Abstract: The present invention relates to a compressor, a method of welding a fluid tubing to a compressor housing, and a fluid-transport tubing, particularly applicable to an airtight compressor, which provide for the replacement of the brazing step and the direct welding of the fluid-passage tubing to the compressor housing. The airtight compressor comprises a housing (5) and a fluid-transport tubing (9), the fluid-transport tubing passing through the housing (5) through a passage orifice (10), the fluid-transport tubing (9) comprising weldable coupling means (11), the weidable coupling means (110) being configured from a widening in the diameter of the fluid-transport tubing (9), the widening in the diameter having a dimension larger than the diameter of the passage orifice (10) and being configured along its length, the weldable means (11) being welded directly close to a border (12?) of the passage orifice (10).

Abstract: The copper cladding normally applied to the surfaces of a submerged arc welding wire for preventing weld gun contact tip abrasive wear is replaced with a solid lubricant. This eliminates copper contamination of the weld from the copper cladding while preserving the useful life of the contact tip.

Abstract: A tandem arc welding device in which the welding conditions and a program describing contents of operation are treated as independent to each other. It handles the welding conditions altogether simply as those parameters for the fore-going welding and those parameters for the hind-going welding. By so doing, a program can be produced without taking which of the two welders will become fore-going into consideration. Furthermore, a program and welding conditions thus provided offer superior re-usability and reproducibility to the tandem arc welding.

Abstract: The invention relates to a remote controller for a welding device (1) with a housing, a control unit (33) and several contact elements (27), wherein one contact element (27) is comprised of a workpiece contact (30) for establishing a connection with a workpiece (16), and wherein at least two further contact elements are comprised of electrode contacts (28, 32) for establishing a connection with an electrode (13) of the welding device (1), wherein the one electrode contact (28, 32) is designed for increasing the value of a welding parameter and the second electrode contact (28) is designed for reducing the same, the value of the welding parameter thus being changeable by contacting the electrode contacts (28, 32) with the electrode (13) of the welding device.

Abstract: A system and method for welding horizontal beams to vertical columns includes a holding assembly, at least four distributed control welding torches, track assemblies for three-dimensional positioning of the welding torches along the weld seam, back-up bars, run-off tabs and sumps affixed at the beam to column welds. Embodiments for single pass and multipass high deposition, submerged arc welds are disclosed.

Abstract: A contact tip for a welding gun having a central passage for a welding wire moving in a given direction toward a workpiece and receiving a welding signal by contact of the wire with the tip. The passage has an innermost end, an outermost exit end and a length. An opening in the contact tip intersects the passage so a pressure block slidably mounted in the opening is biased toward the wire by a spring around the contact tip urging the block against the wire. This tip is dimensioned and constructed to perform pulse welding by a relatively ductile wire.

Abstract: A palletized framing system for a motor vehicle body assembly system in which the pallet with a body structure positioned thereon is positioned at the framing station on balls to establish the vertical Z dimension with the pallet free to float on the balls in longitudinal X and lateral Y dimensions, whereafter positioners carried by one of the gates of the framing station engage and lock onto the pallet to precisely position the pallet and the body structure at the framing station at X and Y dimensions corresponding to the precisely attainable X and Y positioning of the gate.

Abstract: An arc welding control method carries out weld with a welding current and a welding speed different from those at a steady welding period according to intrinsic resistivity of a weld wire or a base material at a welding start period and a welding end period, so as to obtain a satisfactory welding quality.

Abstract: A heat pipe cooling system adapted for exemplary use with a gas metal arc welding torch, includes a container enclosing a capillary structure and quantity of working fluid, and functions to accelerate the dissipation of heat energy from a heated zone generated by the torch through the vaporization and condensation of the fluid and the capillary action of the structure.

