Heating Element Structure Patents (Class 219/552)
  • Patent number: 7329842
    Abstract: A ceramic heater including a plate member made of insulating ceramics in which one or more pair(s) of through-holes are formed, a rod member made of conductive ceramics with a power-supply terminal at one end. The rod member is inserted into the through hole in the plate member. A conductive layer made of conductive ceramics is formed on the plate member; and a coating layer made of insulating ceramics is formed on the conductive layer. One end face of the rod member has a same plane with a main surface of the plate member, the conductive layer has a heater pattern formed on the main surface of the plate member, and the rod members are electrically insulated not to be short-circuited to each other in the opposite main surface.
    Type: Grant
    Filed: November 1, 2006
    Date of Patent: February 12, 2008
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Takuma Kushihashi, Noboru Kimura, Masaki Seki
  • Patent number: 7323664
    Abstract: A heating system includes a plurality of radiant heaters, a power source supplying electricity to the radiant heaters, and a transformer provided between the radiant heaters and the power source, wherein each of the radiant heaters includes a support plate substantially having a rectangular shape, a pair of connection terminals substantially perpendicularly extending, while having a space therebetween, from one surface of the support plate, and a strip-shaped heater element arranged between the pair of connection terminals and covering the one surface of the support plate, wherein voltage E between the pair of connection terminals is adjusted by the transformer so as to satisfy an inequality of 25 V?E?35 V, wherein a width W of the strip-shaped heater element is set so as to satisfy an inequality of 8.5 mm?W?11.7 mm, and a thickness t thereof is set so as to satisfy an inequality of 0.05 mm?t?0.
    Type: Grant
    Filed: November 10, 2006
    Date of Patent: January 29, 2008
    Assignee: Asano Laboratories Co., Ltd.
    Inventors: Toshihiro Takai, Yasuyoshi Ohashi, Kazushi Hayashi
  • Publication number: 20080006621
    Abstract: An ice removal for a pond to emit heat from its surface; the ice removal comprises a disk shaped upper cover, a disk shaped lower cover and a heat emitting cup, it can float on the surface of water. An electric circuit board is mounted on an inner bottom of the lower cover, and a helical heat emitting wire is mounted on the inner top surface of the upper cover in a contact mode, and the cup having a heat emitting source is mounted on the outer bottom surface of the lower cover. An electric power line is extended in from the bottom of the heat emitting cup to connect the circuit board to supply electric power, so that the helical heat emitting wire keeps the surface temperature of the upper cover above 5° C., so that the surface of the entire ice removal will not be covered by snow or ice, while the heat emitting cup can emit heat under the water for removing ice.
    Type: Application
    Filed: July 10, 2006
    Publication date: January 10, 2008
    Inventor: Yu-Chin Wang
  • Patent number: 7271369
    Abstract: An improved PTC device and method of manufacturing is disclosed. In one embodiment, the device and method incorporates an improved metal-ceramic composite PTC material manufactured by: (a) heating a ceramic material to a sufficiently high temperature to induce the ceramic material's PTC properties; (b) grinding the ceramic PTC material into a powder; (c) mixing the ceramic PTC material powder with a metal material powder so as to produce a metal-ceramic composite material powder; and (d) sintering the composite material powder at a temperature between 600° and 950° C. In alternative embodiments, an improved multi-layer structure and method of manufacturing such a structure is disclosed. In various embodiments, a PTC device made in accordance with the improved multi-layer structure and method of manufacture may or may not incorporate the improved metal-ceramic composite PTC material disclosed herein, but may use conventional ceramic-based PTC materials.
    Type: Grant
    Filed: August 26, 2005
    Date of Patent: September 18, 2007
    Assignee: AEM, Inc.
    Inventors: Xiang-Ming Li, Xiaopeng Yang, Liwu Wang, Daniel H. Chang
  • Patent number: 7265324
    Abstract: A flexible heating sheet is composed of two heat fusible aromatic polyimide films and an electric heating element having an electric source-connecting terminal at each end which intervenes between the heat fusible aromatic polyimide films, in which each heat fusible aromatic polyimide film is covered with a heat resistant aromatic polyimide film.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: September 4, 2007
    Assignee: Ube Industries, Ltd.
    Inventors: Hideki Ozawa, Shigeru Yamamoto, Michimasa Shimizu, Shuichi Hashiguchi, Hideharu Watakabe
  • Patent number: 7261865
    Abstract: An electrically heatable honeycomb body, in particular for cleaning exhaust gas originating in an internal combustion engine. The honeycomb body has at least two zones arranged in series in the flow direction with different coatings. The honeycomb body preferably has a first zone and a second zone which is arranged downstream, the first zone having an adsorbing coating, and the second zone having a catalytically active coating. The electrically heatable honeycomb body serves in particular as a trap for pollutants, preferably hydrocarbons or nitrogen oxides, which are contained in the exhaust gas. The configuration of the adsorbing first zone is matched to the light-off performance of the electrically heatable honeycomb body.
