the aperture. Additionally, the peripheral wall has internal surfaces defining a water delivery channel configured to convey a stream of overlay water to the aperture.

Abstract: A machine tool arranged to deliver an energy source through a processing head onto a work-piece, wherein; the machine-tool has a clamping mechanism arranged to temporarily receive the processing-head, or another machining or processing-head, to process a work-piece; the processing-head comprising one or more guiding mechanisms arranged to direct the energy source onto a work-piece and a processing-head docking-manifold arranged to have connected thereto one or more media to be, in use, supplied to the processing-head to facilitate processing of the work-piece; wherein the processing-head docking-manifold allows the one or more media to be supplied to the processing-head when the processing-head is connected to the clamping mechanism; and wherein the machine-tool also comprises at least one mechanism arranged to move a supply docking-manifold into and/or out of connection with the processing-head docking-manifold such that when the two manifolds are connected the or each media is supplied to the processing

Abstract: Provided is an optical fiber ribbon capable of achieving higher density and reduction in diameter and accurately placing optical fibers in V-shape grooves in a fusion machine without failure. The optical fiber ribbon 1 includes three or more of optical fibers 2 arranged in parallel and connecting portions 3 connecting adjacent two optical fibers 2 together, the connecting portions 3 being intermittently provided in each of a ribbon longitudinal direction and a ribbon width direction. The connecting portions 3 are each formed in such a manner as to fill resin into a gap S formed between adjacent two optical fibers 2, and both surfaces of the respective connecting portions 3 are each formed into a recess having a concave shape curved toward a center of the gap S to separate from lines 4,5 each connecting contact points of the optical fibers 2 when being placed on a horizontal surface.

Abstract: A display device is disclosed. The display device includes a display panel, a main frame located at the rear of the display panel, and an inner plate located between the display panel and the main frame, the display panel being coupled to the inner plate, wherein the inner plate includes a coupling area depressed from the inner plate to the main frame by pressing, and the inner plate and the main frame are coupled to each other at the coupling area by welding.

Abstract: The present disclosure relates generally to a welding process for a battery module. In an embodiment, a system for welding two components in a battery module includes a laser source configured to emit a laser beam onto a workpiece having a first battery module component and a second battery module component. The system also has an actuator coupled to the laser source and configured to move the laser beam along a first axis and a second axis and a controller electrically coupled to the laser source and the actuator. The controller is configured to send a signal to the laser source and the actuator to form a sinusoidal lap weld on a surface of the workpiece, such that the first battery module component is electrically coupled to the second battery module component.

Abstract: A stack forming apparatus according to embodiments comprises a nozzle and a controller. The nozzle is configured to selectively inject more than one kind of material to a target and to apply laser light to the injected material to melt the material. The controller configured to control the kind and supply amount of material to be supplied to the nozzle.

Abstract: The invention relates to a sorting system (100) for a machine tool for separating parts, in particular a laser cutting machine (200), having a gripper (110) that can be moved over a workpiece region (30) and is configured to receive cut parts (10) from the workpiece region (30), and an intermediate store (120) that can be moved over the workpiece region (30) and is configured to receive cut parts (10) from the gripper (110) and to unload the cut parts (10) into a store (40).

Abstract: Described herein are various embodiments directed to rotor devices, methods, and systems. Embodiments of rotors disclosed herein may be used to characterize one or more analytes of a fluid. A method may include bonding a first layer and a second layer using two-shot injection molding. The first layer coupled to the second layer may collectively define a set of wells. The first layer may be substantially transparent. The second layer may define a channel. The second layer may be substantially absorbent to infrared radiation. A third layer may be bonded to the second layer using infrared radiation. The third layer may define an opening configured to receive a fluid. The third layer may be substantially transparent. The channel may establish a fluid communication path between the opening and the set of wells.

Abstract: An optical fiber assembly has a first ferrule assembly and a second ferrule assembly. Each ferrule assembly has a ferrule body, a plurality of optical fiber receiving bores, and an array of optical elements. One of array of optical elements has a plurality of data lens elements and a cross-focusing indicator lens element. Another of the array of optical elements has a plurality of data lens elements and a mirror system configured to reflect light from the indicator lens element. Upon mating the first and second ferrule assemblies, light from the indicator lens element is primarily reflected back to an output lens element by the mirror system. Upon only partially mating the first and second ferrule assemblies, light from the indicator lens element is not primarily reflected back by the mirror system to the output lens element.