Abstract: Welding gun with double conductor composed by a torch body (1) and electronic scales (2) to measure the intensity of the sensors (6) located in each conductor (3) and with mechanisms to trigger an alarm when there is an imbalance of the intensities circulating through both conductors. To this end, a microcontroller (5) connected to intensity (6) and temperature (8) sensors in the conductors is used, with indicators of failure or anomaly. The microcontroller (5) program calculates the difference between the magnitudes of both intensity signals and determines which of the two is higher, and, based on predefined parameters, triggers the corresponding alarm signal.

Abstract: A positioning attachment for definition of torch angle and torch to workpiece distance during welding and/or training is provided. The positioning attachment includes one or more legs of equal or varied lengths capped with a tip, which contacts the workpiece, and a body, which may be permanently attached or removably secured to the welding torch nozzle. Certain embodiments may be made of heat resistant metals or ceramic to withstand high temperatures during welding. The positioning attachment may be mounted on the welding torch nozzle or provided as an extension of the contact tip.

Abstract: An apparatus and/or process for applying a weld overlay to a nozzle or piping spool of complex configuration is disclosed.

Abstract: A bimetallic thin plate jointing element that is jointed, such that a good electric characteristics are maintained, is provided. Thin plate jointing element (10) is formed by welding and jointing positive-electrode terminal (1) and negative-electrode terminal (2) having different melting points, and having flexibility. A plurality of spot-like welding areas (3) formed, for example, by laser welding are provided at overlaid portion (9) of positive-electrode terminal (1) and negative-electrode terminal (2). Welding areas (3) are formed by irradiating laser beams from the side of positive-electrode terminal (1) having a relatively low melting point, and have a cross sectional shape that is tapered from the side of positive-electrode terminal (1) side toward negative-electrode terminal (2).

Abstract: The invention relates to a nozzle (16) for emitting solid carbon dioxide particles. The nozzle (16) comprising an inlet (30) for receiving liquid carbon dioxide, a nozzle aperture (32) from which solid carbon dioxide particles flow from the nozzle (16), a duct extending between the inlet (30) and the nozzle aperture (32), the duct having a convergent section (36) and a divergent section (38), and an axially displaceable valve member (42) located within the duct, the valve member (42) having first and second convergent portions and a substantially cylindrical portion located between the first and second convergent portions. The nozzle (16) finds particular use in apparatus for cooling a heated weld zone in a workpiece.

Abstract: The present invention relates to a welding torch that includes an electrode (3) that has a longitudinal groove (9) formed therein which guides a welding wire (4) which is fed form a laterally spaced-apart location. The electrode (3) is open and the wire (4) is supported on one side only. In the region of the welding tip, the electrode (3) is elongate and the cross-sectional area is smaller than the area at a position further from the tip. Regions between an outer housing (11) and a main support body (2) define two shielding gas conduits positioned on opposite sides of the body (2), through which gas flows and then combines to form a unitary stream. The body (2) contains cooled regions which are supplied with cooling fluid by a conduit (7) and removed by conduit (8), parts of which are positioned between the shielding gas conduits close to the welding electrode (3).

Abstract: A welding guide nozzle for precision weld positioning of a feedstock material in a welding system. The welding guide nozzle includes a nozzle structure defining a substantially cylindrical holding apparatus that tapers at one end to define a nozzle tip. The holding apparatus and the nozzle tip include concentric bores defined therein. An erosion resistant rod is disposed within the bore defined in the nozzle tip. The erosion resistant rod includes a bore defined therein into with the weld feedstock material is disposed. The erosion resistant material is formed of a high heat resistive material thereby permitting positioning in close proximity to a heat source.

Abstract: A welding robot in which a translational correction calculating unit corrects a target value of a leading electrode using a translational correction amount, to obtain a primary correction target value. The translational correction amount is a correction amount of a position of the leading electrode in a translational direction in a base coordinate system at a next time. A rotational correction calculating unit calculates a rotation correction amount for correcting displacement of an orientation of a torch around the leading electrode with respect to a actual weld line, and calculates a secondary correction target value resulting from correcting the primary correction target value so that the torch rotates around the leading electrode by the rotation correction amount. The displacement is caused by the correction using the translational correction amount. A manipulator is driven on the basis of the secondary correction target value.