    Type: Grant
    Filed: March 18, 2003
    Date of Patent: August 28, 2007
    Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbH
    Inventor: Rolf Brück
  • Patent number: 7244914
    Abstract: A sheet heater structured so that heating wire is fixed to air-passing base material by sewing. This structure can provide a sheet heater that has improved durability of heating wire 2 against the load imposed on the seat during sitting, comfortable feeling of sitting in the seat, and high air-passing capability.
    Type: Grant
    Filed: April 8, 2003
    Date of Patent: July 17, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Mitsuru Yoneyama, Naohito Asami, Akira Shiratake, Norio Abe, Kazumi Nagayama
  • Patent number: 7241975
    Abstract: Resistive igniter systems are provided that comprise a metal substrate with an associated resistive igniter element in electrical connection through braze applied to the metal substrate. Igniter systems of the invention can enable significantly simplified manufacturing as well as notably higher yield production of more robust igniters. In preferred systems, the braze material is applied to the metal substrate prior to adjoining the igniter and metal substrate, which can enable application of a relatively precise amount of braze in a defined area of the metal substrate.
    Type: Grant
    Filed: May 25, 2005
    Date of Patent: July 10, 2007
    Assignee: Saint-Gobain Ceramics and Plastics, Inc.
    Inventors: Scott M. Hamel, Taehwan Yu, Louis Castriotta, III, Jack F. Eckalbar, Jr.
  • Patent number: 7223949
    Abstract: An apparatus for use in controlling the temperature of one or more substances passing through one or more microfluidics channels in an analysis device is set forth. The apparatus includes a heating unit having first and second surfaces. The first surface of the heating unit is constructed so that it is at least partially exposed for cooling of the heating unit. The apparatus also includes a thermally conductive medium that is disposed proximate the second surface of the heating unit. The one or more microfluidics channels are disposed in the thermally conductive medium. In one embodiment, the one or more microfluidics channels are in the form of a plurality of capillary columns, such as those used in instruments for capillary electrophoresis. Each capillary column is substantially surrounded by the material forming the thermally conductive medium.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: May 29, 2007
    Assignee: Beckman Coulter, Inc.
    Inventors: Chiranjit Deka, Arthur W. Miller, Sunil S. Deliwala, Barry L. Karger
  • Patent number: 7176417
    Abstract: A resistive heater having a doped ceramic heating element embedded either partially or completely within a matrix of undoped ceramic material. The ceramic may be silicon carbide, and the dopant may be nitrogen. Many of the advantages of the present heater stern from the fact that the materials used for the heating elements and the matrix material surrounding those elements have substantially the same coefficient of thermal expansion. In one embodiment, the heater is a monolithic plate that is compact, strong, robust, and low in thermal mass, allowing it to respond quickly to power input variations. The resistive heater may be used in many of the reactors and processing chambers used to fabricate integrated circuits, such as those that deposit epitaxial films, and carry out rapid thermal processing.
    Type: Grant
    Filed: November 15, 2001
    Date of Patent: February 13, 2007
    Assignee: Mattson Technology, Inc.
    Inventors: Kristian E. Johnsgard, Daniel L. Messineo, David E. Sallows
  • Patent number: 7164104
    Abstract: An in-line heater for use in semiconductor wet chemical processing comprises a single crystal alumina substrate, a resistive heating element disposed on the single crystal alumina substrate, and a protective layer disposed over the resistive heating element. The single crystal alumina substrate has a moderate coefficient of thermal expansion (CTE) that is substantially equivalent to the CTEs of the resistive heating element and the protective layer. Therefore, cracking between the substrate and the protective layer can be minimized. The in-line heater in accordance with this invention exhibits an excellent corrosion-resistance capability even at high temperature and can carry a wide variety of corrosive chemicals including hydrofluoride solution.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: January 16, 2007
    Assignee: Watlow Electric Manufacturing Company
    Inventor: Hongy Lin
  • Patent number: 7164103
    Abstract: An electrical resistance heating element having a glow zone and two power supply terminals. The glow zone of the element is tubular. A tubular union is provided between each of the power supply terminals and a respective end of the glow zone, wherein the inner diameter of the union is smaller than the inner diameter of the glow zone. A transition region extends between each union and a respective glow zone end and has a progressively decreasing wall thickness in the direction from the union toward the glow zone.
    Type: Grant
    Filed: March 7, 2003
    Date of Patent: January 16, 2007
    Assignee: Sandvik Intellectual Property Aktiebolag
    Inventors: Jan Andersson, Emil Eriksson, Jörgen Sahlström
  • Patent number: 7154072
    Abstract: An open coil resistance heater assembly is made for universal mounting between left and right hand installations in an appliance or other equipment. The heater assembly has its coils arranged symmetrically about a bisecting plane of the heater assembly and/or a center line of its terminal assembly aligned with the bisecting plane. The symmetrical coil arrangement and/or bisected terminal assembly allow the heater to be used in right hand or left hand installations.