Abstract: Disclosed is a laser keyhole welding structure and a keyhole welding method of an aluminum material which stably suppress the generation of sputtering to ensure a reliable electrical connection and obtain a mechanically strong connection. To achieve this, a laser keyhole welding structure of an aluminum material is formed by welding an aluminum material element constituting an electronic component by irradiating a laser beam to the electronic component, in which a tapered portion spread angle (?) of an upper portion of a welding nugget to be formed is 45° or less. Also disclosed is a laser keyhole welding structure of an aluminum material.

Abstract: Build material handling unit (2) for a powder module (3) for an apparatus for additively manufacturing three-dimensional objects, which apparatus is adapted to successively layerwise selectively irradiate and consolidate layers of a build material (4) which can be consolidated by means of an energy source, wherein the build material handling unit (2) is coupled or can be coupled with a powder module (3), wherein the build material handling unit (2) is adapted to level and/or compact a volume of build material (4) arranged inside a powder chamber (5) of the powder module (3) by controlling the gas pressure inside the powder chamber (5).

Abstract: The present invention provides a device and method for electromagnetic induction heating-assisted laser additive manufacturing of a titanium matrix composite and belongs to the technical field of laser additive manufacturing. The device includes a coaxial-powder feeding laser deposition system and an electromagnetic induction heating synchronous auxiliary system. The coaxial-powder feeding laser deposition system includes a substrate, a deposition sample, a laser head and an infrared thermometer. The electromagnetic induction heating synchronous auxiliary system includes an electromagnetic induction power supply auxiliary unit, a coil, a steering heightening mechanism, a driven shaft and a transverse sliding groove. The coil is connected to an output end of the electromagnetic induction power supply auxiliary unit. The coil and the laser head do synchronous movement to implement small-area real-time preheating and slow cooling on the deposition sample.

Abstract: A system for producing an object from a powder by selective laser sintering. The system includes a chamber and a support platform in the chamber. A spreader applies a layer of powder to a bed surface. An irradiation source irradiates select points in the powdered layer prepared on the support platform. A radiant heater heats at least a portion of the bed surface. A temperature sensor monitors the temperature of select points on the bed surface. A controller adjusts the radiant heater in response to temperature data provided by the temperature sensor.

Abstract: A shielding gas nozzle for metal forming includes a wire feed line being a path to feed a wire at an inclination angle ?, a first gas ejection hole to jet a shielding gas at an angle equal to or less than the inclination angle ?, and a second gas ejection hole to jet the shielding gas in a direction different from that of the first gas ejection hole. The first gas ejection hole jets the shielding gas toward an intersection along a direction in which the absolute value of the angle to the wire feed direction is less than 90 degrees, and the second gas ejection hole jets the shielding gas toward the intersection along a direction in which the absolute value of the angle to the wire feed direction when viewed in the direction perpendicular to the base material surface is greater than 90 degrees.

Abstract: A direct-deposition system forming a high-resolution pattern of material on a substrate is disclosed. Vaporized atoms from an evaporation source pass through a pattern of through-holes in a shadow mask to deposit on the substrate in the desired pattern. The shadow mask is held in a mask chuck that enables the shadow mask and substrate to be separated by a distance that can be less than ten microns. Prior to reaching the shadow mask, vaporized atoms pass through a collimator that operates as a spatial filter that blocks any atoms not travelling along directions that are nearly normal to the substrate surface. Vaporized atoms that pass through the shadow mask exhibit little or no lateral spread after passing through through-holes and the material deposits on the substrate in a pattern that has very high fidelity with the through-hole pattern of the shadow mask.

Abstract: A coupling that includes a female coupling member having at least one electrically conductive ring on an inner mating surface; a male coupling member having at least one electrically conductive ring on an outer mating surface, the outer mating surface sized to fit within the inner mating surface of the female coupling member; and wherein when the male coupling member is inserted into the female coupling member, alignment of the at least one electrically conductive ring of the female coupling member with the at least one electrically conductive ring of the male coupling member indicates whether the female coupling member and the male coupling member are fully engaged.