Abstract: A machine part is guided along a defined movement path over a workpiece surface. The machine part is held at a defined distance from the workpiece surface during this movement. For that purpose, at least one distance sensor is provided that runs ahead of the machine part with a defined lead. A plurality of distance values indicative of a distance between the distance sensor and the workpiece surface are determined along the movement path. A plurality of control values are determined as a function of the distance values. The defined distance is repeatedly adjusted by means of the control values. In accordance with a first aspect, the distance values are determined at measurement points distributed with a first grid spacing along the movement path, while the control values are determined for actuating points distributed with a second grid spacing along the movement path, the first and the second grid spacings being different.

Abstract: A contactor device used in a wire-feeder employed in a welding system is disclosed. The contactor uses oversized nuts, increased torque and surface features to increase the heat dissipation of the contactor. This solution is an economical way of increasing heat dissipation to extend the life of contactors that are subject to failure due to heating and increased internal resistance.

Abstract: A container for packing and shipping stud welding ferrule aligned along a spindle. The container comprises a body having a top, a bottom, opposing side walls and opposing end walls defining a storage space therein. The container further comprises a spindle retainer operatively connected to the body. The spindle retainer has a transverse portion and a longitudinal portion connected to the transverse portion. The transverse portion extends from one of the end walls and toward and into the storage space, while the longitudinal portion extends from the transverse portion and toward the bottom of the body. The transverse portion and the longitudinal portion are sized and shaped to accept and to retain ends of the spindle to contain the spindle within the body.

Abstract: A completely self contained robotic cell (or modular unit) disposed on air pallets. Also preferably included on the cell also are crane lift points. Thus, these measures allow the cell to be moved within a defined area in a shop, to a different area in a shop, or to other sites such as job sites. Preferably, the cell is also built to dimensions that allow for easy transport by truck to a job site, and are configured as to be stackable with other cells when not in use.

Abstract: The invention relates to a welding method and apparatus. According to the method between the welding wire and the base material an arc (4) is electrically formed, which behaves periodically (12, t2) in such a way that the duration of the period is (t2) and within the period (12) at least on average short-circuit periods (11) arise, which have an average duration (t1), and the arc voltage is controlled. According to the invention, the arc voltage is controlled at least mainly in such a way that the ratio of the average duration (t1) of the short-circuit periods (11) to the period duration (t2) is kept to a desired magnitude.

Abstract: The present invention concerns an automatic welding device of MIG/MAG type consisting of at least one carriage holding at least one welding head comprising at least one torch (1) guiding a consumable electrode wire along a parting plane (P) between the pipes to be welded, which brings the current to the end of the electrode wire in order to generate an electric arc and ensure melting of the filler metal, The invention consists of the fact that the welding head therefore presents a welding torch (1) intended to be centered in relation to the parting plane (P) to ensure the penetration pass and also bears at least two other so-called tracking welding torches (2, 3), respectively positioned one after the other following the first so-called central welding torch (1) and offset respectively on both sides of the so-called central torch (1) in order to make lateral passes.

Abstract: In one embodiment, a holding fixture is disclosed for locating and stabilizing substantially identical repeated units during joining of the repeated units. In another embodiment, a method is disclosed for manufacturing a structure comprising substantially identical repeated units. In still another embodiment, a welded structure is provided comprising a plurality of welded together substantially identical repeated units.

Abstract: A welding gun includes a handle, an input line, a neck and an acoustic wave trigger. The handle is configured to be grasped by an operator and includes first and second ends. The input line connects to a first end of the handle and is configured to deliver wire and/or gas to the welding gun. The neck is operatively connected to the second end of the handle. The wire and/or gas passes into the neck and out through a nozzle. The acoustic wave trigger is secured to the handle and activates the welding gun when merely touched, as opposed to being squeezed or pressed, by the operator.

Abstract: In the control of a semi-automatic or automatic electric arc welding operation, the concentration in the atmosphere remote from the arc of a plurality of fume components is monitored. Control signals are fed or transmitted to at least one process control means which is programmed to adjust a plurality of operational parameters in response to the control signals.