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: December 26, 2006
    Assignee: Tutco, Inc.
    Inventors: James L. Sherrill, H. Keith Howard
  • Patent number: 7132628
    Abstract: A layered heater is provided with a resistive layer having a resistive circuit pattern, the resistive circuit pattern defining a length and a thickness, wherein the thickness varies along the length of the resistive circuit pattern for a variable watt density. The present invention also provides layered heaters having a resistive circuit pattern with a variable thickness along with a variable width and/or spacing of the resistive circuit pattern in order to produce a variable watt density. Methods are also provided wherein the variable thickness is achieved by varying a dispensing rate of a conductive ink used to form the resistive circuit pattern, varying the feed rate of a target surface relative to the dispensing of the ink, and overwriting a volume of conductive ink on top of a previously formed trace of the resistive circuit pattern.
    Type: Grant
    Filed: March 10, 2004
    Date of Patent: November 7, 2006
    Assignee: Watlow Electric Manufacturing Company
    Inventors: Kevin Ptasienski, James McMillin, Thomas T. Nagl, Rolando O. Juliano
  • Patent number: 7078658
    Abstract: A heater mat for using the Joule effect to heat an aerodynamic surface. The heater mat is provided with a resistor element including at least two substantially parallel segments of electrically-conductive fibers disposed on the aerodynamic surface. The segments come from a single strip of electrically-conductive fibers, with two adjacent segments being obtained by folding a portion of the single strip at least twice.
    Type: Grant
    Filed: February 11, 2005
    Date of Patent: July 18, 2006
    Assignee: Eurocopter
    Inventors: Daniel Brunner, André Amari
  • Patent number: 7060949
    Abstract: An end seal for a temperature sensing probe. Electrical interface wiring is passed through a restraining element and is operatively coupled to a temperature sensing element or heater element mounted in the sheath. The sheath is formed around the restraining element in a shape that provides a net force inward as temperature variations expand and contract the restraining element.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: June 13, 2006
    Assignee: Watlow Electric Manufacturing Company
    Inventors: Wayne Davis, Paul Ribich, Dan Harvey, Nawaz Kasam
  • Patent number: 7049561
    Abstract: A far infrared tubular porous ceramic heating element which is suitable for various kinds of catalyst, heater and electric conductor . . . etc. Inside the body, a plurality of via holes is formed, and the crossing portions of the walls of via holes are formed in arc shape so as to prevent breaking and disturbance to heat flow.
    Type: Grant
    Filed: January 19, 2005
    Date of Patent: May 23, 2006
    Inventor: Cheng Ping Lin
  • Patent number: 7002116
    Abstract: A baking method for heating an object (an inner pipe, an outer pipe) having a vacuum layer formed therein to remove gas molecules occluded in the object, wherein the object itself is made to be a heat production element for heating. By making the baking object a heat production element, the object can be heated directly and the heating can be energy-efficient. Moreover, additional heating means such as a heater or gas is unnecessary, which enables simplification of a configuration of a baking device. Therefore, a baking method is obtained which enables energy-efficient heating and, in particular, uniform heating of a long or large object.
    Type: Grant
    Filed: May 25, 2004
    Date of Patent: February 21, 2006
    Assignees: Sumitomo Electric Industries, Ltd., The Tokyo Electric Power Company, Incorporated
    Inventors: Michihiko Watanabe, Yoshihisa Takahashi, Terumitsu Aiba, Kimiyoshi Matsuo, Shoichi Honjo, Tomoo Mimura
  • Patent number: 6946628
    Abstract: A method for making a heating element adhered to a substrate by applying a photocurable composition to a flexible substrate in a pattern having one or more grid lines is provided. The photocurable composition is curable into an electrically conductive layer and volatile organic compounds are present in an amount of less than about 10% total weight of the photocurable composition. After the pattern is deposited on the substrate is cured by illuminating the photocurable composition with light for a sufficient period of time to cure the photocurable composition. Heating elements made by the method are also provided.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: September 20, 2005
    Assignee: Klai Enterprises, Inc.
    Inventors: Jack W. Shirlin, Robert T. Kaiser, James W. Proscia
  • Patent number: 6943325
    Abstract: An improved water heater for use in spas, hot tubs, pools, hydrotherapy pools, bath tubs, and similar bodies of water used indoors, outdoors, or both indoors and outdoors are used for both therapeutic and recreational purposes. The water heater uses heating element technology know as thick film on substrate comprising resistive elements bonded to the outer dry surface of a pipe to heat the pipe which in turn heats the water flowing therethrough. The heater is highly efficient due to the direct contact of the wet heating surface with the water and provides a smooth seamless inner heating surface by eliminating the need to pass electrical leads into the wet region of the heater. This virtually eliminates the risk of leaks in the water heater due to bulkhead fittings. The invention further eliminates the need for a heating element to be contained in the inner wet region of a spa heater, thereby reducing the risk of corrosion.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: September 13, 2005
    Assignee: Balboa Instruments, Inc.