Abstract: An apparatus and a method for assembling optical module. The apparatus includes: a plurality of fixtures, an alignment mechanism, a power supply, a spectroscopic prism with a light incident surface close to the plurality of optical modules to be aligned, a first image collecting unit close to a first light emitting surface of the spectroscopic prism and a second image collecting unit with a second light emitting surface of the spectroscopic prism; the controller is configured to determine a light spot that does not meet a quality requirement according to the positions and/or sizes of the plurality of imaging light spots, and generate a corresponding aligning instruction, and determine a to-be-assembled lens corresponding to the light spot that does not meet requirements according to a correspondence between a to-be-assembled lens and the light spot, and output the aligning instruction to an alignment mechanism to adjust a position of the lens.

Abstract: The invention relates to a device (10) for the separate application of solder material deposits (11), in particular solder balls, comprising a conveying device (19) for separately conveying the solder material deposits from a solder material reservoir (12) toward an application device (33), the conveying device having transport holders that are formed as passage holes and that can each be moved from a receiving position, in which a solder material deposit is received from the solder material reservoir, into a transfer position P2, in which the solder material deposit is exposed to a pressure gas, and from which the solder material deposit is transferred to an application opening of an application nozzle (36) of the application device into an application position P3, wherein a detector device (69) is provided that serves to trigger a treatment of the solder material deposit arranged in the application position P3 with laser radiation emitted by a laser device, wherein the detector device has a reflection senso

Abstract: Apparatus and methods for laser bond inspection (LBI) of internal bonds in a composite structure with limited access. The technology solves the problem of access for an LBI process head through selection of optics, an articulated optical path and simplification of the method of collecting debris. A small-format process head is specifically designed for laser bond inspection in limited-access spaces. This process head allows access to locations within ½ inch of a nearby wall or structure and utilizes a laser beam that is much smaller (˜2-3 mm) in diameter. The apparatus incorporates articulated joints to improve access to locations in the structure being inspected. The process head may also be configured to protect the optical elements (e.g., the focusing lens) from blow-back of debris from the LBI inspection process.

Abstract: A welding apparatus that welds a third conductor to a first conductor includes a clamp and a laser irradiation apparatus, the third conductor being adjacent to the first conductor between the first conductor and a second conductor extending in parallel to each other. The clamp is configured to sandwich the first conductor and the third conductor between a first gripper and a second gripper. The laser irradiation apparatus is configured to emit a welding laser towards the third conductor. The first gripper includes a confronting portion facing a contact surface that comes into contact with the first conductor. In a state where the clamp sandwiches the first conductor and the third conductor, the confronting portion and the second gripper are positioned so as to block a reflection laser of the welding laser reflected in a given range of the third conductor.

Abstract: A soldering device includes a laser head for outputting a laser beam and a solder feeder for feeding a thread solder to a path of the laser beam. The soldering device includes a solder receiving member for receiving solder melted by the laser beam and a pouring member for pouring molten solder into a workpiece. The solder receiving member includes a recess part having a shape for retaining the molten solder. The pouring member has a groove part communicating with the recess part and allowing the solder to flow therein.

Abstract: Methods for producing a cohesive laser bond connection, wherein, in a first method step, a bond element (2) made from copper is provided, in a second method step, a contact element (3) made from copper is provided, and, in a third method step, the bond element (2) and the contact element (3) are connected to one another in a joined fashion under the action of green laser radiation (1).

Abstract: The disclosure describes techniques for forming a surface layer of an article including a CMC using a cast. In some examples, the surface layer includes three-dimensional surface features, which may increase adhesion between the CMC and a coating on the CMC. In some examples, the surface layer may include excess material, with or without three-dimensional surface features, which is on the CMC. The excess material may be machined to remove some of the excess material and facilitate conforming the article to dimensional tolerances, e.g., for fitting the article to another component. The excess material may reduce a likelihood that the CMC (e.g., reinforcement material in the CMC) is damaged by the machining.