Abstract: An arc welding tool which includes a circular frame defining a passage for receiving a work piece, a carriage moveably positioned on the frame, and an electrical connector supported by the carriage, with an electrical path defined between the frame, carriage and electrical connector.

Abstract: Methods and associated systems for welding a particle-matrix composite body to another body are disclosed. In some embodiments, a particle-matrix bit body may be welded to a metal coupler. In one embodiment, a heating torch may heat a first localized volume of the particle-matrix composite body to a temperature below the melting temperature of the matrix material of the particle-matrix composite body. A welding torch may simultaneously melt a second localized volume proximate the first localized volume to a temperature above the melting temperature of the matrix material of the particle-matrix composite body to weld the particle-matrix composite body to another body.

Abstract: A method for efficient production of a welding solid wire free of copper plating. The method consists of drawing by means of roller dies with the help of a dry solid lubricant for drawing which is at least either of sodium stearate or potassium stearate, removing the lubricant from the wire surface by means of a washing device, and applying a lubricant for wire feeding to the surface of the drawn wire by means of an oiling device. High-speed drawing by means of roller dies makes a stock wire into a welding solid wire having the diameter of the finished wire or nearly finished wire. The drawing step is followed by the washing step and the lubricant applying step, which are all accomplished in-line.

Abstract: The present technology relates to adjustment mechanisms for control settings on stud weld tools. Stud welding tools typically have a body that comprises a handle, a front end and a rear end. In one aspect, the present technology relates to plunge adjustment mechanisms for stud welding tools that are located at the front end of a stud welding tool and provide an adjustment knob for manual plunge adjustment. Another aspect of the present technology relates to weld heat adjustment mechanisms for stud welding tools that are located at the rear end of a stud welding tool and provide an adjustment knob for manual weld heat adjustment.

Abstract: The invention relates to a cold metal transfer welding process, in which the welding process is defined by the cyclic alternation of an arc phase and a short-circuit phase. According to the invention, during an arc phase, a welding rod is displaced towards the workpiece until it makes contact with the latter and during the short-circuit phase the welding rod displacement is reversed and the welding rod is then moved away from the workpiece. The welding current and/or the welding voltage are controlled during the arc phase in such a way that the welding rod melts, forming a droplet and that during the short-circuit phase a breaking of the short-circuit is suppressed by means of the welding current. The invention also relates to a welding installation for carrying out the welding method. The aim of the invention is to achieve optimal welding results using the smallest possible number of settings.

Abstract: Conventional welding methods have the disadvantage of producing worse welded joints at the beginning of the process than in the later course of the method. The method in question uses an initializing plate on which the welding process is begun and then once a consistent quality can be achieved for the welded joint continues onto the points for repair.

Abstract: The invention relates to a welding method and a welding system that use a welding torch, the position of which is determined. In order to develop such a welding method and system, with which it is possible to reliably determine the position of the welding torch in three dimensions, it is provided that a signal is emitted by a transmitter, the signal being received by at least one sensor which is integrated in or is associated with the welding torch, the received data readings being sent to an evaluation unit, which determines values relating to the position of the welding torch in three dimensions.

Abstract: A system and method for powering a welding-type device from a plurality of distinct outlet configurations is disclosed. The power cord system includes a power cord having a plurality of conductors extending therethrough. An end of the power cord is constructed to engage an individual adapter of a plurality of adapters. Each of the plurality of adapters has a prong configuration that is different than a prong configuration of the other adapters such that each of the plurality of adapters is constructed to electrically connect the power cord to a uniquely configured outlet. A welding-type device according to the present invention is quickly and efficiently adaptable to operate at a plurality of different input power signals.