    Inventors: Robert Pittman, David J. Cline, Paul Rosenau, Timothy S. Clark
  • Patent number: 6864467
    Abstract: An electric heater for gaseous media with at least one support plate and at least one helix of corrugated, electric resistance heating wire wound continuously around the support plate and whose turns are held by means of heating wire bend-offs on the longitudinal edges of the support plate is characterized in that the heating wire is positioned in such a way that it only contacts longitudinal narrow sides and/or edges of the longitudinal narrow sides of the support plate, the bending angle being much larger than 40°. This significantly reduces the risk of thermal damage to the heating wire, particularly in the vicinity of the plate edges. As a result of the largely naturally stable design of the heating wire, the heater according to the invention requires no spacers between the support plates and is therefore particularly simple and inexpensive to manufacture.
    Type: Grant
    Filed: November 7, 2003
    Date of Patent: March 8, 2005
    Assignee: Eichenauer Heizelemente GmbH & Co. KG
    Inventors: Jürgen Stritzinger, Norbert Kern
  • Patent number: 6849938
    Abstract: An object of the present invention is to provide a ceramic substrate for a semiconductor producing/examining device, capable of controlling the temperature of a resistance heating element, thereby suitably controlling the temperature of a semiconductor wafer placed on a ceramic substrate or the like and evenly heating the semiconductor wafer. The ceramic substrate for a semiconductor producing/examining device according to the present invention comprises at least a resistance heating element formed on a surface thereof or inside thereof, wherein a region: where a semiconductor wafer is directly placed; or where a semiconductor wafer is placed apart from the surface thereof while keeping a given distance, exists inside a surface region corresponding to the region where said resistance heating element is formed.
    Type: Grant
    Filed: August 24, 2001
    Date of Patent: February 1, 2005
    Assignee: IBIDEN Co., Ltd.
    Inventor: Yasutaka Ito
  • Patent number: 6828032
    Abstract: A heating element employing a substrate, an electrically insulating layer, and a resistive layer. The electrically insulating layer of the heating element includes a first layer that is obtained by a sol-gel process, and a second layer including a resin.
    Type: Grant
    Filed: April 15, 2002
    Date of Patent: December 7, 2004
    Assignee: Koninklijke Philips Electronics N.V.
    Inventors: Ytsen Wielstra, Jolanda Harma Sagitta Winkel, Rene Henk Van Der Woude
  • Publication number: 20040238528
    Abstract: A baking method for heating an object (an inner pipe, an outer pipe) having a vacuum layer formed therein to remove gas molecules occluded in the object, wherein the object itself is made to be a heat production element for heating. By making the baking object a heat production element, the object can be heated directly and the heating can be energy-efficient. Moreover, additional heating means such as a heater or gas is unnecessary, which enables simplification of a configuration of a baking device. Therefore, a baking method is obtained which enables energy-efficient heating and, in particular, uniform heating of a long or large object.
    Type: Application
    Filed: May 25, 2004
    Publication date: December 2, 2004
    Applicants: Sumitomo Electric Industries, Ltd., The Tokyo Electric Power Company, Incorporated
    Inventors: Michihiko Watanabe, Yoshihisa Takahashi, Terumitsu Aiba, Kimiyoshi Matsuo, Shoichi Honjo, Tomoo Mimura
  • Patent number: 6758902
    Abstract: A furnace for growing a high volume of crystals includes a plurality of individual growth stations and first and second heater matrixes. Each individual growth station has a crucible and an insulating container generally surrounding the crucible and thermally isolating the crucible from the other individual growth stations. The first and second heater matrices each include at least two legs electrically connected in parallel and each of the legs have at least two resistance heaters electrically connected in series. Each of the individual growth stations have at least one of the resistance heaters within the first heater matrix and at least one of the resistance heaters within the second heater matrix associated therewith. The resistance heaters of the first heater matrix are located above the crucibles and are preferably adapted to provide a homogeneous temperature across tops of the crucibles.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: July 6, 2004
    Assignee: American Crystal Technologies, Inc.
    Inventor: John D. Schupp
  • Patent number: 6759805
    Abstract: A circular filament lamp comprises a filament supported within an envelope which comprises a tube formed as the major part of a circle. The ends of the tube terminate in pinch seals through which extend current carrying assemblies connected to the filament. The pinch seals overlap one another circumferentially of the lamp, and are offset from one another on either side of a plane containing the axis of the filament.
    Type: Grant
    Filed: March 15, 2001
    Date of Patent: July 6, 2004
    Assignee: General Electric Company
    Inventors: Francis Gerard de Cort, Derek Peter Hurst
  • Patent number: 6756572
    Abstract: A thermo-sensitive heater and heater driving circuit are disclosed. The thermo-sensitive heater comprises a cord-shaped nylon thermistor that surrounds a heating element, such that the thermistor detects the temperature of the heating element and controls the driving current for a heating coil. Also, the present invention includes electromagnetic shielding material, which is formed by winding an electric conductor around the outer surface of the nylon thermistor, or formed as a wire mesh. This shielding material is advantageous for discharging the electric field radiated from inside of the heater to an external electric field, thus safely eliminating harmful electric fields. Also, the present invention further provides a driving circuit for safely driving the heater, which includes a temperature controller or an overheating prevention circuit.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: June 29, 2004
    Inventor: Myoung Jun Lee
  • Publication number: 20040112892
    Abstract: A system and method for heating materials is provided. Generally, the system contains a first layer upon which a material may be placed for heating the material, wherein the first layer has sufficient conductivity to allow heat to travel through the first layer. The system also contains a heater layer provided on the first layer, which is capable of providing heat to the first layer for heating the material. In addition, the system has an insulator layer for protecting the heater layer from contaminants.
    Type: Application
    Filed: June 3, 2003
    Publication date: June 17, 2004
    Inventors: Richard C. Abbott, Gary P. Magnant, Samuel L. Winebaum, Richard S. Combs
  • Patent number: 6734404
    Abstract: A wire-based heating element is provided having first and second portions twisted about each other such that magnetic flux emitted from one portion is substantially cancelled by magnetic flux emitted from the other portion. A bonding material that fixedly connects the two portions of the heating element and restricts their movement relative to each other to thereby maximize the cancellation of magnetic flux. A substrate-based heating element is also provided having traces on opposed sides of a substrate and overlying each other to cancel magnetic flux. Electrical connection pads are located on the same side of the substrate, and the second trace extends passed the first trace to connect to the second connection pad. A lead connected to the first connection pad overlies the portion of the second trace that extends to the second connection pad to thereby cancel magnetic flux emissions from this portion of the second trace.
    Type: Grant
    Filed: March 21, 2002
    Date of Patent: May 11, 2004
    Assignee: The Boeing Company
    Inventor: Kenneth M. Hays
  • Publication number: 20040084441
    Abstract: The invention provides a resistance-heating element comprising a cylindrical heating portion and a pair of terminals formed on an outer peripheral surface thereof, wherein a thermal shield for cutting off radiant heat from said heating portion is joined to each terminal at a spacing from the outer peripheral surface, another thermal shield differing in polarity is opposed to the one thermal shield with an insulating space located therebetween, a thermal shield portion is found at a site other than both ends of a straight line for joining an end of the outer peripheral surface of the thermal shield that faces the insulting space with an end of an inner peripheral surface thereof or an end of an inner peripheral surface of the another thermal shield of different polarity, and an opposite thermal shield exists on a straight line that joins the ends of the outer and inner peripheral surfaces of the thermal shield that faces at least one of the insulating spaces.
    Type: Application
    Filed: October 28, 2003
    Publication date: May 6, 2004
    Applicant: SHINAGAWA REFRACTORIES CO., LTD.
    Inventor: Masahiro Moriwaki
  • Publication number: 20040078959
    Abstract: A method of adjusting or locally modifying the direction of magnetization of a ferromagnetic layer in a magnetoresistive layer system using a heat stamp is described, the ferromagnetic layer being stabilized over an antiferromagnetic layer. The antiferromagnetic layer is heated, using a heat stamp, over a threshold temperature, above which the influence of this layer on the direction of magnetization of the adjacent ferromagnetic layer disappears; subsequently, the ferromagnetic layer is exposed to an external magnetic field of a predefined direction, and finally the antiferromagnetic layer is cooled again below the threshold temperature. In addition, a heat stamp having a base body and a heatable stamp structure connected to the base body and matching the dimensions of or similar to the magnetoresistive layer system is described.
    Type: Application
    Filed: July 7, 2003
    Publication date: April 29, 2004
    Inventors: Henrik Siegle, Andrew Johnson, Ulrich May
  • Patent number: 6723969
    Abstract: An electrical resistance ceramic heating element comprises: a) three or more ceramic legs comprising regions of the element in which at least the majority of the electrical heating occurs (hot zones), at least one of the legs being effectively entirely a hot zone and at least two of the legs each comprising a hot zone and a cold zone; b) a number of leg terminal portions less than the number of legs, for connection to a power supply; and, c) ceramic bridging portions providing electrical connectivity between the legs.