Abstract: A method for welding weldable parts together, for instance for welding annular objects (1), wherein the parts (IA, IB) are subjected to a thermal resistance upset welding process for making the parts (IA, IB) flow together at contact surfaces (S), wherein the welding process (W) depends on a number of input parameters, comprising a pressure exerted on the parts to be welded and a heating current fed through the parts (IA, IB), wherein a number of welding process output parameters, for instance a welding temperature and a displacement of the parts (IA, IB), depend on the input parameters, wherein, during the welding process (W), at least one welding temperature and/or electrical resistance of said parts (IA, IB) is determined, wherein the result of the welding temperature determination and/or resistance determination is used by at least one regulator (R) for automatically readjusting a number of welding process input parameters during the welding process (W), or for automatically adjusting the welding process

Abstract: A hot wire welding process. An induction coil is used to preheat the filler metal wire prior to its entering the welding puddle/arc region. An induction coil is placed in close proximity to the welding arc. The filler wire is guided by the delivery nozzle so that the filler wire passes through the center of the induction coil. The induction coil induces a current flow in the filler wire. The current produces heat as a result of the electrical resistivity of the filler wire. The heat produced raises the temperature of the filler wire just before it is fed into the weld arc region, thus reducing the energy required from the welding arc to melt the filler metal wire into the weld puddle.

Abstract: A welding apparatus having an easily replaceable fan and a method of replacing the fan is disclosed. An opening is formed through the front panel of a welding-type power source to correspond to the profile of a cooling fan. The opening allows the cooling fan to pass therethrough unobstructed. Once inside the housing of the welding-type power source, the fan is positioned to generally occlude the opening and is then mounted to an inner surface of the front panel by a fastener secured through the front panel and into the fan.

Abstract: An electrode driving system for welding device has two mirror image carriages are located side by side to one another and mounted to a main frame. Each carriage has an elongated slider rod therein movable in a reciprocating manner relative to the carriage. The front portion of the slider rod has narrow sections formed by depressions located on its opposite upper and lower edges. A plurality of pairs of jaw elements are pivotally mounted in the carriages. The jaw elements are in contact engagement with the upper and lower edges of the slider rod and they are in a closed position to clamp on or release the clamp on the welding electrode while the carriages are alternately moving back and forth in the reciprocating manner for driving said electrode continuously forward toward a workpiece.

Abstract: This invention relates to a ferrule dispenser for dispensing stud welding ferrules and to a package of ferrules for use with the dispenser. The dispenser comprises a rod that supports a spring loaded cam system. The cam system moves relative to the rod and includes a compression spring and a cam. The spring and cam work together to bias a pair of ferrule release pins inward and outward of the rod, selectively holding ferrules on an outer surface of the rod or releasing them onto a work surface. The package of ferrules used with the dispenser includes multiple sets of ferrules, each set including multiple ferrules uniformly stacked on a spindle. Each spindle has one open end that can pass through an opening in a handle of the dispenser and down a center bore of the dispenser for loading the ferrules from the spindle onto the dispenser.

Abstract: To refine a method for electric arc joining, in particular for M[etal] P[rotective] G[as] welding and/or for M[etal] P[rotective] G[as] soldering, of at least one object made of metal and/or at least one metal alloy under protective gas using at least one meltable electrode, at least one mixture made of argon, helium, and at least one active gas being supplied as the protective gas, in such a manner that arbitrary electric arc joining technologies, in particular M[etal] P[rotective] G[as] welding and/or M[etal] P[rotective] G[as] soldering, may be performed in parallel and/or in sequence using the supplied protective gas, it is suggested that the protective gas have helium in a range from approximately 25 volume-percent (vol.-%) to approximately 30 vol.-%, carbon dioxide, oxygen, or a carbon dioxide-oxygen mixture in a range from approximately 0.5 vol.-% b to approximately 0.9 vol.-%, and argon in the remaining volume range.

Abstract: To hard-solder parts to be joined along a common joint, the parts are heated by a heat source e.g. a laser beam (3). Melted solder (7) that is stored in a container (6) is then introduced into the joint. Joints can be filled with solder in this manner at higher speed and the solidified solder surface is practically devoid of pores, thus permitting the priming or painting of said parts without the need for subsequent treatment.