    Type: Grant
    Filed: October 7, 2002
    Date of Patent: April 20, 2004
    Assignee: Kanthal Limited
    Inventor: John George Beatson
  • Publication number: 20040016748
    Abstract: A radiator system includes a high temperature body being a thermal source, a receiver with the high-temperature body boarded thereon, and a thermal buffer. The receiver receives heat from the high-temperature body. The thermal buffer is interposed at least between the high-temperature body and the receiver to buffer thermal transmission from the high-temperature body to the receiver, includes a high thermal conductor and a low expander disposed at a position facing the high-temperature body and buried in the high thermal conductor, and has a first bonding area with respect to the high-temperature body and a second bonding area with respect to the receiver. The second bonding area is enlarged greater than the first bonding area. The heat from the high-temperature body is radiated by the receiver or is radiated by way of the receiver. Thus, the thermal expansion difference can be minimized between the high-temperature body and receiver.
    Type: Application
    Filed: July 7, 2003
    Publication date: January 29, 2004
    Inventors: Kyoichi Kinoshita, Takashi Yoshida, Tomohei Sugiyama, Hidehiro Kudo, Eiji Kono
  • Patent number: 6667100
    Abstract: An ultra-thin flexible expanded graphite heating high resistance element is produced by a method including the steps of providing a flexible expanded graphite sheet having a surface adhered to a substrate; pulling apart the sheet and the substrate with a force sufficient to separate the adhered flexible expanded graphite sheet into a removed layer and a remainder layer adhered to the substrate; and optionally repeating the foregoing steps until the remainder layer has a thickness of about 0.01 mils to about 2 mils. A resistance heater for high voltage applications is also provided.
    Type: Grant
    Filed: May 13, 2002
    Date of Patent: December 23, 2003
    Assignee: EGC Enterprises, Inc.
    Inventors: Robert B. Rutherford, Richard L. Dudman
  • Publication number: 20030178415
    Abstract: A wire-based heating element is provided having first and second portions twisted about each other such that magnetic flux emitted from one portion is substantially cancelled by magnetic flux emitted from the other portion. A bonding material that fixedly connects the two portions of the heating element and restricts their movement relative to each other to thereby maximize the cancellation of magnetic flux. A substrate-based heating element is also provided having traces on opposed sides of a substrate and overlying each other to cancel magnetic flux. Electrical connection pads are located on the same side of the substrate, and the second trace extends passed the first trace to connect to the second connection pad. A lead connected to the first connection pad overlies the portion of the second trace that extends to the second connection pad to thereby cancel magnetic flux emissions from this portion of the second trace.
    Type: Application
    Filed: March 21, 2002
    Publication date: September 25, 2003
    Applicant: The Boeing Company
    Inventor: Kenneth M. Hays
  • Patent number: 6613285
    Abstract: A CHTS reactor plate has wells that can be individually heated. The reactor plate includes a substrate with an array of reaction wells and a ferromagnetic material included with the substrate. A CHTS method provides a reactor plate having a substrate with an array of reaction wells and a ferromagnetic material responsive to the application of an electric field included with the substrate. The electric field is energized to control temperature in the proximity of at least one of the reaction wells. Another method comprises providing a reactor plate comprising an array of reaction wells and depositing a ferromagnetic object within at least one of the wells. The object is responsive to the application of an electric field. An electric field is then energized to control temperature in the reaction well.
    Type: Grant
    Filed: September 25, 2000
    Date of Patent: September 2, 2003
    Assignee: General Electric Company
    Inventor: James Claude Carnahan
  • Patent number: 6555787
    Abstract: A heating element, including a sensor conductor, two resistive conductors, with one resistive conductor arranged on one side of the sensor conductor and an other resistive conductor arranged on an other side of the sensor conductor such that the sensor conductor and the two resistive conductors are substantially parallel and plastic electrical insulation surrounding the sensor conductor and each resistive conductor.
    Type: Grant
    Filed: December 5, 2001
    Date of Patent: April 29, 2003
    Assignee: Dekko Heating Technologies, Inc.
    Inventors: James A. Horn, Stephen L. Hardin, Steven M. Nimtz
  • Publication number: 20030047557
    Abstract: An electric heater with a low electromagnetic wave effect, the heater is mainly used to generate heat in a main pipe line, and is provided with a loop line and an electric heating line laid juxtaposed and parallel with each other with a suitable distance therebetween; by serially connecting the ends respectively of the loop line and the electric heating line as well as coupling the other ends respectively of the loop line and the electric heating line with the electric current loop of an electric source, when electric current flows through the loop line and the electric heating line, the current flows therethrough in a contrary direction to offset most of electromagnetic waves; in this way, the electromagnetic wave effect of the electric heater is effectively lowered.
    Type: Application
    Filed: September 13, 2001
    Publication date: March 13, 2003
    Applicant: Petatech Co., Ltd.
    Inventor: Yen-Fa Chen
  • Patent number: 6515264
    Abstract: A rod-shaped heater provided is composed of a carbon wire heating element 2 sealed in a small or large diameter quartz glass tube, a small diameter quartz glass tube portions 3a and 3b charged with compressed wire carbon members at opposite ends thereof; a sealed terminal section 10 having connection lines 11a and 11b for power supply held between the compressed wire carbon members charged in the small diameter quartz glass tube. The connection lines and the carbon wire heating element are electrically connected by way of the wire carbon members. This rod-shaped heater using the carbon wire heating element is suitable for readily raising the temperature of the agent in the storage tank of the wet etching agent or the grinding agent.
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: February 4, 2003
    Assignees: Toshiba Ceramics Co., Ltd., Tokyo Electron Limited
    Inventors: Eiichi Toya, Tomio Konn, Tomohiro Nagata, Norihiko Saito, Shigeru Yamamura, Ken Nakao, Takanori Saito, Hisaei Osanai, Toshiyuki Makiya
  • Publication number: 20020195442
    Abstract: A thermo-sensitive heater and heater driving circuit are disclosed. The thermo-sensitive heater comprises a cord-shaped nylon thermistor that surrounds a heating element, such that the thermistor detects the temperature of the heating element and controls the driving current for a heating coil. Also, the present invention includes electromagnetic shielding material, which is formed by winding an electric conductor around the outer surface of the nylon thermistor, or formed as a wire mesh. This shielding material is advantageous for discharging the electric field radiated from inside of the heater to an external electric field, thus safely eliminating harmful electric fields. Also, the present invention further provides a driving circuit for safely driving the heater, which includes a temperature controller or an overheating prevention circuit.
    Type: Application
    Filed: December 28, 2001
    Publication date: December 26, 2002
    Inventor: Myoung Jun Lee
  • Patent number: 6495808
    Abstract: A ceramic heater having an alumina rod, an alumina based ribbon sintered to the rod, and a platinum resistor element bonded to the ribbon. Additionally, a method of making a ceramic heater having the steps of making a ceramic slurry; combining the ceramic slurry with a binder component to form a slip; depositing the slip onto a carrier film at a controlled thickness such that a deposited slip is formed; heat curing the deposited slip to form a cured slip ribbon; applying a platinum paste onto the ribbon in a specific pattern, the paste forming a platinum resistor element on the ribbon; applying the ribbon with the platinum resistor element onto an alumina rod; and, heating the rod with the ribbon and the platinum resistor element thereon, whereby the ribbon is sintered to the rod and the platinum resistor element is sintered and bonded to the ribbon.
    Type: Grant
    Filed: February 22, 2001
    Date of Patent: December 17, 2002
    Inventors: Mark A. Clayton, Garry Renner, Mark J. Cresanti
  • Publication number: 20020134774
    Abstract: A silicon nitride sintered material containing a silicon nitride component and silicon carbide having an average particle size of 1 &mgr;m or less in an amount of at least 1 mass % and less than 4 mass %, based on 100 mass % of the silicon nitride component. The carbide is dispersed in the silicon nitride component, and the silicon nitride sintered material has a thermal expansion coefficient of at least 3.7 ppm/° C. between room temperature and 1,000° C. The silicon nitride component contains a rare earth element in an amount of 15-25 mass % as reduced to a certain oxide thereof and Cr in an amount of 5-10 mass % as reduced to a certain oxide thereof, and a crystalline phase is present in intergrain regions of the sintered material.
    Type: Application
    Filed: December 21, 2001
    Publication date: September 26, 2002
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kouji Funaki, Katsura Matsubara, Hiroki Watanabe, Masaya Ito
  • Publication number: 20020130118
    Abstract: A heating element of a thermal bonding system has a body and an insert which includes the working surface of the heating element. The body is formed from a thermally and electrically conductive material and the insert is formed from a thermally conductive, but electrically insulative material. A channel runs along the exterior side of the body in alignment with the longitudinal axis of the body and the insert is press fitted into the channel to maintain a fixed interference fit between the insert and body. A heat transfer interface may also be provided between the insert and body to facilitate heat transfer therebetween.
    Type: Application
    Filed: January 18, 2002
    Publication date: September 19, 2002
    Inventors: Thomas W. Todd, Jack A. Rubin, Raymond J. Kusmer, James M. Rudden
  • Patent number: 6444960
    Abstract: A method and apparatus for heating a charging unit to an appropriate temperature in a uniform manner is provided. In accordance with one example embodiment of the present invention, a heater for use in a charger includes a base. First and second contacts are disposed on the base. A heating element couples the first contact and the second contact. The heating element has an energy density that increases approximately exponentially from a first energy density at locations distal from the first and second heat sink locations to a relatively higher second energy density at locations proximal to the first and second heat sink locations. The heater, according to further embodiments of the present invention, is disposed on an opposite side of the substrate layer from the AC electrode layer, and underneath the charger.