Abstract: Provided is a welding system and method for controlling a welding system with an improved waveform. In accordance with one aspect of the present invention, a welding system waveform is calibrated such that the welding transfer regularly occurs during short circuits, comprising applying a voltage and a current to a welding electrode, applying an increased voltage and an increased current to the welding electrode, increasing the current to the welding electrode when a short circuit is detected, and maintaining the increased current applied to the welding electrode until a desired time expires after the short circuit is detected or until the short circuit clears, whichever occurs first.

Abstract: An apparatus for processing an inside of a pipe which performs various works from an inside of a pipe, includes traveling drive units, a working device, rotation support mechanisms, a coupling mechanism, and suspension devices. The traveling drive units are inserted into the inside of the pipe, and the working device is moved in a circumferential direction along the inside of the pipe by the traveling drive units.

Abstract: A consumable electrode arc-welding machine comprising an arc resistance calculating part that calculates an arc resistance from a welding current and a welding voltage to develop an arc resistance signal, wherein the welding current and welding voltage are controlled by a short-circuit waveform control signal and an arc waveform control signal that vary in accordance with the arc resistance signal. In this way, the spatter control and the arc stability can be achieved. During an arc period, if the arc resistance signal exhibits a level greater than a predetermined level for a predetermined period, a constant current control signal is developed to perform a constant current control of the welding current by use of a predetermined current value that is higher than the current value developed during the development of the arc waveform control signal, thereby preventing the arc from going off.

Abstract: A welding accessory system for a welder that includes a welder having a welder housing and at least one welding accessory support connected to the welder housing to support at least one welding accessory of a welder. The one or more welding accessory supports include a cable holder, an electrode holder, a cooling fluid holder, a cylinder gas holder, a cable connector box, and/or a tool holder.

Abstract: An apparatus and method are providing for automated servicing of MIG welding torches and components thereof including the nozzle, the retaining head assembly, and the contact tip. The invention is directed to removing and cleaning a nozzle from a first end proximal to the torch, cleaning a retaining head assembly of deposited welding wire, or removing a used contact tip to be replaced with a replacement contact tip obtained from a magazine or combinations thereof. The invention can feature severing a welding wire or applying an anti-spatter solution to the torch or its components. The invention is also directed a plurality of maintenance operations being performed as to a stationary torch in an automated environment.

Abstract: A portable wire feeder for providing welding wire and welding current to a welding operation includes an input electrically connected to a power source. An output is electrically connected to the input to receive welding current delivered to the input from the power source and to provide the welding current and welding wire to the welding operation through a guide hose. A motorized wire feeding system includes a motor and a feed roll driven by the motor to direct the wire from a wire supply to the output for provision of the welding wire to the welding operation through the guide hose. Power for the motorized wire feeding system is drawn from the welding current passed from the input to the output. A grounding assembly nonattachably contacts a work piece of the welding operation to electrically ground the power drawn from the welding current directly to the work piece.

Abstract: A method of welding brush filaments to a ferrule that includes the steps of providing a welding source that produces high frequency vibrations and/or heat, brush filaments, and a ferrule having an inner face, an outer face and an opening to receive the brush filaments, positioning the brush filaments at least partially into the opening of the ferrule, positioning the welding source proximate the outer face of the ferrule, and transferring the high frequency vibrations and/or heat from the welding source to one or more locations on the outer face of the ferrule.

Abstract: A system and method for an integrated structural welding system is designed to protect the components of the system against accidental damage and undue stresses. Specifically, portable structure and a strain protection system are provided. The strain protection system is supported by a portable structure and engages one or both of a welding-type cable and a power cable to transfer forces applied to the welding-type cable or power cable when adjusting a position of the portable structure to the support structure.

Abstract: A system and method for an integrated structural welding system is designed to improve work flow efficiency. Specifically, a portable support structure is provided that includes a number of integrated components, such as transmission power receptacles and gas supply connections, that provide ready access to resources to perform a number of welding-type processes.