    Type: Grant
    Filed: January 11, 2002
    Date of Patent: September 3, 2002
    Assignee: Xerox Corporation
    Inventors: Alberto Rodriguez, John Stephen Facci, Heiko Rommelmann, Scott Weber, Joseph David La Russa, Jing Quing Song, Chris Snelling, Kenneth W. Pietrowski
  • Publication number: 20020074327
    Abstract: A gas sensor having a substantially round to rectangular cross sectional transition includes a heater having a connection portion that has a characteristic cross sectional geometry, a heating portion that has a characteristic cross sectional geometry, and a transition portion disposed intermediate the connection and heating portions. The transition portion has a cross sectional geometry that is variable along a length thereof to effectuate a smooth transition between the connection portion and the heating portion. Typically, the cross sectional geometry of the connection portion is substantially rectangular in shape, while the cross sectional geometry of the heating portion is substantially round.
    Type: Application
    Filed: December 15, 2000
    Publication date: June 20, 2002
    Inventors: David K. Chen, Kathryn M. Mccauley
  • Patent number: 6407371
    Abstract: A rod-shaped heater provided is composed of a carbon wire heating element 2 sealed in a small or large diameter quartz glass tube, a small diameter quartz glass tube portions 3a and 3b charged with compressed wire carbon members at opposite ends thereof; a sealed terminal section 10 having connection lines 11a and 11b for power supply held between the compressed wire carbon members charged in the small diameter quartz glass tube. The connection lines and the carbon wire heating element are electrically connected by way of the wire carbon members. This rod-shaped heater using the carbon wire heating element is suitable for readily raising the temperature of the agent in the storage tank of the wet etching agent or the grinding agent.
    Type: Grant
    Filed: December 1, 1999
    Date of Patent: June 18, 2002
    Assignees: Toshiba Ceramics Co., Ltd., Tokyo Electron Limited
    Inventors: Eiichi Toya, Tomio Konn, Tomohiro Nagata, Norihiko Saito, Shigeru Yamamura, Ken Nakao, Takanori Saito, Hisaei Osanai, Toshiyuki Makiya
  • Patent number: 6392209
    Abstract: A flat heating element includes a thin resistance layer which contains an electro-conductive polymer and at least two flat electrodes arranged on One side of the resistance layer at a distance from each other, wherein the polymer has an intrinsic electric conductivity caused by a content of at least one metal or semimetal atom dopant.
    Type: Grant
    Filed: July 31, 2000
    Date of Patent: May 21, 2002
    Assignees: Latec AG
    Inventor: Hans Oppitz
  • Publication number: 20020043527
    Abstract: To provide a ceramic heater capable of reducing temperature uniformity at the periphery of through holes such as insertion holes and vacuum suction holes, thereby protecting the wafer against thermal shocks and having improved controllability for temperature control parts such as thermocouples and temperature fuse. Further, a ceramic heater capable of uniform resin curing is provided. A heat generation body 14 is disposed on the surface or inside of the ceramic substrate 12. Further, corners for the insertion holes 16, the recesses 18 and the vacuum suction holes 20 of the ceramic substrate 12 are chamfered.
    Type: Application
    Filed: July 27, 2001
    Publication date: April 18, 2002
    Inventor: Yasutaka Ito
  • Patent number: 6369363
    Abstract: A method is provide for measuring electromagnetic radiation radiated from a surface of an object that is irradiated by electromagnetic radiation given off by at least one radiation source. The radiation given off by the radiation source is determined by at least one first detector, and the radiation given off by the irradiated object is determined by at least one second detector that measures the radiation. The radiation from the at least one radiation source is actively modulated with at least one characteristic pyrometer. The radiation determined by the second detector is corrected with the radiation determined by the first detector to compensate for the radiation of the radiation source reflected from the object.
    Type: Grant
    Filed: February 16, 2001
    Date of Patent: April 9, 2002
    Assignee: Steag Ast
    Inventors: Markus Hauf, Thomas Knarr, Heinrich Walk, Horst Balthasar, Uwe Müller
  • Patent number: 6353707
    Abstract: An electric heating device includes a flexible resistor ribbon, a plurality of sections of electroconductive coating attached to the resistor ribbon at preset intervals, and connector contacts coupled to the resistor ribbon for enabling connection of a power source to the resistor ribbon. The resistor ribbon has a high specific impedance. The flexible resistor ribbon is attached to a rigid or flexible flat base panel for incorporation into a building as a floor, wall or ceiling panel. Layers of electric insulation are attached to the base so as to sandwich the flexible resistor ribbon. Where the resistor ribbon is bent back on itself, for example, to form a snaking configuration, a strip of two-sided adhesive tape is attached to the layers of electric insulation and to the ribbon at multiple spaced points.
    Type: Grant
    Filed: January 6, 1999
    Date of Patent: March 5, 2002
    Assignee: Ceramitech, Inc.
    Inventors: Irina Loktev, Igor Papirov